An adaptive electric peeler
The design of the adaptive electric stripper enables adaptive stripping of different wire diameters, solving the problems of high cost and low efficiency caused by non-universal molds in existing technologies, and improving work efficiency and safety.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- WUHAN LI LING TECH CO LTD
- Filing Date
- 2022-03-02
- Publication Date
- 2026-05-05
AI Technical Summary
The existing peeler molds lack versatility, requiring mold replacement for different wire diameters, which increases operating costs, intensity, and reduces efficiency.
An adaptive electric wire stripper was designed, comprising an adaptive wire clamping and stripping device, an adaptive rotation device, and an electronic control device. It achieves adaptive rotation and clamping through the wire clamping port and the rotation detection device to adapt to the stripping needs of different wire diameters.
It improves the versatility and efficiency of operations, reduces labor intensity, eliminates the hassle of frequent mold changes, and enhances operational safety.
Smart Images

Figure CN114552494B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to a peeler, and more particularly to an adaptive electric peeler. Background Technology
[0002] Existing wire strippers all require mold changes to adapt to the stripping needs of wire diameters with different thicknesses. This is because existing wire stripper molds are generally not universal; different wire diameters require different stripping molds. In practical applications, due to the inherent uncertainty of wire diameters, it is impossible to complete the entire wire stripping operation with just one set of strippers. Changing molds not only significantly increases operating costs, workload, and difficulty but also drastically reduces operating efficiency. Summary of the Invention
[0003] The purpose of this invention is to provide an adaptive electric stripper that is versatile, efficient, and easy to operate, in order to solve the problem in the prior art that the stripping operation of the entire line cannot be completed with just one stripping mold due to the inconsistent thickness of the line conductors.
[0004] To achieve the above objectives, the technical solution adopted by the present invention is as follows:
[0005] An adaptive electric wire stripper includes an adaptive wire clamping and stripping device, an adaptive rotation device, an electronic control device, and a rotation detection device. The adaptive rotation device is disposed at one end of the clamping port of the adaptive wire clamping and stripping device and is used to drive the adaptive wire clamping and stripping device to adaptively rotate around the wire to be stripped. The electronic control device is disposed on the back of the adaptive wire clamping and stripping device and is used to control the adaptive wire clamping and stripping device to perform adaptive wire clamping and stripping operations and to control the adaptive rotation device to drive the adaptive wire clamping and stripping device to perform adaptive rotation. One end of the rotation detection device is disposed in the adaptive wire clamping and stripping device, and the other end is disposed in the adaptive rotation device.
[0006] Furthermore, the adaptive wire clamping and stripping device includes a wire clamping frame, an upper wire clamp, a lower wire clamp, a stripping knife transmission assembly, a wire clamping transmission assembly, a rotating base plate, a shielding plate, a rotating motor mounting base, and a mounting base. The upper wire clamp and the lower wire clamp are slidably disposed within the wire clamping frame, with their upper and lower sides relative to each other. One end of the stripping knife transmission assembly is exposed in the upper part of the wire clamping frame, and the other end passes through the upper wire clamp and the lower wire clamp in sequence, and is inserted into the bottom of the wire clamping frame. The stripping knife transmission assembly is slidably connected to both the upper and lower wire clamps. One end of the wire clamping transmission assembly is exposed in the lower part of the wire clamping frame, and the other end passes through the lower wire clamp and the upper wire clamp in sequence, and is inserted into the top of the wire clamping frame. The wire clamping transmission assembly is slidably connected to both the upper and lower wire clamps. The wire clamping block and the lower wire clamping block are threadedly connected; the rotating base plate is located on the left or right side of the wire clamping frame for mounting the adaptive rotation device; the shielding plate is located inside the wire clamping frame for separating the inner cavity of the wire clamping frame; the rotating motor mounting base is located on the back of the wire clamping frame for mounting the rotating motor of the adaptive rotation device; the mounting base is located at the bottom of the wire clamping frame for connecting the wire clamping frame and the electrical control device; the rotation detection device includes a rotating probe, one end of which passes through the wire clamping frame and is electrically connected to the electrical control device, and the other end passes through the rotating base plate and extends into the adaptive rotation device for inductive engagement with the induction magnet on the rotating gear turntable in the adaptive rotation device.
[0007] Furthermore, the wire clamping block includes an upper clamping block housing, a stripping knife trapezoidal threaded screw, a stripping knife slider, a stripping knife fixing frame, a stripping knife, a stripping knife origin signal, and a stripping knife end signal; the upper clamping block housing is movably disposed within the wire clamping frame and is slidably connected to the stripping knife transmission assembly and threadedly connected to the wire clamping transmission assembly respectively; the stripping knife origin signal is fixedly disposed on the top of the upper clamping block housing, and is located above the stripping knife slider and the stripping knife fixing frame; the stripping knife trapezoidal threaded screw, the stripping knife slider, the stripping knife fixing frame, the stripping knife, and the stripping knife end signal are all disposed within the upper clamping block housing, and Both the peeling knife and the peeling knife endpoint signal are mounted on the peeling knife mounting bracket, which is fixed to the peeling knife slider. The peeling knife slider is threaded onto the peeling knife trapezoidal threaded rod, which is slidably mounted on the peeling knife transmission rod of the peeling knife transmission assembly. A peeling knife trapezoidal threaded rod bearing is also provided at both ends of the peeling knife trapezoidal threaded rod, and the peeling knife trapezoidal threaded rod rolls with the upper clamping block housing through the peeling knife trapezoidal threaded rod bearing. A retaining spring is also provided at the end of the peeling knife trapezoidal threaded rod near the lower clamping block of the guide wire, and the retaining spring is used to restrict the peeling knife trapezoidal threaded rod within the upper clamping block housing.
[0008] Furthermore, the lower clamping block includes a lower clamping block housing, a lower clamping block positioning block, a lower clamping block guide plate, a lower clamping block origin signal, a lower clamping block end signal, and a spring; the lower clamping block housing is movably disposed within the wire clamping frame and is slidably connected to the stripping knife transmission assembly and threadedly connected to the wire clamping transmission assembly respectively; the lower clamping block guide plate is fixedly disposed on the lower clamping block positioning block, the lower clamping block positioning block is movably embedded in the lower clamping block housing, the lower clamping block origin signal is fixed to the bottom of the lower clamping block housing, the lower clamping block end signal is fixed to the bottom of the lower clamping block positioning block, and the spring is located at the bottom of the lower clamping block positioning block, with one end abutting against the lower clamping block positioning block and the other end passing through the lower clamping block housing and abutting against the wire clamping frame.
[0009] Furthermore, the peeling knife transmission assembly includes a knife-feeding ring, a peeling knife transmission rod, a first transmission gear, a second transmission gear, and a knife-feeding motor; the knife-feeding ring is fixed to the first transmission gear, the first transmission gear is exposed on the upper part of the wire clamping frame and fixed to the upper end of the peeling knife transmission rod, the lower end of the peeling knife transmission rod passes through the upper wire clamping block and the lower wire clamping block in sequence and is inserted into the lower part of the wire clamping frame; the second transmission gear is exposed on the upper part of the wire clamping frame and is fixedly connected to the motor shaft of the knife-feeding motor and meshed with the first transmission gear, respectively; the knife-feeding motor is disposed inside the wire clamping frame and is electrically connected to the circuit board provided in the electrical control device.
[0010] Furthermore, the wire clamping transmission assembly includes a wire clamping ring, a wire clamping transmission rod, a third transmission gear, a fourth transmission gear, and a wire clamping motor; the wire clamping ring is fixed to the third transmission gear, the third transmission gear is exposed in the lower part of the wire clamping frame and fixed to the lower end of the wire clamping transmission rod, the upper end of the wire clamping transmission rod passes through the lower clamping block and the upper clamping block of the wire in sequence and is inserted into the upper part of the wire clamping frame; the fourth transmission gear is exposed in the lower part of the wire clamping frame and is fixedly connected to the motor shaft of the wire clamping motor and meshed with the third transmission gear, respectively; the wire clamping motor is disposed inside the wire clamping frame and is electrically connected to the circuit board provided in the electrical control device.
[0011] Furthermore, the adaptive rotary device includes a rotary housing, a rotary gear turntable, a rotary gear spline head, a rotary motor, a first transmission gear set, a second transmission gear set, and an unlocking pull ring; the rotary housing is connected to the rotary base plate of the adaptive wire stripping device; the rotary gear turntable and the first transmission gear set are both installed inside the rotary housing, and the rotary gear turntable is connected to the second transmission gear set through meshing transmission via the first transmission gear set; one end of the second transmission gear set passes through the rotary housing and meshes with the first transmission gear set, while the other end is exposed in the rotary housing. The rotating housing is located outside the rotating housing and is meshed with the rotary motor for transmission. One end of the rotary motor passes through the rotating housing and is connected to the second transmission gear set via a motor shaft transmission gear at the end. The other end passes through the rotary motor mounting base of the adaptive wire clamping stripping device and is electrically connected to the circuit board inside the electrical control device. The rotating gear's sprite head is installed at the end of the rotating gear turntable away from the rotary base plate of the adaptive wire clamping stripping device and is exposed outside the rotating housing. The unlocking pull ring is exposed outside the rotating housing and is connected to the second transmission gear set.
[0012] Furthermore, the first transmission gear set includes several fifth transmission gears and one intermediate transmission gear; the second transmission gear set includes a sixth transmission gear, a seventh transmission gear and a transmission shaft; one end of the intermediate transmission gear is meshed with the rotary gear turntable through several fifth transmission gears, and the other end is meshed with the seventh transmission gear; the seventh transmission gear is connected to the sixth transmission gear through the transmission shaft; and the sixth transmission gear is meshed with the motor shaft transmission gear of the rotary motor.
[0013] Furthermore, the electronic control device includes an electronic control box, a circuit board, a battery, and a battery mounting bracket. The electronic control box is fixed to the back of the wire clamping frame of the adaptive wire clamping and stripping device. The circuit board is disposed inside the electronic control box, and the battery is disposed outside the electronic control box and is detachably connected to the electronic control box and electrically connected to the circuit board through the battery mounting bracket.
[0014] Furthermore, the upper clamping block of the conductor is also provided with an upper clamping port for clamping the conductor and a material port for feeding and discharging the material. The lower clamping block of the conductor is also provided with a lower clamping port for clamping the conductor. The upper clamping port and the lower clamping port are opposite to each other and together constitute the clamping port of the adaptive wire clamping and stripping device for clamping the conductor.
[0015] Compared with the prior art, the advantages of this invention are: strong versatility, it can be well applied to stripping operations of wires with different diameters, eliminating the trouble of constantly changing molds, which can not only greatly improve the safety of operation and reduce the labor intensity of operators, but also greatly improve the efficiency of operation. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of one perspective of an embodiment of the adaptive electric peeler of the present invention;
[0017] Figure 2 This is another structural schematic diagram of an embodiment of the adaptive electric peeler of the present invention;
[0018] Figure 3 for Figure 1 Exploded view of the embodiment;
[0019] Figure 4 for Figure 1 A schematic diagram of the adaptive wire stripping device in the embodiment;
[0020] Figure 5 for Figure 1 A partial structural schematic diagram of the adaptive wire stripping device in the embodiment;
[0021] Figure 6 for Figure 1 Exploded view of the adaptive wire stripping device in the embodiment;
[0022] Figure 7 for Figure 6 A schematic diagram of the clamping block on the central guide line from one perspective;
[0023] Figure 8 for Figure 6 Another perspective view of the clamping block on the central guide line;
[0024] Figure 9 for Figure 6 Exploded view of the block clamped on the central guide line;
[0025] Figure 10 for Figure 6 Schematic diagram of the structure of the peeling tool;
[0026] Figure 11 A schematic diagram showing the connection structure between the peeling knife transmission assembly and the peeling knife.
[0027] Figure 12 This is a schematic diagram of the wire clamping drive assembly.
[0028] Figure 13 for Figure 6 A schematic diagram of the structure of the clamping block under the center line from one perspective;
[0029] Figure 14 for Figure 6 Another perspective structural diagram of the clamping block under the center line;
[0030] Figure 15 for Figure 6 Exploded view of the clamping block under the central guide line;
[0031] Figure 16 This is a partial structural diagram of the guide clamp;
[0032] Figure 17 for Figure 1 A schematic diagram of one perspective structure of the adaptive rotation device in the embodiment;
[0033] Figure 18 for Figure 1 Another perspective view of the adaptive rotation device in the embodiment;
[0034] Figure 19 A schematic diagram of a partial explosion of an adaptive rotary device. Figure 1 ;
[0035] Figure 20 A schematic diagram of a partial explosion of an adaptive rotary device. Figure 2 ;
[0036] Figure 21 for Figure 1 A schematic diagram of the electronic control device from one perspective in the embodiment;
[0037] Figure 22 for Figure 1 Another perspective view of the electronic control device in the embodiment;
[0038] Figure 23 This is an exploded view of the electronic control device;
[0039] Figure 24 This is a schematic diagram showing the installation positions of the rotary detection device and the rotary gear turntable;
[0040] Explanation of reference numerals in the attached figures:
[0041] 1. Adaptive wire stripping device; 11. Wire clamping frame; 12. Upper wire clamping block; 121. Upper clamping block housing; 122. Stripping knife trapezoidal threaded screw; 123. Stripping knife slider; 124. Stripping knife fixing bracket; 125. Stripping knife; 126. Stripping knife origin signal; 127. Stripping knife end signal; 128. Stripping knife trapezoidal threaded screw bearing; 129. Snap ring; 13. Lower wire clamping block; 131. Lower clamping block housing; 132. Lower clamping block positioning block; 133. Lower clamping block guide plate; 134. Lower clamping block origin. 135. Signal device; 136. Lower clamping block end signal device; 14. Spring; 15. Peeling knife transmission assembly; 16. Infeed ring; 17. Peeling knife transmission rod; 18. First transmission gear; 19. Spring; 10. Wire clamping transmission assembly; 11. Wire clamping ring; 12. Wire clamping transmission rod; 13. Third transmission gear; 14. Fourth transmission gear; 15. Wire clamping motor; 16. Rotary base plate; 17. Shielding plate; 18. Rotary motor mounting base; 19. Mounting base;
[0042] 2. Adaptive rotation device; 21. Rotary housing; 22. Rotary gear turntable; 23. Plum blossom head mounting head; 24. Rotary motor; 25. First transmission gear set; 251. Fifth transmission gear; 252. Intermediate transmission gear; 26. Second transmission gear set; 261. Sixth transmission gear; 262. Seventh transmission gear; 263. Transmission shaft; 27. Unlocking pull ring; 28. Induction magnet.
[0043] 3. Electrical control device; 31. Electrical control box; 32. Circuit board; 33. Battery; 34. Battery mounting bracket;
[0044] 4. Rotary detection device. Detailed Implementation
[0045] To make the technical means, creative features, objectives and effects of this invention easier to understand, the following description, in conjunction with the accompanying drawings and specific embodiments, further explains how this invention is implemented.
[0046] See Figures 1 to 5As shown, an adaptive electric wire stripper includes an adaptive wire clamping and stripping device 1, an adaptive rotation device 2, an electronic control device 3, and a rotation detection device 4. The adaptive rotation device 2 is located at one end of the clamping port P of the adaptive wire clamping and stripping device 1, and is used to drive the adaptive wire clamping and stripping device 1 to adaptively rotate around the wire to be stripped. The electronic control device 3 is located on the back of the adaptive wire clamping and stripping device 1, and is used to control the adaptive wire clamping and stripping device 1 to perform adaptive wire clamping and stripping operations and to control the adaptive rotation device 2 to drive the adaptive wire clamping and stripping device 1 to perform adaptive rotation. One end of the rotation detection device 4 is located in the adaptive wire clamping and stripping device 1, and the other end is located in the adaptive rotation device 2; its function is to record the number of rotations of the adaptive rotation device 2.
[0047] As one embodiment of the present invention: see [reference] Figures 4 to 6 As shown, the adaptive wire clamping and stripping device 1 includes a wire clamping frame 11, an upper wire clamping block 12, a lower wire clamping block 13, a stripping knife transmission assembly 14, a wire clamping transmission assembly 15, a rotating base plate 16, a shielding plate 17, a rotary motor mounting base 18, and a mounting base 19. The upper wire clamping block 12 and the lower wire clamping block 13 are slidably disposed within the wire clamping frame 11, with one end of the stripping knife transmission assembly 14 exposed above the wire clamping frame 11, and the other end passing through the upper wire clamping block 12 and the lower wire clamping block 13 sequentially, and inserted into the bottom of the wire clamping frame 11. The stripping knife transmission assembly 14 is slidably connected to both the upper wire clamping block 12 and the lower wire clamping block 13, and is rotatably connected to the wire clamping frame 11. The wire clamping transmission assembly... One end of the clamping drive assembly 15 is exposed at the lower part of the clamping frame 11, and the other end passes through the lower clamping block 13 and the upper clamping block 12 of the conductor in sequence, and is inserted into the top of the clamping frame 11. The clamping drive assembly 15 is threadedly connected to the upper clamping block 12 and the lower clamping block 13 of the conductor, and is rotatably connected to the clamping frame 11. The rotating base plate 16 is set on the right side (or left side) of the clamping frame 11 for installing the adaptive rotation device. The shielding plate 17 is set inside the clamping frame 11 for separating the inner cavity of the clamping frame 11. The rotating motor mounting base 18 is set on the back of the clamping frame 11 for installing the rotating motor 24 of the adaptive rotation device 2. The mounting base 19 is set at the bottom of the clamping frame 11 for connecting the clamping frame 11 and the electrical control device 3.
[0048] As one embodiment of the present invention: see [reference] Figure 4 , Figure 5 and Figure 24As shown, the rotary detection device 4 includes a rotary probe; one end of the rotary probe passes through the clamping frame 11 and is electrically connected to the electronic control device 3, while the other end passes through the rotary base plate 16 and extends into the adaptive rotary device 2. Its function is to engage with the induction magnet 28 on the rotary gear turntable 22 in the adaptive rotary device 2, so as to record the number of rotations of the rotary gear turntable 22 in real time.
[0049] Specifically, in the above embodiments, see [reference] Figures 7 to 10 As shown, the wire clamping block 12 includes an upper clamping block housing 121, a stripper trapezoidal threaded screw 122, a stripper slider 123, a stripper fixing frame 124, a stripper 125, a stripper origin signal 126, and a stripper end signal 127. The upper clamping block housing 121 is movably disposed within the wire clamping frame 11 and is slidably connected to the stripper transmission assembly 14 and threadedly connected to the wire clamping transmission assembly 15. The stripper origin signal 126 is fixedly disposed on the top of the upper clamping block housing 121 and is located above the stripper slider 123 and the stripper fixing frame 124. The stripper trapezoidal threaded screw 122, the stripper slider 123, the stripper fixing frame 124, the stripper 125, the stripper origin signal 126, and the stripper end signal 127 are all present in the wire clamping frame 11. Both the blade 125 and the peeling blade endpoint signal 127 are located inside the upper clamping block housing 121, and both the peeling blade 125 and the peeling blade endpoint signal 127 are mounted on the peeling blade fixing bracket 124. The peeling blade fixing bracket 124 is fixed on the peeling blade slider 123, and the peeling blade slider 123 is threaded onto the peeling blade trapezoidal threaded rod 122. The peeling blade trapezoidal threaded rod 122 is slidably mounted on the peeling blade transmission rod 142 of the peeling blade transmission assembly 14. The function of the peeling blade origin signal 126 is to determine whether the peeling blade has returned to its initial position. The function of the peeling blade endpoint signal 127 is to determine whether the peeling blade has pierced the insulation layer of the wire and made contact with the conductor of the wire.
[0050] More specifically, in the above embodiments, such as Figure 10 As shown, a peeling knife trapezoidal thread screw bearing 128 is also provided at both ends of the peeling knife trapezoidal thread screw 122, and these peeling knife trapezoidal thread screw bearings 128 are used to enable the peeling knife trapezoidal thread screw 122 to roll into the upper clamping block housing 121 through the peeling knife trapezoidal thread screw bearings 128.
[0051] More specifically, in the above embodiments, such as Figure 10 As shown, a retaining ring 129 is also provided at one end of the stripper trapezoidal threaded screw 122 near the lower clamping block 13 of the wire. The function of the retaining ring 129 is to restrict the stripper trapezoidal threaded screw 122 within the upper clamping block housing 121 to prevent the stripper from coming out of the upper clamping block 12 of the wire.
[0052] Specifically, in the above embodiments, see [reference] Figures 11 to 14As shown, the lower clamping block 13 includes a lower clamping block housing 131, a lower clamping block positioning block 132, a lower clamping block guide plate 133, a lower clamping block origin signal 134, a lower clamping block end signal 135, and a spring 136. The lower clamping block housing 131 is movably disposed within the wire clamping frame 11 and is slidably connected to the stripper transmission assembly 14 and threadedly connected to the wire clamping transmission assembly 15. The lower clamping block guide plate 133 is fixedly disposed on the lower clamping block positioning block 132, which is movably embedded in the lower clamping block housing 131. The lower clamping block origin signal 134 is fixed to the bottom of the lower clamping block housing 131, and the lower clamping block end signal 135 is fixed to the bottom of the lower clamping block positioning block 132. The spring 136 is located at the bottom of the lower clamping block positioning block 132, with one end abutting against the lower clamping block positioning block 132 and the other end passing through the lower clamping block housing 131 and abutting against the wire clamping frame 11.
[0053] Specifically, in the above embodiments, see [reference] Figure 15 As shown, the peeling knife transmission assembly 14 includes a knife-feeding ring 141, a peeling knife transmission rod 142, a first transmission gear 143, a second transmission gear 144, and a knife-feeding motor 145. The knife-feeding ring 141 is fixed to the first transmission gear 143, which is exposed on the upper part of the wire clamping frame 11 and fixed to the upper end of the peeling knife transmission rod 142. The lower end of the peeling knife transmission rod 142 passes through the upper wire clamping block 12 and the lower wire clamping block 13 in sequence and is inserted into the lower part of the wire clamping frame 11. The second transmission gear 144 is exposed on the upper part of the wire clamping frame 11 and is fixedly connected to the motor shaft of the knife-feeding motor 145 and meshed with the first transmission gear 143. The knife-feeding motor 145 is located inside the wire clamping frame 11 and is electrically connected to the circuit board 32 provided in the electrical control device 3.
[0054] Specifically, in the above embodiments, see [reference] Figure 16 As shown, the wire clamping drive assembly 15 includes a wire clamping ring 151, a wire clamping drive rod 152, a third drive gear 153, a fourth drive gear 154, and a wire clamping motor 155. The wire clamping ring 151 is fixed on the third drive gear 153, which is exposed in the lower part of the wire clamping frame 11 and fixed to the lower end of the wire clamping drive rod 152. The upper end of the wire clamping drive rod 152 passes through the lower wire clamping block 13 and the upper wire clamping block 12 in sequence and is inserted into the upper part of the wire clamping frame 11. The fourth drive gear 154 is exposed in the lower part of the wire clamping frame 11 and is fixed to the motor shaft of the wire clamping motor 155 and meshed with the third drive gear 153. The wire clamping motor 155 is located inside the wire clamping frame 11 and is electrically connected to the circuit board 32 provided in the electrical control device 3.
[0055] Specifically, in the above embodiment, the upper clamping block 12 of the conductor is also provided with an upper clamping port P1 for clamping the conductor and a material port Q for feeding and discharging the material. The lower clamping block 13 of the conductor is also provided with a lower clamping port P2 for clamping the conductor. The upper clamping port P1 and the lower clamping port P2 are opposite to each other and together constitute the clamping port P of the adaptive wire clamping and stripping device 1 for clamping the conductor.
[0056] As one embodiment of the present invention: see [reference] Figures 17 to 20 As shown, the adaptive rotary device 2 includes a rotary housing 21, a rotary gear turntable 22, a rotary gear sprite head 23, a rotary motor 24, a first transmission gear set 25, a second transmission gear set 26, and an unlocking pull ring 27. The rotary housing 21 is connected to the rotary base plate 16 of the adaptive wire stripping device 1. The rotary gear turntable 22 and the first transmission gear set 25 are both installed inside the rotary housing 21, and the rotary gear turntable 22 is connected to the second transmission gear set 26 through the meshing transmission of the first transmission gear set 25. One end of the second transmission gear set 26 passes through the rotary housing 21 and is connected to the first transmission gear set 25 through meshing transmission, while the other end... The rotary gear is exposed outside the rotary housing 21 and is meshed with the rotary motor 24 for transmission. One end of the rotary motor 24 passes through the rotary housing 21 and is meshed with the second transmission gear set 26 through the motor shaft transmission gear 241 provided at the end. The other end passes through the rotary motor fixing seat 18 of the adaptive wire clamping stripping device 1 and is electrically connected to the circuit board 32 provided in the electrical control device 3. The rotary gear sprite head 23 is installed at the end of the rotary gear turntable 22 away from the rotary base plate 16 of the adaptive wire clamping stripping device 1 and is exposed outside the rotary housing 21. The unlocking pull ring 27 is exposed outside the rotary housing 21 and is connected to the second transmission gear set 26.
[0057] Specifically, in the above embodiments, see [reference] Figure 20 As shown, the first transmission gear set 25 includes several fifth transmission gears 251 and an intermediate transmission gear 252; the second transmission gear set 26 includes a sixth transmission gear 261, a seventh transmission gear 262 and a transmission shaft 263; one end of the intermediate transmission gear 252 is meshed with the rotary gear turntable 22 through several fifth transmission gears 251, and the other end is meshed with the seventh transmission gear 262. The seventh transmission gear 262 is connected to the sixth transmission gear 261 through the transmission shaft 263. The sixth transmission gear 261 is meshed with the motor shaft transmission gear 241 of the rotary motor 24.
[0058] As one embodiment of the present invention: see [reference] Figures 21 to 23As shown, the electronic control device 3 includes an electronic control box 31, a circuit board 32, a battery 33, and a battery mounting base 34. The electronic control box 31 is fixed to the back of the wire clamping frame 11 of the adaptive wire clamping and stripping device 1. The circuit board 32 is located inside the electronic control box 31, and the battery 33 is located outside the electronic control box 31. The battery 33 is detachably connected to the electronic control box 31 and electrically connected to the circuit board 32 through the battery mounting base 34.
[0059] The method of using the adaptive electric peeler provided by this invention is as follows:
[0060] In use, first use the swivel-head operating lever to install the swivel-head 23 of the rotary gear onto the rotary gear turntable 22, and lift it to the end of the wire to be stripped. Then, place the wire into the adaptive wire stripping device 1 along the longitudinal opening (i.e., the direction of the wire clamping opening P) and hook the wire at the opening below the upper clamping block 12 (i.e., at P1). Then, start the adaptive electric stripper. The wire clamping motor 155 is controlled by the electronic control device 3 to start working. The wire clamping motor 155 drives the wire clamping transmission rod 152 and the wire clamping hanging ring 151 to rotate together through the fourth transmission gear 154 and the third transmission gear 153. When the wire clamping transmission rod 152 rotates, the upper clamping block 12 and the lower clamping block 13 of the wire move relative to each other along the wire clamping transmission rod 15, thereby reducing or increasing the gap and thus clamping or releasing the wire.
[0061] When the upper clamping block 12 and the lower clamping block 13 of the conductor move relative to each other and close, the lower clamping block 13 will be subjected to the downward pressure of the conductor, causing the lower clamping block positioning block 132 to move downward and compress the spring 136. At the same time, the lower clamping block end signal 135 will move downward and contact the lower clamping block housing 131. When the lower clamping block end signal 135 contacts the lower clamping block housing 13, the lower clamping block end signal 135 will transmit an electrical signal to the electronic control device 3, and the electronic control device 3 will control the wire clamping motor 155 to stop working. At this time, the conductor clamping operation can be completed.
[0062] Once the wire clamping is complete, the electronic control device 3 starts controlling the feed motor 145 to operate. That is, the feed motor 145 drives the stripping knife transmission rod 142 and the feed hanging ring 141 to rotate together through the second transmission gear 144 and the first transmission gear 143. When the feed motor 145 starts working, the electronic control device 3 also synchronously controls the rotary motor 24 to start working. That is, the rotary motor 24 drives the rotary gear turntable 22 to rotate through the second transmission gear set 26 and the first transmission gear set 25. When the rotary gear turntable 22 rotates, the adaptive wire clamping stripping device 1 and the adaptive rotary device 2 begin to rotate relative to each other. At the same time, the stripping knife fixing frame 124 carries the stripping knife 125 and rotates together with the drive stripping knife transmission rod 142 and gradually descends, thus starting the wire stripping operation.
[0063] When the stripper 125 pierces the wire insulation and contacts the wire, it will form a circuit (a circuit is formed when both blades of the stripper are in contact with the wire conductor; otherwise, it is an open circuit). At this time, the stripper end signal 127 will transmit a signal to the electronic control device 3, and control the feed motor 145 and the rotary motor 24 to stop working. Then, after waiting for 0.3 seconds, the feed motor 145 is controlled to reverse for 0.2 seconds, and the rotary motor 24 is controlled to reverse for 0.2 seconds, and then the rotary motor 24 is controlled to continue to rotate forward. If the stripper 125 does not detach from the wire conductor and the stripper 125 continues to be open, the feed motor 145 is controlled to reverse for 0.2 seconds, and the rotary motor 24 is controlled to reverse for 0.2 seconds, until the stripper 125 detaches from the wire conductor and the stripper 125 changes from an open circuit to an open circuit (a circuit is formed when both blades of the stripper 125 are in contact with the wire conductor; otherwise, it is an open circuit).
[0064] After the stripping blade 125 is separated from the wire conductor, the electronic control device 3 controls the rotary motor 24 to rotate continuously (i.e., forward rotation), and the rotary probe 4 records the number of rotations of the rotary gear turntable 22 in real time until the preset number of rotations of the circuit board 32 is reached, thus completing the wire stripping operation.
[0065] After the rotary gear turntable 22 has rotated to the preset number of revolutions in the electronic control device 3, the electronic control device 3 first controls the rotary motor 24 to rotate continuously (i.e., forward rotation), and then controls the feed motor 145 to start reversing. During the reversal of the feed motor 145, the stripper fixing frame 124 will carry the stripper 125 and gradually rise along the stripper transmission rod 142, cutting the insulation layer of the wire during the rise, until the stripper fixing frame 124 hits the stripper origin signal 126, causing the feed motor 145 to stop working; then the electronic control device 3 controls the rotary motor 24 to stop working, and at the same time, the electronic control device 3 controls the wire clamping motor 155 to start reversing, causing the upper clamping block 12 and the lower clamping block 13 of the wire to move relative to each other and open, until the lower clamping block origin signal 134 contacts the wire clamping frame 11, and the wire clamping motor 155 stops working, thus completing the wire loosening operation.
[0066] Finally, it should be noted that the above description is only an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structural or procedural transformations made based on the content of the present invention specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of the present invention.
Claims
1. An adaptive electric peeler, characterized in that: The device includes an adaptive wire clamping and stripping device (1), an adaptive rotation device (2), an electronic control device (3), and a rotation detection device (4). The adaptive rotation device (2) is located at one end of the clamping port (P) of the adaptive wire clamping and stripping device (1) and is used to drive the adaptive wire clamping and stripping device (1) to rotate adaptively around the wire to be stripped. The electronic control device (3) is located on the back of the adaptive wire clamping and stripping device (1) and is used to control the adaptive wire clamping and stripping device (1) to perform adaptive clamping and stripping operations and to control the adaptive rotation device (2) to drive the adaptive wire clamping and stripping device (1) to perform adaptive rotation. One end of the rotation detection device (4) is located in the adaptive wire clamping and stripping device (1), and the other end is located in the adaptive rotation device (2). The adaptive wire clamping and stripping device (1) includes a wire clamping frame (11), an upper wire clamping block (12), a lower wire clamping block (13), a stripping knife transmission assembly (14), a wire clamping transmission assembly (15), a rotary base plate (16), a shielding plate (17), a rotary motor mounting base (18), and a mounting base (19). The wire clamp (12) includes an upper clamp housing (121), a stripper trapezoidal threaded screw (122), a stripper slider (123), a stripper fixing frame (124), a stripper (125), a stripper origin signal (126), and a stripper end signal (127); the upper clamp housing (121) is movably disposed within the wire clamping frame (11) and is slidably connected to the stripper transmission assembly (14) and the wire clamping transmission assembly (127). The component (15) is threadedly connected; the peeling knife origin signal (126) is fixedly installed on the top of the upper clamping block housing (121), and located above the peeling knife slider (123) and the peeling knife fixing frame (124); the peeling knife trapezoidal thread screw (122), peeling knife slider (123), peeling knife fixing frame (124), peeling knife (125) and peeling knife end signal (127) are all installed inside the upper clamping block housing (121), and the peeling knife is threadedly connected to the upper clamping block housing (121). The peeling knife (125) and the peeling knife end signal (127) are both mounted on the peeling knife fixing bracket (124). The peeling knife fixing bracket (124) is fixed on the peeling knife slider (123). The peeling knife slider (123) is threaded onto the peeling knife trapezoidal threaded rod (122). The peeling knife trapezoidal threaded rod (122) is slidably mounted on the peeling knife transmission rod (142) of the peeling knife transmission assembly (14). Both ends of the peeling knife trapezoidal threaded rod (122) are also A peeling knife trapezoidal threaded screw bearing (128) is provided, and the peeling knife trapezoidal threaded screw (122) is in rolling engagement with the upper clamping block housing (121) through the peeling knife trapezoidal threaded screw bearing (128); a retaining ring (129) is also provided at one end of the peeling knife trapezoidal threaded screw (122) near the lower clamping block (13) of the wire, and the retaining ring (129) is used to restrict the peeling knife trapezoidal threaded screw (122) within the upper clamping block housing (121).
2. The adaptive electric peeler according to claim 1, characterized in that: The upper conductor clamp (12) and the lower conductor clamp (13) are slidably disposed in the wire clamping frame (11) with their upper and lower sides opposite each other; one end of the stripping knife transmission assembly (14) is exposed above the wire clamping frame (11), and the other end passes through the upper conductor clamp (12) and the lower conductor clamp (13) in sequence and is inserted into the bottom of the wire clamping frame (11), and the stripping knife transmission assembly (14) is slidably connected to the upper conductor clamp (12) and the lower conductor clamp (13); one end of the wire clamping transmission assembly (15) is exposed below the wire clamping frame (11), and the other end passes through the lower conductor clamp (13) and the upper conductor clamp (12) in sequence and is inserted into the top of the wire clamping frame (11), and the wire clamping transmission assembly (15) is threadedly connected to the upper conductor clamp (12) and the lower conductor clamp (13); the rotating base plate (16) is disposed in the wire clamping frame ( 11) is located on the left or right side for mounting the adaptive rotary device (2); the shielding plate (17) is located inside the clamping frame (11) for separating the inner cavity of the clamping frame (11); the rotary motor mounting base (18) is located on the back of the clamping frame (11) for mounting the rotary motor (24) of the adaptive rotary device (2); the mounting base (19) is located at the bottom of the clamping frame (11) for connecting the clamping frame (11) and the electrical control device (3); the rotary detection device (4) includes a rotary probe, one end of which passes through the clamping frame (11) and is electrically connected to the electrical control device (3), and the other end passes through the rotary base plate (16) and extends into the adaptive rotary device (2) for inductively engaging with the induction magnet (28) on the rotary gear turntable (22) in the adaptive rotary device (2).
3. The adaptive electric peeler according to claim 1, characterized in that: The lower clamping block (13) includes a lower clamping block housing (131), a lower clamping block positioning block (132), a lower clamping block guide plate (133), a lower clamping block origin signal (134), a lower clamping block end signal (135), and a spring (136); the lower clamping block housing (131) is movably disposed within the wire clamping frame (11) and is slidably connected to the stripping knife transmission assembly (14) and threadedly connected to the wire clamping transmission assembly (15); the lower clamping block guide plate (133) is fixedly disposed on the lower clamping block positioning block. On block (132), the lower clamping block positioning block (132) is movably embedded in the lower clamping block housing (131), the lower clamping block origin signal (134) is fixed at the bottom of the lower clamping block housing (131), the lower clamping block end signal (135) is fixed at the bottom of the lower clamping block positioning block (132), the spring (136) is located at the bottom of the lower clamping block positioning block (132), and one end abuts against the lower clamping block positioning block (132), and the other end passes through the lower clamping block housing (131) and abuts against the clamping frame (11).
4. The adaptive electric peeler according to claim 1, characterized in that: The peeling knife transmission assembly (14) includes a knife-feeding ring (141), a peeling knife transmission rod (142), a first transmission gear (143), a second transmission gear (144), and a knife-feeding motor (145). The knife-feeding ring (141) is fixed on the first transmission gear (143), which is exposed on the upper part of the wire clamping frame (11) and fixed to the upper end of the peeling knife transmission rod (142). The lower end passes through the upper clamping block (12) and the lower clamping block (13) of the wire in sequence and is inserted into the lower part of the wire clamping frame (11); the second transmission gear (144) is exposed on the upper part of the wire clamping frame (11) and is fixedly connected to the motor shaft of the feed motor (145) and meshed with the first transmission gear (143). The feed motor (145) is located inside the wire clamping frame (11) and is electrically connected to the circuit board (32) provided in the electrical control device (3).
5. The adaptive electric peeler according to claim 1, characterized in that: The wire clamping transmission assembly (15) includes a wire clamping ring (151), a wire clamping transmission rod (152), a third transmission gear (153), a fourth transmission gear (154), and a wire clamping motor (155). The wire clamping ring (151) is fixed on the third transmission gear (153), which is exposed at the lower part of the wire clamping frame (11) and fixed to the lower end of the wire clamping transmission rod (152). The upper end of the wire clamping transmission rod (152) is attached to the wire clamping frame (11). The wire passes through the lower clamp (13) and the upper clamp (12) of the wire and is inserted into the upper part of the wire clamping frame (11); the fourth transmission gear (154) is exposed in the lower part of the wire clamping frame (11) and is fixedly connected to the motor shaft of the wire clamping motor (155) and meshed with the third transmission gear (153). The wire clamping motor (155) is located inside the wire clamping frame (11) and is electrically connected to the circuit board (32) provided in the electrical control device (3).
6. The adaptive electric peeler according to claim 1, characterized in that: The adaptive rotary device (2) includes a rotary housing (21), a rotary gear turntable (22), a rotary gear sprite head (23), a rotary motor (24), a first transmission gear set (25), a second transmission gear set (26), and an unlocking pull ring (27). The rotary housing (21) is connected to the rotary base plate (16) of the adaptive wire stripping device (1). The rotary gear turntable (22) and the first transmission gear set (25) are both installed inside the rotary housing (21), and the rotary gear turntable (22) is connected to the second transmission gear set (26) through the first transmission gear set (25). One end of the second transmission gear set (26) passes through the rotary housing (21) and is connected to the first transmission gear set (25) through meshing, while the other end is exposed. The rotary housing (21) is located outside the rotary housing (21) and is connected to the rotary motor (24) through gear meshing. One end of the rotary motor (24) is inserted inside the rotary housing (21) and is connected to the second transmission gear set (26) through the motor shaft transmission gear (241) provided at the end. The other end is inserted into the rotary motor fixing seat (18) of the adaptive wire clamping stripping device (1) and is electrically connected to the circuit board (32) provided inside the electrical control device (3). The rotary gear sprite head (23) is installed at one end of the rotary gear turntable (22) away from the rotary base plate (16) of the adaptive wire clamping stripping device (1) and is exposed outside the rotary housing (21). The unlocking pull ring (27) is exposed outside the rotary housing (21) and is connected to the second transmission gear set (26).
7. The adaptive electric peeler according to claim 6, characterized in that: The first transmission gear set (25) includes several fifth transmission gears (251) and an intermediate transmission gear (252); the second transmission gear set (26) includes a sixth transmission gear (261), a seventh transmission gear (262) and a transmission shaft (263); one end of the intermediate transmission gear (252) is meshed with the rotary gear turntable (22) through several fifth transmission gears (251), and the other end is meshed with the seventh transmission gear (262). The seventh transmission gear (262) is connected to the sixth transmission gear (261) through the transmission shaft (263). The sixth transmission gear (261) is meshed with the motor shaft transmission gear (241) of the rotary motor (24).
8. The adaptive electric peeler according to claim 1, characterized in that: The electronic control device (3) includes an electronic control box (31), a circuit board (32), a battery (33) and a battery mounting base (34). The electronic control box (31) is fixed to the back of the wire clamping frame (11) of the adaptive wire clamping and stripping device (1). The circuit board (32) is located inside the electronic control box (31). The battery (33) is located outside the electronic control box (31) and is detachably connected to the electronic control box (31) and electrically connected to the circuit board (32) through the battery mounting base (34).
9. The adaptive electric peeler according to claim 1, characterized in that: The upper clamping block (12) of the conductor is also provided with an upper clamping port (P1) for clamping the conductor and a material port (Q) for feeding and discharging the material. The lower clamping block (13) of the conductor is also provided with a lower clamping port (P2) for clamping the conductor. The upper clamping port (P1) and the lower clamping port (P2) are opposite to each other and together constitute the clamping port (P) of the adaptive wire clamping and stripping device (1) for clamping the conductor.
Citation Information
Patent Citations
Automatic stripping tool free of mold replacement
CN213151495U
Self-adaptive electric peeler
CN217087341U