A clothing order matching system and method
By designing a clothing-to-order ratio system, using AGV and automated sorting equipment, the problem of low processing efficiency caused by high order overlap rate in the existing technology is solved, and efficient clothing-to-fit ratio and sorting are achieved.
Patent Information
- Application Number
- CN202210179260.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-02-24
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2042-02-24
AI Technical Summary
When the order overlap rate is high, the existing clothing warehousing technology has low processing efficiency and requires frequent retrieval of the same goods.
A clothing ratio system based on orders is designed, including storage area, ratio line and AGV. The ratio line includes clothing transportation line, packaging box transportation line and material box transportation line, equipped with feeding machine, sorting machine, processing and testing system, box sealing machine and palletizing machine, and efficient ratio is achieved through AGV scheduling and automated sorting processing.
It realizes simultaneous processing and efficient sorting of multiple orders, reduces the need to frequently retrieve clothing inventory and improves processing efficiency.
Smart Images

Figure CN114565266B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of clothing processing, and in particular to a clothing order matching system and method. Background Art
[0002] After the clothing is produced, it is necessary to match the clothing according to the order and pack it for shipment. In the existing warehousing technology, the goods corresponding to the order are retrieved from the warehouse by AGV according to the order information and sent to the sorting workstation for sorting. In this sorting method, when the order overlap rate is high, the same goods need to be retrieved frequently, and the processing efficiency is low. Summary of the invention
[0003] Purpose of the invention: In order to overcome the deficiencies in the prior art, the present invention provides a clothing order matching system and method with high order processing efficiency.
[0004] Technical solution: To achieve the above-mentioned purpose, the clothing order matching system of the present invention comprises a storage area, a matching line and an AGV for transporting goods between the storage area and the matching line;
[0005] The proportioning line includes a clothing transportation line, a packaging box transportation line and a material box transportation line;
[0006] The first and last ends of the clothing transportation line are respectively provided with a loading machine and a sorting machine; and the clothing transportation line passes through a processing and detection system;
[0007] The packaging box transport line passes through the sorting machine and the sealing machine, and a palletizer is arranged at the end thereof;
[0008] The material box transport line also passes through the sorter, and the material box transport line has an AGV docking position;
[0009] The loader also has an AGV docking station.
[0010] Furthermore, the processing and detection system includes, from front to back, a first needle detector, a turning mechanism, a detection and rejection device, and a second needle detector.
[0011] Furthermore, the loading machine includes multiple material box loading lines and a material box unloading line connected to all the material box loading lines; the head end of each of the material box loading lines has a first AGV loading docking position, and the end of the material box unloading line has a first AGV unloading docking position.
[0012] Furthermore, the sorting machine includes a sorting robot, a clothing information acquisition device and a clothing transportation device;
[0013] The sorting robot is mounted above the clothing transport device;
[0014] The packaging box transport line and the material box transport line are respectively placed on two sides of the clothing transport device.
[0015] Furthermore, the clothing information acquisition device includes an RFIC reader and a camera.
[0016] Furthermore, the material box transport line is U-shaped, and its two ends are respectively the second AGV loading docking position and the second AGV unloading docking position.
[0017] Furthermore, the head end of the packaging box transport line is provided with a box opening machine for delivering packaging boxes thereto.
[0018] Furthermore, the packaging box transportation line also passes through a labeling machine, an edge sealing machine and a stamping machine.
[0019] Furthermore, it also includes a packing area, which has a plurality of docking lines, the first and last ends of which respectively have a third AGV loading docking position and a third AGV unloading docking position, and the docking line passes through a packing station.
[0020] A method for matching clothing according to order, based on the above-mentioned clothing matching clothing according to order system, the method comprises:
[0021] Get a batch of order data;
[0022] Counting the clothing information included in the order data;
[0023] Dispatching the AGV to dispatch clothing inventory from the storage area to the AGV docking position of the loader according to the clothing information;
[0024] Controlling the loading machine to deliver the clothing transported by the AGV to the clothing transportation line;
[0025] Control the processing and detection system to detect needles on clothing and remove clothing with labels that do not meet the requirements;
[0026] Controlling the sorting machine to put each garment of the garment transport line into a packing box on the packing box transport line or a material box on the material box transport line according to the order to which it belongs;
[0027] Dispatching the AGV to transport the loaded boxes on the box transport line to the storage area;
[0028] Controlling the carton sealing machine to seal the loaded packaging boxes;
[0029] The palletizer is controlled to grab the packaging boxes running to the end of the packaging box transport line and perform palletizing.
[0030] Beneficial effects: The clothing order matching system and method of the present invention can process clothing matching for many orders together, and pack and ship or put the corresponding goods of the orders into storage according to the order attributes, with high sorting efficiency and no need to frequently retrieve clothing inventory. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 This is the overall structure diagram of the clothing order matching system;
[0032] Figure 2 This is the front view of the loader;
[0033] Figure 3 This is a top view of the loader;
[0034] Figure 4 This is a top view of the sorting machine;
[0035] Figure 5 It is a side view of the sorting machine;
[0036] Figure 6 It is a combined state diagram of the turning mechanism and the detection and rejection device when the first conveyor belt is in a flat state;
[0037] Figure 7 It is a combined state diagram of the turning mechanism and the detection and rejection device when the first conveyor belt is in an inclined state;
[0038] Figure 8 is the structural diagram of the flipping mechanism;
[0039] Fig. 9 for Figure 8 The enlarged structure diagram of part A in the middle;
[0040] Fig.10 This is a structural diagram of the first state of the clothing turning mechanism;
[0041] Fig.11 is a structural diagram of the second state of the clothing turning mechanism;
[0042] Fig.12 A structural diagram of the calibration device;
[0043] Fig.13 This is the structural diagram of the docking connection.
[0044] In the figure: A-storage area; B-proportioning line; B1-clothing transportation line; B2-packing box transportation line; B21-main line; B22-branch line; B23-lifting line; B3-material box transportation line; c-second AGV loading docking position; d-second AGV unloading docking position; C-packing area; C1-third AGV loading docking position; C2-third AGV unloading docking position; C3-packing station; 1-loader; 11-material box loading line; 12-material box unloading line; 121-first line; 122-second line; 13-loading manipulator; a-first AGV loading docking position; b-first AGV unloading docking position; 2-sorting machine; 21-sorting robot; 22-clothing information acquisition device; 221-RFIC reader; 222-camera; 23-clothing transportation device ;24-separation device;241-partition;242-dual-axis robot;3-palletizer;4-carton sealer;5-first needle detector;6-turning mechanism;61-narrow conveyor belt;62-turning unit;621-rotating frame;622-rotating rod;623-clamping rod;624-first winding wheel;625-second winding wheel;626-pulling line;a-arc groove;b-rod;63-sensor;64-turning motor;7-detection and rejection device;71-visual camera;72-first conveyor belt;73-second conveyor belt;74-defective product box;8-second needle detector;9-butt connection line;10-AGV;20-carton opener;30-labeling machine;40-edge banding machine;50-stamping machine;60-verification device;601-RFID reading module;602-diversion line. DETAILED DESCRIPTION
[0045] The present invention will be further described below in conjunction with the accompanying drawings.
[0046] like Figure 1 The clothing order matching system (hereinafter referred to as matching system) shown in the figure includes a storage area A, a matching line B, and an AGV 10 for transporting goods between the storage area A and the matching line B; the storage area A is used to store goods, and the matching line B is used to process the matching and delivery process of clothing. It also includes a control system, which can control the operation of the matching line B and can also dispatch the AGV 10 to operate.
[0047] Specifically, the proportioning line B includes a clothing transport line B1, a packaging box transport line B2 and a material box transport line B3; here, the clothing transport line B1, the packaging box transport line B2 and the material box transport line B3 refer to the conveying routes of clothing, packaging boxes and material boxes, which are not necessarily completely independent conveying devices. When the transport line passes through a device for processing clothing and packaging boxes, some processing devices have their own parts for transporting clothing or packaging boxes. At this time, the part of the processing device that transports clothing also constitutes a part of the transport line.
[0048] A loader 1 and a sorter 2 are respectively provided at the head and the tail of the clothing transport line B1; and the clothing transport line B1 passes through a processing and detection system; wherein the loader 1 is used to put the clothing pieces onto the clothing transport line B1 in sequence.
[0049] The packaging box transport line B2 passes through the sorting machine 2 and the sealing machine 4, and a palletizer 3 is provided at its end; the sealing machine 4 is used to seal the packaging boxes loaded with goods, and the palletizer 3 is used to take the packaging boxes loaded with clothing and sealed from the end of the packaging box transport line B2 and stack them neatly on the pallet.
[0050] The material box transport line B3 also passes through the sorter 2, and the material box transport line B3 has an AGV docking position; specifically, the material box transport line B3 is U-shaped, and the material box can move unidirectionally on it. The first and last ends of the material box transport line B3 are respectively provided with a second AGV loading docking position c and a second AGV unloading docking position d. When the proportioning system is working, AGV10 carries the empty material box and puts the empty material box from the second AGV loading docking position c to the material box transport line B3. After the sorter 2 completes the packing of the material box, the material box transport line B3 transports the material box to its end. AGV10 receives the material box from the material box transport line B3 from the second AGV unloading docking position d and transports the material box to the storage area A.
[0051] The loading machine 1 also has an AGV docking position, specifically, as Figure 2 and Figure 3As shown, the loading machine 1 includes a plurality of material box loading lines 11 and a material box unloading line 12 connected to all the material box loading lines 11, and also includes a loading robot 13; the head end of each material box loading line 11 has a first AGV loading docking position a, and the end of the material box unloading line 12 has a first AGV unloading docking position b. When the proportioning system is working, the AGV 10 carries the material box containing clothing to the first AGV loading docking position a and puts the material box into the material box loading line 11, and the loading robot 13 grabs the clothing in the material box in turn and puts it into the clothing transportation line B1. After the loading is completed, the material box enters the material box unloading line 12, and the AGV 10 obtains the material box from the material box unloading line 12 from the first AGV unloading docking position b. The AGV 10 involved in performing tasks at each docking position can be a different AGV. The above-mentioned unloading line 12 has a first line body 121 perpendicular to the loading line 11 and a second line body 122 parallel to the loading line 11. The second line body 122 and the loading line 11 are both on the same side of the second line body 122. In the present invention, there are two loading lines 11 and one second line body 122. The loading line 11, the second line body 122 and the first line body 121 form an "E"-shaped structure. The two first AGV loading docking positions a and the first AGV unloading docking position b are located on the same line, which can facilitate the movement of AGV10. The head end of the clothing transportation line B1 is set above the loading line 11, and each loading line 11 is equipped with a loading manipulator 13. This layout can facilitate multi-channel simultaneous loading.
[0052] Through the above layout, the clothing transport line B1, the packaging box transport line B2 and the material box transport line B3 meet at the sorter 2. The sorter 2 grabs the clothing transported to the end of the clothing transport line B1 and puts the clothing into the box corresponding to the order according to the order of the clothing. The box here is the packaging box on the packaging box transport line B2 or the material box on the material box transport line B3. The packaging box is generally a corrugated box, and the material box is generally a plastic box. After the packaging boxes on the packaging box transport line B2 are packed, they are directly packed and shipped. After the material boxes on the material box transport line B3 are packed, they are first put into the storage area A and wait for the order to arrive on the delivery date before the ordered goods are packed and shipped.
[0053] In this way, through the above-mentioned matching system, mixed sorting and matching of orders to be issued and orders waiting to be issued can be achieved. Orders waiting to be issued do not need to wait until they expire to be sorted and matched, which can significantly improve the sorting efficiency.
[0054] The processing and detection system includes, from front to back, a first needle detector 5, a flipping mechanism 6, a detection and rejection device 7, and a second needle detector 8. The first needle detector 5 and the second needle detector 8 are used to perform needle detection processing on both sides of the garment, respectively, to detect and detect broken needles in the garment on both sides of the garment, and the flipping mechanism 6 flips the garment after the first needle detector 5 completes the processing of the garment so that the second needle detector 8 can process the other side of the garment. In the present invention, one side of the processed clothing has an identification, and the identification can be in the form of a sign or a label, plastic tape, etc. attached to the clothes. When the clothing is packed, it is necessary to ensure that the side of the clothing with the identification is facing up. Therefore, the clothing should be facing up when it comes out of the second needle detector 8. Therefore, after the flipping mechanism 6 is flipped over, the clothing is inspected for identification and the clothing with identification that does not meet the requirements is removed. In this application, the detection and removal device 7 is arranged between the flipping mechanism 6 and the second needle detector 8. After the flipping mechanism 6 turns over the clothing, the identification of the clothing is immediately detected and the clothing with unqualified labels is removed. The position of the detection and removal device 7 is reasonably set, which can simplify subsequent processes.
[0055] like Figure 6 As shown, the detection and rejection device 7 includes a visual camera 71, a first conveyor belt 72, a second conveyor belt 73 and a defective product box 74; the first conveyor belt 72 can be switched between a flat state and an inclined state; when the first conveyor belt 72 is in a flat state (such as Figure 6 As shown), its rear end in the conveying direction is connected to the second conveyor belt 73; when the first conveyor belt 72 is in an inclined state (as shown Figure 7 As shown), the rear end is lower than the front end, and the garments transported by the first conveyor belt 72 fall into the defective product box 74 from the rear end.
[0056] Based on the detection and rejection device 7, the method for detecting and rejecting clothing is as follows: the image of the clothing passing through its field of view is acquired by the visual camera 71, or the image of the clothing passing through its field of view is scanned; the control system performs image recognition based on the acquired image to determine whether there is a label, or determines whether a recognizable code is scanned, and if so, the first conveyor belt 72 is placed in a flat state so that the clothing continues to be conveyed backward by the second conveyor belt 73, otherwise the first conveyor belt 72 is placed in an inclined state so that the clothing is placed in the defective product box 74.
[0057] like Figure 8 As shown, the flip mechanism 6 includes a plurality of narrow conveyor belts 61 and a plurality of flip units 62. In a direction perpendicular to the conveying direction of the narrow conveyor belts 61, the narrow conveyor belts 61 and the flip units 62 are arranged alternately, and all the flip units 62 are driven by the flip motor 64 to rotate synchronously. Fig. 9As shown, each flipping unit 62 includes a rotating frame 621 and a rotating rod 622. Two rotating rods 622 are installed on each rotating frame 621. The two rotating rods 622 are arranged in a colinear manner and extend in opposite directions. In addition, the flipping mechanism 6 also includes a sensor 63 for detecting whether the clothing has reached the flipping position. The method for the control system to control the operation of the flipping mechanism 6 is as follows: control the narrow conveyor belt 61 to operate continuously, and determine whether the sensor 63 generates an in-position signal. If so, control the flipping unit 62 to rotate 180° to flip the clothing. After the clothing is flipped, it still falls on the narrow conveyor belt 61, and the narrow conveyor belt 61 transports it to the detection and rejection device 7. Preferably, two clamping rods 623 are rotatably installed on each rotating rod 622, and the clamping rod 623 can be in an open state (such as Fig.10 as shown) and the clamping state (as shown Fig.11 When the turning mechanism 6 performs the clothes turning operation, the clamping rod 623 switches to the clamping state. At this time, the two clamping rods 623 on the rotating rod 622 clamp the front and back sides of the clothes to be turned respectively to prevent the clothes from sliding and gathering along the rotating rod 622 to the rotating frame 621 during the clothes turning process. Specifically, a first winding wheel 624 is fixed on the clamping rod 623, and a torsion spring is provided between the clamping rod 623 and the rotating rod 622, which enables the clamping rod 623 to have a rotation tendency to switch to an open state, and the flipping unit 62 also includes a second winding wheel 625 coaxially installed and rotatably connected to the rotating frame 621, and a pulling line 626 is connected between all the first winding wheels 624 and the second winding wheels 625 in the same flipping unit 62, and the two ends of the pulling line 626 are respectively wound on the first winding wheel 624 and the second winding wheel 625; an arc groove a is opened on the rotating frame 621, and the second winding wheels 625 of two adjacent flipping units 62 are connected by a rod b passing through the arc groove a, and the second winding wheel 625 of the flipping unit 62 on the edge is connected to an opening and closing motor, so that the opening and closing motor can simultaneously control the clamping rods 623 on all rotating frames 621 to open or close.
[0058] Furthermore, if Figure 4 and Figure 5 As shown, the above-mentioned sorting machine 2 includes a sorting robot 21, a clothing information acquisition device 22 and a clothing transportation device 23;
[0059] The sorting robot 21 is installed above the end part of the clothing transport device 23; the packaging box transport line B2 and the material box transport line B3 are respectively placed on both sides of the clothing transport device 23, and the height of the end part of the clothing transport device 23 is higher than the packaging box transport line B2 and the material box transport line B3.
[0060] Through the above layout, the end portion of the clothing transport device 23 is placed between the packing box transport line B2 and the material box transport line B3, which can facilitate the sorting robot 21 to put the clothing grabbed from the end portion into the packing box on the packing box transport line B2 or the material box on the material box transport line B3. In addition, since the end portion of the clothing transport device 23 is higher than the packing box transport line B2 and the material box transport line B3, preferably, the upper box opening of the packing box on the packing box transport line B2 and the box opening of the material box transport line B3 are at the same height as the end portion, so that the movement distance of the end of the sorting robot 21 can be reduced, the sorting efficiency can be improved, and one sorting robot 21 can pack multiple packing boxes and multiple material boxes at the same time.
[0061] In addition, the packaging box transport line B2 also includes a main line body B21 and several branch lines B22 (two are shown in the figure). Each branch line body B22 is provided with a lifting line body B23 at one end close to the end part of the clothing transport device 23. The lifting line body B23 can be raised and lowered in a controllable manner to lift the packaging box from a height equal to the branch line body B22 to a height equal to the box opening and the end part of the clothing transport device 23, so that packaging boxes of different specifications can effectively cooperate with the work of the sorting machine.
[0062] The sorting robot 21 includes a parallel robot and a suction cup gripper.
[0063] In addition, preferably, the sorting machine also includes a partitioning device 24, which includes four partitions 241 arranged in a cross shape and a dual-axis robot 242 that drives all the partitions 241 to perform dual-axis movement. The control system can drive the partitions 241 in and out of the packaging box through the dual-axis robot 242. When the partitions 241 are in the packaging box, the four partitions 241 divide the internal space of the packaging box into four grids, which can facilitate the sorting robot 21 to arrange the clothes neatly.
[0064] The clothing information acquisition device 22 includes an RFIC reader 221 and a camera 222. Thus, the sorting method is as follows: first, the control system acquires the information of the RFID tag on the clothing through the RFIC reader 221, thereby obtaining the order described by the clothing; then, the control system acquires the image of the clothing passing through its field of view through the camera 222, thereby obtaining the posture information of the clothing, and adjusts the posture of the suction cup gripper 212 accordingly, so that after the suction cup gripper 212 grabs the clothing, the posture of each clothing relative to the suction cup gripper 212 is consistent; finally, the control system puts the clothing into the packaging box or material box corresponding to the order according to the order in which the clothing is located.
[0065] Through the above layout and sorting method, mixed sorting of different orders can be achieved.
[0066] Preferably, the head end of the packaging box transport line B2 is provided with a box opening machine 20 for delivering packaging boxes thereto, so that there is no need for manual delivery of packaging boxes.
[0067] The packaging box transport line B2 also passes through a labeling machine 30, an edge sealing machine 40 and a stamping machine 50. The labeling machine 30 is arranged before the packaging machine 4 and is used to label the packaging boxes containing clothing; the edge sealing machine 40 and the stamping machine 50 are arranged after the packaging machine 4 and are used to seal the edges and stamp the sealed packaging boxes.
[0068] Preferably, a verification device 60 is further included between the labeling machine 30 and the carton sealing machine 4. Fig.12 As shown, the verification device 60 includes an RFID reading module 601 and a diversion line 602. The control system counts the clothing in the passing packaging box through the RFID reading module 601, and determines whether the actual clothing information in the packaging box is consistent with the binding information stored in the system. If they are consistent, the packaging box is kept on the packaging box transportation line B2. If they are inconsistent, the packaging box enters the diversion line 602 and is removed for manual processing.
[0069] Preferably, it also includes a packing area C, wherein the packing area C has a plurality of docking lines 9, and the docking lines 9 are connected to the control system, such as Fig.13 As shown, the first and last ends of the docking line 9 are provided with a third AGV loading docking position C1 and a third AGV unloading docking position C2, respectively, and the docking line 9 passes through a packing station C3. Through the packing area C, the control system dispatches the AGV 10 to carry the empty material box to the third AGV loading docking position C1 and puts the empty material box to the docking line 9, and the garments coming off the production line (the garments that have not been processed by needle picking, etc.) are manually packed at the packing station C3, and the AGV 10 is dispatched to the third AGV unloading docking position C2 to receive the material box with garments, and the material box is transported to the storage area A for storage.
[0070] Based on the above matching system, the present invention also discloses a clothing order matching method, which is based on the above clothing order matching system, and the method comprises the following steps:
[0071] Step 1), obtain a batch of order data;
[0072] Step 2), counting the clothing information included in the order data;
[0073] Step 3), dispatching the AGV 10 to dispatch clothing inventory from the storage area A to the AGV docking position of the loader 1 according to the clothing information;
[0074] Step 4), controlling the loading machine 1 to deliver the clothing transported by the AGV 10 to the clothing transport line B1;
[0075] Step 5), controlling the processing and detection system to detect needles on clothing and to remove clothing with labels that do not meet the requirements;
[0076] This step specifically includes: controlling the first needle detector 5 to perform needle detection on the upward side of the clothing; controlling the flipping mechanism 6 to turn the clothing over; controlling the detection and rejection device 7 to detect the clothing, and conveying the clothing with the mark on the upward side to the second needle detector 8, and rejecting the clothing without the mark on the upward side; controlling the second needle detector 8 to detect needles on the clothing.
[0077] Step 6), controlling the sorting machine 2 to put each garment on the garment transport line B1 into a packing box on the packing box transport line B2 or into a material box on the material box transport line B3 according to the order to which it belongs;
[0078] Step 7), dispatching the AGV 10 to transport the loaded material boxes on the material box transport line B3 to the storage area A;
[0079] Step 8), controlling the carton sealing machine 4 to seal the loaded packaging boxes;
[0080] Step 9), control the palletizer 3 to grab the packaging boxes running to the end of the packaging box transport line B2 and perform palletizing.
[0081] The clothing order matching system and method of the present invention can process clothing matching for many orders together, and pack and ship or put the goods corresponding to the orders into storage according to the order attributes, with high sorting efficiency and no need to frequently retrieve clothing inventory.
[0082] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.
Claims
1. A clothing order matching system, characterized in that: It comprises a storage area (A), a proportioning line (B), and an AGV (10) for transporting goods between the storage area (A) and the proportioning line (B); The proportioning line (B) includes a clothing transportation line (B1), a packaging box transportation line (B2) and a material box transportation line (B3); The clothing transport line (B1) is provided with a loading machine (1) and a sorting machine (2) at the beginning and the end respectively; and the clothing transport line (B1) passes through a processing and detection system; The packaging box transport line (B2) passes through the sorting machine (2) and the box sealing machine (4), and a palletizer (3) is provided at the end thereof; The material box transport line (B3) also passes through the sorting machine (2), and the material box transport line (B3) has an AGV docking position; The loading machine (1) also has an AGV docking position; The loading machine (1) comprises a plurality of material box loading lines (11) and a material box unloading line (12) connected to all the material box loading lines (11); the head end of each material box loading line (11) has a first AGV loading docking position (a), and the end of the material box unloading line (12) has a first AGV unloading docking position (b); The sorting machine (2) comprises a sorting robot (21), a clothing information acquisition device (22) and a clothing transportation device (23); The sorting robot (21) is mounted above the clothing transport device (23); The packaging box transport line (B2) and the material box transport line (B3) are respectively placed on both sides of the clothing transport device (23); The height of the end portion of the clothing transport device (23) is higher than the packaging box transport line (B2) and the material box transport line (B3); the upper box opening of the packaging box on the packaging box transport line (B2) and the box opening and the end portion of the material box transport line (B3) are at the same height; the packaging box transport line (B2) also includes a main line body (B21) and a plurality of branch line bodies (B22), and each branch line body (B22) is provided with a lifting line body (B23) at one end close to the end portion of the clothing transport device (23). The lifting line body (B23) can be raised and lowered in a controllable manner to lift the packaging box from a height equal to that of the branch line body (B22) to a height equal to that of the box opening and the end portion of the clothing transport device (23), so that packaging boxes of different specifications can effectively cooperate with the work of the sorting machine; The processing and detection system comprises, from front to back, a first needle detector (5), a turning mechanism (6), a detection and rejection device (7), and a second needle detector (8); the turning mechanism (6) comprises a plurality of narrow conveyor belts (61) and a plurality of turning units (62); in a direction perpendicular to the conveying direction of the narrow conveyor belts (61), the narrow conveyor belts (61) and the turning units (62) are arranged alternately, and all the turning units (62) are driven by a turning motor (64) to rotate synchronously; each turning unit (62) comprises a rotating frame (621) and a rotating rod (622); each rotating frame (621) has a rotating rod (622) on which a plurality of turning units (62) are arranged; Two rotating rods (622) are installed, and the two rotating rods (622) are arranged in a colinear manner and extend in opposite directions. In addition, the turning mechanism (6) also includes a sensor (63) for detecting whether the clothing has reached the turning position. The control system controls the turning mechanism (6) to operate as follows: the narrow conveyor belt (61) is controlled to operate continuously, and it is determined whether the sensor (63) generates a position signal, and if so, the turning unit (62) is controlled to rotate 180 degrees to turn the clothing over; after the clothing is turned over, it still falls on the narrow conveyor belt (61), and the narrow conveyor belt (61) transports the clothing to the detection and rejection device (7); Two clamping rods (623) are rotatably mounted on each rotating rod (622), and the clamping rods (623) can switch between an open state and a clamping state. When the turning mechanism (6) performs a clothes turning operation, the clamping rods (623) switch to a clamping state, and at this time, the two clamping rods (623) on the rotating rod (622) respectively clamp the front and back sides of the clothes to be turned; a first winding wheel (624) is fixed on the clamping rod (623), and a torsion spring is provided between the clamping rod (623) and the rotating rod (622) where it is located, and the torsion spring enables the clamping rod (623) to have a rotation tendency to switch to an open state. The turning unit (62) also includes a rotating frame ( A second winding wheel (625) is coaxially installed and rotatably connected with the first winding wheel (624) and the second winding wheel (625) in the same flip unit (62); a pulling line (626) is connected between all the first winding wheels (624) and the second winding wheels (625) in the same flip unit (62); two ends of the pulling line (626) are respectively wound on the first winding wheel (624) and the second winding wheel (625); an arc groove (a) is opened on the rotating frame (621); the second winding wheels (625) of two adjacent flip units (62) are connected by a rod (b) passing through the arc groove (a); and the second winding wheel (625) of the flip unit (62) at the edge is connected to the opening and closing motor.
2. The clothing order matching system according to claim 1, characterized in that: The clothing information acquisition device (22) comprises an RFIC reader (221) and a camera (222).
3. The clothing order matching system according to claim 1, characterized in that: The material box transport line (B3) is U-shaped, and its two ends are respectively the second AGV loading docking position (c) and the second AGV unloading docking position (d).
4. The clothing order matching system according to claim 1, characterized in that: The head end of the packaging box transport line (B2) is provided with a box opening machine (20) for delivering packaging boxes thereto.
5. The clothing order matching system according to claim 1, characterized in that: The packaging box transport line (B2) also passes through a labeling machine (30), an edge sealing machine (40) and a stamping machine (50).
6. The clothing order matching system according to claim 1, characterized in that: It also includes a packing area (C), the packing area (C) has a plurality of docking lines (9), the first and last ends of the docking lines (9) respectively have a third AGV loading docking position (C1) and a third AGV unloading docking position (C2), and the docking line (9) passes through a packing station (C3).
7. A clothing order matching method, based on the clothing order matching system according to claim 1, characterized in that: The method comprises: Get a batch of order data; Counting the clothing information included in the order data; According to the clothing information, the AGV (10) is dispatched to dispatch clothing inventory from the storage area (A) to the AGV docking position of the loader (1); Controlling the loading machine (1) to deliver the clothing transported by the AGV (10) to the clothing transport line (B1); Control the processing and detection system to detect needles on clothing and remove clothing with labels that do not meet the requirements; Controlling the sorting machine (2) to place each garment on the garment transport line (B1) into a packing box on the packing box transport line (B2) or into a material box on the material box transport line (B3) according to the order to which it belongs; dispatching the AGV (10) to transport the loaded material boxes on the material box transport line (B3) to the storage area (A); Controlling the carton sealing machine (4) to seal the loaded packaging boxes; The palletizer (3) is controlled to grab the packaging boxes running to the end of the packaging box transport line (B2) and perform palletizing.
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