Nut filling device
By designing a nut filling device, the problem of low filling efficiency in the prior art is solved, and the automatic filling and separation packaging of nuts is realized, which improves production efficiency and avoids the problems of stickiness and odor.
Patent Information
- Application Number
- CN202011052938.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-09-29
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2040-09-29
AI Technical Summary
When the prior art faces complex and diverse needs for nut packaging, the filling efficiency is low and it is difficult to meet the diversified needs of the market.
A nut filling device is designed, including bag pickup assembly, bag opening assembly, filling assembly and packaging assembly, to achieve efficient filling and packaging of nuts through automated processes.
The automation of nut filling is achieved, which significantly improves production efficiency and can package nuts and dried fruits separately in one packaging unit to avoid stickiness and odor.
Smart Images

Figure CN114313448B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of food packaging, in particular to a nut filling device. Background Art
[0002] At present, the food packaging industry mostly uses weighing to determine the amount of nuts contained in each product. This method is relatively simple and has certain defects, making it difficult to meet diverse packaging needs. For the production packaging or filling of nuts, the packaging method of combining and matching according to the number of particles has enriched the market demand and become a trend in nut packaging.
[0003] However, when facing complex and diverse packaging requirements, the existing technology can only use manual filling, resulting in extremely low production efficiency. Therefore, it is necessary to propose improved technical means to solve the above problems. Summary of the invention
[0004] The main purpose of the present invention is to provide a nut filling device to solve the problem of low efficiency of nut filling technology in the prior art.
[0005] According to an embodiment of the present invention, a nut filling device comprises: a bag taking component, a first bag opening component, a first filling component, a first packaging component, a second bag opening component, a second filling component and a transverse movement component; wherein the bag taking component, the first bag opening component, the first packaging component and the second bag opening component are arranged in sequence, the first filling component is located above the first bag opening component, and the second filling component is located above the second bag opening component; the bag taking component sucks a packaging bag, and the transverse movement component obtains the packaging bag from the bag taking component and moves the packaging bag to a first bag opening position, wherein the first bag opening component defines the first bag opening position; the first opening component The bag assembly opens the packaging bag at the first bag opening position, and the first filling assembly inputs the nuts stored therein into the packaging bag; the transverse movement assembly transversely moves the packaging bag containing nuts to the first packaging position, wherein the first packaging assembly defines the first packaging position; the first packaging assembly performs a first heat seal on the packaging bag at the first packaging position, wherein the sealing position of the first heat seal is located at the middle position of the packaging bag; the transverse movement assembly transversely moves the packaging bag to the second bag opening position, wherein the second bag opening assembly defines the second bag opening position; the second bag opening assembly opens the packaging bag at the second bag opening position, and the second filling assembly inputs the dried fruits stored therein into the packaging bag;
[0006] The bag taking assembly comprises a bag storage platform, a rotating part and a suction part; the bag storage platform defines a storage position for storing packaging bags, the suction part sucks a packaging bag at the storage position, and the rotating part drives the suction part to rotate toward the transverse moving assembly, so that the transverse moving assembly obtains the packaging bag sucked by the suction part;
[0007] The bag storage platform comprises: a bag taking column, a bag supporting plate, a pad, two bag blocking plates and two abutting frames; wherein the bag supporting plate is arranged above the bag taking column, the pad, the two bag blocking plates and the two abutting frames are arranged above the bag supporting plate, and the pad, the two bag blocking plates and the two abutting frames define the storage position; the rotating part comprises: a first cylinder, a rotating rocker arm, a rotating shaft and a first cylinder seat; wherein the first cylinder is connected to the rotating rocker arm, the rotating shaft passes through a through hole arranged on the bag taking column, the rotating rocker arm is connected to the first cylinder seat through the rotating shaft, the rotating rocker arm rotates left and right under the drive of the first cylinder, and the first cylinder seat rotates with the rotation of the rotating rocker arm; the suction part comprises: a second cylinder, a vacuum suction cup seat and a plurality of vacuum suction cups; wherein the second cylinder is arranged on the first cylinder seat, the second cylinder is connected to the vacuum suction cup seat, and the vacuum suction cup seat is provided with the plurality of vacuum suction cups;
[0008] The first bag opening assembly includes: a first clamping part and a bag opening part, the first clamping part includes: a first right clamping plate, a second right clamping plate, a first left clamping plate and a second left clamping plate; the first right clamping plate, the second right clamping plate, the first left clamping plate and the second left clamping plate can move left and right synchronously, and the second right clamping plate and the second left clamping plate can move forward and backward, and the first right clamping plate and the first left clamping plate cannot move forward and backward; the bag opening part includes a plurality of suction cups, the first clamping part clamps the packaging bag at the first bag opening position and the plurality of suction cups of the bag opening part open the packaging bag.
[0009] Among them, the first clamping part also includes: a first guide rail and a second guide rail, a first slider seat and a second slider seat are arranged between the first guide rail and the second guide rail, the first slider seat and the second slider seat can slide left and right on the first guide rail and the second guide rail, the first right clamping plate and the second right clamping plate are arranged on the first slider seat, and the first left clamping plate and the second left clamping plate are arranged on the second slider seat; the first clamping part also includes a translation cylinder, the translation cylinder is connected to one end of the first translation link assembly, and the other end of the first translation link assembly is connected to the first slider seat; the first translation link assembly is also connected to one end of the second translation link assembly through a connecting rod rocker arm, and the other end of the second translation link assembly is connected to the second slider seat.
[0010] Wherein, the first clamping part also includes: a double cylinder, a roller needle seat, a roller needle bearing, an adjusting bolt, a thin nut, a clamping spring, two linear bearings, and two connecting shafts; the double cylinder is connected to the roller needle seat, the roller needle bearing is arranged on the roller needle seat and connected to the second left clamping plate, and the linear bearing is arranged on the connecting shaft and contacts the second left clamping plate.
[0011] Among them, the first packaging component includes: a second clamping part and a heat sealing part, the second clamping part includes: a fixed clamping plate, a movable clamping plate, and a movable part; wherein the movable part drives the movable clamping plate to move toward the fixed clamping plate, and the fixed clamping plate and the movable clamping plate clamp the packaging bag; the heat sealing part includes a first heat sealing part and a second heat sealing part, the first heat sealing part and the second heat sealing part move toward each other to fit tightly against the packaging bag and heat seal the packaging bag.
[0012] Wherein, the fixed splint includes: a first C-shaped seat and a second C-shaped seat, the top of the first C-shaped seat is provided with a chuck, and the top of the second C-shaped seat is provided with a chuck; the movable splint includes: a first movable splint and a second movable splint, the top of the first movable splint is provided with a chuck, and the top of the second movable splint is provided with a chuck; the movable part includes: a first U-shaped seat and a second U-shaped seat, a part of the first movable splint is located in the first U-shaped seat, and a part of the second movable splint is located in the second U-shaped seat.
[0013] Among them, the first heat sealing part includes a first base, the first base is located between the first C-shaped seat and the second C-shaped seat, a cylinder is arranged on the first base, an inner end of the cylinder is connected to the connecting seat, a heat sealing strip and a flattening plate are arranged on the inner side of the connecting seat, and a heating tube is also arranged on one side of the heat sealing strip; the second heat sealing part includes a second base, the second base is located between the first U-shaped seat and the second U-shaped seat, a cylinder is arranged on the second base, an inner end of the cylinder is connected to the connecting seat, a heat sealing strip and a flattening plate are arranged on the inner side of the connecting seat, and a heating tube is also arranged on one side of the heat sealing strip.
[0014] Among them, the first filling component includes: a lifting cylinder seat, a material feeding lifting plate, a nut hopper, a nut feeding pipe, a left material storage opening and closing plate, a right material storage opening and closing plate, a lifting cylinder and an opening and closing cylinder; wherein, the lifting cylinder drives the material feeding lifting plate to move so that the nut feeding pipe is directly above the opening of the packaging bag, and the opening and closing cylinder drives the left material storage opening and closing plate and the right material storage opening and closing plate to open, and the predetermined quantity and predetermined type of nuts stored in the nut hopper enter the packaging bag through the nut feeding pipe.
[0015] According to the nut filling device of the present invention, automatic filling of nuts is realized by arranging a bag taking component, a transverse movement component, a bag opening component and a filling component, thereby greatly improving the production efficiency of nut filling; and through the present invention, nuts and dried fruits can be packaged separately in one food package, thereby realizing separate packaging of nuts and dried fruits, and nuts and dried fruits will not stick to each other or have mixed flavors. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of this application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:
[0017] Figure 1 is a schematic diagram of a nut filling device according to an embodiment of the present invention;
[0018] Figure 2 is a front view of a bag taking assembly according to an embodiment of the present invention;
[0019] Figure 3 yes Figure 2 Sectional view along line AA;
[0020] Figure 4 is a top view of a bag taking assembly according to an embodiment of the present invention;
[0021] Figure 5 is a front view of a bag opening assembly according to an embodiment of the present invention;
[0022] Figure 6 yes Figure 5 Sectional view along line AA;
[0023] Figure 7 is a top view of a bag opening assembly according to an embodiment of the present invention;
[0024] Figure 8 is a front view of a filling assembly according to an embodiment of the present invention;
[0025] Fig. 9 is a bottom view of a filling assembly according to an embodiment of the present invention;
[0026] Fig.10 is a left side view of a packaging assembly according to an embodiment of the present invention;
[0027] Fig.11 is a top view of a packaging assembly according to an embodiment of the present invention;
[0028] Fig.12 is a front view of a packaging assembly according to an embodiment of the present invention;
[0029] Fig.13is a top view of a traverse assembly according to an embodiment of the present invention;
[0030] Fig.14 is a front view of a traverse assembly according to an embodiment of the present invention;
[0031] Fig.15 is a left side view of a chuck unit according to an embodiment of the present invention. DETAILED DESCRIPTION
[0032] In order to make the purpose, technical solution and advantages of the present invention clearer, the technical solution of the present invention will be clearly and completely described below in conjunction with the specific embodiments of the present invention and the corresponding drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0033] The technical solutions provided by various embodiments of the present invention are described in detail below in conjunction with the accompanying drawings.
[0034] According to an embodiment of the present invention, a nut filling device is provided, referring to Figure 1 The kernel filling device comprises: a bag taking assembly 10, a first bag opening assembly 20, a first filling assembly 30, a first packaging assembly 40, a second bag opening assembly 50, a second filling assembly 60 and a transverse movement assembly 70. The bag taking assembly 10, the first bag opening assembly 20, the first packaging assembly 40 and the second bag opening assembly 50 are arranged in sequence, the transverse movement assembly 70 is located in front of the aforementioned assemblies, the first filling assembly 30 is located above the first bag opening assembly 20, and the second filling assembly 60 is located above the second bag opening assembly 50. For simplicity, in this article, the arrangement direction along the bag taking assembly 10, the first bag opening assembly 20, the first packaging assembly 40 and the second bag opening assembly 50 is set as the left-right direction (the bag taking assembly 10 is located at the leftmost side), and the direction perpendicular to the left-right direction in the working plane is set as the front-back direction.
[0035] Combined with reference Figures 2 to 4, the bag taking assembly 10 is used to provide packaging bags, and in a certain sense, the bag taking assembly can also be called a bag supply assembly. In an embodiment of the present application, the bag taking assembly 10 may include a bag storage platform, a rotating part and a suction part. Among them, the bag storage platform is used to limit the storage position of the packaging bags, and a plurality of packaging bags are stored in the storage position. Specifically, the bag storage platform may include a bag taking column 101, a bag supporting plate 102, a pad 103, two bag blocking plates 105 and two close frames 106. Among them, the bag taking column 101 can be fixed to the ground or a workbench, the bag supporting plate 102 is arranged above the bag taking column 101, and a pad 103 is provided above the bag supporting plate 102. The middle of the bag supporting plate 102 is hollowed out to facilitate taking bags from below it. A pad strip 103, two bag-blocking plates 105 and two abutting frames 106 are arranged on the bag-supporting plate 102, and the pad strip 103, two bag-blocking plates 105 and two abutting frames 106 define a storage position for storing packaging bags, and a stack of multiple packaging bags 108 are stored or placed in the storage position.
[0036] The suction part is mainly used for taking bags from the bag storage platform and delivering bags to the transverse movement assembly. The rotating part is mainly used for rotating the suction part so that the suction part switches its position after completing the above two actions. Specifically, the rotating part may include: a cylinder support 111, a cylinder 112 (first cylinder), a joint bearing 113, a rotating rocker arm 114, two limit seats 115, two buffers 116, a rotating shaft 120, two bearings 121, a bearing spacer 122 and a first cylinder seat 123. Among them, the cylinder support 111 can be fixed to the ground or a workbench. One end of the cylinder 112 is connected to the cylinder support 111 through a shaft, and the other end of the cylinder 112 is connected to the rotating rocker arm 114 through a joint bearing 113. The rotating rocker arm 114 can rotate left and right under the drive of the cylinder 112. Limiting seats 115 for limiting the rotation angle of the rotating rocker arm 114 are also provided on both sides of the rotating rocker arm 114, and buffers 116 are also provided on the two limiting seats 115. In this embodiment, the rotation angle of the rotating rocker arm 114 can be 90 degrees. In the rotating part, the rotating shaft 120 passes through a through hole provided on the bag taking column 101, and the rotating rocker arm 114 is connected to the first cylinder seat 123 through the rotating shaft 120, and the first cylinder seat 123 can rotate with the rotation of the rotating rocker arm 114. In other words, the rotating rocker arm 114 and the first cylinder seat 123 are respectively located on both sides of the bag taking column 101 and are connected through the rotating shaft 120. In order to enable the rotating shaft 120 to rotate in the through hole of the bag taking column 101, two bearings 121 are provided in the through hole, and a bearing spacer 122 is provided between the two bearings 121, and the rotating shaft 120 passes through the two bearings 121 and the bearing spacer 122 respectively. In addition, on one side of the rotating rocker arm 114 , a bearing cover 117 and a square nut 118 are disposed at one end of the rotating shaft 120 .
[0037] In this embodiment, the suction part may include: a second cylinder 150, a vacuum suction cup seat 151 and a plurality of vacuum suction cups 152. The cylinder body of the cylinder 150 is fixed on the first cylinder seat 123, and the cylinder 150 rotates synchronously with the first cylinder seat 123. The piston rod of the cylinder 150 is connected to the vacuum suction cup seat 151, and the second cylinder 150 can drive the vacuum suction cup seat 151 to move up and down or forward and backward. A plurality of vacuum suction cups 152 are arranged on the vacuum suction cup seat 151, and the vacuum suction cup 152 is used to suck the lowest packaging bag in a stack of packaging bags 108 at the initial position. In some embodiments, 4 or other numbers of vacuum suction cups 152 may be arranged on the vacuum suction cup seat 151.
[0038] According to the embodiment of the present application, when the suction part of the bag taking assembly 10 performs the bag taking action, the rotating part rotates so that the suction part is located below the storage position (such as Figure 3 As shown), at this time, the vacuum suction cup 152 is located directly below the packaging bag, and then the piston rod of the second cylinder 150 extends, the vacuum suction cup 152 approaches the bag supporting plate 102 and contacts the packaging bag 108, and the vacuum suction cup 152 absorbs the lowest packaging bag by vacuum suction, and then the piston rod of the second cylinder 150 retracts, and the vacuum suction cup 152 leaves the bag supporting plate 102. Next, the rotating part rotates and drives the suction part to rotate forward (i.e., toward the direction of the moving component) by 90 degrees, and the suction part performs the bag delivery action, the piston rod of the second cylinder 150 extends, and the vacuum suction cup 152 approaches the transverse movement component 70, and the packaging bag on the vacuum suction cup 152 contacts the transverse movement component 70, and the bag taking component 10 exchanges the packaging bag with the transverse movement component 70, so that the transverse movement component 70 obtains the packaging bag, and then the vacuum suction cup 152 releases the pressure to release the packaging bag, and the suction part completes the bag delivery action. Afterwards, the piston rod of the second cylinder 150 retracts, the rotating part rotates and drives the suction part to rotate 90 degrees upward (ie, toward the bag taking position), and the next bag taking process begins.
[0039] After the transverse moving component 70 acquires a packaging bag, it moves transversely to move the packaging bag to a first bag opening position. The first bag opening position is defined by the first bag opening component 20. In the present embodiment, the first bag opening position is located in the middle position above the first bag opening component 20.
[0040] Combined with reference Figures 5 to 7After the transverse movement assembly 70 transversely moves the packaging bag to the first bag opening position, the first bag opening assembly 20 performs the first bag opening action. The first bag opening assembly 20 may include a first clamping portion and a bag opening portion. Specifically, the first clamping portion may include a bag opening base 201. The bag opening base 201 is fixed on an operating table or an assembly line. Two parallel guide rails are fixed on the bag opening base 201, namely, a first guide rail 202 and a second guide rail 203. For simplicity, in this article, the axial extension direction of the first guide rail 202 and the second guide rail 203 is set as the left-right direction, and the direction perpendicular to the left-right direction in the plane of the bag opening base 201 is set as the front-back direction. Two sliders are respectively arranged on each guide rail, that is, a total of four sliders are included (one slider 204 is shown as an example in the figure), and the above-mentioned multiple sliders can slide left and right on the guide rails. As shown in the figure, the first slider seat 205 is fixed to the two sliders on the right side of the first guide rail 202 and the second guide rail 203, and the second slider seat 206 is fixed to the two sliders on the left side of the first guide rail 202 and the second guide rail 203. The first slider seat 205 and the second slider seat 206 can slide left and right on the guide rails. It should be noted that one end of the first slider seat 205 protrudes out of the bag opening base 201 and is connected to the first translation link unit 222.
[0041] The first clamping part may include a first group of clamping plates and a second group of clamping plates, wherein the first group of clamping plates includes a first right clamping plate 211 and a first left clamping plate 213, and the second group of clamping plates includes a second right clamping plate 212 and a second left clamping plate 214. The first right clamping plate 211 and a first stand 231 are fixed on the first slider seat 205, the second right clamping plate 212 is arranged between the first right clamping plate 211 and the first stand 231, the relative position between the first right clamping plate 211 and the first stand 231 is fixed, and the second right clamping plate 212 can move between the first right clamping plate 211 and the first stand 231; the second left clamping plate 213 and a second stand 241 are arranged on the second slider seat 206, the second left clamping plate 214 is arranged between the first left clamping plate 213 and the second stand 241, the relative position between the first left clamping plate 213 and the second stand 241 is fixed, and the second left clamping plate 214 can move between the first left clamping plate 213 and the second stand 241. Among them, both groups of clamps can move left and right, but only the second group of clamps (the second right clamp 212 and the second left clamp 214) can move forward and backward, while the first group of clamps (the first right clamp 211 and the first left clamp 213) cannot move forward and backward. In the embodiment of the present application, a clamp 215 is provided at the top of the first right clamp 211, a clamp 216 is provided at the top of the second right clamp 212, a clamp 217 is provided at the top of the first left clamp 213, and a clamp 218 is provided at the top of the second left clamp 214, and rubber pads (not shown in the figure) can also be provided at the top of some or all of the clamps.
[0042] In addition, guide plates 219 are respectively provided at the upper parts of the first left clamping plate 213 and the second left clamping plate 214. The two guide plates 219 define an opening toward the left side (towards the direction of the bag picking assembly 10). After the transverse movement assembly 70 obtains the packaging bag through the bag picking assembly 10, it delivers the packaging bag from between the openings defined by the two guide plates 219 to the position between the four clamps of the first bag opening assembly 20, which is the first bag opening position.
[0043] Continuing to refer to the drawings, the first clamping portion of the first bag opening assembly 20 may also include a rotating arm 221, one end of which is connected to one end of the first translation link unit 222 and the third cylinder 226, and the three are connected through an axis 229. The other end of the rotating arm 221 is connected to one end of the second translation link unit 223. The other end of the first translation link unit 222 is connected to the first slider seat 205, and the other end of the second translation link unit 223 is connected to the second slider seat 206. The middle part of the rotating arm 221 has a bearing 224, and the bearing 224 is connected to the bag opening suction cup bottom plate 263 through an axis. The rotating arm 221 is generally rhombus-shaped and can rotate within a certain angle, so that the rotating arm 221 can drive the first translation link unit 222 and the second translation link unit 223 to move. Specifically, the first translation link unit 222 may include: a joint bearing 2221, a bolt 2222, a joint bearing 2223, a rotating shaft 2224, etc. Similarly, the second translation link unit 223 may include components similar to the first translation link unit 222, which will not be described in detail here. The first clamping portion may also include a second cylinder seat 225 fixed on the bag opening base 201, and a third cylinder 226 is fixed on the second cylinder seat 225, and the third cylinder 226 is used to provide power for the rotation of the rotating arm 221.
[0044] In addition, the first clamping part may also include a buffer 227 for buffering the left-right movement of the first slider seat 205, and a buffer 228 for buffering the left-right movement of the second slider seat 206. The first translational rotation arm unit 224 and the second translational rotation arm unit 226 are driven to move by the rotating arm 221, thereby driving the first slider seat 205 and the second slider seat 206 to move left-right synchronously on the guide rail, so that the four clamping plates and the four clamping heads can move left-right synchronously. It should be noted that the synchronous left-right movement mentioned here refers to synchronous movement in the same direction or in the opposite direction, that is, when the first slider seat 205 moves to the left, the second slider seat 206 moves to the right at the same time; when the first slider seat 205 moves to the right, the second slider seat 206 moves to the left at the same time, that is, the first slider seat 205 and the second slider seat 206 move in the same direction or in the opposite direction at the same time.
[0045] In the embodiment of the present application, the second right clamping plate 212 can move forward and backward relative to the first right clamping plate 211, and the second left clamping plate 214 can move forward and backward relative to the first left clamping plate 213. The second left clamping plate 214 is described in detail below. The first clamping portion may also include an adjustment bolt (or adjustment handle) 242, and the adjustment bolt 242 passes through the second stand 241 and the second left clamping plate 214 respectively. A thin nut 243 and a compression spring 244 are provided on the adjustment bolt 242, and the thin nut 243 contacts the second stand 241, and the compression spring 244 is provided between the second stand 241 and the second left clamping plate 214. By rotating the adjustment bolt 242, the position of the second left clamping plate 214 can be fine-tuned. The first clamping portion may also include two connecting shafts connected between the second stand 241 and the first left clamping plate 213, and the two connecting shafts pass through the second left clamping plate 214, so that the second left clamping plate 214 can move between the second stand 241 and the first left clamping plate 213. The two connecting shafts have the same structure, and the following description will take one of the connecting shafts 245 as an example. The connecting shaft 245 is provided with two linear bearings 246 , and the linear bearings 246 are in close contact with the second left clamping plate 214 .
[0046] In order to drive the second left clamping plate 214 to move forward and backward between the first left clamping plate 213 and the second stand 241, the first clamping part may further include a fourth cylinder (double cylinder) 251, a roller needle seat 252, two roller needle bearings 253 and two moving limit blocks 254 ( Figure 6 Only one roller needle bearing 253 and one movable stop block 254 are shown in the figure. Among them, the fourth cylinder 251 is fixedly arranged on the bag opening base 201, and the fourth cylinder 251 is connected to the roller needle seat 252 by bolts. Two roller needle bearings 253 are respectively installed at both ends of the roller needle seat 252, and the movable stop blocks 254 are respectively close to the corresponding roller needle bearings 253, and each movable stop block 254 is respectively fixedly connected to one of the corresponding second group of clamps (that is, one movable stop block is fixedly connected to the second left clamp 214, and the other movable stop block is connected to the second right clamp 212). When moving, the fourth cylinder 251 drives the roller needle seat 252 to move, and transmits it to the movable stop block 254 through the roller needle bearing 253 on the roller needle seat 252, and then transmits it to the second left clamp 214 and the second right clamp 212, so that the second left clamp 214 and the second right clamp 212 move. Through the above embodiment, the second right clamping plate 212 and the second left clamping plate 214 can move forward and backward relative to the first right clamping plate 211 and the first left clamping plate 213, and because the four clamping plates can move left and right, the four clamps can clamp the packaging bag.
[0047] Continue to refer Figures 5 to 7The bag opening part of the first bag opening assembly 20 may include: two bottom plate supports 261 and 262, a bag opening suction cup bottom plate 263, a fifth cylinder (double cylinder) 264, two bag opening suction cup brackets 265 and 266, and suction cups 256, 257, 258, and 259. Among them, the bottom plate supports 261 and 262 are fixedly arranged on the bag opening base 201, and the bag opening suction cup bottom plate 263 is connected to the bottom plate supports 261 and 262 and is parallel to the bag opening base 201. The fifth cylinder 264 is arranged on the bag opening suction cup bottom plate 263, and two bag opening suction cup brackets 265 and 266 are respectively arranged at the front and rear ends of the fifth cylinder 264, and two vacuum suction cups are respectively arranged at the top of each bag opening suction cup bracket, for a total of four vacuum suction cups 271, 272, 273, and 274. The fifth air cylinder 264 can drive the bag opening suction cup brackets 265 and 266 to move forward and backward synchronously. The synchronous forward and backward movement here means that when the bag opening suction cup bracket 265 moves forward, the bag opening suction cup bracket 266 moves backward at the same time; when the bag opening suction cup bracket 265 moves backward, the bag opening suction cup bracket 266 moves forward at the same time, that is, the bag opening suction cup bracket 265 and the bag opening suction cup bracket 266 move synchronously towards or in the opposite direction. In this way, the four vacuum suction cups move synchronously to suck and open the packaging bag. It should be noted that the height of the four vacuum suction cups of the bag opening part can be consistent with the height of the four chucks of the first clamping part.
[0048] When the first bag opening assembly 20 is performing the bag opening action, the clamps 216 and 218 move synchronously toward the clamps 215 and 217, and the clamps clamp the packaging bag after they come into contact with each other, and the clamping position can be located on the left and right sides of the bag opening. Then, the vacuum suction cup approaches and contacts the packaging bag, and the vacuum suction cup sucks the bag from both sides, and the position where the vacuum suction cup sucks the bag can be the middle position of the bag opening. Then, the vacuum suction cup moves synchronously to pull the packaging bag, and at the same time, the four clamps also move synchronously toward the middle, the bag opening is pulled open, and the first bag opening action is completed.
[0049] After the first bag opening, the first filling operation is performed by the first filling assembly 30, which is arranged above the first bag opening assembly 20. Figure 8 and Fig. 9 According to the embodiment of the present application, the first filling component 30 includes: a lifting cylinder seat 301, a material feeding lifting plate 302, a nut hopper 303, a nut feeding pipe 304, a material storage opening and closing plate 305, an air claw limiter 306, a sixth cylinder (opening and closing cylinder) 307, and a seventh cylinder (lifting cylinder) 308.
[0050] Among them, the lifting cylinder seat 301 can be fixed on the operating table or the assembly line, and the lifting cylinder 308 is fixedly arranged on the lifting cylinder seat 301. The lifting cylinder 308 is used to drive the feeding lifting plate 302 to move up and down, thereby moving the nut feeding pipe 304 up and down. The opening and closing cylinder 307 is used to drive the opening and closing of the material storage opening and closing plate 305, and the air claw limiter 306 is used to limit the opening angle of the material storage opening and closing plate 305. The nut hopper 303 is used to temporarily store a predetermined number and type of nuts. When the bag opening of the packaging bag is opened, the nut feeding pipe 304 is adjusted to be close to the top of the bag opening, and the material storage opening and closing plate 305 is opened to allow the nuts in the nut hopper 303 to enter the packaging bag through the nut feeding pipe 304, and the first filling operation (i.e., nut loading) is completed.
[0051] After the first filling operation is completed, the vacuum suction cup of the first bag opening assembly 20 is depressurized, the vacuum suction cup releases the bag opening, and the clamps are synchronously moved to both sides to close the bag opening. Then, the transverse movement assembly 70 moves the packaging bag to the first packaging position defined by the first packaging assembly 40, and the packaging bag is packaged at the middle position of the packaging bag.
[0052] According to the embodiment of this application, combined with reference Figures 10 to 12 , the first packaging component 40 may include a heat-sealing bottom plate 401, a second clamping part and a heat-sealing part, the heat-sealing bottom plate 401 is fixed on an operating table or an assembly line, and the second clamping part and the heat-sealing part are both arranged on the heat-sealing bottom plate 401. Specifically, the second clamping part may include a pair of fixed clamping plates (or C-shaped seats) arranged in parallel, namely a first fixed clamping plate 411 and a second fixed clamping plate 415, wherein the fixed clamping plates are directly fixed on the heat-sealing bottom plate 401, and the fixed clamping plates are stationary. A clamping head 412 is arranged at the top end of the first fixed clamping plate 411, and a clamping head 416 is arranged at the top end of the second fixed clamping plate 415. The second clamping part may also include a pair of movable clamping plates arranged in parallel, namely a first movable clamping plate 421 and a second movable clamping plate 425, and the movable clamping plates can move relative to the fixed clamping plates. A clamping head 422 is arranged at the top end of the first movable clamping plate 421, and a clamping head 422 is arranged at the top end of the second movable clamping plate 425. In the embodiment of the present application, the first fixed clamping plate 411 and the first movable clamping plate 421 are arranged opposite to each other, and the clamping head 412 on the first fixed clamping plate 411 and the clamping head 422 on the first movable clamping plate 421 are a group of collaborating to clamp a predetermined position on the packaging bag; the second fixed clamping plate 415 and the second movable clamping plate 425 are arranged opposite to each other, and the clamping head 416 on the second fixed clamping plate 415 and the clamping head 426 on the second movable clamping plate 425 are a group of collaborating to clamp another predetermined position on the packaging bag. When the movable clamping plate moves toward the fixed clamping plate, the two groups of clamping heads can cooperate to tightly clamp the packaging bag. Among them, the above-mentioned predetermined position can be a position near the middle of the packaging bag.
[0053] In the embodiment of the present application, the second clamping portion may further include a moving portion for moving the movable clamping plate. Figures 10 to 12 , the moving part may include a set of parallel U-shaped seats fixedly arranged on the heat-sealing bottom plate 401, namely, a first U-shaped seat 431 and a second U-shaped seat 439. A portion of the first moving clamping plate 421 is located in the first U-shaped seat 431, and a portion of the second moving clamping plate 425 is located in the second U-shaped seat 439. The moving part may also include: an adjustment bolt (or adjustment handle) 432, a thin nut 433, a compression spring 434, two linear bearings 435, two connecting shafts 436 and other components arranged on one side of the first moving clamping plate 421 and the first U-shaped seat 431. The above components are used to connect the first moving clamping plate 421 and the first U-shaped seat 431 (or to support the first moving clamping plate 421) so that the first moving clamping plate 421 can move relative to the first U-shaped seat 431. In addition, by rotating the adjustment bolt 432, the position of the first moving clamping plate 421 can be fine-tuned. Similarly, one side of the second movable clamp 425 and the second U-shaped seat 439 also includes similar components as mentioned above, which are used to connect the second movable clamp 425 and the second U-shaped seat 439 (or to support the second movable clamp 425) so that the second movable clamp 425 can move relative to the second U-shaped seat 439, which will not be repeated here.
[0054] Referring to the accompanying drawings, in order to drive the first movable clamping plate 421 to move forward and backward in the first U-shaped seat 431, and the second movable clamping plate 425 to move forward and backward in the second U-shaped seat 439, the movable part may also include an eighth cylinder 441 (double cylinder), a roller needle roller seat 442, two roller needle roller bearings 443 and two movable limit blocks 444. Specifically, the eighth cylinder 441 can be fixed in the middle position of the heat-sealing bottom plate 401, the eighth cylinder 441 is connected to the roller needle roller seat 442 by bolts, the two roller needle roller bearings 443 are respectively installed at both ends of the roller needle roller seat 442, the movable limit blocks 444 are respectively close to the corresponding roller needle roller bearings 443, and each movable limit block 444 is respectively fixedly connected to the corresponding movable clamping plate (that is, one movable limit block is fixedly connected to the first movable clamping plate 421, and the other movable limit block is fixedly connected to the second movable clamping plate 425). When moving, the eighth cylinder 441 drives the roller needle seat 442 to move, and transmits the movement to the moving limit block 444 through the roller needle bearing 443 on the roller needle seat 442, and then transmits the movement to the first moving clamping plate 421 and the second moving clamping plate 425, so that the first moving clamping plate 421 can move forward and backward in the first U-shaped seat 431, and the second moving clamping plate 425 can move forward and backward in the second U-shaped seat 439. It should be noted that the first moving clamping plate 421 and the second moving clamping plate 425 move forward and backward synchronously or stop, and the moving distances are consistent.
[0055] Continue to refer Figures 10 to 12The heat sealing part of the first packaging component 40 is used to heat seal the packaging bag, and the heat sealing part may include a first heat sealing part and a second heat sealing part. The first heat sealing part may include a first base 451 fixedly arranged on the heat sealing bottom plate 401 and located between the first fixed clamping plate 411 and the second fixed clamping plate 415. The first base 451 is provided with a ninth cylinder 452 (three-axis cylinder), which is connected to a connecting seat 453, and two axes ( Fig.10 The connecting seat 453 is connected to the flattening plate 462 through two shafts. In addition, a linear bearing is provided on each shaft (one of the linear bearings 455 is shown in the figure), and the two shafts are connected through a shaft connecting plate 456 (see Fig.12 ) are connected together. A heat sealing strip 461 is also provided on the inner side of the connection seat 453, and the heat sealing strip 461 is located above the flattening plate 462. A heating tube 463 is provided at one end of the heat sealing strip 461, and a rubber pad 464 and a Teflon tape (not shown in the figure) may also be provided on the heat sealing strip 461. Among them, the ninth cylinder 452 is used to move the connection seat 453 and the components thereon (heat sealing strip 461 and flattening plate 462, etc.).
[0056] Continuing to refer to the drawings, the second heat sealing part of the heat sealing part of the first packaging component 40 may include a second base 471 fixedly arranged on the heat sealing bottom plate 401 and located between the first U-shaped seat 431 and the second U-shaped seat 439, and the second base 471 is provided with a tenth cylinder 472 (three-axis cylinder), the tenth cylinder 472 is connected to the connecting seat 473, and two shafts are arranged in the middle position of the connecting seat 473 (one of the shafts 474 is shown in the figure), and the connecting seat 473 is connected to the flattening plate 482 through the two shafts. In addition, each shaft is provided with a linear bearing ( Fig.10 The two shafts are connected together by a shaft connecting plate 476 (not shown in the figure). A heat sealing strip 481 is also provided on the inner side of the connecting seat 473, and the heat sealing strip 481 is located above the flattening plate 482. A heating pipe 483 is provided at one end of the heat sealing strip 481. The tenth cylinder 472 is used to move the connecting seat 473 and the components thereon (heat sealing strip 481 and flattening plate 482, etc.).
[0057] When performing the first heat sealing operation, the movable clamp of the first packaging component 40 moves toward the fixed clamp to clamp the packaging bag, the first heat sealing part and the second heat sealing part of the first packaging component 40 move toward each other and close to the packaging bag, the floating pressure belt of the flattening plate ensures that there are no wrinkles on the sealed bag, the heating tube heats the heat sealing strip, the temperature can be automatically adjusted by the temperature controller, and the heat sealing strip and the rubber pad are combined with soft and hard pressing to achieve heat sealing.
[0058] After the first packaging operation is completed, the transverse moving assembly 70 moves the packaging bag to the second bag opening position, and continues to perform the second bag opening and second filling operations on the packaging bag. The second bag opening assembly 50 for performing the second bag opening is similar to the first bag opening assembly 20, and the second filling assembly 60 for performing the second filling is similar to the first filling assembly 30. Please refer to Figures 5 to 7 ,as well as Figure 8 and Fig. 9 The embodiment shown will not be described in detail here. It should be noted that the first filling is for nuts, and the second filling is for dried fruits. That is to say, through the secondary filling operation, nuts and dried fruits can be separated from each other, and nuts and dried fruits will not stick to each other or have mixed flavors.
[0059] In the embodiment of the present application, the transverse moving assembly 70 is arranged in front of the bag taking assembly 10, the first bag opening assembly 20, the first packaging assembly 40, the second bag opening assembly 50 and other components. The transverse moving assembly 70 is mainly used to move the packaging bag between the components, and the movement action may specifically include: taking the packaging bag from the bag taking assembly 10 and transversely moving the packaging bag to the first bag opening position, transversely moving the packaging bag to the first packaging position after the first bag opening and the first filling, transversely moving the packaging bag to the second bag opening position after the first packaging, and transversely moving the packaging bag to the second packaging position after the second bag opening and the second filling, etc. The specific structure of the transverse moving assembly 70 is described in detail below.
[0060] refer to Fig.13 and Fig.14 According to the embodiment of the present application, the transverse movement assembly 70 may include: a transverse movement portion, a longitudinal movement portion and a clamping portion. The transverse movement portion may include: two guide rails 701 fixed to the workbench, each guide rail is respectively provided with two sliders 702, and a transverse movement seat 703 is fixed on the four sliders 702. The eleventh cylinder 704 is connected to the transverse movement seat 703, and the eleventh cylinder 704 can drive the transverse movement seat 703 to slide left and right on the guide rail 701. Buffers 705 for buffering the movement of the transverse movement seat 703 are also provided at both ends of the guide rail 701. Two guide rails 706 and a support 710 are fixed on the transverse movement seat 703, wherein the guide rail 706 is perpendicular to the guide rail 701. The longitudinal movement part may include: a slider 707 is provided on each guide rail 706, a longitudinal movement seat 708 is provided on the slider 707, a twelfth cylinder 709 is fixed on the longitudinal movement seat 708, and the twelfth cylinder 709 can move forward and backward relative to the support 710, thereby driving the longitudinal movement seat 708 to move forward and backward. A transverse movement frame is provided on the longitudinal movement seat 708, and the transverse movement frame includes a vertical rod 711 provided at both ends of the longitudinal movement seat 708, two parallel rods 712 are provided on the rod 711, and four groups of chuck units 720 are provided on the two parallel rods 712. When the longitudinal movement seat 708 moves forward and backward, the transverse movement frame and the four groups of chuck units 720 move forward and backward synchronously. Combined with reference Fig.15, wherein each chuck unit 720 may include two "L"-shaped connections 721, the short side of the "L"-shaped connection is fixed on the rod 712, and the long side 722 of the "L"-shaped connection extends forward, and the extending direction faces the bag taking assembly 10, the first bag opening assembly 20, the first packaging assembly 40, the second bag opening assembly 50 and other components. A cylinder seat is fixed on the two long sides 722 of a chuck unit 720, and the cylinder seat is provided with a thirteenth cylinder 723. A connecting rod 725 and a movable part 726 of the chuck are respectively provided on each long side 722, each connecting rod 725 is connected to the thirteenth cylinder 723 through a connecting plate 724, and the connecting rod 725 controls the movable part 726 of the chuck through a shaft. A fixed portion 727 of a chuck is also provided at the top of the long side 722. The movable portion 726 and the fixed portion 727 together constitute the chuck. The thirteenth cylinder 723 can drive the movable portion 726 to close or open relative to the fixed portion 727, so that the chuck can clamp or release the packaging bag.
[0061] In the assembly line of the nut filling system of the present application, a complete packaging process includes the following steps in sequence: bag taking, first bag opening, first filling, first packaging, second bag opening, second filling, reweighting, and second packaging (sealing). In practical applications, the motion trajectory of the transverse moving assembly 70 is to cycle forward, translation, backward, translation, and other actions. For example, the four groups of chuck units 720 of the transverse moving assembly 70 are aligned with the bag taking assembly 10, the first bag opening assembly 20, the first packaging assembly 40, and the second bag opening assembly 50 from left to right.
[0062] The first group of chuck units aligned with the bag picking assembly 10 performs the following actions in sequence: moves forward to the bag picking position to obtain the packaging bag, moves laterally (rightward) to the first bag opening position to exchange the packaging bag with the first bag opening assembly 20, moves backward, moves laterally (leftward), returns to the initial position, and then continues the next cycle.
[0063] The second group of chuck units aligned with the first bag opening component 20 performs the following actions in sequence: moves forward to the first bag opening position to obtain the packaging bag, moves laterally (rightward) to the first packaging position and exchanges the packaging bag with the first packaging component 40, moves backward, moves laterally (leftward), returns to the initial position, and then continues the next cycle.
[0064] The third group of chuck units aligned with the first packaging component 40 performs the following actions in sequence: moves forward to the first packaging position to obtain the packaging bag, moves laterally (rightward) to the second bag opening position to exchange the packaging bag with the second bag opening component 50, retreats, moves laterally (leftward), returns to the initial position, and then continues the next cycle.
[0065] The fourth group of clamping head units aligned with the second bag opening assembly 50 performs the following actions in sequence: moves forward to the second bag opening position to obtain the packaging bag, moves horizontally (rightward) to transfer the packaging bag to the assembly line, moves backward, moves horizontally (leftward) again, returns to the initial position, and then continues the next cycle.
[0066] After the second filling is completed, the re-weighting operation can be carried out, that is, the packaging bags that do not meet the weight requirements are re-weighted, and finally the second bag sealing operation is carried out to heat-seal the packaging bags at the bag opening.
[0067] Through the embodiments of the present invention, automatic filling of nuts is achieved, which greatly improves production efficiency; and nuts and dried fruits can be packaged separately in one food packaging unit (bag), thereby achieving separate packaging of nuts and dried fruits, and nuts and dried fruits will not stick to each other or have mixed flavors.
[0068] The above description is only an embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent substitution, improvement, etc. made within the spirit and principle of the present invention shall be included in the scope of the claims of the present invention.
Claims
1. A nut filling device, characterized in that: include: A bag taking assembly, a first bag opening assembly, a first filling assembly, a first packaging assembly, a second bag opening assembly, a second filling assembly and a transverse movement assembly; wherein the bag taking assembly, the first bag opening assembly, the first packaging assembly and the second bag opening assembly are arranged in sequence, the first filling assembly is located above the first bag opening assembly, and the second filling assembly is located above the second bag opening assembly; The bag taking component sucks a packaging bag, and the transverse moving component obtains the packaging bag from the bag taking component and moves the packaging bag to a first bag opening position, wherein the first bag opening component defines the first bag opening position; The first bag opening component opens the packaging bag at the first bag opening position, and the first filling component inputs the stored nuts into the packaging bag; The transverse movement component transversely moves the packaging bag containing nuts to a first packaging position, wherein the first packaging component defines the first packaging position; The first packaging component performs a first heat seal on the packaging bag at the first packaging position, wherein the sealing position of the first heat seal is located in the middle of the packaging bag; The transverse movement component transversely moves the packaging bag to a second bag opening position, wherein the second bag opening component defines the second bag opening position; The second bag opening component opens the packaging bag at the second bag opening position, and the second filling component inputs the stored dried fruits into the packaging bag; The bag taking assembly comprises a bag storage platform, a rotating part and a suction part; the bag storage platform defines a storage position for storing packaging bags, the suction part sucks a packaging bag at the storage position, and the rotating part drives the suction part to rotate toward the transverse moving assembly, so that the transverse moving assembly obtains the packaging bag sucked by the suction part; The bag storage platform comprises: a bag taking column, a bag supporting plate, a pad, two bag blocking plates and two close-to-frames; wherein the bag supporting plate is arranged above the bag taking column, the pad, the two bag blocking plates and the two close-to-frames are arranged above the bag supporting plate, and the pad, the two bag blocking plates and the two close-to-frames define the storage position; The rotating part includes: a first cylinder, a rotating rocker arm, a rotating shaft and a first cylinder seat; wherein the first cylinder is connected to the rotating rocker arm, the rotating shaft passes through a through hole provided on the bag taking column, the rotating rocker arm is connected to the first cylinder seat through the rotating shaft, the rotating rocker arm rotates left and right under the drive of the first cylinder, and the first cylinder seat rotates with the rotation of the rotating rocker arm; The suction part comprises: a second cylinder, a vacuum suction cup seat and a plurality of vacuum suction cups; wherein the second cylinder is arranged on the first cylinder seat, the second cylinder is connected to the vacuum suction cup seat, and the plurality of vacuum suction cups are arranged on the vacuum suction cup seat; The first bag opening assembly includes: a first clamping part and a bag opening part, the first clamping part includes: a first right clamping plate, a second right clamping plate, a first left clamping plate and a second left clamping plate; the first right clamping plate, the second right clamping plate, the first left clamping plate and the second left clamping plate can move left and right synchronously, and the second right clamping plate and the second left clamping plate can move forward and backward, and the first right clamping plate and the first left clamping plate cannot move forward and backward; the bag opening part includes a plurality of suction cups, the first clamping part clamps the packaging bag at the first bag opening position and the plurality of suction cups of the bag opening part open the packaging bag.
2. The nut filling device according to claim 1, characterized in that: The first clamping part also includes: a first guide rail and a second guide rail, a first slider seat and a second slider seat are arranged between the first guide rail and the second guide rail, the first slider seat and the second slider seat can slide left and right on the first guide rail and the second guide rail, the first right clamping plate and the second right clamping plate are arranged on the first slider seat, and the first left clamping plate and the second left clamping plate are arranged on the second slider seat; the first clamping part also includes a translation cylinder, the translation cylinder is connected to one end of the first translation link assembly, and the other end of the first translation link assembly is connected to the first slider seat; the first translation link assembly is also connected to one end of the second translation link assembly through a connecting rod rocker arm, and the other end of the second translation link assembly is connected to the second slider seat.
3. The nut filling device according to claim 2, characterized in that: The first clamping part also includes: a double cylinder, a roller needle seat, a roller needle bearing, an adjustment bolt, a thin nut, a compression spring, two linear bearings, and two connecting shafts; the double cylinder is connected to the roller needle seat, the roller needle bearing is arranged on the roller needle seat and connected to the second left clamping plate, and the linear bearing is arranged on the connecting shaft and contacts the second left clamping plate.
4. The nut filling device according to claim 1, characterized in that: The first packaging component includes: a second clamping part and a heat sealing part, the second clamping part includes: a fixed clamping plate, a movable clamping plate, and a movable part; wherein the movable part drives the movable clamping plate to move toward the fixed clamping plate, and the fixed clamping plate and the movable clamping plate clamp the packaging bag; the heat sealing part includes a first heat sealing part and a second heat sealing part, the first heat sealing part and the second heat sealing part move toward each other to fit tightly against the packaging bag and heat seal the packaging bag.
5. The nut filling device according to claim 4, characterized in that: The fixing clamp plate comprises: a first C-shaped seat and a second C-shaped seat, the top end of the first C-shaped seat is provided with a chuck, and the top end of the second C-shaped seat is provided with a chuck; The movable clamping plate comprises: a first movable clamping plate and a second movable clamping plate, the top end of the first movable clamping plate is provided with a clamping head, and the top end of the second movable clamping plate is provided with a clamping head; The moving part comprises: a first U-shaped seat and a second U-shaped seat, a part of the first moving clamping plate is located in the first U-shaped seat, and a part of the second moving clamping plate is located in the second U-shaped seat.
6. The nut filling device according to claim 5, characterized in that: The first heat sealing part includes a first base, which is located between the first C-shaped seat and the second C-shaped seat, and a cylinder is arranged on the first base, an inner end of the cylinder is connected to the connecting seat, a heat sealing strip and a flattening plate are arranged on the inner side of the connecting seat, and a heating tube is also arranged on one side of the heat sealing strip; the second heat sealing part includes a second base, which is located between the first U-shaped seat and the second U-shaped seat, and a cylinder is arranged on the second base, an inner end of the cylinder is connected to the connecting seat, a heat sealing strip and a flattening plate are arranged on the inner side of the connecting seat, and a heating tube is also arranged on one side of the heat sealing strip.
7. The nut filling device according to claim 1, characterized in that: The first filling component includes: a lifting cylinder seat, a material feeding lifting plate, a nut hopper, a nut feeding pipe, a left material storage opening and closing plate, a right material storage opening and closing plate, a lifting cylinder and an opening and closing cylinder; wherein, the lifting cylinder drives the material feeding lifting plate to move so that the nut feeding pipe is directly above the opening of the packaging bag, and the opening and closing cylinder drives the left material storage opening and closing plate and the right material storage opening and closing plate to open, and a predetermined quantity and predetermined type of nuts stored in the nut hopper enter the packaging bag through the nut feeding pipe.
Citation Information
Patent Citations
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