Gob-side entry retaining flexible form hanging mechanism
By designing a flexible mold hanging mechanism for goaf retention, the automated hanging of flexible mold for goaf retention technology was realized, solving the problem of multi-person collaborative operation, reducing labor intensity and cost, and improving mechanization and safety.
Patent Information
- Application Number
- CN202210093774.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-01-26
- Publication Date
- 2026-01-09
- Estimated Expiration
- 2042-01-26
AI Technical Summary
The existing flexible formwork roadway retention technology requires multiple coal miners to work together during the installation process, which is labor-intensive. Furthermore, as the mining intensity increases, the labor cost increases, making it difficult to meet the requirements of intelligent construction.
Design a flexible mold hanging mechanism for gob-side entry and exit, comprising a front frame, movable first and second frames, a vertically extendable support mechanism, a reciprocating drive mechanism, a limiting mechanism, and a lateral adjustment mechanism, to achieve automated hanging and casting of the flexible mold through mechanized equipment.
It reduced the number of workers, lowered labor intensity and production costs, increased the level of mechanization and automation, ensured operational safety, and improved the efficiency of mold hanging work.
Smart Images

Figure CN114294024B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the technical field of coal mine underground supporting equipment, and particularly relates to a flexible formwork hanging mechanism for gob-side entry retaining. BACKGROUND
[0002] The device and method for pouring a concrete continuous wall along a gob-side entry retaining of a mining working face, patent number ZL 2009 1 0023718.1, and the transversely inclined double-pull fiber flexible formwork and its filling method, patent number 201510607404.1, are called flexible formwork concrete gob-side entry retaining technology, and have been popularized and applied in more than 160 working faces in seven major coal-producing provinces in China. In the process of hanging the flexible formwork, coal mine workers need to use hydraulic single props, wooden props and the like to support the flanges of the flexible formwork, and then fix the flanges on the roof of the roadway, or use anchor rods to fix the flanges of the flexible formwork on the roof of the roadway by means of hanging the formwork, so as to fix the flexible formwork. After the pouring of the concrete wall is completed and a certain strength is reached, the hydraulic single props and the wooden props are recovered. Although the flexible formwork gob-side entry retaining technology is currently widely popularized and applied, the two methods need multiple coal mine workers to work together, and have a certain labor intensity. In recent years, with the increase in mining intensity and the improvement in the recovery speed, the labor cost is also increasing year by year, and the requirements for intelligent construction of the working face are also increasing. Therefore, it is urgent to develop a highly efficient and safe mechanized device to reduce the labor intensity of workers, improve the degree of mechanization and automation, realize the reduction of staff and the increase of efficiency, and make the technology keep pace with the times and meet the requirements for intelligent construction of coal mines. SUMMARY
[0003] The application aims to provide a gob-side entry retaining mechanized formwork hanging mechanism to reduce the number of workers in the flexible formwork hanging operation of the flexible formwork concrete gob-side entry retaining technology, reduce the labor intensity of workers, reduce costs, and improve the degree of mechanization and automation.
[0004] To achieve the above-mentioned purpose, the technical solution adopted by the application is as follows: a flexible formwork hanging mechanism for gob-side entry retaining, comprising a formwork hanging mechanism; the formwork hanging mechanism comprises a front frame, first and second frames movably arranged on the two sides of the front frame, first and second frames respectively provided with first support mechanisms capable of being up and down, a pouring pipe arranged above the front frame, and a plurality of pipe clamps arranged on the pouring pipe.
[0005] As a preferred technical solution of the application, two reciprocating drive mechanisms are arranged on the front frame, and the drive ends of the two reciprocating drive mechanisms are connected with the first frame and the second frame, respectively.
[0006] As a preferred technical solution of the application, a formwork hanging guide rod is connected with the drive end of each group of first support mechanisms.
[0007] As a preferred technical scheme of the present application, the first frame and the second frame are respectively provided with a limiting mechanism, and the two limiting mechanisms are located below the hanging mold guide rod.
[0008] As a preferred technical scheme of the present application, the first frame and the second frame are respectively provided with a limiting mechanism, and the two limiting mechanisms are located below the hanging mold guide rod.
[0009] As a preferred technical scheme of the present application, the first frame and the second frame are respectively provided with a limiting mechanism, and the two limiting mechanisms are located below the hanging mold guide rod.
[0010] As a preferred technical scheme of the present application, the first frame and the second frame are respectively provided with a limiting mechanism, and the two limiting mechanisms are located below the hanging mold guide rod.
[0011] As a preferred technical scheme of the present application, the first frame and the second frame are respectively provided with a limiting mechanism, and the two limiting mechanisms are located below the hanging mold guide rod.
[0012] The present application has the advantages that: the along-hole remaining roadway mechanized hanging mold mechanism is an automatic device developed for the hanging and pouring of the flexible mold in the flexible mold along-hole remaining roadway technology construction, which can minimize the number of workers, reduce the labor intensity and production cost of the workers, and improve the mechanization and automation degree; through the rotation of the multiple pipe clamps arranged on the pouring pipe, multiple flexible mold concretes can be poured in one working cycle, thereby greatly improving the working efficiency of the hanging mold; meanwhile, the operator can perform the hanging mold operation in a safe position away from the support, thereby maximizing the safety of the personnel. BRIEF DESCRIPTION OF DRAWINGS
[0013] The accompanying drawings, which are included to provide a further understanding of the present application and are incorporated in and constitute a part of this application, illustrate embodiments of the present application and serve to explain the present application. In the drawings:
[0014] Figure 1 FIG. 1 is a structural schematic view of a flexible mold hanging mechanism for along-hole remaining roadway according to the present application;
[0015] Figure 2 FIG. 5 is an assembly schematic view of the pouring pipe, the pipe clamp and the flexible mold according to the present application;
[0016] Figure 3 FIG. 6 is an assembly schematic view of the flexible mold and the hanging mold guide rod according to the present application.
[0017] In the figure: 1. Front frame, 2. Second support mechanism, 3. Second frame, 4. Lateral adjustment mechanism, 5. Limiting mechanism, 6. First support mechanism, 7. Hanging mold guide rod, 8. Pipe clamp, 9. Casting pipe, 10. First frame, 11. Third connecting slide, 12. Third connecting seat, 13. Reciprocating drive mechanism. Detailed Implementation
[0018] Embodiments of the present invention are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.
[0019] In the description of this invention, the use of "first" and "second" is for the purpose of distinguishing technical features only, and should not be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated or the order of the technical features indicated.
[0020] In the description of this invention, unless otherwise explicitly defined, terms such as "set up," "install," and "connect" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this invention in conjunction with the specific content of the technical solution.
[0021] like Figure 1 As shown, this invention discloses a flexible mold mounting mechanism for gob-side entry retaining. The mechanism includes a front frame 1, with a first frame 10 and a second frame 3 movably mounted on both sides of the front frame 1. Two sets of vertically retractable first support mechanisms 6 are respectively mounted and fixed on the first frame 10 and the second frame 3. A casting pipe 9 is provided above the front frame 1, and multiple pipe clamps 8 are provided on the casting pipe 9. Two reciprocating drive mechanisms 13 are provided on the front frame 1, and the drive ends of the two reciprocating drive mechanisms 13 are respectively connected to the first frame 10 and the second frame 3. The drive end of each set of first support mechanisms 6 is connected to a mold mounting guide rod 7.
[0022] Limiting mechanisms 5 are respectively provided on the first frame 10 and the second frame 3. The two limiting mechanisms 5 are located below the hanging mold guide rod 7, which can prevent the hanging mold guide rod 7 from moving down excessively.
[0023] A set of second support mechanisms 2 is provided below the first frame 10 and the second frame 3. The two sets of second support mechanisms 2 can support the first frame 310 and the second frame 3, making it easy to move.
[0024] Lateral adjustment mechanisms 4 are provided on the sides of both the first frame 10 and the second frame 3, which can assist the reciprocating drive mechanism 13 in adjusting the width of the first frame 10 and the second frame 3.
[0025] The reciprocating driving mechanism 13, the first supporting mechanism 6, the second supporting mechanism 2, the limiting mechanism 5 and the lateral adjusting mechanism 4 are preferably jacks.
[0026] The first frame 10 and the second frame 3 are both hollow structures, which can ensure that they have large supporting strength under small weight.
[0027] In combination with Figure 3 , the maintenance team carries out hanging mold pouring. In the initial stage, the first supporting mechanism 6 is retracted, the height of the hanging mold guide rod 7 is lowered, the workers pass the multi-section flexible mold flange into the hanging mold guide rod 7, the reciprocating driving mechanism 13 is adjusted, the distance between the first frame 10 and the second frame 3 reaches the design distance, then the first supporting mechanism 6 is extended, the hanging mold guide rod 7 is pressed on the roadway roof, the hanging mold process is completed, and finally the concrete is poured into the multi-section flexible mold through the pouring port assembly, the pouring of one section of the flexible mold is completed.
[0028] In combination with Figure 3 , after the first section of the flexible mold concrete reaches a certain strength, the first supporting mechanism 6 is retracted by a certain distance, then the external driving mechanism drives the hanging mold mechanism to move forward by one step, at the same time, the 1st and 6th pipe clamps on the pouring pipe of the hanging mold mechanism are opened, the 2nd section of the multi-section flexible mold is pulled open, the first supporting mechanism 6 of the hanging mold mechanism is raised, the 6th pipe clamp is locked, the roadway support is completed, the pouring of the 2nd section of the multi-section flexible mold is carried out, and the same is repeated until the pouring of the entire flexible mold wall is completed.
[0029] The above description shows and describes several preferred embodiments of the invention, but as mentioned above, it should be understood that the invention is not limited to the forms disclosed herein, should not be considered as excluding other embodiments, and can be used in various other combinations, modifications and environments, and can be modified by the above teachings or related technical or knowledge within the scope of the inventive concept described herein. Any modification and change made by those skilled in the art without departing from the spirit and scope of the invention shall be within the protection scope of the appended claims of the invention.
Claims
1. A flexible form setting mechanism for gob-side entry retaining, characterized by, The hanging mold mechanism comprises a front frame (1), first and second frames (10, 3) movably arranged on both sides of the front frame (1), two groups of first support mechanisms (6) movably arranged on the first and second frames (10, 3), respectively, a pouring pipe (9) arranged above the front frame (1), a plurality of pipe clamps (8) arranged on the pouring pipe (9), two reciprocating driving mechanisms (13) arranged on the front frame (1), driving ends of the two reciprocating driving mechanisms (13) connected with the first and second frames (10, 3), respectively, a hanging mold guide rod (7) connected with the driving end of each group of first support mechanisms (6), a limiting mechanism (5) arranged on the first and second frames (10, 3), respectively, the limiting mechanisms (5) located below the hanging mold guide rod (7), a second support mechanism (2) arranged below the first and second frames (10, 3), and a lateral adjusting mechanism (4) arranged on the side of the first and second frames (10, 3). After the first section of flexible mold concrete reaches a certain strength, the first support mechanism (6) is retracted by a certain distance, then the external driving mechanism drives the whole flexible mold hanging mechanism along the empty roadway to move forward by a step, the front and rear pipe clamps on the pouring pipe of the flexible mold hanging mechanism along the empty roadway are opened, the first section of the multi-section flexible mold is pulled apart, the first support mechanism (6) of the flexible mold hanging mechanism along the empty roadway is lifted, the front pipe clamp is locked, the roadway support is completed, the pouring of the second section of the multi-section flexible mold is performed, and the process is repeated until the pouring of the whole flexible mold wall is completed.
2. The flexible form setting mechanism for gob-side entry retaining according to claim 1, characterized in that, The reciprocating driving mechanism (13), the first support mechanism (6), the second support mechanism (2), the limiting mechanism (5) and the lateral adjusting mechanism (4) are all jacks.
3. The flexible form setting mechanism for gob-side entry retaining according to claim 1, characterized in that, The first and second frames (10, 3) are both hollow structures.
Citation Information
Patent Citations
Device and method for pouring concrete continuous walls along the goaf in mining faces
CN101649744B
A gob-side entry retaining method and its filling method
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Waste-rock-blocking top-cutting mold-hanging gob-side entry retaining hydraulic bracket for mining working face
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Flexible formwork hanging mechanism for gob-side entry retaining
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