Vibration biochar variable spreader

Through the design of the vibration-type biochar variable spreader, the problems of adhesion and sticking during biochar spreading are solved, the spreading efficiency and failure rate are improved, the flexible adjustment of the spreading amount is achieved, and the applicability of the machine is expanded.

CN114451115BActive Publication Date: 2025-09-12NORTHEAST AGRICULTURAL UNIVERSITY
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Patent Information

Application Number
CN202210164736.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-02-23
Publication Date
2025-09-12
Estimated Expiration
2042-02-23

AI Technical Summary

Technical Problem

Biochar is prone to adhesion and sticking during the spreading process, resulting in low spreading efficiency and easy clogging. In addition, existing machines cannot easily adjust the spreading amount and have poor applicability.

Method used

A vibration-type biochar variable spreader is designed. The vibration column continuously strikes the tank to generate vibration and adjust the drop hole to promote the fluidity of biochar, and the spreading amount is adjusted by the screw and plunger.

Benefits of technology

The efficiency of mechanized biochar spreading is improved, the failure rate is reduced, the applicability of the machine is expanded, and the flexible adjustment of the biochar spreading amount is achieved.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN114451115B_ABST
    Figure CN114451115B_ABST
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Abstract

The vibration-type biochar variable spreader belongs to agricultural machinery; the tank body, motor, single-chip microcomputer and bearing seat assembly are respectively installed on the welded upper and lower parts of the frame, the driving support shaft with a fixed sprocket is installed on the bearing seat assembly, and the spreading disc and the vibration disc are fixed on the driving support shaft in sequence, the discharge through hole and the sliding support through hole are provided on the vibration disc, the vibration column is inserted in the sliding support through hole, the pressure spring is mounted on the vibration column, the nut is fixed in the tank body, the screw is inserted on the nut, the driven gear and the plunger are fixed on the screw, the extrusion bump is installed on the bottom wall of the tank body, the driving gear is fixed on the motor, and the wire connects the single-chip microcomputer with the motor; this machine adopts the method of continuously knocking the tank body with the vibration column to make it generate its own vibration and the plunger cooperates with the blanking through hole on the bottom wall of the tank body to adjust the opening size, so as to realize the improvement of the flow performance of biochar in the tank body and the adjustment of the spreading amount, with strong applicability, high operating efficiency and few faults.
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Description

Technical Field

[0001] The invention belongs to agricultural machinery, and mainly relates to a biochar organic fertilizer spreading machine. Background Art

[0002] Biochar is an organic fertilizer, and its use is increasing. Consequently, the development of biochar spreading equipment is on the agenda. However, due to its high hygroscopicity, biochar easily absorbs water. This absorbs water, significantly increasing its viscosity and decreasing its flowability. When used in spreading operations, the biochar not only adheres to the walls of the hopper, but also clings to each other, making it difficult for the biochar to flow smoothly from the hopper to the spreading components. This results in low spreading efficiency, clogging, and a high failure rate. Furthermore, the amount of biochar to be spread varies depending on the crop and soil conditions, but existing equipment cannot easily accommodate this adjustment, resulting in poor applicability. Summary of the Invention

[0003] The purpose of the present invention is to address the problems existing in the above-mentioned prior art, combine with the actual needs of the mechanized operation of biochar spreading, and develop and design a vibration-type biochar variable spreader. By promoting and improving the flow performance of biochar, the purpose of improving the efficiency of mechanized biochar spreading operations, reducing the failure rate of machine spreading operations, and expanding the adaptability of machine operations is achieved.

[0004] The purpose of the invention is achieved as follows: a bearing seat assembly is fixed on the welded lower part of the frame, a driving support shaft of the fixed sprocket is rotatably installed vertically on the bearing seat assembly, a spreading disc is fixed on the upper end of the driving support shaft, an excitation column is supported and fixed on the upper side of the spreading disc, a discharge through-hole is provided in the central part of the excitation disc, N sliding support through-holes are evenly distributed on the circumferential part of the excitation disc located outside the discharge through-hole, the excitation column can be inserted into the sliding support through-hole so as to move axially up and down, a rubber head is fixed on the upper end of the excitation column, a pressure spring is fitted on the excitation column, and the upper and lower ends of the pressure spring are in contact with the rubber head and the excitation disc respectively; a tank body is fixed on the welded part of the frame above the excitation disc, and a tank body is fixed on the A vertical nut is fixed on the upper side of the tank cavity, which is coaxial with the excitation disk. The screw is rotatable and inserted into the nut so as to move up and down. A driven gear and a plunger are respectively fixed on the upper and lower ends of the screw. A blanking hole is opened on the central part of the bottom wall of the tank body, and the plunger is closed or opened in coordination with the blanking hole. A plurality of extrusion protrusions are evenly distributed along the circumferential direction on the outer wall surface of the lower side of the bottom wall of the tank body, and the extrusion protrusions are in contact or out of contact with the rubber head on the excitation column in turn. A feeding hole is opened on the upper wall surface of the tank body, and a motor and a single-chip microcomputer are respectively installed on the welded upper part of the frame. The single-chip microcomputer is connected to the motor by a wire. The driving gear is fixed on the motor, and the driving gear is meshed with the driven gear, thereby forming an exciting biochar variable spreader.

[0005] The invention adopts a method of using an exciting column to continuously knock on the tank body to make it generate its own vibration and a plunger to cooperate with the blanking hole on the bottom wall of the tank body to adjust the opening size, thereby promoting and improving the flow performance of biochar in the tank body, reducing adhesion and adjusting the sowing amount. It has the characteristics of novel, unique, reasonable, compact, strong applicability, complete operating functions, high operating efficiency and few operating failures, providing technical support for the mechanized sowing of biochar. BRIEF DESCRIPTION OF THE DRAWINGS

[0006] Figure 1 This is a schematic diagram of the overall structure of the vibration-type biochar variable spreader;

[0007] Figure 2 yes Figure 1 Left-facing view of

[0008] Figure 3 This is a three-dimensional schematic diagram of the overall structure of the vibration-type biochar variable spreader;

[0009] Figure 4 yes Figure 2 A top view of

[0010] Figure 5 It is a schematic diagram of the assembly structure of the vibration plate.

[0011] Description of part numbers in the figure:

[0012] 1. Driving gear, 2. Driven gear, 3. Motor, 4. Screw, 5. Plunger, 6. Tank body, 7. Frame welding, 8. Rubber head, 9. Pressure spring, 10. Vibration plate, 11. Spreading plate, 12. Sprocket, 13. Bearing seat assembly, 14. Driving support shaft, 15. Discharge through hole, 16. Blanking through hole, 17. Vibration column, 18. Extrusion bump, 19. Nut, 20. Wire, 21. Microcontroller, 22. Feed through hole, 23. Sliding support through hole. DETAILED DESCRIPTION

[0013] The following is a detailed description of the implementation scheme of the invention with reference to the accompanying drawings. A vibration-type biochar variable spreader, wherein a bearing seat assembly 13 is fixed on the lower part of the frame weld 7, a driving support shaft 14 of which a sprocket 12 is fixed and rotatably mounted vertically on the bearing seat assembly 13, a spreading disc 11 is fixed on the upper end of the driving support shaft 14, a vibration disc 10 is supported and fixed on the upper side of the spreading disc 11, a discharge hole 15 is provided in the center of the vibration disc 10, N sliding support holes 23 are evenly distributed on the circumference of the vibration disc 10, which is located outside the discharge hole 15, a vibration column 17 is inserted into the sliding support hole 23 so as to be axially movable up and down, a rubber head 8 is fixed on the upper end of the vibration column 17, a pressure spring 9 is fitted on the vibration column 17, and the upper and lower ends of the pressure spring 9 are in contact with the rubber head 8 and the vibration disc 10 respectively; on the frame weld 7, above the vibration disc 10 A fixed tank body 6 is provided, and a nut 19 is fixed vertically on the upper side of the cavity of the tank body 6 coaxial with the exciting disk 10. The screw 4 is rotatably and movably inserted on the nut 19. The driven gear 2 and the plunger 5 are respectively fixed on the upper and lower ends of the screw 4. A blanking through-hole 16 is provided on the central part of the bottom wall of the tank body 6. The plunger 5 is closed or opened in cooperation with the blanking through-hole 16. A plurality of extrusion protrusions 18 are evenly distributed along the circumferential direction on the outer wall surface of the lower side of the bottom wall of the tank body 6. The extrusion protrusions 18 are in contact or out of contact with the rubber head 8 on the exciting column 17 in turn. A feed through-hole 22 is provided on the upper wall surface of the tank body 6. The motor 3 and the single-chip microcomputer 21 are respectively installed on the upper part of the frame weld 7. The wire 20 connects the single-chip microcomputer 31 with the motor 3. The driving gear 1 is fixed on the motor 3, and the driving gear 1 is meshed with the driven gear 2.

[0014] During operation, biochar is fed into the tank body 6 from the feed hole 22, the single chip microcomputer 21 starts the motor 3 to rotate through the wire 20, and the rotating driving gear 1 drives the screw 4 to rotate through the driven gear 2. Under the control of the fixed nut 19, the screw 4 drives the plunger 5 to move up and down in the tank body 6, adjusting the distance between the lower end of the plunger 5 and the blanking hole 16 on the lower wall of the tank body 6, that is, changing the opening and closing size of the blanking hole 16. After the adjustment of the biochar sowing amount is completed, the external power is sequentially driven through the sprocket 12 and the driving support shaft 14 to synchronously drive the sowing disc 11 and the exciting disc 10 to rotate, and the exciting disc 10 drives the exciting column 17, the rubber head 8 and the pressure spring on the disc. The spring 9 rotates, and when the rubber head 8 on the excitation column 17 contacts the extrusion protrusion 18 on the bottom wall of the fixed tank body 6, the excitation column 17 moves downward in the sliding support through hole 23 on the excitation plate 10, and the pressure spring 9 is compressed and the pressure increases. When the rubber head 8 on the rotating excitation column 17 is out of contact with the extrusion protrusion 18, under the action of the pressure spring 9, the excitation column 17 moves upward rapidly, and the rubber head 8 hits the bottom wall of the tank body 6, causing the tank body 6 itself to vibrate. At the same time, the biochar in the tank body 6 falls from the blanking through hole 16 and the discharge hole 15 in turn to the rotating spreading plate 11 and is spread and discharged backward, thereby completing the biochar spreading operation.

Claims

1. A vibration-type biochar variable-rate spreader, characterized by: A bearing seat assembly (13) is fixed on the lower part of the frame weld (7), and a driving support shaft (14) of the fixed sprocket (12) is rotatably mounted vertically on the bearing seat assembly (13). A spreading disc (11) is fixed on the upper end of the driving support shaft (14), and an exciting disc (10) is supported and fixed on the upper side of the spreading disc (11). A discharge hole (15) is provided in the center of the exciting disc (10), and a discharge hole (15) is provided on the exciting disc (10) outside the discharge hole (15). N sliding support through holes (23) are evenly distributed on the circumference of the vibrating column (17), and the vibrating column (17) can be inserted into the sliding support through hole (23) so as to be axially movable up and down. A rubber head (8) is fixed on the upper end of the vibrating column (17), and a pressure spring (9) is fitted on the vibrating column (17). The upper and lower ends of the pressure spring (9) are in contact with the rubber head (8) and the vibrating plate (10) respectively; a tank body (6) is fixed on the frame weld (7) and above the vibrating plate (10), and a pressure spring (9) is fitted on the vibrating column (17). A nut (19) is fixed vertically on the upper side of the cavity of the tank (6) and is coaxial with the exciting disk (10). The screw (4) is inserted into the nut (19) so as to be rotatable and movable up and down. A driven gear (2) and a plunger (5) are fixed on the upper end and the lower end of the screw (4) respectively. A blanking hole (16) is opened at the center of the bottom wall of the tank (6). The plunger (5) and the blanking hole (16) are closed or opened. The outer wall surface of the lower side of the bottom wall of the tank (6) is provided with a circumferential direction. A plurality of extrusion protrusions (18) are evenly distributed and mounted. The extrusion protrusions (18) are in contact with or out of contact with the rubber head (8) on the excitation column (17) in sequence. A feed through hole (22) is provided on the upper wall of the tank body (6). A motor (3) and a single-chip microcomputer (21) are respectively mounted on the upper portion of the frame weld (7). A wire (20) connects the single-chip microcomputer (21) and the motor (3). A driving gear (1) is fixed on the motor (3), and the driving gear (1) is meshed with the driven gear (2).

Citation Information

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