An intelligent automatic loading and unloading machine for 5G and new energy vehicle inductors

Abstract

The present invention discloses a 5G and new energy automobile inductor intelligent automatic loading and unloading integrated machine, including a main frame, a workpiece assembly and a fixture, including: a feed conveyor belt, arranged above the main frame; a discharge conveyor belt, arranged in parallel on one side of the feed conveyor belt; a demoulding frame, a material taking assembly, a rotating assembly, a suction assembly, a first fixture platform, a finished product conveyor belt, a mechanical clamping arm, a first fixture platform, a second fixture platform, and a finished product conveyor belt. The present invention feeds the workpiece assembly into the feed conveyor belt, the demoulding frame detaches the workpiece, and the empty workpiece assembly is sent out while the workpiece is sucked into the fixture in the rotating assembly by the suction assembly, the fixture is moved and processed by the mechanical clamping arm, and then the processed workpiece is placed on the finished product conveyor belt, and the empty fixture is placed in the first fixture platform, thereby realizing automatic loading and unloading of the workpiece, greatly improving production efficiency.

Description

Technical Field

[0001] The present invention relates to mechanical equipment, and in particular to an intelligent automatic loading and unloading integrated machine for 5G and new energy vehicle inductors. Background Art

[0002] With the increasing popularity of 5G and new energy vehicle technologies, the demand for inductors in their application fields is also increasing, and the requirements for inductor processing equipment are also increasing.

[0003] The existing inductor manufacturing technology mostly adopts manual methods, which has a complicated process, low efficiency and high cost. There are also large differences in the same product after welding, which leads to deviations in the subsequent process of the inductor. The quality of the final inductor product is unstable and the performance is poor. Summary of the invention

[0004] The technical problem to be solved by the present invention is to provide an intelligent automatic loading and unloading integrated machine for 5G and new energy vehicle inductors that can automatically load and unload inductors.

[0005] A 5G and new energy vehicle inductor intelligent automatic loading and unloading integrated machine, including a main frame, a workpiece assembly and a fixture, including: a feed conveyor, arranged above the main frame; a discharge conveyor, arranged in parallel on one side of the feed conveyor; a demoulding frame, arranged in parallel on the side of the feed conveyor away from the discharge conveyor; a material picking assembly, arranged above the feed conveyor, used to grab the fixture and move back and forth between the feed conveyor, the demoulding frame and the discharge conveyor; a rotating assembly, arranged in parallel on the side of the demoulding frame away from the feed conveyor; a suction assembly, arranged above the rotating assembly, used to suck the workpiece and move it back and forth between the demoulding frame and the rotating assembly; a first fixture platform, used to place empty fixtures; a second fixture platform, used to place unqualified fixtures; a finished product conveyor, arranged at one end of the feed conveyor, to send out the qualified fixtures; a mechanical clamping arm, used to clamp and fix the fixture, and move the fixture back and forth between the rotating assembly, the first fixture platform, the second fixture platform, and the finished product conveyor.

[0006] Preferably, the material picking assembly is provided with a material picking guide rail, a material picking cylinder, and a material picking fixing piece; the material picking guide rail is arranged above the feed conveyor belt; and the material picking cylinder is on a driving rod that is slidably connected to the material picking guide rail.

[0007] By adopting the above mechanism, a material picking cylinder is set up, and the material picking fixing part is controlled by the material picking cylinder to move vertically up and down, so as to realize the lifting and lowering of the workpiece assembly on the feeding conveyor belt, and the workpiece assembly is moved from the feeding conveyor belt to the top of the demolding frame by the horizontal movement of the material picking guide rail, and the workpiece assembly is lifted from the demolding frame by the material picking cylinder, and the workpiece assembly is moved and placed on the discharge conveyor belt, and the empty workpiece assembly is sent out, thereby realizing the automatic feeding and discharging of the workpiece assembly.

[0008] Preferably, the demoulding frame comprises a demoulding base and a protrusion, the demoulding base is provided with a groove, the protrusion is arranged in the groove, and the protrusion can move up and down in the groove.

[0009] By adopting the above mechanism, the workpiece assembly is placed on the demoulding base, and the protrusion in the groove passes through the workpiece assembly to lift the workpiece in the workpiece assembly, thereby realizing the separation of the workpiece in the workpiece assembly.

[0010] Preferably, the suction assembly comprises a suction guide rail, a suction cylinder and a suction head assembly, the suction guide rail is arranged above the demoulding frame, and the suction cylinder is slidably connected to the suction cylinder; the suction head assembly is fixedly connected to the driving rod of the suction cylinder.

[0011] By adopting the above mechanism, a suction assembly is set up, and the suction cylinder on the suction assembly controls the vertical movement of the suction head assembly. The suction assembly sucks and lifts the workpiece, and the suction guide rail controls the horizontal movement to send the workpiece to the next processing area, thereby realizing the movement of the workpiece.

[0012] Preferably, the rotating assembly includes a rotating guide rail, a rotating table bracket, and a rotating platform. The rotating guide rail is arranged on one side of the demoulding frame and is parallel to the demoulding frame. The rotating table bracket is slidingly connected to the rotating guide rail; the rotating platform is rotatably connected above the rotating table bracket.

[0013] By adopting the above mechanism, a rotating component is set up, a jig is placed above the rotating platform, the workpiece is sucked into the jig by the suction component, and then the rotating guide rail drives the rotating table bracket to move to the set position, and then the rotating platform adjusts the angle to facilitate the mechanical clamping arm to clamp the jig.

[0014] Preferably, the mechanical clamping arm includes a mechanical arm assembly and a clamping arm assembly. The bottom of the mechanical arm assembly is fixed on the main frame, and the end of the mechanical arm assembly is fixedly connected to the end of the clamping arm assembly. The mechanical clamping arm includes a clamping assembly and a discharging assembly; the clamping assembly is arranged in the middle of the mechanical clamping arm, and the discharging assembly is arranged at the front end of the mechanical clamping arm. The clamping assembly includes a clamping pad and a clamping block; the clamping pad is fixedly connected to the middle of the mechanical clamping arm, and a clamping block is slidably connected on both sides of the clamping pad.

[0015] By adopting the above mechanism, the jig can be moved by clamping the jig through the clamping arm assembly, and the jig is moved to the hot pressing platform through the control of the mechanical arm assembly. After the hot pressing is completed, the clamping arm assembly re-clamps and removes the jig, and then places the jig on the first jig platform.

[0016] Preferably, the discharging assembly comprises a discharging pad and a discharging suction rod, the discharging pad is fixedly connected to the front end of the mechanical clamping arm, and the discharging suction rod is fixedly connected to the lower end surface of the discharging pad.

[0017] By adopting the above mechanism, the workpiece is sucked by the discharge suction rod, and the workpiece is moved out of the first fixture platform by the mechanical arm assembly.

[0018] Preferably, it also includes a detection camera assembly, including a camera assembly, a fixing assembly, and an adjusting cylinder. The adjusting cylinder is fixedly connected to the suction guide rail and is arranged parallel to the suction guide rail. The fixing assembly is arranged on the adjusting cylinder driving rod, and the camera assembly is fixedly connected to the fixing assembly.

[0019] By adopting the above mechanism, a detection component is set up, and the suction component is set just above the rotating guide rail. When the rotating platform moves along the rotating guide rail, it is detected by the detection component. When the detection component detects that there is no problem, the mechanical arm will send the jig into hot pressing. If a problem is found, the jig will be placed on the second jig platform.

[0020] Beneficial effect: The present invention delivers the workpiece assembly through a feed conveyor belt, detaches the workpiece from the demolding frame, delivers the empty workpiece assembly and simultaneously sucks the workpiece into the jig in the rotating assembly through the suction assembly, moves the jig through a mechanical clamping arm, then places the processed workpiece on the finished product conveyor belt, and places the empty jig into the first jig platform, thereby realizing automatic loading and unloading of the workpiece and greatly improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.

[0022] Figure 1 This is the overall schematic diagram of the 5G and new energy vehicle inductor intelligent automatic loading and unloading integrated machine.

[0023] Figure 2 This is a top view of the 5G and new energy vehicle inductor intelligent automatic loading and unloading integrated machine.

[0024] Figure 3 Schematic diagram of the demoulding frame.

[0025] Figure 4 Schematic diagram of the suction assembly.

[0026] Figure 5 This is a schematic diagram of the robotic arm assembly.

[0027] Figure 6 is a schematic diagram of the rotating component.

[0028] In the accompanying drawings: 1. Main frame; 2. Feed conveyor belt; 3. Discharge conveyor belt; 4. Demolding frame; 40. Demolding base; 41. Bump; 42. Groove; 5. Material picking assembly; 50. Material picking guide rail; 51. Material picking cylinder; 52. Material picking fixture; 6. Suction assembly; 60. Suction guide rail; 61. Suction cylinder; 62. Suction head; 7. Rotating assembly; 70. Rotating guide rail; 71. Rotating table bracket; 72. Rotating platform; 8. Mechanical clamping arm; 9. First fixture platform; 10. Second fixture platform; 11. Finished product conveyor belt; 12. Detection assembly; 120. Adjustment cylinder; 121. Fixing assembly; 122. Camera assembly. DETAILED DESCRIPTION

[0029] A 5G and new energy vehicle inductor intelligent automatic loading and unloading integrated machine, including a main frame 1, a workpiece assembly and a fixture, including: a feed conveyor belt 2, arranged above the main frame 1; a discharge conveyor belt 3, arranged in parallel on one side of the feed conveyor belt 2; a demoulding frame 4, arranged in parallel on the side of the feed conveyor belt 2 away from the discharge conveyor belt 3; a material taking assembly 5, arranged above the feed conveyor belt 2, used to grab the fixture and move back and forth between the feed conveyor belt 2, the demoulding frame 4 and the discharge conveyor belt 3; a rotating assembly 7, arranged in parallel on the side of the demoulding frame 4 away from the discharge conveyor belt 3 A side away from the feed conveyor belt 2; a suction assembly 6, arranged above the rotating assembly 7, used to suck the workpiece and move it back and forth between the demoulding frame 4 and the rotating assembly 7; a first fixture platform 9, used to place empty fixtures; a second fixture platform 10, used to place unqualified fixtures; a finished product conveyor belt 11, arranged at one end of the feed conveyor belt 2, to send out the qualified fixtures; a mechanical clamping arm 8, used to clamp and fix the fixture, and move the fixture back and forth between the rotating assembly 7, the first fixture platform 9, the second fixture platform 10, and the finished product conveyor belt 11. The material picking assembly 5 is provided with a material picking guide rail 50, a material picking cylinder 51, and a material picking fixing part 52; the material picking guide rail 50 is arranged above the feed conveyor belt 2; the material picking cylinder 51 is on a driving rod slidably connected to the material picking guide rail 50. The demoulding frame 4 includes a demoulding base 40 and a protrusion 41. The demoulding base 40 is provided with a groove 42. The protrusion 41 is arranged in the groove 42. The protrusion 41 can move up and down in the groove 42. The suction assembly 6 includes a suction rail 60, a suction cylinder 61 and a suction head assembly. The suction rail 60 is arranged above the demoulding frame 4. The suction cylinder 61 is slidably connected to the suction cylinder 61; the suction head assembly is fixedly connected to the driving rod of the suction cylinder 61. The rotating assembly 7 includes a rotating rail 70, a rotating table bracket 71 and a rotating platform 72. The rotating rail 70 is arranged on one side of the demoulding frame 4 and is arranged parallel to the demoulding frame 4. The rotating table bracket 71 is slidably connected to the rotating rail 70; the rotating platform 72 is rotatably connected above the rotating table bracket 71. The mechanical clamping arm 8 includes a mechanical arm assembly and a clamping arm assembly. The bottom of the mechanical arm assembly is fixed on the main frame 1, and the end of the mechanical arm assembly is fixedly connected to the end of the clamping arm assembly. The mechanical clamping arm 8 includes a clamping assembly and a discharging assembly; the clamping assembly is arranged in the middle of the mechanical clamping arm 8, and the discharging assembly is arranged at the front end of the mechanical clamping arm 8. The clamping assembly includes a clamping pad and a clamping block; the clamping pad is fixedly connected to the middle of the mechanical clamping arm 8, and a clamping block is slidably connected on both sides of the clamping pad. The discharging assembly includes a discharging pad and a discharging suction rod. The discharging pad is fixedly connected to the front end of the mechanical clamping arm 8, and the discharging suction rod is fixedly connected to the lower end surface of the discharging pad.It also includes a detection camera assembly 122, including a camera assembly 122, a fixing assembly 121, and an adjusting cylinder 120. The adjusting cylinder 120 is fixedly connected to the suction guide rail 60 and is arranged parallel to the suction guide rail 60. The fixing assembly 121 is arranged on the driving rod of the adjusting cylinder 120, and the camera assembly 122 is fixedly connected to the fixing assembly 121.

[0030] Working principle: The present invention feeds the workpiece assembly into the feed conveyor belt 2, and the demolding frame 4 detaches the workpiece, and sends out the empty workpiece assembly while sucking the workpiece into the fixture in the rotating assembly 7 through the suction assembly 6, and moves the fixture for processing through the mechanical clamping arm 8, and then puts the processed workpiece on the finished product conveyor belt 11, and puts the empty fixture into the first fixture platform 9, thereby realizing automatic loading and unloading of the workpiece, greatly improving production efficiency. By setting a material picking cylinder 51, the material picking cylinder 51 controls the vertical up and down movement of the material picking fixing 52, so as to realize the lifting and lowering of the workpiece assembly on the feed conveyor belt 2, and the material picking guide rail 50 moves horizontally to move the workpiece assembly from the feed conveyor belt 2 to the top of the demolding frame 4, and then the workpiece assembly is lifted from the demolding frame 4 by the material picking cylinder 51, and the workpiece assembly is moved and placed on the discharge conveyor belt 3, and the empty workpiece assembly is sent out, thereby realizing the automatic feeding and discharge of the workpiece assembly. By placing the workpiece assembly on the demoulding base 40, the protrusion 41 in the groove 42 passes through the workpiece assembly to lift the workpiece in the workpiece assembly, thereby realizing the separation of the workpiece in the workpiece assembly. By setting the suction assembly 6, the suction cylinder 61 on the suction assembly 6 controls the vertical movement of the suction head assembly, the suction assembly 6 sucks and lifts the workpiece, and the suction guide rail 60 controls the horizontal movement to send the workpiece to the next processing area, thereby realizing the movement of the workpiece. By setting the rotating assembly 7, a jig is placed above the rotating platform 72, and the workpiece is sucked and placed in the jig by the suction assembly 6, and then the rotating guide rail 70 drives the rotating table bracket 71 to move to the set position, and then the rotating platform 72 adjusts the angle to facilitate the mechanical clamping arm 8 to clamp the jig. The clamping of the jig by the clamping arm assembly can realize the clamping of the jig. Move, move the jig to the hot pressing platform through the control of the mechanical arm assembly, after the hot pressing is completed, the clamping arm assembly will re-clamp and take out the jig, and then place the jig on the first jig platform 9, suck the workpiece through the discharge suction rod, and move the workpiece out of the first jig platform 9 through the mechanical arm assembly, and by setting the detection component 12, the suction component 6 is set just above the rotating guide rail 70. When the rotating platform 72 moves along the rotating guide rail 70, it is detected by the detection component 12. When the detection component 12 detects that there is no problem, the mechanical clamping arm 8 will send the jig into hot pressing. If a problem is found, the jig will be placed on the second jig platform 10.

[0031] Of course, the above only expresses a certain implementation mode of the present invention, and its description is relatively detailed, but it cannot be understood as limiting the scope of the patent of the present invention. For ordinary technicians in this field, it can be understood that these embodiments can be changed, modified, replaced and modified in various ways without departing from the principle and spirit of the present invention. Therefore, the protection scope of the patent of the present invention shall be based on the attached claims.

Claims

1. A 5G and new energy vehicle inductor intelligent automatic loading and unloading integrated machine, comprising a main frame (1), a workpiece assembly and a fixture, characterized in that: include: A feeding conveyor belt (2) is arranged above the main frame (1); A discharge conveyor belt (3) is arranged parallel to one side of the feed conveyor belt (2); A demoulding frame (4) is arranged in parallel on a side of the feeding conveyor belt (2) away from the discharging conveyor belt (3), and the demoulding frame (4) is used to separate the workpiece; A material taking component (5) is arranged above the feed conveyor belt (2) and is used to move the grabbing fixture back and forth between the feed conveyor belt (2), the demoulding frame (4) and the discharge conveyor belt (3); A rotating assembly (7) is arranged in parallel on a side of the demoulding frame (4) away from the feeding conveyor belt (2); A material suction assembly (6) is arranged above the rotating assembly (7) and is used to suck the workpiece and move it back and forth between the demoulding frame (4) and the rotating assembly (7); A first fixture platform (9) for placing an empty fixture; A second fixture platform (10) for placing unqualified fixtures; A finished product conveyor belt (11) is arranged at one end of the feed conveyor belt (2) to deliver the qualified workpieces; A mechanical clamping arm (8) is used to clamp and fix the fixture, and move the fixture back and forth between the rotating component (7), the first fixture platform (9), the second fixture platform (10), and the finished product conveyor belt (11); The demoulding frame (4) separates the workpiece, sends out the empty workpiece assembly, and simultaneously sucks the workpiece into a jig in a rotating assembly (7) through a suction assembly (6), moves the jig for processing through a mechanical clamping arm (8), then places the processed workpiece on a finished product conveyor belt (11), and places the empty jig into a first jig platform (9).

2. The 5G and new energy vehicle inductor intelligent automatic loading and unloading integrated machine according to claim 1 is characterized in that: The material taking assembly (5) is provided with a material taking guide rail (50), a material taking cylinder (51), and a material taking fixing piece (52); the material taking guide rail (50) is arranged above the feeding conveyor belt (2); and the material taking cylinder (51) is on a driving rod which is slidably connected to the material taking guide rail (50).

3. The 5G and new energy vehicle inductor intelligent automatic loading and unloading integrated machine according to claim 1 is characterized in that: The demoulding frame (4) comprises a demoulding base (40) and a protrusion (41); the demoulding base (40) is provided with a groove (42); the protrusion (41) is arranged in the groove (42); and the protrusion (41) can move up and down in the groove (42).

4. The 5G and new energy vehicle inductor intelligent automatic loading and unloading integrated machine according to claim 1 is characterized in that: The material suction assembly (6) comprises a material suction guide rail (60), a material suction cylinder (61) and a suction head assembly. The material suction guide rail (60) is arranged above the demoulding frame (4), and the material suction cylinder (61) is slidably connected to the material suction cylinder (61); the suction head assembly is fixedly connected to the driving rod of the material suction cylinder (61).

5. The 5G and new energy vehicle inductor intelligent automatic loading and unloading integrated machine according to claim 1 is characterized in that: The rotating assembly (7) comprises a rotating guide rail (70), a rotating table bracket (71), and a rotating platform (72); the rotating guide rail (70) is arranged on one side of the demoulding frame (4) and is arranged parallel to the demoulding frame (4); the rotating table bracket (71) is slidably connected to the rotating guide rail (70); and the rotating platform (72) is rotatably connected above the rotating table bracket (71).

6. The 5G and new energy vehicle inductor intelligent automatic loading and unloading integrated machine according to claim 1 is characterized in that: The mechanical clamping arm (8) comprises a mechanical arm assembly and a clamping arm assembly. The bottom of the mechanical arm assembly is fixed on the main frame (1), and the end of the mechanical arm assembly is fixedly connected to the end of the clamping arm assembly.

7. The 5G and new energy vehicle inductor intelligent automatic loading and unloading integrated machine according to claim 1 is characterized in that: The mechanical clamping arm (8) comprises a clamping assembly and a discharging assembly; the clamping assembly is arranged at the middle part of the mechanical clamping arm (8), and the discharging assembly is arranged at the front end of the mechanical clamping arm (8).

8. The 5G and new energy vehicle inductor intelligent automatic loading and unloading integrated machine according to claim 7 is characterized in that: The clamping assembly comprises a clamping pad and a clamping block; the clamping pad is fixedly connected to the middle of the mechanical clamping arm (8), and both sides of the clamping pad are slidably connected to a clamping block.

9. The 5G and new energy vehicle inductor intelligent automatic loading and unloading integrated machine according to claim 7 is characterized in that: The discharging assembly comprises a discharging pad and a discharging suction rod, wherein the discharging pad is fixedly connected to the front end of the mechanical clamping arm (8), and the discharging suction rod is fixedly connected to the lower end surface of the discharging pad.

10. The 5G and new energy vehicle inductor intelligent automatic loading and unloading integrated machine according to claim 1 is characterized in that: It also includes a detection component (12), including a camera component (122), a fixing component (121), and an adjusting cylinder (120), wherein the adjusting cylinder (120) is fixedly connected to the material suction guide rail (60) and is arranged parallel to the material suction guide rail (60), the fixing component (121) is arranged on a driving rod of the adjusting cylinder (120), and the camera component (122) is fixedly connected to the fixing component (121).

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