An assembly type water tank module one-time forming assembly line

Abstract

The application relates to the technical field of water tanks, in particular to an assembly type water tank module one-time forming flow line which comprises, in sequence, punching devices, corner cutting devices and punching devices, the corner cutting devices and the punching devices are all oppositely provided with four groups, the corner cutting device comprises a rack, a driving mechanism is fixedly installed on the top of the rack, a fixing seat is fixedly installed on the top of the rack, guide rods connected with the fixing seat are fixedly installed on the two sides of the top of the rack, the punching devices, the corner cutting devices and the punching devices are arranged in a flow line mode, the production efficiency of an enterprise can be greatly improved, meanwhile, the four corners of a mold pressing plate can be cut by the four groups of corner cutting devices at the same time, the cutting time is greatly saved, the distance of the four groups of corner cutting devices can be adjusted according to the length and width of the mold pressing plate to be cut, and the practicability is high.

Description

Technical Field

[0001] This invention relates to the field of water tank technology, and in particular to a one-piece molding production line for assembled water tank modules. Background Technology

[0002] Water tanks are classified into six types according to their materials: fiberglass water tanks, stainless steel water tanks, stainless steel-lined fiberglass water tanks, seawater fiberglass water tanks, enamel water tanks, and galvanized steel plate water tanks. Water tanks are generally equipped with HYFI remote-controlled electric level valves, water level monitoring systems, automatic cleaning systems, and self-cleaning sterilizers. The overflow pipe and drain pipe of the water tank are connected after the valve and are equipped with insect screens. The water tank should have two vent pipes at different heights (with insect screens), and internal and external ladders. Water tanks generally have inlet pipes, outlet pipes (domestic water outlet pipe, fire water outlet pipe), overflow pipes, and drain pipes. Water tanks are classified into five types according to their function: domestic water tanks, fire water tanks, industrial water tanks, personal protective water tanks, and household water towers. Strictly speaking, toilet flushing tanks and automotive water tanks are not considered water tanks.

[0003] The existing stainless steel water tank molding plates are mostly processed in sections. First, the molding plates are stamped, then the molding plates are transported to the corner cutting device for corner cutting, and finally the holes are punched. This method has low processing efficiency, and the back-and-forth transport of the molding plates wastes time and seriously affects the production efficiency of enterprises. Summary of the Invention

[0004] The purpose of this invention is to address the aforementioned shortcomings in the prior art by proposing a one-piece assembly line for prefabricated water tank modules.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] Design a one-time molding production line for prefabricated water tank modules, including a stamping device, a corner cutting device and a punching device arranged in sequence, with four sets of corner cutting devices and punching devices arranged opposite to each other.

[0007] The corner-cutting device includes a frame, a drive mechanism is fixedly installed on the top of the frame, a fixed seat is fixedly installed on the top of the frame, guide rods connected to the fixed seats are fixedly installed on both sides of the top of the frame, a movable seat is slidably connected to the outer side of the guide rod, the movable seat is driven to slide by the drive mechanism, a movable cutter is fixedly provided on the end face of the movable seat, and a fixed cutter is provided on the end face of the fixed seat.

[0008] A processing table is provided between each of the four sets of corner cutting devices and punching devices, and a material transfer mechanism is provided above the punching device, corner cutting device and punching device.

[0009] Preferably, the driving mechanism is a hydraulic cylinder, which is connected to an external hydraulic pump via a pipe.

[0010] Preferably, a groove is provided on the end face of the movable seat, and the movable cutter is installed inside the groove by bolts. The movable cutter has an L-shaped structure.

[0011] Preferably, the fixed cutter is fixedly mounted on the end face of the fixed base by bolts, and the fixed cutter has a rectangular structure.

[0012] Preferably, the punching angle of the punching device is 45 degrees or 90 degrees.

[0013] Preferably, it also includes a feeding mechanism and a discharging platform, wherein the feeding mechanism is located on the left side of the stamping device and the discharging platform is located at the tail end of the punching device.

[0014] Preferably, the material transfer mechanism includes a traveling frame mounted above the stamping device, the corner cutting device, and the punching device, and a material picking device is slidably connected to the top of the traveling frame.

[0015] Preferably, the feeding mechanism is a scissor-type lifting mechanism frame, the unloading platform includes an unloading frame, the top of the unloading frame is rotatably connected to a screw via a motor, and a lifting plate is slidably connected to the inner side of the unloading frame, with the lifting plate threadedly connected to the screw.

[0016] The present invention proposes a one-time molding production line for prefabricated water tank modules. The advantages are as follows: the production line, equipped with stamping, corner-cutting, and punching devices, significantly improves enterprise production efficiency. Furthermore, the four sets of corner-cutting devices simultaneously cut the four corners of the molded plate, greatly saving cutting time. Users can adjust the distance between the four sets of corner-cutting devices according to the required length and width of the molded plate. This invention has a wide range of applications, strong practicality, and considerable commercial promotion value. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of a one-time molding production line for an assembled water tank module proposed in this invention;

[0018] Figure 2 This is a schematic diagram of the corner-cutting device structure of a one-time molding production line for assembled water tank modules proposed in this invention;

[0019] Figure 3 This is an enlarged structural diagram of area A of a prefabricated water tank module one-time molding production line proposed in this invention.

[0020] In the diagram: 1. Stamping device; 2. Corner cutting device; 201. Frame; 202. Drive mechanism; 203. Fixed seat; 204. Guide rod; 205. Moving seat; 206. Moving cutter; 207. Fixed cutter; 208. Groove; 3. Punching device; 4. Processing table; 5. Feeding mechanism; 6. Unloading table; 601. Unloading rack; 602. Lifting plate; 7. Transfer mechanism; 701. Walking frame; 702. Picking device. Detailed Implementation

[0021] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.

[0022] Reference Figure 1-3 A one-time forming production line for prefabricated water tank modules includes a stamping device 1, a corner cutting device 2, and a punching device 3 arranged in sequence, with four sets of corner cutting device 2 and punching device 3 arranged opposite each other.

[0023] The corner cutting device 2 includes a frame 201, a drive mechanism 202 fixedly installed on the top of the frame 201, a fixed seat 203 fixedly installed on the top of the frame 201, guide rods 204 fixedly installed on both sides of the top of the frame 201 and connected to the fixed seat 203, a movable seat 205 slidably connected to the outer side of the guide rod 204, the movable seat 205 is driven to slide by the drive mechanism 202, a movable cutter 206 is fixedly provided on the end face of the movable seat 205, and a fixed cutter 207 is provided on the end face of the fixed seat 203;

[0024] A processing table 4 is provided between each of the four sets of corner cutting devices 2 and punching devices 3, and a material transfer mechanism 7 is provided above the punching device 1, corner cutting device 2 and punching device 3.

[0025] More specifically, the drive mechanism 202 is a hydraulic cylinder, which is connected to an external hydraulic pump via pipes.

[0026] Furthermore, a groove 208 is provided on the end face of the movable base 205, and the movable cutter 206 is installed on the inner side of the groove 208 by bolts. The movable cutter 206 has an L-shaped structure.

[0027] Furthermore, the fixed cutter 207 is fixedly mounted on the end face of the fixed base 203 by bolts, and the fixed cutter 207 has a rectangular structure.

[0028] Furthermore, the punching angle of the punching device 3 is 45 degrees or 90 degrees.

[0029] It is worth noting that it also includes a feeding mechanism 5 and a discharging platform 6. The feeding mechanism 5 is located on the left side of the stamping device 1, and the discharging platform 6 is located at the tail end of the punching device 3. The feeding mechanism 5 and the discharging platform 6, together with the material transfer mechanism 7, can realize automatic loading and unloading, as well as automatic material transfer control, with a higher degree of automation.

[0030] Furthermore, the material transfer mechanism 7 includes a traveling frame 701 mounted above the stamping device 1, the corner cutting device 2, and the punching device 3, with a material picking device 702 slidably connected to the top of the traveling frame 701.

[0031] Furthermore, the feeding mechanism 5 is a scissor-type lifting mechanism frame, and the unloading platform 6 includes an unloading frame 601. The top of the unloading frame 601 is connected to a screw via a motor drive. The inner side of the unloading frame 601 is slidably connected to a lifting plate 602, which is threadedly connected to the screw.

[0032] This invention, through the assembly line processing of the stamping device 1, corner cutting device 2, and punching device 3, can greatly improve the production efficiency of enterprises. At the same time, the four sets of corner cutting devices 2 can cut the four corners of the molded plate simultaneously, greatly saving cutting time. Users can adjust the distance of the four sets of corner cutting devices 2 according to the length and width of the molded plate to be cut. It has a wide range of applications, strong practicality, and certain commercial promotion value.

[0033] The above description is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.

Claims

1. An assembly type water tank module one-time forming flow line, comprising a punching device (1), an angle cutting device (2) and a punching device (3) arranged in sequence, characterized in that: The cutting angle device (2) and the punching device (3) are provided with four groups of relative arrangement; The cutting angle device (2) comprises a rack (201), a driving mechanism (202) is fixedly installed on the top of the rack (201), a fixed seat (203) is fixedly installed on the top of the rack (201), guide rods (204) are fixedly installed on the top of the rack (201) and connected with the fixed seat (203), a movable seat (205) is slidably connected to the outer side of the guide rod (204), the movable seat (205) is driven to slide by the driving mechanism (202), a movable cutter (206) is fixedly arranged on the end face of the movable seat (205), and a fixed cutter (207) is arranged on the end face of the fixed seat (203). Four groups of the cutting angle device (2) and the punching device (3) are provided with processing tables (4), and the stamping device (1), the cutting angle device (2) and the punching device (3) are provided with a material moving mechanism (7) above.

2. The one-time forming assembly line of the fabricated water tank module according to claim 1, characterized in that: The driving mechanism (202) is a hydraulic cylinder, and the hydraulic cylinder is connected with an external hydraulic pump through a pipe.

3. The one-time forming assembly line of the fabricated water tank module according to claim 1, characterized in that: A groove (208) is formed in the end face of the movable seat (205), the movable cutter (206) is installed on the inner side of the groove (208) through bolts, and the movable cutter (206) has an L-shaped structure.

4. The one-time forming assembly line of the fabricated water tank module according to claim 1, characterized in that: The fixed cutter (207) is fixedly installed on the end face of the fixed seat (203) through bolts, and the fixed cutter (207) has a rectangular structure.

5. The one-shot assembly line for fabricated water tank modules according to claim 1, characterized in that: The punching angle of the punching device (3) is forty-five degrees or ninety degrees.

6. The one-shot assembly line for fabricated water tank modules according to claim 1, characterized in that: It also comprises a feeding mechanism (5) and a discharging table (6), the feeding mechanism (5) is arranged on the left side of the stamping device (1), and the discharging table (6) is arranged at the tail end of the punching device (3).

7. The one-shot assembly line for fabricated water tank modules according to claim 1, characterized in that: The material moving mechanism (7) comprises a walking frame (701) arranged above the stamping device (1), the cutting angle device (2) and the punching device (3), and a material taking device (702) is slidably connected to the top of the walking frame (701).

8. The one-shot assembly line for fabricated water tank modules according to claim 6, characterized in that: The feeding mechanism (5) is a shearing type lifting mechanism frame, the discharging table (6) comprises a discharging frame (601), a screw is rotatably connected to the top of the discharging frame (601) through a motor drive, a lifting plate (602) is slidably connected to the inner side of the discharging frame (601), and the lifting plate (602) is threadedly connected with the screw. The feeding mechanism (5) is a shearing type lifting mechanism frame, the discharging table (6) comprises a discharging frame (601), a screw is rotatably connected to the top of the discharging frame (601) through a motor drive, a lifting plate (602) is slidably connected to the inner side of the discharging frame (601), and the lifting plate (602) is threadedly connected with the screw.

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