Drawer production process control method and system
Through the drawer production process control method and system, the problems of opacity, many process breakpoints and untimely feedback in the traditional production process are solved, and automated and intelligent production process control is realized, and production efficiency and transparency are improved.
Patent Information
- Application Number
- CN202111591785.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-12-23
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2041-12-23
AI Technical Summary
There are problems such as opacity, many breakpoints in the process of traditional drawer production, low production efficiency, and untimely feedback on production abnormalities.
The drawer production process control method and system is adopted to realize automated and intelligent production process control through steps such as logging in to the work station system, scanning the QR code to confirm the drawer information, selecting production operation methods, automatically identifying the completion of the work station and flowing the work station, and abnormal handling.
It reduces the opacity and process breakpoints of the production process, improves production efficiency, realizes transparency and timely feedback of the production process, and ensures that the production process is carried out in an orderly manner.
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Figure CN114418526B_ABST
Abstract
Description
Technical Field
[0001] The present disclosure relates to the technical field of drawer-type power distribution cabinets in electrical equipment, and in particular to a drawer production process control method and system. Background Art
[0002] With the rapid development of information technology in my country, the use of information technology to effectively control the production process has become a hot topic for many companies. Effective production process control can significantly shorten production cycles, improve production efficiency, and enhance a company's competitiveness. Traditionally, products are produced through manual on-site assembly, which can lead to numerous process breakpoints and a lack of connectivity across the entire production process, resulting in low production efficiency. Furthermore, monitoring and identifying the production process relies on manual observation, which is limited by human experience and produces inaccurate results. Manual monitoring of production processes can create a lack of transparency throughout the entire production process, preventing superiors from keeping abreast of production progress. Furthermore, if an anomaly occurs in a process, workers must first report it to management for adjustments and address the situation in the next process. Consequently, if an anomaly occurs in a process, timely feedback is delayed, hindering overall production progress. Summary of the Invention
[0003] In view of this, the purpose of the present disclosure is to propose a drawer production process control method, which can reduce the defects of the drawer production process being opaque, having many process breakpoints, low production efficiency, and untimely feedback on production anomalies.
[0004] The purpose of the present disclosure is also to provide a drawer production process control system. Based on the above-mentioned drawer production process control method, it can reduce the defects of opaque drawer production process, multiple process breakpoints, low production efficiency, and untimely feedback on production abnormalities.
[0005] Based on the above objectives, the present disclosure provides a drawer production process control method, comprising:
[0006] Log in to the workstation system;
[0007] The personnel at the current process station confirm the start of the process;
[0008] Scan the drawer QR code to obtain the drawer information and confirm whether the drawer is online successfully;
[0009] Select the production operation mode and start working until the current process is completed;
[0010] When the personnel at the current process station confirm that the work is completed or the system automatically recognizes and confirms that the work is completed, the system issues an instruction to push the drawer out and transfer it to the next process station;
[0011] Confirm whether the next process station is available. If it is available, control the drawer to flow to the next process station; if it is not available, control the drawer to flow to the temporary storage area;
[0012] Repeat the above steps until production is completed.
[0013] In the above-mentioned drawer production process control method, preferably, in the step of logging into the workstation system, the workstation personnel log in to their own account and enter the system through one or more of manual input, automatic face recognition, and fingerprint recognition.
[0014] In the above-mentioned drawer production process control method, preferably, the step of scanning the drawer QR code to obtain drawer information and confirming whether the drawer is successfully put online includes:
[0015] Scan the QR code of the drawer that is online at the current process station to obtain the drawer information;
[0016] Compare the drawer information to confirm whether the drawer is the target object;
[0017] Confirm whether all materials are online;
[0018] If the confirmation is yes, the online process is successful;
[0019] If the confirmation is no, reconfirm whether the material meets the material requirements of the second station; if so, transfer the current material to the second station for production; or reconfirm whether the material meets the requirements of the second process in the process; if so, change the current process station to the second process;
[0020] If not, readjust the drawer information and materials corresponding to the current workstation until it is confirmed that the drawer of the current workstation is the target object and the corresponding materials are all online;
[0021] The step of confirming whether the drawer is a target object refers to confirming the information of the drawer, which includes: drawer number, cabinet, workstation, and task content information.
[0022] In the above-mentioned drawer production process control method, preferably, the step of confirming whether the next process station is available, and if so, controlling the drawer to flow to the next process station; if not, controlling the drawer to flow to a temporary storage location includes:
[0023] The manual or system adjusts the number of workstations for each process based on the time it takes to complete each process. After receiving the instruction to push the drawer out and transfer it to the workstation for the next process, the manual or system confirms whether there is an available workstation for the next process.
[0024] If there is an available workstation, the current workstation issues a push request, the available workstation issues a pull request, and the drawer flows to the available workstation for production;
[0025] If there is no available workstation, the drawer will be transferred to the temporary storage area. After an available workstation is generated, the drawer will be transferred to an available workstation according to the first-in-first-out principle.
[0026] In the above-mentioned drawer production process control method, preferably, the drawer production process control method also includes a step of handling production exceptions. If production exceptions and / or operational errors occur during the production process, the current workstation will issue a warning signal and feed back the information to the system, and the system will handle it according to the exception.
[0027] The present disclosure further provides a drawer production process control system, the drawer production process control system comprising at least one first workstation mechanism, at least one second workstation mechanism and a transport mechanism; the first workstation mechanism and the second workstation mechanism respectively comprise a login module and an operation module;
[0028] Login module: used to log in to the system account;
[0029] Operation module: used to scan the drawer QR code information, confirm that the drawer is online successfully, and start the operation according to the corresponding process based on the drawer information;
[0030] Transport mechanism: used to control the drawer to flow between the first station mechanism, the second station mechanism and the temporary storage area according to instructions.
[0031] In the above-mentioned drawer production process control system, preferably, the login module is configured to log in by manual input, automatic face recognition, or automatic fingerprint recognition.
[0032] In the above-mentioned drawer production process control system, preferably, the operation module is configured to:
[0033] Scan the QR code of the drawer that is online at the current process station to obtain the drawer information;
[0034] Compare the drawer information to confirm whether the drawer is the target object;
[0035] Confirm whether all materials are online;
[0036] If the confirmation is yes, the online process is successful; select the production operation mode and start the operation until the current process is completed;
[0037] If the confirmation is no, reconfirm whether the material meets the material requirements of the second station; if so, transfer the current material to the second station for production; or reconfirm whether the material meets the requirements of the second process in the process; if so, change the current process station to the second process;
[0038] If not satisfied, the drawer information and materials corresponding to the current workstation will be readjusted until it is confirmed that the drawer of the current workstation is the target object and the corresponding materials are all online.
[0039] In the above-mentioned drawer production process control system, preferably, the transportation mechanism is configured as:
[0040] According to the production process of the first workstation mechanism, the number of the first workstation mechanism and the time to complete the process are set;
[0041] According to the production process of the second station mechanism, the number of the second station mechanism and the completion time of the process are set;
[0042] After receiving the instruction to push the drawer out of the first station mechanism and transfer it to the second station mechanism, the manual or system confirms whether the second station mechanism is available;
[0043] If the second station mechanism is available, the first station mechanism issues a push request, and the second station mechanism issues a pull request to transfer the drawer to the second station mechanism;
[0044] If the second workstation mechanism is unavailable, the drawer will be transferred to the temporary storage / the transmission speed between the first workstation mechanism and the second workstation mechanism will be controlled. When the second workstation mechanism / temporary storage is available, the drawer will be controlled to flow from the first workstation mechanism to the second workstation mechanism / temporary storage.
[0045] In the above-mentioned drawer production process control system, preferably, the drawer production process control system further includes an abnormality feedback module, and the abnormality feedback module is configured to:
[0046] If a problem occurs at any stage in the production process and / or the operator at the workstation touches the fault, the current workstation will send a warning signal, and the information will be fed back to the system, which will handle the problem accordingly.
[0047] From the above, it can be seen that the drawer production process control method and system provided by the present invention can reduce the defects of opaque production process, multiple process breakpoints, and untimely feedback on production anomalies, and improve production efficiency; human-machine collaborative work makes the overall production process transparent, orderly, controllable, and integrated. BRIEF DESCRIPTION OF THE DRAWINGS
[0048] In order to more clearly illustrate the technical solutions in the present disclosure or related technologies, the following briefly introduces the drawings required for use in the embodiments or related technical descriptions. Obviously, the drawings described below are only embodiments of the present disclosure. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0049] Figure 1This is a flow chart of a drawer production process control method according to an embodiment of the present disclosure;
[0050] Figure 2 This is a module diagram of a drawer production process control system according to an embodiment of the present disclosure. DETAILED DESCRIPTION
[0051] In order to make the objectives, technical solutions and advantages of the present disclosure more clear, the present disclosure is further described in detail below in conjunction with specific embodiments and with reference to the accompanying drawings.
[0052] It should be noted that, unless otherwise defined, the technical terms or scientific terms used in the embodiments of the present disclosure should have the usual meanings understood by people with ordinary skills in the field to which the present disclosure belongs. The "first", "second" and similar words used in the embodiments of the present disclosure do not indicate any order, quantity or importance, but are only used to distinguish different components. "Include" or "comprise" and similar words mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects. "Connect" or "connected" and similar words are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to indicate relative position relationships. When the absolute position of the described object changes, the relative position relationship may also change accordingly.
[0053] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which this application pertains. The terms used herein in the specification of this application are intended only to describe specific embodiments and are not intended to limit this application. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.
[0054] Figure 1 The present invention is a flowchart of a drawer production process control method;
[0055] In order to realize automation and intelligence of drawer production, reduce manual burden and improve the efficiency of drawer production, the present disclosure provides a feasible specific implementation method, such as Figure 1 As shown, a drawer production process control method, the drawer production process control method includes:
[0056] Log in to the workstation system. Workstation personnel log in to the workstation system through manual input, automatic face recognition, fingerprint recognition, etc.
[0057] After successful login, the current process station staff manually clicks to start the process or the system automatically starts by default;
[0058] The station staff scans the drawer QR code to obtain the drawer information, confirms whether the drawer information is consistent with the current station information, and determines whether the drawer is successfully online;
[0059] Once the drawer is online successfully, the production mode will be automatically scheduled or the production operation mode will be manually selected and the operation will start until the current process is completed.
[0060] When the personnel at the current process station confirm that the work is completed or the system automatically recognizes and confirms that the work is completed, the system issues an instruction to push the drawer out and transfer it to the next process station;
[0061] Confirm whether the next process station is available. If it is available, control the drawer to flow to the next process station; if it is not available, control the drawer to flow to the temporary storage area;
[0062] Repeat the above steps until production is completed.
[0063] To further elaborate on the method of logging into the workstation system, in a further embodiment, in the step of logging into the workstation system in the drawer production process control method, the login method is: logging into the workstation system, that is, after the workstation personnel arrives at their workstation, they can log in to their own account and enter the system through one or more methods including manual input, automatic face recognition, and fingerprint recognition; after successful login, the workstation screen will display information such as the name of the current login person, the workstation to which they belong, and the online / offline status, but is not limited to this; the login method of this embodiment can also adopt other login methods in the field, and can be selected according to actual needs.
[0064] In a further embodiment, after successful login in the drawer production process control method, it is necessary to confirm whether the drawer is successfully online. Therefore, the step of scanning the drawer QR code to obtain the drawer information and confirming whether the drawer is successfully online is implemented as follows:
[0065] Scan the QR code of the drawer that is online at the current process station to obtain the drawer information;
[0066] Compare the drawer information to confirm whether the drawer is the target object;
[0067] Confirm whether all materials are online;
[0068] If the confirmation is yes, the online process is successful;
[0069] If the confirmation is no, reconfirm whether the material meets the material requirements of the second station; if so, transfer the current material to the second station for production; or reconfirm whether the material meets the requirements of the second process in the process; if so, change the current process station to the second process;
[0070] If not, readjust the drawer information and materials corresponding to the current workstation until it is confirmed that the drawer of the current workstation is the target object and the corresponding materials are all online;
[0071] The step of confirming whether the drawer is a target object refers to confirming the information of the drawer, and the information of the drawer includes: drawer number, cabinet, workstation, task content information and other information, but is not limited thereto.
[0072] Specifically, after successful login, the drawer is placed in the workstation. A sensor is installed on the workstation. When the drawer touches the sensor, the sensor sends a response signal, proving that the current drawer is online. If the drawer does not send a response signal, the drawer is pulled out and placed back in the workstation or the information is promptly fed back to the system. The system will make timely adjustments until it confirms that the drawer is online. The drawer has been put online. The workstation personnel scan the QR code of the drawer that is online at the current workstation to obtain the drawer information; compare the drawer number, the cabinet to which it belongs, the workstation to which it belongs, the task content and other information to see if they match the workstation information of the current drawer, whether the materials required for drawer production are all online at the current workstation, whether the quantity is correct, and whether the online materials are correct; confirm that the above information is consistent with the current workstation information, then this drawer is successfully online, and the next operation process can be carried out; if the information match is inconsistent, obtain the drawer information of the second workstation, and confirm again whether the current material meets the material requirements of the second workstation; if it is confirmed that the material of the current workstation matches the material requirements of the second workstation, transfer the current material to the second workstation for production; or obtain the information of the second process in the current workstation process, and confirm again whether the material meets the requirements of the second process in the current workstation process. If the material matches the requirements of the second process in the current workstation process, adjust the current process workstation to the second process for production; the second process refers to other processes that are different from the current process. If it is not satisfied, the information will be fed back to the system, and the system will readjust the drawers and materials corresponding to the current workstation based on the acquired process data; based on the process data of the current workstation, it will be confirmed again whether the drawer is the target object and whether the required materials are complete. Once it is confirmed that the drawer on the current workstation is the target object and the corresponding materials are complete, production will be successfully started online; in this embodiment, the second workstation refers to other workstations that are different from the current workstation.
[0073] The drawer has been successfully launched. The production operation mode for the current drawer is set based on the process the drawer is in. These production operation modes include, but are not limited to, pull, hold, and push. The system automatically schedules the drawer to the current operation mode based on the process the drawer is in. If the automatic scheduling system fails or the automatically scheduled operation mode does not match the current process the drawer is in, the process operator can manually switch to the operation mode that the current process should be in by clicking on the workstation screen.
[0074] In a further embodiment, after one process is completed and the next process is started, the drawer needs to be transferred between workstations. This embodiment provides a specific implementation method for transferring the drawer between workstations. In the drawer production process control method, after the drawer is successfully put online, the step of confirming whether the next process station is available is confirmed. If it is available, the drawer is controlled to flow to the next process station; if it is not available, the drawer is controlled to flow to a temporary storage location.
[0075] The manual or system adjusts the number of workstations for each process based on the time it takes to complete each process. After receiving the instruction to push the drawer out and transfer it to the workstation for the next process, the manual or system confirms whether there is an available workstation for the next process.
[0076] If there is an available workstation, the current workstation issues a push request, the available workstation issues a pull request, and the drawer flows to the available workstation for production;
[0077] If there is no available workstation, the drawer will be transferred to the temporary storage area. After an available workstation is generated, the drawer will be transferred to an available workstation according to the first-in-first-out principle.
[0078] Specifically, in this embodiment, since the completion time of the process of each workstation is different, the manual or system will adjust the number of workstations for each process according to the completion time of the process of each workstation; when the process of the drawer at the current workstation is completed through manual judgment and / or full-scale automatic recognition by the system, the next process workstation can be manually selected on the workstation screen and / or the system can automatically allocate the next process workstation and determine whether the next process workstation is available. This available workstation can be one or one selected from multiple workstations; if the next process workstation is available, the next process workstation will receive a request from the current workstation, and then the current workstation will send a push request, and the available workstation will send a pull request, and the drawer will flow from the current workstation to the available workstation to perform the next process operation; if the next process workstation is not available, the drawer will flow to the temporary storage; after an available workstation is generated, according to the first-in-first-out principle, it is determined whether the drawer will flow to the available workstation first according to the order in which the drawers flow to the temporary storage, and the one that enters the temporary storage first will flow to the available workstation first.
[0079] The generation of push action comes from the [Push] dialog box after the device completes the process. The purpose of popping up the dialog box is to reconfirm to prevent the workstation operator from accidentally touching the completion button; the generation of pull action comes from the patrol of the temporary storage; the temporary storage refers to the temporary storage configured in the background.
[0080] In a further embodiment, a method for handling production anomalies in a drawer production process control method is provided. If production anomalies and / or operational errors occur during the production process, the current workstation sends a warning signal and feeds back the information to the system, which handles the anomaly accordingly.
[0081] Specifically, in the above embodiment, if the drawer flow on the production line does not follow the normally assigned workstation flow or the production line flow is abnormal during the production process, the entire production line will issue a warning signal, the entire production line will be suspended, and information feedback will be used to adjust and repair before continuing production; if the system identifies that a certain workstation operation is abnormal, the current workstation will issue a warning signal or manually click on the abnormality, the current workstation will stop working, and information feedback will be used to adjust and repair before continuing operation. If the workstation operator accidentally touches the operation page on the workstation screen, the operator of this erroneous workstation can manually click on the operation page on the workstation screen to make timely adjustments and continue subsequent operations; the formulation of production exception handling in this embodiment allows for timely feedback and processing of operational abnormalities and other situations during the production process, avoiding delivery delays due to untimely exception handling, thereby improving overall production efficiency.
[0082] Based on the same inventive concept, the present disclosure also provides a feasible specific implementation method, which is a drawer production process control system, such as Figure 2 As shown, using the above-mentioned drawer production process control method, the drawer production process control system includes at least one first workstation mechanism 101, at least one second workstation mechanism 102 and a transportation mechanism 103; the first workstation mechanism 101 and the second workstation mechanism 102 respectively include a login module and an operation module;
[0083] Login module: used to log in to the system account;
[0084] Operation module: used to scan the drawer QR code information, confirm that the drawer is online successfully, and start the operation according to the corresponding process based on the drawer information;
[0085] Transport mechanism 103: used to control the drawer to flow between the first station mechanism 101, the second station mechanism 102 and the temporary storage according to instructions.
[0086] The login module is set to log in by manual input, automatic face recognition, and automatic fingerprint recognition. One or more of these login methods can be used for login; when the login is successful, the workstation screen will display the name of the current login person, the workstation to which he belongs, the online / offline status and other information, but is not limited to this.
[0087] After receiving the instruction of successful login from the login module, the operation module performs subsequent operations.
[0088] The operation module is configured as follows:
[0089] Scan the QR code of the drawer that is online at the current process station to obtain the drawer information;
[0090] Compare the drawer information to confirm whether the drawer is the target object;
[0091] Confirm whether all materials are online;
[0092] If the confirmation is yes, the online process is successful; select the production operation mode and start the operation until the current process is completed;
[0093] If the confirmation is no, reconfirm whether the material meets the material requirements of the second station; if so, transfer the current material to the second station for production; or reconfirm whether the material meets the requirements of the second process in the process; if so, change the current process station to the second process;
[0094] If not satisfied, the drawer information and materials corresponding to the current workstation will be readjusted until it is confirmed that the drawer of the current workstation is the target object and the corresponding materials are all online.
[0095] Specifically, after successful login, the drawer is placed in the workstation. A sensor is installed on the workstation. When the drawer touches the sensor, the sensor sends a response signal, proving that the current drawer is online. If the drawer does not send a response signal, the drawer is pulled out and placed back in the workstation or the information is promptly fed back to the system. The system will make timely adjustments until it confirms that the drawer is online. The drawer has been put online. The workstation personnel scan the QR code of the drawer that is online at the current workstation to obtain the drawer information; compare the drawer number, the cabinet to which it belongs, the workstation to which it belongs, the task content and other information to see if they match the workstation information of the current drawer, whether the materials required for drawer production are all online at the current workstation, whether the quantity is correct, and whether the online materials are correct; confirm that the above information is consistent with the current workstation information, then this drawer is successfully online, and the next operation process can be carried out; if the information match is inconsistent, obtain the drawer information of the second workstation, and confirm again whether the current material meets the material requirements of the second workstation; if it is confirmed that the material of the current workstation matches the material requirements of the second workstation, transfer the current material to the second workstation for production; or obtain the information of the second process in the current workstation process, and confirm again whether the material meets the requirements of the second process in the current workstation process. If the material matches the requirements of the second process in the current workstation process, adjust the current process workstation to the second process for production; the second process refers to other processes that are different from the current process. If it is not satisfied, the information will be fed back to the system, and the system will readjust the drawers and materials corresponding to the current workstation based on the acquired process data; based on the process data of the current workstation, it will be confirmed again whether the drawer is the target object and whether the required materials are complete. Once it is confirmed that the drawer on the current workstation is the target object and the corresponding materials are complete, production will be successfully started online; in this embodiment, the second workstation refers to other workstations that are different from the current workstation.
[0096] The drawer has been successfully launched. The production operation mode for the current drawer is set based on the process the drawer is in. These production operation modes include, but are not limited to, pull, hold, and push. The system automatically schedules the drawer to the current operation mode based on the process the drawer is in. If the automatic scheduling system fails or the automatically scheduled operation mode does not match the current process the drawer is in, the process operator can manually switch to the operation mode that the current process should be in by clicking on the workstation screen.
[0097] The current workstation operation is completed, and the transport mechanism 103 receives the completion instruction from the operation module, and controls the drawer to flow between the first workstation mechanism 101, the second workstation mechanism 102 and the temporary storage area, so that the first workstation mechanism 101 and the second workstation mechanism 102 are matched in production efficiency.
[0098] The transport mechanism 103 is configured as follows:
[0099] According to the production process of the first workstation mechanism 101, the number of the first workstation mechanism 101 and the completion time of the process are set;
[0100] According to the production process of the second station mechanism 102, the number of the second station mechanism 102 and the completion time of the process are set;
[0101] After receiving the instruction to push the drawer out of the first station mechanism 101 and transfer it to the second station mechanism 102, the manual or system confirms whether the second station mechanism 102 is available;
[0102] If the second station mechanism 102 is available, the first station mechanism 101 issues a push request, and the second station mechanism 102 issues a pull request to transfer the drawer to the second station mechanism 102;
[0103] If the second workstation mechanism 102 is unavailable, the drawer is transferred to the temporary storage / the transmission speed between the first workstation mechanism 101 and the second workstation mechanism 102 is controlled. When the second workstation mechanism 102 / temporary storage is available, the drawer is controlled to be transferred from the first workstation mechanism 101 to the second workstation mechanism 102 / temporary storage.
[0104] Specifically, since the time required to complete each workstation process is different, the number of each workstation mechanism and the time to complete the process are set manually or by the system according to the production process of each workstation mechanism; if the process of the drawer at the current workstation is confirmed to have been completed within the specified time through manual judgment and / or full-scale automatic recognition by the system, the manual or system will receive an instruction to push the drawer out from the first workstation mechanism 101 and transfer it to the second workstation mechanism 102, and the second workstation mechanism 102 can be manually selected on the workstation screen and / or automatically allocated by the system, and it is determined whether the second workstation mechanism 102 is available. This second workstation mechanism 102 can be one or more; if the second workstation mechanism 102 is available , the second workstation mechanism 102 will receive the request from the first workstation mechanism 101, and then the first workstation mechanism 101 will send a push request, and the second workstation mechanism 102 will send a pull request, and the drawer will be transferred from the first workstation mechanism 101 to the second workstation mechanism 102; if the second workstation mechanism 102 is not available, the drawer will be transferred to the temporary storage or the transmission speed between the first workstation mechanism 101 and the second workstation mechanism 102 will be controlled. The transmission speed between the first workstation mechanism 101 and the second workstation mechanism 102 can be adjusted manually or automatically by the system; when waiting for the second workstation mechanism 102 or the temporary storage to be available, the drawer will be controlled to flow from the first workstation mechanism 101 to the second workstation mechanism 102 / temporary storage.
[0105] The drawer production process control system may further include a third process station or multiple other process stations, and the specific operation logic may refer to the operation logic between the first and second stations.
[0106] Furthermore, since the production time of each process is inconsistent, there may be a situation where multiple processes share a temporary storage. When multiple processes share a temporary storage, if the process on a certain workstation on the production line is about to be completed, since the operation between drawers also takes a certain amount of time, the system can send out in advance the drawer with the same process as that of the workstation to be executed to the workstation that issued the request. The temporary storage confirms and selects the drawers to operate this process based on the system request and transfers the drawers to the workstation that issued the request in the order in which the drawers are transferred to the temporary storage. The time difference between the drawer transfers is utilized to greatly improve the efficiency of project production.
[0107] The generation of push action comes from the [Push] dialog box after the device completes the process. The purpose of popping up the dialog box is to reconfirm to prevent the workstation operator from accidentally touching the completion button; the generation of pull action comes from the patrol of the temporary storage; the temporary storage refers to the temporary storage configured in the background.
[0108] In a further embodiment, the drawer production process control system further includes an abnormality feedback module, and the abnormality feedback module is configured to:
[0109] If a problem occurs at any stage in the production process and / or the operator at the workstation touches the fault, the current workstation will send a warning signal, and the information will be fed back to the system, which will handle the problem accordingly.
[0110] Specifically, during the production process, if the drawer flow on the production line does not follow the normally assigned workstation flow or the production line flow is abnormal, the entire production line will issue a warning signal, the entire production line will be suspended, and information feedback will be used to adjust and repair it before continuing production; if the system identifies that a certain workstation operation is abnormal, the current workstation will issue a warning signal or manually click on the abnormality, and the current workstation will stop working, and information feedback will be used to adjust and repair it before continuing operation. If the workstation operator accidentally touches the operation page on the workstation screen, the operator of this erroneous workstation can manually click on the operation page on the workstation screen to make timely adjustments and continue subsequent operations; the formulation of the abnormal feedback module in this embodiment avoids production delays due to production anomalies or operational errors, and improves overall production efficiency.
[0111] In the above-mentioned specific implementation manner of the present disclosure, a drawer production process control method and system are used, which can reduce defects such as multiple process breakpoints, manual handling, reliance on paper production orders to transfer production plans, opaque production status, and untimely production feedback; the overall production of the entire production line is transparent, the project production status can be checked in real time, and project anomalies are discovered in time; the production and management efficiency is improved, and the smooth operation of production is ensured. The project production can be put into production within a certain time limit, and the online production process is more integrated, allowing subsequent production to be carried out efficiently; the intelligent assembly production line also enhances the visiting experience.
[0112] Each embodiment in this specification is described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the embodiments can be referred to each other. The above embodiments are only for illustrating the technical concepts and features of the present disclosure. Their purpose is to enable people familiar with this technology to understand the content of the present disclosure and implement it accordingly, and they cannot be used to limit the scope of protection of the present disclosure. Any equivalent changes or modifications made according to the spirit of the present disclosure should be included in the scope of protection of the present disclosure.
Claims
1. A drawer production process control method, characterized in that: The drawer production process control method includes: Log in to the workstation system; The personnel at the current process station confirm the start of the process; Scan the drawer QR code to obtain the drawer information and confirm whether the drawer is online successfully; Select the production operation mode and start working until the current process is completed; When the personnel at the current process station confirm that the work is completed or the system automatically recognizes and confirms that the work is completed, the system issues an instruction to push the drawer out and transfer it to the next process station; Confirm whether the next process station is available. If it is available, control the drawer to flow to the next process station; if it is not available, control the drawer to flow to the temporary storage area; Repeat the above steps until the production is completed; The steps of scanning the drawer QR code to obtain drawer information and confirming whether the drawer is successfully online include: The drawer is placed in the workstation, which is equipped with a sensor. When the drawer touches the sensor, the sensor sends a response signal, indicating that the drawer has been put online. Scan the QR code of the drawer that is online at the current process station to obtain the drawer information; Compare the drawer information to confirm whether the drawer is the target object; Confirm whether all materials are online; If the confirmation is yes, the online process is successful; If the confirmation is no, reconfirm whether the material meets the material requirements of the second station; if so, transfer the current material to the second station for production; or reconfirm whether the material meets the requirements of the second process in the process; if so, change the current process station to the second process; If not, readjust the drawer information and materials corresponding to the current workstation until it is confirmed that the drawer of the current workstation is the target object and the corresponding materials are all online; The step of confirming whether the drawer is a target object refers to confirming the information of the drawer, which includes: drawer number, cabinet, workstation, and task content information; The step of confirming whether the next process station is available, and if so, controlling the drawer to flow to the next process station; if not, controlling the drawer to flow to a temporary storage location includes: The manual or system adjusts the number of workstations for each process based on the time it takes to complete each process. After receiving the instruction to push the drawer out and transfer it to the workstation for the next process, the manual or system confirms whether there is an available workstation for the next process. If there is an available workstation, the current workstation issues a push request, the available workstation issues a pull request, and the drawer flows to the available workstation for production; If there is no available workstation, the drawer will be transferred to the temporary storage area. When an available workstation is generated, the drawer will be transferred to an available workstation according to the first-in-first-out principle. After an available workstation is generated, the first-in-first-out principle is used to determine whether the drawer will be transferred to the available workstation first based on the order in which the drawers are transferred to the temporary storage area. The drawer that enters the temporary storage area first will be transferred to the available workstation first.
2. The drawer production process control method according to claim 1, characterized in that: In the step of logging into the workstation system, the workstation personnel log in to their own account and enter the system through one or more of manual input, automatic face recognition, and fingerprint recognition.
3. The drawer production process control method according to claim 1, characterized in that: The drawer production process control method also includes a step of handling production anomalies. If production anomalies and / or operational errors occur during the production process, the current workstation will issue a warning signal and feed the information back to the system, which will handle the anomaly accordingly.
4. A drawer production process control system, characterized in that: The drawer production process control system includes at least one first workstation mechanism, at least one second workstation mechanism and a transportation mechanism; the first workstation mechanism and the second workstation mechanism respectively include a login module and an operation module; Login module: used to log in to the system account; Operation module: used to scan the drawer QR code information, confirm that the drawer is online successfully, and start the operation according to the corresponding process based on the drawer information; Transport mechanism: used to control the drawer to flow between the first station mechanism, the second station mechanism and the temporary storage according to instructions; The operation module is configured as follows: Scan the QR code of the drawer that is online at the current process station to obtain the drawer information; Compare the drawer information to confirm whether the drawer is the target object; Confirm whether all materials are online; If the confirmation is yes, the online process is successful; select the production operation mode and start the operation until the current process is completed; If the confirmation is no, reconfirm whether the material meets the material requirements of the second station; if so, transfer the current material to the second station for production; or reconfirm whether the material meets the requirements of the second process in the process; if so, change the current process station to the second process; If not, readjust the drawer information and materials corresponding to the current workstation until it is confirmed that the drawer of the current workstation is the target object and the corresponding materials are all online; The transport mechanism is configured as follows: According to the production process of the first workstation mechanism, the number of the first workstation mechanism and the time to complete the process are set; According to the production process of the second station mechanism, the number of the second station mechanism and the completion time of the process are set; After receiving the instruction to push the drawer out of the first station mechanism and transfer it to the second station mechanism, the manual or system confirms whether the second station mechanism is available; If the second station mechanism is available, the first station mechanism issues a push request, and the second station mechanism issues a pull request to transfer the drawer to the second station mechanism; If the second station mechanism is unavailable, the drawer is transferred to the temporary storage / the transmission speed between the first station mechanism and the second station mechanism is controlled. When the second station mechanism / temporary storage is available, the drawer is controlled to flow from the first station mechanism to the second station mechanism / temporary storage; After an available workstation is generated, the first-in-first-out principle is used to determine whether the drawer will be transferred to the available workstation first based on the order in which the drawers are transferred to the temporary storage area. The drawer that enters the temporary storage area first will be transferred to the available workstation first.
5. The drawer production process control system according to claim 4, characterized in that: The login module is configured to log in by manual input, automatic face recognition, or automatic fingerprint recognition.
6. The drawer production process control system according to claim 4, characterized in that: The drawer production process control system further includes an abnormality feedback module, which is configured to: If a problem occurs at any stage in the production process and / or the operator at the workstation touches the fault, the current workstation will send a warning signal, and the information will be fed back to the system, which will handle the problem accordingly.
Citation Information
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