Aluminum material deep processing burr removing robot
By designing a burr removal robot for deep processing of aluminum, and using conveyor lines and grinding heads to automatically grind aluminum, the problem of time-consuming manual grinding is solved and efficient aluminum grinding is achieved.
Patent Information
- Application Number
- CN202210164721.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-02-22
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2042-02-22
AI Technical Summary
In the prior art, burrs on the cut edges of aluminum materials need to be manually polished, which is time-consuming and inefficient.
A burr removal robot for deep processing of aluminum is designed, which includes a machine platform, a conveyor line, a fixture assembly and a grinding head. The aluminum material is transported through the conveyor line so that its two ends face the two grinding heads respectively. The fixture assembly clamps and lifts the aluminum material. The grinding head grinds the two ends of the aluminum material. After completion, the conveyor line sends the aluminum material out.
It improves the efficiency of aluminum grinding, reduces manual operation time and improves production efficiency.
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Figure CN114505749B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of aluminum material processing, and in particular to an aluminum material deep processing burr removal robot. Background Art
[0002] After the aluminum is cut, there will be burrs left on the cut. In order not to affect the use, the burrs on the aluminum cut need to be polished. Currently, the burrs on the aluminum cut are usually polished manually, which takes a long time. Summary of the Invention
[0003] The present invention aims to solve at least one of the technical problems existing in the prior art. To this end, the first embodiment of the present invention is a burr removal robot for deep processing of aluminum materials, comprising a machine platform, a conveyor line, a fixture assembly, and a grinding head. The conveyor lines are at least two, and the two conveyor lines are slidably mounted on the machine platform; the fixture assembly is lifted and mounted on the outside of the conveyor line, and the fixture assembly is used to clamp and fix the aluminum material; the grinding head is two, and the two grinding heads are slidably mounted on the machine platform in opposite directions, and two conveyor lines are arranged between the two grinding heads.
[0004] According to some embodiments of the present invention, the clamp assembly includes a back plate, a lifting plate, a lifting connecting plate, a lifting cylinder, and a clamping cylinder. The back plate is connected to the conveyor line. A slide rail is installed on the back plate in the longitudinal direction. A slider is installed on the slide rail for sliding. The slider is connected to the lifting plate. The lifting plate is rotatably connected to one end of the lifting connecting plate, and the other end of the lifting connecting plate is rotatably connected to the lifting cylinder. The clamping cylinder is horizontally fixed on the lifting plate. The clamping cylinder is connected to a clamping plate. A back plate is arranged opposite the clamping plate, and the back plate is fixed to the lifting plate.
[0005] According to some embodiments of the present invention, a rotary cylinder is installed on the lifting plate, the rotary cylinder is located on the side of the conveying line, and a downward pressure rod is connected to the rotary cylinder.
[0006] According to some embodiments of the present invention, a fixed cylinder is mounted on the lifting plate, a fixed cone is mounted on the fixed cylinder, a fixed sleeve is matched with the fixed cone, and the fixed sleeve is fixed to the conveying line.
[0007] According to some embodiments of the present invention, the discharging end of the conveyor line is equipped with a discharging rack, the discharging rack is equipped with a pushing cylinder, the pushing cylinder is connected to a pushing plate, and the pushing plate moves in the direction away from the conveyor line.
[0008] According to some embodiments of the present invention, the grinding machine head includes a slide, a stand, and a grinding spindle. An X-axis moving assembly is installed at the bottom of the slide, and the X-axis moving assembly is fixed on the machine platform. A Y-axis moving assembly is installed on the top surface of the slide, and the stand is slidably installed on the Y-axis moving assembly. The stand is installed on the Z-axis moving mechanism, and a lifting seat is installed on the Z-axis moving mechanism, and the grinding spindle is fixedly installed on the lifting seat.
[0009] According to some embodiments of the present invention, the X-axis moving assembly includes an X-axis slide rail, an X-axis slider, an X-axis rack, and an X-axis motor. The X-axis slide rail is fixed to the top surface of the machine platform, the X-axis slider is slidably mounted on the X-axis slide rail, and the X-axis slider is fixed to the bottom of the slider; the X-axis rack is fixed to the side of the machine platform, the X-axis rack is engaged with a drive gear, the drive gear is mounted on the drive shaft of the X-axis motor, and the X-axis motor is fixed to the slider through a motor plate.
[0010] According to some embodiments of the present invention, the Y-axis moving assembly includes a Y-axis slide rail, a Y-axis slider, a Y-axis screw, and a Y-axis motor. The Y-axis slide rail is fixed to the top surface of the slide plate, the Y-axis slider is slidably mounted on the Y-axis slide rail, and the Y-axis slider is fixed to the bottom of the stand; the Y-axis screw is equipped with a Y-axis nut seat, the Y-axis nut seat is connected to the stand, and the Y-axis screw is connected to the drive shaft of the Y-axis motor.
[0011] According to some embodiments of the present invention, the Z-axis moving mechanism includes a Z-axis slide rail, a Z-axis slider, a Z-axis screw, and a Z-axis motor. The Z-axis slide rail is fixed to the front side of the stand, the Z-axis slider is slidably mounted on the Z-axis slide rail, and the Z-axis slider is fixed to the back side of the lifting seat; the Z-axis screw is equipped with a Z-axis nut seat, and the Z-axis nut seat is fixed to the back side of the lifting seat, and the Z-axis screw is connected to the drive shaft of the Z-axis motor.
[0012] According to some embodiments of the present invention, the conveyor line includes a conveyor frame and a conveyor belt. Driven pulleys are respectively installed at both ends of the conveyor frame. The conveyor belt is wound between the two driven pulleys. A driving pulley is also wound on the conveyor belt, and the driving pulley is connected to a driving motor.
[0013] The present invention has at least the following beneficial effects:
[0014] The conveyor line transports the aluminum material so that the two ends of the aluminum material face the two grinding heads respectively. The clamp assembly clamps and lifts the aluminum material. The grinding head grinds the two ends of the aluminum material. After grinding, the clamp assembly places the aluminum material on the conveyor line and releases the fixation of the aluminum material. The conveyor line sends out the processed aluminum material, which improves the grinding efficiency.
[0015] Additional aspects and advantages of the present invention will be set forth in part in the description which follows and, in part, will be obvious from the description which follows, or may be learned by practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The above and / or additional aspects and advantages of the present invention will become apparent and readily understood from the following description of the embodiments with reference to the accompanying drawings, in which:
[0017] Figure 1 is an overall schematic diagram of an embodiment of the present invention;
[0018] Figure 2 This is a schematic diagram of the conveyor line and fixture assembly in use according to an embodiment of the present invention;
[0019] Figure 3 This is a three-dimensional schematic diagram of the combined state of the conveyor line and the clamp assembly according to an embodiment of the present invention;
[0020] Figure 4 This is a side view schematic diagram of the combined state of the conveyor line and the clamp assembly according to an embodiment of the present invention;
[0021] Figure 5 is a schematic diagram of a clamp assembly according to an embodiment of the present invention;
[0022] Figure 6 A three-dimensional schematic diagram of a grinding head according to an embodiment of the present invention;
[0023] Figure 7 A schematic front view of a grinding head according to an embodiment of the present invention;
[0024] Figure 8 Schematic cross-sectional view of a grinding machine head according to an embodiment of the present invention. DETAILED DESCRIPTION
[0025] The following describes embodiments of the present invention in detail. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended only to explain the present invention and are not to be construed as limiting the present invention.
[0026] Reference Figure 1 、 2As shown, a burr removal robot for deep processing of aluminum materials comprises a machine platform 100, a conveyor line 200, a fixture assembly 300, and a grinding head 400. At least two conveyor lines 200 are used, and the two conveyor lines 200 are slidably mounted on the machine platform 100; the fixture assembly 300 is lifted and mounted on the outside of the conveyor line 200, and the fixture assembly 300 is used to clamp and fix the aluminum material; two grinding heads 400 are used, and the two grinding heads 400 are slidably mounted on the machine platform 100. Two conveyor lines 200 are set between the machine heads 400; when working, the conveyor line 200 conveys aluminum materials so that the two ends of the aluminum materials face the two grinding machine heads 400 respectively, the clamp assembly 300 clamps and lifts the aluminum materials, and the grinding machine heads 400 grinds the two ends of the aluminum materials. After grinding, the clamp assembly 300 places the aluminum materials on the conveyor line 200 and releases the fixation of the aluminum materials. The conveyor line 200 sends out the processed aluminum materials, thereby improving the grinding efficiency.
[0027] Reference Figures 3 to 5 As shown, the clamp assembly 300 includes a back plate 310, a lifting plate 320, a lifting connecting plate 330, a lifting cylinder 340, and a clamping cylinder 350. The back plate 310 is connected to the conveyor line 200. A slide rail 360 is longitudinally installed on the back plate 310. A slider 370 is slidingly installed on the slide rail 360. The slider 370 is connected to the lifting plate 320. The lifting plate 320 is rotatably connected to one end of the lifting connecting plate 330, and the other end of the lifting connecting plate 330 is rotatably connected to the lifting cylinder 340. When the lifting cylinder 340 pushes the lifting connecting plate 330, the lifting connecting plate 330 pulls the lifting plate 320, so that the lifting plate 320 moves downward along the slide rail 360; when the lifting plate moves upward along the slide rail 360, the lifting cylinder 340 resets, so that the lifting connecting plate 330 is pulled by the lifting cylinder 340, and the lifting connecting plate 330 pushes the lifting plate 320 upward.
[0028] A clamping cylinder 350 is horizontally fixed on the lifting plate 320, and the clamping cylinder 350 is connected to a clamping plate 380. A support plate 390 is arranged opposite the clamping plate 380, and the support plate 390 is fixed on the lifting plate 320. The clamping cylinder 350 pulls the clamping plate 380 to move toward the clamping plate, thereby achieving clamping and fixing of the aluminum material.
[0029] A rotating cylinder 3100 is installed on the lifting plate 320. The rotating cylinder 3100 is located on the side of the conveyor line 200. A lower pressure rod 3110 is connected to the rotating cylinder 3100. When the aluminum material is transported to the clamp assembly 300, the rotating cylinder 3100 rotates the lower pressure rod 3110 to the top of the aluminum material, so that the aluminum material is pressed by the lower pressure rod 3110, further improving the stability of the aluminum material fixation.
[0030] The surfaces of the clamping plate 380, the supporting plate 390, the pressing rod 3110 and the lifting plate 320 that are in contact with the aluminum material are all equipped with nylon blocks to protect the aluminum material and prevent the aluminum material from being scratched.
[0031] A fixed cylinder 3200 is mounted on the lifting plate 320. A fixed cone 3210 is mounted on the fixed cylinder 3200. A fixed sleeve 3300 is fitted to the fixed cone 3210. The fixed sleeve 3300 is fixed to the conveyor frame 210 of the conveyor line 200. When the lifting plate 320 is raised and lowered into position, the fixed cylinder 3200 pushes the fixed cone 3210, inserting the fixed cone 3210 into the fixed sleeve 3300. This secures the position of the lifting plate 320, ensuring the accurate position of the lifting plate 320 after it is raised and its stability during machining. After machining is complete, the fixed cylinder 3200 disengages the fixed cone 3210 from the fixed sleeve 3300, and the lifting plate 320 descends.
[0032] Reference Figure 3 As shown, a discharging rack 500 is installed at the discharging end of the conveyor line 200, and the processed aluminum material enters the discharging rack 500; to facilitate discharging, a pushing cylinder 510 is installed on the discharging rack 500, and the pushing cylinder 510 is connected to a pushing plate 520, and the pushing plate 520 moves in the direction away from the conveyor line 200. After the processed aluminum material falls onto the discharging rack 500, the pushing plate 520 pushes the aluminum material away from the conveyor line 200, making it convenient for the next processed aluminum material to fall onto the discharging rack 500.
[0033] Reference Figure 2 、 3 As shown, the conveyor line 200 includes a conveyor frame 210 and a conveyor belt 220. Driven pulleys 230 are respectively installed at both ends of the conveyor frame 210. The conveyor belt 220 is wound between the two driven pulleys 230. A driving pulley 240 is also wound around the conveyor belt 220, and the driving pulley 240 is connected to the driving motor 250.
[0034] In this embodiment, the two conveyor lines 200 are connected in series, and a linkage rod is installed between the driving pulleys 240 of the two conveyor lines 200. The linkage rod is linked to the driving shaft of the driving motor 250.
[0035] Reference Figures 6 to 8 As shown, the grinding head 400 includes a slide 410, a stand 420, and a grinding spindle 430. An X-axis moving component 440 is installed at the bottom of the slide 410, and the X-axis moving component 440 is fixed on the machine platform 100. A Y-axis moving component 450 is installed on the top surface of the slide 410. The stand 420 is slidably mounted on the Y-axis moving component 450, and the stand 420 is mounted on the Z-axis moving mechanism 460. A lifting seat 470 is installed on the Z-axis moving mechanism 460, and the grinding spindle 430 is fixedly mounted on the lifting seat 470, so that the position of the grinding spindle 430 can be adjusted by the X-axis moving component 440, the Y-axis moving component 450, and the Z-axis moving mechanism 460.
[0036] The X-axis moving assembly 440 includes an X-axis slide rail 441, an X-axis slider 442, an X-axis rack 443, and an X-axis motor 444. The X-axis slide rail 441 is fixed to the top surface of the machine platform 100, and the X-axis slider 442 is slidably mounted on the X-axis slide rail 441. The X-axis slider 442 is fixed to the bottom of the slide plate 410; the X-axis rack 443 is fixed to the side of the machine platform 100, and the X-axis rack 443 is engaged with a drive gear 445. The drive gear 445 is mounted on the drive shaft of the X-axis motor 444, and the X-axis motor 444 is fixed to the slide plate 410 through the motor plate 446.
[0037] In this embodiment, the conveyor line 200 is slidably mounted on the X-axis slide rail 441 .
[0038] The Y-axis moving assembly 450 includes a Y-axis slide rail 451, a Y-axis slider 452, a Y-axis screw 453, and a Y-axis motor 454. The Y-axis slide rail 451 is fixed to the top surface of the slide plate 410. The Y-axis slider 452 is slidably mounted on the Y-axis slide rail 451, and the Y-axis slider 452 is fixed to the bottom of the stand 420. The Y-axis nut seat 455 is mounted on the Y-axis screw 453, and the Y-axis nut seat 455 is connected to the stand 420. The Y-axis screw 453 is connected to the drive shaft of the Y-axis motor 454.
[0039] The Z-axis moving mechanism 460 includes a Z-axis slide rail 461, a Z-axis slider 462, a Z-axis screw 463, and a Z-axis motor 464. The Z-axis slide rail 461 is fixed to the front side of the stand 420. The Z-axis slider 462 is slidably mounted on the Z-axis slide rail 461, and the Z-axis slider 462 is fixed to the back side of the lifting seat 470. The Z-axis nut seat 465 is mounted on the Z-axis screw 463, and the Z-axis nut seat 465 is fixed to the back side of the lifting seat 470. The Z-axis screw 463 is connected to the drive shaft of the Z-axis motor 464.
[0040] The embodiments of the present invention are described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Various changes can be made within the scope of knowledge possessed by ordinary technicians in the technical field without departing from the scope of the present invention.
Claims
1. A burr removal robot for deep processing of aluminum, characterized in that: include: Machine; Conveyor lines, at least two of which are slidably mounted on the machine platform; A clamp assembly, the clamp assembly is lifted and installed on the outside of the conveyor line, and the clamp assembly is used to clamp and fix the aluminum material; Grinding machine heads, wherein two grinding machine heads are used, and the two grinding machine heads are mounted on the machine table in a sliding manner toward each other, and two conveying lines are arranged between the two grinding machine heads; The lifting plate is fixed on the lifting platform, and the lifting plate is connected to the lifting platform by the lifting cylinder. The lifting plate is equipped with a rotary cylinder, which is located on the side of the conveyor line. The rotary cylinder is connected to a pressing rod. When the aluminum material is transported to the clamp assembly, the rotary cylinder rotates the pressing rod to the top of the aluminum material so that the aluminum material is pressed by the pressing rod. The lifting plate is provided with a fixed cylinder, on which a fixed cone is provided, and a fixed sleeve is provided in cooperation with the fixed cone. The fixed sleeve is fixed to the conveyor line. When the lifting plate is lifted or lowered into position, the fixed cylinder pushes the fixed cone so that the fixed cone is inserted into the fixed sleeve, thereby fixing the position of the lifting plate. During operation, the conveyor line conveys the aluminum material so that the two ends of the aluminum material face the two grinding heads respectively. The clamp assembly clamps and lifts the aluminum material. The grinding head grinds the two ends of the aluminum material. After grinding is completed, the clamp assembly places the aluminum material on the conveyor line and releases the fixation of the aluminum material. The conveyor line sends out the processed aluminum material.
2. The aluminum deep processing burr removal robot according to claim 1, characterized in that: The discharging end of the conveyor line is equipped with a discharging rack, and the discharging rack is equipped with a pushing cylinder. The pushing cylinder is connected to a pushing plate, and the pushing plate moves in the direction away from the conveyor line.
3. The aluminum deep processing burr removal robot according to claim 1, characterized in that: The conveyor line includes a conveyor frame and a conveyor belt. Driven pulleys are respectively installed at both ends of the conveyor frame. The conveyor belt is wound between the two driven pulleys. A driving pulley is also wound on the conveyor belt, and the driving pulley is connected to a driving motor.
4. The aluminum deep processing burr removal robot according to claim 1, characterized in that: The grinding machine head includes a slide, a stand, and a grinding spindle. An X-axis moving component is installed at the bottom of the slide, and the X-axis moving component is fixed on the machine platform. A Y-axis moving component is installed on the top surface of the slide, and the stand is slidably installed on the Y-axis moving component. The stand is equipped with a Z-axis moving mechanism, and a lifting seat is installed on the Z-axis moving mechanism. The grinding spindle is fixedly installed on the lifting seat.
5. The aluminum deep processing burr removal robot according to claim 4, characterized in that: The X-axis moving assembly includes an X-axis slide rail, an X-axis slider, an X-axis rack, and an X-axis motor. The X-axis slide rail is fixed to the top surface of the machine platform, the X-axis slider is slidably mounted on the X-axis slide rail, and the X-axis slider is fixed to the bottom of the slide; the X-axis rack is fixed to the side of the machine platform, the X-axis rack is engaged with a drive gear, and the drive gear is mounted on the drive shaft of the X-axis motor. The X-axis motor is fixed to the slide through a motor plate.
6. The aluminum deep processing burr removal robot according to claim 4, characterized in that: The Y-axis moving assembly includes a Y-axis slide rail, a Y-axis slider, a Y-axis screw, and a Y-axis motor. The Y-axis slide rail is fixed to the top surface of the slide plate, the Y-axis slider is slidably mounted on the Y-axis slide rail, and the Y-axis slider is fixed to the bottom of the stand; the Y-axis screw is equipped with a Y-axis nut seat, the Y-axis nut seat is connected to the stand, and the Y-axis screw is connected to the drive shaft of the Y-axis motor.
7. The aluminum deep processing burr removal robot according to claim 4, characterized in that: The Z-axis moving mechanism includes a Z-axis slide rail, a Z-axis slider, a Z-axis screw, and a Z-axis motor. The Z-axis slide rail is fixed to the front side of the stand, and the Z-axis slider is slidably mounted on the Z-axis slide rail, and the Z-axis slider is fixed to the back side of the lifting seat; the Z-axis screw is equipped with a Z-axis nut seat, and the Z-axis nut seat is fixed to the back side of the lifting seat, and the Z-axis screw is connected to the drive shaft of the Z-axis motor.
Citation Information
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