Intelligent butterfly-shaped production chain, working method, flexible control system and interaction method thereof for deployment
Through the application of intelligent butterfly production chain and flexible control system, the problems of inefficiency and unstable quality faced by clothing manufacturers are solved, orderly allocation and flexible control of production processes are achieved, and production efficiency and finished product quality are improved.
Patent Information
- Application Number
- CN202210213850.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-03-04
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2042-03-04
AI Technical Summary
Existing clothing manufacturers are facing problems such as lower profit margins, shortened order delivery time, obvious trends in multiple varieties and small batches, increased customer requirements for product quality and delivery rate, increased raw materials and production costs, improved process levels and quality standards, and labor shortage, resulting in low production efficiency and unstable quality.
The intelligent butterfly production chain and flexible control system are adopted to achieve orderly allocation and flexible control of the clothing production process through the interconnection of multiple ring production chains and bridge chains. The system can determine the allocation process according to the production conditions, distinguish between normal and abnormal processes, improve production efficiency, and realize automatic allocation of hanging clothes hangers and process compliance detection through induction devices and trigger devices.
It improves the efficiency and finished product quality of clothing production, realizes precise matching and control of production processes and steps, enhances the monitoring and traceability of process compliance, and improves the flexibility and response speed of production.
Smart Images

Figure CN114611908B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of intelligent clothing manufacturing, and in particular to an intelligent production chain, a flexible control system and an interaction method thereof that can coordinate product processes and steps in a clothing production process. Background Art
[0002] With the development of global trade, the production and supply of clothing enterprises around the world are competing in the same industrial chain. The collection, exchange, response and decision-making of information will become the key factors in the competitiveness of enterprises. The informatization construction of my country's clothing enterprises has become a top priority for enterprises and cannot be delayed.
[0003] At present, under the current conditions, my country's domestic production-oriented clothing enterprises are facing many problems: the continuous decline in profit margins, the delivery time of world garment orders has been shortened to within 15-45 days, the trend of multiple varieties and small batches is becoming increasingly obvious, customers have higher and higher requirements on product quality and quality stability as well as delivery rate, the cost of raw materials and production costs has increased, the quality of raw and auxiliary materials, the process level and quality standards are getting higher and higher, there is a shortage of husbands, and employees' working hours are shortened.
[0004] Business attire generally includes tops (suit jackets, vests, coats, etc.) and bottoms (pants, skirts, etc.). For customized business attire orders, it is necessary to carry out centralized (determined styles and fabrics) customized production based on the body measurements of each employee of the customer in the order. Most of my country's clothing industry is still in the discrete manufacturing stage, but from cutting and sewing to ironing and washing, designing fabrics, linings, and accessories, it is necessary to manage countless basic data such as styles, colors, sizes, fabrics, and customer logos. These factors will cause the production rhythm and time to be delayed during the production process, thus failing to improve production efficiency. In addition, employees in the clothing industry generally have a low cultural level, and the complexity of the process and steps is inversely proportional to the operating results of the employees.
[0005] Therefore, it is necessary for those skilled in the art to optimize the existing clothing production structure so as to solve the problems existing in the above-mentioned prior art. Summary of the invention
[0006] One of the purposes of the present invention is to provide an intelligent butterfly-shaped production chain for allocation, which can orderly allocate clothing in the production process, so that clothing in different processes can be accurately matched to different workstations.
[0007] One of the purposes of the present invention is to provide an intelligent butterfly-shaped production chain for allocation, which is used to allocate clothing in the production process. The allocation process can be determined according to the production status, so as to effectively distinguish between products in the normal production process and products in the abnormal process, thereby improving the efficiency of clothing production.
[0008] One of the purposes of the present invention is to provide an intelligent butterfly-shaped production chain for deployment, which can allocate clothing in the production process to different workstations according to the inspection results of the clothing in the production process, thereby improving the quality of the finished clothing.
[0009] One of the purposes of the present invention is to provide an intelligent butterfly-shaped production chain for deployment, which can detect the operational compliance of production workers in each process and save data, thereby facilitating the control of clothing production compliance and the traceability of the clothing production process.
[0010] One of the purposes of the present invention is to provide an intelligent butterfly-shaped production chain for deployment, which completes the flexible connection between different workstations in different processes through a bridge chain, so that clothing can be deployed between different workstations and / or processes.
[0011] One of the purposes of the present invention is to provide a working method for a coordinated intelligent butterfly production chain, which can determine the type of garments to be processed and manufactured, thereby determining the processing route of the garments to be processed.
[0012] One of the purposes of the present invention is to provide a working method for an intelligent butterfly production chain for deployment, which can automatically open a diversion device according to the production route of the garments to be processed, so that the garments to be processed can quickly enter the corresponding processing station.
[0013] One of the purposes of the present invention is to provide a working method for an intelligent butterfly production chain for deployment, which can allocate the optimal production route of the garment to be processed according to the production route of the garment to be processed combined with the specific conditions of each process and the specific conditions of the relevant operators.
[0014] One of the purposes of the present invention is to provide a working method for an intelligent butterfly production chain for deployment, which can return garments that are judged to be abnormal for reprocessing during the processing and manufacturing process, thereby improving the production quality and production efficiency of the garments.
[0015] One of the purposes of the present invention is to provide a processing method for an intelligent butterfly-shaped production chain for deployment, which can allocate the garments to be processed to different production tracks for transportation according to their conditions during the processing, thereby improving the production efficiency of the garments.
[0016] One of the purposes of the present invention is to provide a flexible control system for deploying an intelligent butterfly-shaped production chain, which can control different process steps in the clothing production process.
[0017] One of the purposes of the present invention is to provide a flexible control system for deploying an intelligent butterfly-shaped production chain, which can allocate process tasks in the clothing production process.
[0018] One of the purposes of the present invention is to provide a flexible control system for deploying an intelligent butterfly-shaped production chain, which can control and operate different process steps in the clothing production process.
[0019] One of the purposes of the present invention is to provide a flexible control system for deploying an intelligent butterfly-shaped production chain, which can control the quality of clothing in different processes during the production process.
[0020] One of the purposes of the present invention is to provide a flexible control system for deploying an intelligent butterfly-shaped production chain, which can control equipment in different processes in the clothing production process.
[0021] One of the purposes of the present invention is to provide an interactive method for deploying an intelligent butterfly production chain, which can deploy clothing production stations according to different states of operators, thereby improving clothing production efficiency.
[0022] One of the purposes of the present invention is to provide an interactive method for deploying an intelligent butterfly-shaped production chain, which can deploy clothing production stations according to different states of machines at corresponding stations, thereby improving clothing production efficiency.
[0023] One of the purposes of the present invention is to provide an interactive method for deploying an intelligent butterfly-shaped production chain, which can allocate the work content of each workstation according to the production capacity of each process, thereby improving the efficiency of garment production.
[0024] One of the purposes of the present invention is to provide an interactive method for deploying an intelligent butterfly production chain, which can pre-plan and set the style process path in the system according to different clothing styles and categories, thereby improving clothing production efficiency.
[0025] One of the purposes of the present invention is to provide an interactive method for deploying an intelligent butterfly production chain, which can pre-plan and set the fabric flow path in the system according to different styles and fabrics, thereby improving clothing production efficiency.
[0026] One of the purposes of the present invention is to provide an interactive method for deploying an intelligent butterfly production chain, which can pre-plan and set the auxiliary material flow path in the system according to the different auxiliary material requirements of each garment, thereby improving the production efficiency of garments.
[0027] One of the purposes of the present invention is to provide an interactive method for deploying an intelligent butterfly production chain, which can pre-plan and set the process flow path in the system according to the different process requirements of each piece of clothing, thereby improving the efficiency of clothing production.
[0028] One of the purposes of the present invention is to provide an interactive method for deploying an intelligent butterfly-shaped production chain, which can design the optimal production path according to different data such as the style, fabric, accessories, and process of each piece of clothing, thereby improving the efficiency of clothing production.
[0029] In order to achieve at least one of the above-mentioned invention purposes, the present invention provides an intelligent butterfly-shaped production chain for deployment, wherein the intelligent butterfly-shaped production chain for deployment comprises multiple ring-shaped production chains and at least one bridge chain, wherein the multiple ring-shaped production chains are respectively arranged on both sides of the bridge chain, and the multiple ring-shaped production chains can be interconnected through the bridge chain.
[0030] In some embodiments, any of the circular production chains includes a double-track bidirectional circular conveyor line, wherein in the double-track bidirectional circular conveyor line, the track arranged on the outside is a conventional production flow track, and the track arranged on the inside is an unconventional return production flow track, wherein the conventional production flow track and the unconventional return production flow track in the circular production chain are interconnected.
[0031] In some embodiments, any of the circular production chains includes a plurality of workstations, and any of the workstations is connected to the conventional production flow track in the circular production chain via a U-shaped rail.
[0032] In some embodiments, there is at least one bridge track between the conventional production flow track and the unconventional return production flow track to enable communication between the conventional production flow track and the unconventional return production flow track.
[0033] In some embodiments, the bridge rail includes a first bridge rail and a second bridge rail. Before the U-shaped rail is connected to the conventional production flow rail, the first bridge rail is arranged between the unconventional return production flow rail and the conventional production flow rail. After the conventional production flow rail is connected to the U-shaped rail, the second bridge rail is arranged between the conventional production flow rail and the unconventional return production flow rail, so that the unconventional return production flow rail can be connected with each of the workstations through the first bridge rail, the second bridge rail and the U-shaped rail.
[0034] In some embodiments, the bridge chain is configured as a double-track bidirectional H-type water flow suspended conveyor line, the bridge chain includes an outer ring track and an inner ring track, the outer ring track is a conventional production flow track, and the inner ring track is an unconventional return production flow track, wherein the outer ring track and the inner ring track of the bridge chain are interconnected.
[0035] In some embodiments, one end of the outer ring track of the bridge chain is provided with an entrance, and the other end of the outer ring track is provided with an exit, so that the hanging clothes hangers can enter and exit through the entrance and the exit.
[0036] In some embodiments, a plurality of the annular production chains and the bridge chain are interconnected with each other through an interactive track-changing connection.
[0037] In some embodiments, the conventional production flow track of the bridge chain and the conventional production flow track of the circular production chain are connected via an entry rail, the conventional production flow track of the bridge chain and the unconventional return production flow track of the bridge chain are connected via a first bridge rail, the conventional production flow track of the circular production chain and the unconventional return production flow track of the circular production chain are connected via a second bridge rail, and the unconventional return production flow track of the circular production chain and the unconventional return production flow track of the bridge chain are connected via an emergency rail.
[0038] In some embodiments, at least one return rail is further provided between the conventional production flow rail of the endless production chain and the conventional production flow rail of the bridge chain, and the direction of the return rail is opposite to the direction of the entry rail.
[0039] In some embodiments, the intelligent butterfly-shaped production chain for deployment further includes a plurality of sensing devices, which are electrically connected to each other and are respectively fixedly disposed before and after each of the circular production chains is joined with the bridge chain, so as to sense the information of the hanging hangers located on each of the circular production chains and / or the bridge chain.
[0040] In some embodiments, the intelligent butterfly-shaped production chain for allocation further includes a plurality of trigger devices, which are respectively fixed to each of the workstations in the circular production chain, and the trigger devices are respectively communicated with the sensing devices at corresponding positions, thereby triggering the hanging hangers on the circular production chain at corresponding positions according to the information of the sensing devices, thereby receiving work tasks, and after the work tasks are completed, the direction of the hanging hangers is controlled by the sensing devices.
[0041] In some embodiments, the trigger device includes a normal process button and an abnormal process button, so that the garment to be processed can enter the normal process or return to the process according to the condition of the garment to be processed.
[0042] In some embodiments, the intelligent butterfly-shaped production chain for deployment further includes a plurality of terminal devices, wherein the plurality of terminal devices are respectively fixedly disposed at each of the workstations on the ring-shaped production chain, and each of the terminal devices is respectively communicated with the trigger device at the corresponding position, so as to display and store the work tasks received by the trigger device.
[0043] In some embodiments, the terminal device is a microcontroller.
[0044] In some embodiments, each of the workstations is further provided with at least one photographing device, and the photographing device is electrically connected to the WeChat control computer to monitor the operator's process compliance.
[0045] According to another aspect of the present invention, there is also provided a working method of the aforementioned intelligent butterfly-shaped production chain, which is used to allocate hanging hangers hung thereon, and the working method of the intelligent butterfly-shaped production chain comprises the steps of:
[0046] Step 1001: providing an effective processing path for the garment to be processed by combining the box information and the hanger information through each sensing device on the intelligent butterfly production chain;
[0047] Step 1002: extracting and judging the path information of the garment to be processed through each sensing device on the ring production chain of the intelligent butterfly-shaped production chain;
[0048] Step 1003: If the garment to be processed is to be processed at a workstation corresponding to the position of the sensing device, the diversion device is turned on to allow the garment to be processed to enter the corresponding workstation for processing; and
[0049] Step 1004: If the garment to be processed is not processed at the workstation corresponding to the position of the sensing device, the diversion device will not be turned on, and the garment to be processed continues to be transmitted on the bridge chain of the intelligent butterfly production chain.
[0050] In some embodiments, if the garment to be processed is determined to be normal in step 1003, the following steps are further included:
[0051] Step 10031: Collecting the production efficiency, personnel status and process operation status of the corresponding workstations; and
[0052] Step 10032: Arrange the garment to be processed to enter the most efficient workstation for processing according to the data collected by the sensing device corresponding to each workstation.
[0053] In some embodiments, step 1003 further comprises the steps of:
[0054] Step 10033: After the garment to be processed is processed by the corresponding workstation, the operator presses the normal process button on the trigger device on the intelligent butterfly production chain to record the operator's work points and enable the garment to be processed to enter the next production link.
[0055] In some embodiments, if the garment to be processed is determined to be abnormal in step 1003, the method further includes the following steps:
[0056] Step 10031A: Press the abnormal process button on the trigger device on the intelligent butterfly production chain, and transport the garment to be processed to the unconventional return production flow track on the ring production chain and the bridge chain on the intelligent butterfly production chain through the U-shaped track on the intelligent butterfly production chain for return transportation and repair.
[0057] In some embodiments, step 1003 further comprises the steps of:
[0058] Step 10032A: After the garment to be processed is repaired, it is quickly returned to the normal workstation through the unconventional return production flow track on the ring production chain and the bridge chain on the intelligent butterfly production chain.
[0059] According to another aspect of the present invention, there is also provided a method for controlling the intelligent butterfly-shaped production chain for allocation, wherein the flexible control system includes at least one work process flow module, a process task allocation module, a process technology operation module, a process quality control module and an equipment control module, wherein the work process flow module, the process task allocation module, the process technology operation module and the process quality control module are respectively communicated with the equipment control module, so that the tasks received or sent by the work process flow module, the process task allocation module, the process technology operation module and the process quality control module can be responded to by the equipment control module and control the intelligent butterfly-shaped production chain to perform corresponding work.
[0060] In some embodiments, the process flow module is used to control the flow of clothing.
[0061] In some embodiments, the process task allocation module is used to allocate process tasks during the production process of clothing.
[0062] In some embodiments, the process operation module is used to control the operation of the garment to be processed during the production process.
[0063] In some embodiments, the process operation module further includes at least one category flow route module and a process flow route module, wherein the category flow route module and the process flow route module are communicatively connected to each other and are respectively communicatively connected to the process flow module, the process task allocation module, the process quality control module and the equipment control module, so that different categories and different processes of clothing in the production process can be accurately transported to different workstations, and clothing of different categories and different processes can be fully controlled during the production process.
[0064] In some embodiments, the process operation module further includes at least one fabric flow route module, wherein the fabric flow route module is communicatively connected to the process flow module, the process task allocation module, the process quality control module and the equipment control module, so that different fabrics can be accurately transported to different workstations during the production process of clothing, and clothing made of different fabrics can be fully controlled during the production process.
[0065] In some embodiments, the process technology operation module further includes at least one auxiliary material flow route module, wherein the auxiliary material flow route module is communicatively connected to the process flow module, the process task allocation module, the process quality control module and the equipment control module, so that different auxiliary materials in the production process of clothing can be accurately transported to different workstations, and clothing with different auxiliary materials can be fully controlled during the production process.
[0066] In some embodiments, the process quality control module is used to perform quality control on garments in different processes during the production process.
[0067] In some embodiments, the process quality control module further includes at least one men's suit process operation standard module, women's suit process operation standard module, men's shirt process operation standard module, women's shirt process operation standard module, men's coat process operation standard module, women's coat process operation standard module, one-piece dress process operation standard module, skirt process operation standard module and jacket process operation standard module, wherein the men's suit process operation standard module, the women's suit process operation standard module, the men's shirt process operation standard module, the women's shirt process operation standard module, the men's coat process operation standard module, the women's coat process operation standard module, the one-piece dress process operation standard module, the skirt process operation standard module The module and the jacket process operation standard module are communicatively connected to each other, and the men's suit process operation standard module, the women's suit process operation standard module, the men's shirt process operation standard module, the women's shirt process operation standard module, the men's coat process operation standard module, the women's coat process operation standard module, the dress process operation standard module, the skirt process operation standard module and the jacket process operation standard module are respectively communicatively connected to the process flow module, the process task allocation module, the process quality control module and the equipment control module, so that the quality of different styles of clothing in the production process can be controlled, and the manufacturing process of different styles of clothing can be controlled.
[0068] In some embodiments, the equipment control module is used to control the operation or stop of the garment processing equipment.
[0069] According to another aspect of the present invention, there is also provided an interaction method between the aforementioned intelligent butterfly production chain and the aforementioned flexible control system, comprising the following steps:
[0070] Step 2001: Determine the processing path of the garment to be processed; and
[0071] Step 2002: Determine the optimal circulation path for the garments to be processed.
[0072] In some embodiments, step 2001 further comprises the steps of:
[0073] Step 20011: Determine the fabric flow path according to the styles and fabrics of the garments to be processed;
[0074] Step 20012: Determine the auxiliary material flow path according to the different auxiliary material requirements of the garment to be processed; and
[0075] Step 20013: Determine the process flow path according to the different process requirements of the garments to be processed.
[0076] In some embodiments, the fabric flow path, the auxiliary material flow path, and the process flow path are all modular flow routes.
[0077] In some embodiments, step 2002 further comprises the steps of:
[0078] Step 20021: Based on one of the categories of the garments to be processed as the first judgment condition, select the design fabric process route and determine the style cutting standard;
[0079] Step 20022: Based on one of the categories of the garments to be processed as the second judgment condition, select a design auxiliary material process route and determine the style matching auxiliary material standard; and
[0080] Step 20023: Combining the first judgment condition and the second judgment condition, arrange the intelligent butterfly production chain to perform transmission processing.
[0081] In some embodiments, step 20023 further comprises the steps of:
[0082] Step 200231: Determine the equipment control module according to the machine type that the process module of the garment to be processed needs to match as the third judgment condition;
[0083] Step 200232: Determine a specific processing machine based on the machine model under each device control module and the machine status as a fourth judgment condition; and
[0084] Step 200233: Select a specific operator based on the operator's status, and finally complete the interaction between the intelligent butterfly production chain and the flexible control system.
[0085] In some embodiments, in step 200233, the operator's status includes ability status and on-the-job status.
[0086] In some embodiments, the operator's abilities are divided into a first skill, a second skill, and a third skill, and operators with different abilities are assigned to different types of clothing production equipment.
[0087] In some embodiments, in step 200232, the status of the machine includes normal and abnormal.
[0088] In some embodiments, the machine status further includes full, normal, and empty.
[0089] In some embodiments, in step 2002, the intelligent butterfly production chain and its flexible control system will pre-set the front and back production paths of each process on each circular production chain before the garment to be processed is produced.
[0090] In some embodiments, each process path is provided with a plurality of processes, and each process path corresponds to a workstation. BRIEF DESCRIPTION OF THE DRAWINGS
[0091] Figure 1 It is a schematic diagram of the top structure of the first embodiment of the intelligent butterfly-shaped production chain for deployment described in the present invention.
[0092] Figure 2 It is a schematic diagram of the track change structure between the ring production chain and the bridge chain in the first embodiment of the intelligent butterfly production chain for deployment described in the present invention.
[0093] Figure 3 It is a schematic diagram of the connection of the channel modules of the ring production chain in the first embodiment of the intelligent butterfly production chain for deployment described in the present invention.
[0094] Figure 4 It is a schematic diagram of the top view of the bridge chain in the first embodiment of the intelligent butterfly-shaped production chain for deployment described in the present invention.
[0095] Figure 5 It is a structural schematic diagram of the interactive track change in the first embodiment of the intelligent butterfly production chain for deployment described in the present invention.
[0096] Figure 6 It is another structural schematic diagram of the interactive track change in the first embodiment of the intelligent butterfly production chain for deployment described in the present invention.
[0097] Figure 7 It is a schematic flow chart of the first embodiment of the working method of the intelligent butterfly production chain described in the present invention.
[0098] Figure 8 This is a schematic diagram of module connections of the first embodiment of the flexible system of the intelligent butterfly production chain described in the present invention.
[0099] Fig. 9 It is a flow chart of the first embodiment of the interactive method of the intelligent butterfly production chain and its flexible control system according to the present invention.
[0100] like Fig.10 , which is a schematic diagram of the overall module connection of a suit determined in the first embodiment of the interactive method of the intelligent butterfly-shaped production chain and its flexible control system according to the present invention.
[0101] like Fig.11 , which is a schematic diagram of the connection of component modules in submodules determined in the first embodiment of the interactive method of the intelligent butterfly-shaped production chain and its flexible control system according to the present invention.
[0102] like Fig.12, which is a connection diagram of the front piece module in the submodules determined in the first embodiment of the interaction method of the intelligent butterfly-shaped production chain and its flexible control system according to the present invention.
[0103] like Fig.13 , which is a connection diagram of the sleeve module in the submodule determined in the first embodiment of the interactive method of the intelligent butterfly-shaped production chain and its flexible control system according to the present invention.
[0104] like Fig.14 , which is a connection diagram of the collar submodule in the submodules determined in the first embodiment of the interaction method of the intelligent butterfly-shaped production chain and its flexible control system according to the present invention.
[0105] like Fig.15 , which is a connection diagram of assembly modules determined in the first embodiment of the interaction method of the intelligent butterfly-shaped production chain and its flexible control system according to the present invention.
[0106] like Fig.16 , which is a connection diagram of the shipment confirmation module determined in the first embodiment of the interaction method of the intelligent butterfly-shaped production chain and its flexible control system according to the present invention. DETAILED DESCRIPTION
[0107] The following description is used to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are only examples, and those skilled in the art can think of other obvious variations. The basic principles of the present invention defined in the following description can be applied to other embodiments, variations, improvements, equivalents, and other technical solutions that do not deviate from the spirit and scope of the present invention.
[0108] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. The following description of at least one exemplary embodiment is actually only illustrative and is by no means intended to limit the present invention and its application or use. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0109] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit exemplary embodiments according to the present invention. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprising" and / or "including" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.
[0110] Unless otherwise specifically stated, the relative arrangement of the parts and steps described in these embodiments, the numerical expressions and numerical values do not limit the scope of the present invention. At the same time, it should be clear that, for ease of description, the sizes of the various parts shown in the drawings are not drawn according to the actual proportional relationship. The technology, methods and equipment known to ordinary technicians in the relevant field may not be discussed in detail, but in appropriate cases, the technology, methods and equipment should be regarded as part of the authorization specification. In all examples shown and discussed here, any specific value should be interpreted as merely exemplary, rather than as a limitation. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar numbers and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further discussed in subsequent drawings.
[0111] In the description of the present invention, it is necessary to understand that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the drawings. They are only for the convenience of describing the present invention and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the device or element referred to must have a specific direction or be constructed and operated in a specific direction. Therefore, they cannot be understood as limiting the scope of protection of the present invention: the directional words "inside and outside" refer to the inside and outside relative to the contours of each component itself.
[0112] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used here to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below their position devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.
[0113] In addition, it should be noted that the use of terms such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. If not otherwise stated, the above terms have no special meaning and therefore cannot be understood as limiting the scope of protection of the present invention.
[0114] like Figures 1 to 4 As shown, it is a structural schematic diagram of a first embodiment of an intelligent butterfly-shaped production chain 10 for allocation described in the present invention. In the first embodiment of the intelligent butterfly-shaped production chain 10 for allocation described in the present invention, the intelligent butterfly-shaped production chain 10 for allocation includes a plurality of ring-shaped production chains 11 and a bridge chain 12, wherein the plurality of ring-shaped production chains 11 are respectively arranged on both sides of the bridge chain 12, and the plurality of ring-shaped production chains 11 can be interconnected through the bridge chain 12.
[0115] Preferably, in the first embodiment of the present invention, each of the circular production chains 11 includes 10 workstations 110, each of which is assigned a different number. Each of the circular production chains 11 is provided with a double-track bidirectional circular conveyor line, wherein the track arranged on the outside is a conventional production flow track 111, and the track arranged on the inside is an unconventional return production flow track 112.
[0116] In the first embodiment of the present invention, in any of the circular production chains 11, there is at least one bridge rail between the conventional production flow track 111 and the unconventional return production flow track 112, so that the conventional production flow track 111 and the unconventional return production flow track 112 can be connected, thereby allowing the products on the conventional production flow to flow to the unconventional return production flow track 112 through the bridge rail after being detected as unqualified.
[0117] like Figure 2 As shown, each of the circular production chains 11 and the workstation 110 matched thereto are connected via a U-shaped rail 1112. In detail, the conventional production flow track 111 located on the outside is connected to the workstation 110 via the U-shaped rail 1112, and before the U-shaped rail 1112 is connected to the conventional production flow track 111 located on the outside, a first bridge rail 11111 is provided between the unconventional return production flow track 112 and the conventional production flow track 111, and after the conventional production flow track 111 is connected to the U-shaped rail 1112, a second bridge rail 11112 is provided between the conventional production flow track 111 and the unconventional return production flow track 112, so that the unconventional return production flow track 112 can achieve access to the workstation 110 via the first bridge rail 11111, the second bridge rail 11112 and the U-shaped rail 1112.
[0118] Further, in the first embodiment of the intelligent butterfly-shaped production chain 10 for deployment described in the present invention, the bridge chain 12 is configured as a double-track bidirectional H-type water-flow suspension conveyor line, and the bridge chain 12 includes an outer ring track 121 and an inner ring track 122, wherein the outer ring track 121 is a conventional production flow track 121, and the inner ring track 122 is an unconventional return production flow track 122. In detail, one end of the outer ring track 121 of the bridge chain 12 is provided with an entrance 120A, and the other end of the outer ring track 121 is provided with an exit 120B.
[0119] like Figure 5 As shown, in the first embodiment of the intelligent butterfly-shaped production chain 10 for deployment described in the present invention, the plurality of the ring-shaped production chains 11 and the bridge chain 12 are interconnected by means of an interactive track-changing connection.
[0120] In detail, the conventional production flow track 121 of the bridge chain 12 and the conventional production flow track 111 of the circular production chain 11 are connected through the entry rail 1211, the conventional production flow track 121 of the bridge chain 12 and the unconventional return production flow track 122 of the bridge chain 12 are connected through the first bridge rail 1212, the conventional production flow track 111 of the circular production chain 11 and the unconventional return production flow track 112 of the circular production chain 11 are connected through the second bridge rail 1213, and the unconventional return production flow track 112 of the circular production chain 11 and the unconventional return production flow track 122 of the bridge chain 12 are connected through the emergency rail 1214.
[0121] It should be noted that at least a return rail 1215 is further provided between the conventional production flow rail 111 of the circular production chain 11 and the conventional production flow rail 121 of the bridge chain 12 , and the direction of the return rail 1215 is opposite to the running direction of the entry rail 1211 .
[0122] like Figure 1 As shown, in the first embodiment of the intelligent butterfly-shaped production chain for allocation of the present invention, the intelligent butterfly-shaped production chain for allocation is composed of 6 circular production chains A, B, C, D, E, and F, respectively, wherein each of the circular production chains 11 is provided with a double-regular bidirectional circular conveyor line, including the conventional production flow track 111 located on the outside and the unconventional return production flow track 112 located on the inside. Preferably, each of the circular production chains 11 is provided with 10 workstations 110, each of the workstations 110 is provided with a number, and the 6 circular production chains 11 have a total of 60 workstations 110.
[0123] like Figure 2 As shown, the annular production flow track and the workstation 110 are connected by a branch through the U-shaped track 1112. The sensing device 1113 and the track dividing device 1114 are arranged before the branch, so as to determine whether the hanging clothes hanger flows into the U-shaped track 1112. The workstation 110 is provided with the trigger module, and the trigger module is communicatively connected with the hanging system. The U-shaped track 1112 outlet of the workstation 110 is provided with the sensing device 1113 and the track merging device 1115, so as to be connected in parallel with the conventional production flow track 111.
[0124] After the U-shaped rail 1112 is connected in parallel with the conventional production flow track 111, the second bridge rail 11112 is provided. The second bridge rail 11112 is respectively connected to the conventional production flow track 111 and the unconventional return production flow track 112. Before the conventional production flow track 111 and the second bridge rail 11112 are connected, the sensing device 1113 and the track dividing device 1114 are provided to control the flow direction of the hanging clothes hanger so that it flows to the unconventional return production flow track 112. Before the second bridge rail 11112 is connected to the unconventional return production flow track 112, the sensing device 1113 and the track merging device 1115 are provided to achieve parallel connection with the unconventional production flow track 111.
[0125] The conventional production flow track 111 is connected to the U-shaped track 1112 in a branch manner and is provided with the first bridge rail 11111, which is used to connect the unconventional return production flow track 112 to the conventional production flow track 111; before the unconventional production flow track 111 and the first bridge rail 11111 are connected, the sensing device 1113 and the track dividing device 1114 are provided; before the first bridge rail 11111 is connected to the conventional production flow track 111, the sensing device 1113 is provided to control the track merging device 1115 in real time, thereby allowing the entire workstation 110 to form a flexible and controllable assembly line chain.
[0126] That is to say, in the first embodiment of the intelligent butterfly-shaped production chain 10 for allocation described in the present invention, it further includes a plurality of sensing devices 1113, and the plurality of sensing devices 1113 are electrically connected to each other and are respectively fixedly arranged before and after each of the circular production chains 11 and the bridge chain 12 are joined, so as to sense the information of the hanging hangers on each of the circular production chains 11 and / or the bridge chain 12. When different sensing devices 1113 sense the information of the hanging hangers at the corresponding positions, they will control the direction of the hanging hangers on the circular production chain 11 and / or the bridge chain 12.
[0127] The intelligent butterfly-shaped production chain 10 for allocation further includes a plurality of trigger devices 1116, which are respectively fixed to each workstation 110 in the circular production chain 11, and the trigger devices 1116 are respectively communicated with the sensing devices 1113 at the corresponding positions, so that the hanging hangers on the circular production chain 11 at the corresponding positions can be triggered according to the information of the sensing devices 1113 at the corresponding positions, so as to receive the work tasks, and after the work tasks are completed, the direction of the hanging hangers can be controlled by the sensing devices 1113.
[0128] Furthermore, in the first embodiment of the present invention, each of the workstations 110 is provided with various machines 1119 for producing the garments to be processed, and the intelligent butterfly-shaped production chain 10 for allocation further includes a plurality of terminal devices 1117, and the plurality of terminal devices 1117 are respectively fixedly arranged on each of the workstations 110 on the circular production chain 11, and each of the terminal devices 1117 is respectively communicated with the trigger device 1116 at the corresponding position, so as to display and store the process in the work task received by the trigger device 1116.
[0129] Preferably, in the first embodiment of the present invention, the terminal device 1117 is implemented as a microcontroller 11171, so as to display and store the process steps of the clothes to be processed in the work task. However, the specific implementation of the present invention is not limited to this, and those skilled in the art can select or change the type of the terminal device 1117 according to actual needs, such as turning it into smart glasses, smart watches, etc. As long as the same or similar technical solutions as the present invention are adopted on the basis of the above disclosure of the present invention, the same or similar technical problems as the present invention are solved, and the same or similar technical effects as the present invention are achieved, they all belong to the protection scope of the present invention, and the specific implementation of the present invention is not limited to this.
[0130] Furthermore, each of the workstations 110 is further provided with at least one photographing device 1118, and the photographing device 1118 is electrically connected to the microcontroller 11171, so as to monitor the operator's process compliance through a big data AI algorithm.
[0131] Preferably, the camera 1118 is implemented as a high-definition camera 11181. However, the specific implementation of the present invention is not limited thereto, and those skilled in the art can adjust the type of the camera 1118 according to actual conditions, such as using infrared sensors and other tools that can monitor the compliance of the operator's process, etc., which are all within the protection scope of the present invention.
[0132] like Figure 8 As shown, the present invention further provides at least one flexible control system 20 for the intelligent butterfly-shaped production chain 10 for deployment, which is used to control the intelligent butterfly-shaped production chain 10. As shown in the figure, it is a module schematic diagram of the first embodiment of the flexible control system 20 for the intelligent butterfly-shaped production chain 10 for deployment described in the present invention. In the flexible control system 20 for the intelligent butterfly-shaped production chain 10 for deployment described in the present invention, the flexible control system 20 for the intelligent butterfly-shaped production chain 10 for deployment includes at least one process flow module 21, a process task allocation module 22, a process process operation module 23, a process quality control module 24 and an equipment control module 25, wherein the process flow module 21, the process task allocation module 22, the process process operation module 23, and the process quality control module 24 are respectively communicated with the equipment control module 25, so that the tasks received or sent by the process flow module 21, the process task allocation module 22, the process process operation module 23 and the process quality control module 24 can be responded to by the equipment control module 25 and control the intelligent butterfly-shaped production chain 10 to perform corresponding work.
[0133] Further, in the first embodiment of the present invention, the process flow module 21 is used to control the process of clothing. It should be noted that, in the first embodiment of the present invention, the clothing production process includes the following processes (as shown in Table 1):
[0134]
[0135]
[0136] Table 1
[0137] Accordingly, the process task allocation module 22 is used to allocate process tasks in the production process of clothing. In the first embodiment of the present invention, the production process of clothing includes the following processes (as shown in Table 2):
[0138]
[0139]
[0140] Table 2
[0141] Correspondingly, the process operation module 23 is used to control the operation of clothing during the production process, wherein the process operation includes at least one category flow route module, a fabric flow route module, an auxiliary material flow route module and a process flow route module, wherein the category flow route module, the fabric flow route module, the auxiliary material flow route module and the process flow route module are communicatively connected to each other and are respectively communicatively connected to the process flow module 21, the process task allocation module 22, the process quality control module 24 and the equipment control module 25, so that different categories, different fabrics, different auxiliary materials and different processes of clothing in the production process can be transported to different workstations in a precise manner, and clothing of different categories, different fabrics, different auxiliary materials and different processes can be fully controlled during the production process.
[0142] The process quality control module 24 is used to control the quality of clothing in different processes during the production process. The process quality control module 24 includes at least one men's suit process operation standard module, women's suit process operation standard module, men's shirt process operation standard module, women's shirt process operation standard module, men's coat process operation standard module, women's coat process operation standard module, one-piece process operation standard module, skirt process operation standard module and jacket process operation standard module, wherein the men's suit process operation standard module, the women's suit process operation standard module, the men's shirt process operation standard module, the women's shirt process operation standard module, the men's coat process operation standard module, the women's coat process operation standard module, the one-piece process operation standard module, the skirt process operation standard module and the jacket process operation standard module. The process operation standard modules are communicatively connected to each other, and the men's suit process operation standard module, the women's suit process operation standard module, the men's shirt process operation standard module, the women's shirt process operation standard module, the men's coat process operation standard module, the women's coat process operation standard module, the dress process operation standard module, the skirt process operation standard module and the jacket process operation standard module are respectively communicatively connected to the process flow module 21, the process task allocation module 22, the process quality control module 24 and the equipment control module 25, so that the quality of different styles of clothing in the production process can be controlled, and the manufacturing process of different styles of clothing can be controlled.
[0143] The equipment control module 25 is used to control the operation or stop of the garment processing equipment, wherein any of the ring production chains 11 in the butterfly production chain 10 is equipped with a specific number of equipment according to the actual production and site needs. In the first embodiment of the present invention, the ring production chains 11 in the intelligent butterfly production chain 10 are set to 6, and the production equipment included in each ring production chain 11 is as follows (Table 3):
[0144]
[0145]
[0146] Table 3
[0147] like Fig. 9 As shown, the present invention further provides an interactive cooperation method between the intelligent butterfly production chain 10 for deployment and the flexible control system 20 of the intelligent butterfly production chain 10. In the interactive method between the intelligent butterfly production chain 10 and the flexible control system 20 for deployment, the operator factor should be considered first. In the first embodiment of the present invention, the operator factor is divided according to the ability status and on-the-job status of each operator.
[0148] In detail, all operators are divided into first-skill, second-skill and third-skill types according to their abilities, and operators with different abilities are assigned to different types of clothing production equipment. During coordinated deployment and due to different processes, procedures and requirements during the production and processing of different categories of clothing, the optimal process flow is formed based on the skills of different operators and different types of clothing production equipment.
[0149] In the interaction method of the intelligent butterfly production chain 10 and the flexible control system 20 for deployment, the factor of clothing production equipment is further considered. Specifically, in the first embodiment of the present invention, the clothing production equipment is divided into normal and abnormal according to the operating status of the clothing production equipment, and then the status of each workstation 110 is divided into full load, normal and vacant according to the workload of the workstation 110 in the ring production chain 11, and then the clothing production process is formed into an optimal process flow according to the workload of different workstations 110.
[0150] The interaction method of the intelligent butterfly production chain 10 and the flexible control system 20 for coordination further includes consideration of clothing styles. The clothing styles to be processed and manufactured must be within the production capacity of each process in the circular production chain 11.
[0151] After determining the above-mentioned factors closely related to the clothing process, before the clothing is produced and manufactured, the style operation process flow path of the clothing to be processed is first determined, so that the clothing in the processing process can be processed according to the preset process flow path.
[0152] Preferably, in the step of determining the style operation process path of the garment to be processed, the following steps are specifically included:
[0153] According to different styles and categories of the garments to be processed, a style flow path is determined in the flexible control system 20 of the butterfly-shaped production chain 10, wherein in the first embodiment of the present invention, the style flow path is a modular design category flow route (as shown in Table 4 below);
[0154]
[0155] Table 4
[0156] According to the different styles and fabrics of the garments to be processed, a fabric flow path is determined in the flexible control system 20 of the butterfly-shaped production chain 10. In the first embodiment of the present invention, the fabric flow path is a modularly designed fabric flow route (as shown in Table 5 below);
[0157]
[0158] Table 5
[0159] According to different auxiliary material requirements for the garments to be processed, an auxiliary material flow path is determined in the flexible control system 20 of the butterfly-shaped production chain 10. In the first embodiment of the present invention, the auxiliary material flow path is a modular auxiliary material flow route (as shown in Table 6 below);
[0160]
[0161] Table 6
[0162] According to different process requirements of the garments to be processed, the process flow path is determined in the flexible control system 20 of the butterfly production chain 10. In the first embodiment of the present invention, the process flow path is a modular design process flow path. For example, the process flow module of a suit includes: a main module and multiple sub-modules, wherein the contents and processes of the main module and the multiple sub-modules are as follows: Figures 8 to 12 shown.
[0163] like Fig.10 , which is a schematic diagram of the overall module connection of a suit determined in the first embodiment of the interaction method of the intelligent butterfly-shaped production chain 10 and its flexible control system 20 according to the present invention.
[0164] like Fig.11 , which is a schematic diagram of the connection of component modules in submodules determined in the first embodiment of the interaction method of the intelligent butterfly-shaped production chain 10 and its flexible control system 20 according to the present invention.
[0165] like Fig.12 , which is a connection diagram of the front piece module in the submodules determined in the first embodiment of the interaction method of the intelligent butterfly-shaped production chain 10 and its flexible control system 20 according to the present invention.
[0166] like Fig.13 , which is a connection diagram of the sleeve module in the submodule determined in the first embodiment of the interaction method of the intelligent butterfly-shaped production chain 10 and its flexible control system 20 according to the present invention.
[0167] like Fig.14 , which is a connection diagram of the collar submodule in the submodules determined in the first embodiment of the interaction method of the intelligent butterfly-shaped production chain 10 and its flexible control system 20 according to the present invention.
[0168] like Fig.15 , which is a connection diagram of assembly modules determined in the first embodiment of the interaction method of the intelligent butterfly-shaped production chain 10 and its flexible control system 20 according to the present invention.
[0169] like Fig.16, which is a connection diagram of a shipment confirmation module determined in the first embodiment of the interaction method of the intelligent butterfly-shaped production chain 10 and its flexible control system 20 according to the present invention.
[0170] After determining the style operation process flow path of the garment to be processed, the optimal path for order flow is determined. In the first embodiment of the present invention, the intelligent butterfly-shaped production chain 10 and its flexible control system 20 for allocation will pre-set the front and back production paths of each process on each ring production chain 11 when each garment to be processed is produced. Preferably, multiple processes can be set for each process, and each process corresponds to a workstation 110.
[0171] Preferably, in the first embodiment of the present invention, the optimal path of the intelligent butterfly production chain 10 and its flexible system for deployment is determined as follows:
[0172] First, based on the category of the garments to be processed in the order as the first judgment condition, select the design category process route and determine the style operation process standard;
[0173] Then, based on one of the categories of clothing to be processed in the order as the first judgment condition, the design fabric process route is selected and the style and cutting standards are determined;
[0174] Based on one of the categories of garments to be processed in the order as the second judgment condition, select the design auxiliary material process route and determine the style matching auxiliary material standard; and
[0175] Combine the first judgment condition and the second judgment condition to open the package and assign tasks.
[0176] Among them, in the step of unpacking and assigning tasks, the task assignment is based on the type of machine 1119 that the process module required for the garment to be processed cooperates with as the third judgment condition, thereby determining the equipment control module 25;
[0177] Then, according to the machine model under each device control module 25 and the state of the machine 1119 as the fourth judgment condition, a specific operable machine 1119 is selected and determined; and
[0178] According to the status of the operator, a specific operator is selected to finally complete the interaction between the intelligent butterfly production chain 10 for deployment and its flexible control system 20.
[0179] Next, the actual working process of the intelligent butterfly-shaped production chain 10 for allocation described in the present invention is briefly described by taking an example. It is assumed that the intelligent butterfly-shaped production chain 10 for allocation includes 6 ring production chains 11, and the 6 ring production chains 11 are numbered A, B, C, D, E and F respectively.
[0180] like Figures 1 to 7 As shown, the present invention further provides a working method of an intelligent butterfly production chain. In the actual production process, the clothing orders to be processed and manufactured are divided into regular orders and non-routine orders.
[0181] After the parts processing of a torso is completed, the next step of torso splicing is required according to the process steps. The system determines that the torso is a regular part. The flexible control system 20 of the intelligent butterfly-shaped production chain 10 for allocation determines that the torso is a regular part. Therefore, after the torso passes through the parts production chain, the box containing the torso parts is put on the intelligent butterfly-shaped production chain 10 for allocation. The flexible control system 20 of the intelligent butterfly-shaped production chain 10 for allocation maintains the clothing operation data in real time through the chip sensing device 1113, and the box information is synchronized with the hanging hanger information in the intelligent butterfly-shaped production chain 10 for allocation.
[0182] Then, each of the sensing devices 1113 on the bridge chain 12 in the intelligent butterfly production chain 10 for allocation provides a timely and effective path for the body piece, that is, when the body is transmitted through the bridge chain 12, each time it passes through the sensing device 1113 at the entrance of each of the circular production chains 11, the sensing device 1113 performs real-time judgment based on the extracted results. If the garment piece is to be processed in the circular production chain 11 next, the track dividing device is activated concurrently, that is, the body piece is transferred from the bridge chain 12 through the track dividing device 1114 into the conventional production flow track 111 of the corresponding circular production chain 11. If the sensing device 1113 detects that the piece does not belong to this circular production chain 11, the track dividing device 1114 will not be activated, and the body will continue to be transmitted on the bridge chain 12.
[0183] When the body is transmitted to the entrance of the circular production chain 11C, the chip sensing device 1113 at the entrance of the circular production chain 11C detects that the body piece belongs to the circular production chain 11C through scanning, and then turns on the track dividing device 1114 to transport the body into the regular production flow track 111 of the circular production chain 11C, and then accurately and quickly transports the body to the corresponding work channel according to the real-time transmission data on the circular production chain 11C and the real-time specific production efficiency, personnel on-the-job status, process operation details and other factors of each work channel. The principle of interception and diversion of the work channel is the same as above, and the real-time scanning results of the chip sensing device 1113 are used as the basis for judgment.
[0184] When the body receives an instruction to be normally transferred to the second workstation 110 in the circular production chain 11C at the joint without special circumstances, the body is accurately identified by the chip sensing device 1113 at the entrance of the U-shaped rail 1112 of the second workstation 110 when it is transferred to the second workstation 110 on the conventional production flow track 111. The track dividing device 1114 at the entrance of the U-shaped rail 1112 of the second workstation 110 is opened, so that the body can enter the second workstation 110 for operation.
[0185] After the sewing operation is completed, the operator presses the normal process on the trigger device 1116, records that the operation has been completed and accumulates his own work points, and issues instructions to the chip sensing device 1113 at the exit of the U-shaped rail 1112, so that the chip sensing device 1113 at the exit enters the working state. At the same time, the U-shaped rail 1112 starts to transport outward, and when it is transported to the chip sensing device 1113, it is determined whether the body enters the next process.
[0186] If it is a diversion device, let it flow into the regular production flow track 111 of the circular production chain 11C until the exit of the circular production chain 11C, and then be scanned by the chip sensing device 1113 at the exit of the circular production chain 11C and issue the next step instruction.
[0187] If the operator detects that the torso is abnormal after flowing into the second workstation 110, a technician is required to determine and detect the problem. After the cause of the problem is clarified, the abnormal process button is pressed on the trigger device 1116. At this time, it is found through detection that there is a problem with the allocation and comparison of the garment pieces, so the torso needs to be returned to the circular production chain 11A for processing. That is, it is necessary to issue an instruction to return to the circular production chain 11A for repair, and then transport the A body to the exit of the second workstation 110 through the U-shaped rail 1112, and open the inner and outer rail splitter device 1114 after scanning by the chip sensing device 1113, so that the body can enter the unconventional return production flow track 112 of the circular production chain 11C. When returning to the chip sensing device 1113 at the connection with the bridge chain 12, open the splitter device 1114 to allow it to pass through the arc-shaped emergency rail 1214 and the splitter device 1114, thereby entering the unconventional return production flow track 112 of the bridge chain 12 for transportation.
[0188] When the body reaches the connection between the bridge chain 12 and the circular production chain 11A, it is transported to the conventional production flow track 111 of the bridge chain 12 through the connecting device between the non-conventional return production flow track 112 of the bridge chain 12 and the conventional production flow track 111, and then reaches the workstation 110 of the circular production chain 11 through the normal process for non-conventional processing.
[0189] After the repair is completed, the non-conventional operation process is also adopted to quickly return to the second workstation 110 on the circular production chain 11C for the next operation.
[0190] Those skilled in the art will appreciate that the above embodiments are merely examples, wherein features of different embodiments may be combined with each other to obtain implementation methods that are easily conceivable based on the contents disclosed in the present invention but are not explicitly indicated in the drawings.
[0191] It should be understood by those skilled in the art that the embodiments of the present invention described above and shown in the accompanying drawings are only examples and do not limit the present invention. The purpose of the present invention has been fully and effectively achieved. The functional and structural principles of the present invention have been demonstrated and explained in the embodiments, and the embodiments of the present invention may be deformed or modified in any way without departing from the principles.
Claims
1. An intelligent butterfly production chain for deployment, characterized in that: The intelligent butterfly-shaped production chain for deployment includes multiple circular production chains and at least one bridge chain, wherein the multiple circular production chains are respectively arranged on both sides of the bridge chain, and the multiple circular production chains can be interconnected through the bridge chain; any of the circular production chains includes a double-track bidirectional circular conveyor line, wherein in the double-track bidirectional circular conveyor line, the track arranged on the outside is a conventional production flow track, and the track arranged on the inside is an unconventional return production flow track, wherein the conventional production flow track and the unconventional return production flow track in the circular production chain are interconnected; any of the circular production chains includes multiple workstations, and any of the workstations is connected to the conventional production flow track in the circular production chain through a U-shaped rail; wherein there is at least one bridge rail between the conventional production flow track and the unconventional return production flow track to enable the conventional production flow track to be connected to the unconventional return production flow track; wherein the bridge rail includes a first bridge rail and a first bridge rail. Two bridge rails, before the U-shaped rail is connected to the conventional production flow rail, the first bridge rail is arranged between the unconventional return production flow rail and the conventional production flow rail, and after the conventional production flow rail is connected to the U-shaped rail, the second bridge rail is arranged between the conventional production flow rail and the unconventional return production flow rail, so that the unconventional return production flow rail can be connected with each of the workstations through the first bridge rail, the second bridge rail and the U-shaped rail; wherein the bridge chain is arranged as a double-track bidirectional H-type water-flowing suspended conveyor line, the bridge chain includes an outer ring rail and an inner ring rail, the outer ring rail is a conventional production flow rail, and the inner ring rail is an unconventional return production flow rail, wherein the outer ring rail and the inner ring rail of the bridge chain are connected to each other; wherein one end of the outer ring rail of the bridge chain is provided with an entrance, and the other end of the outer ring rail is provided with an exit, so that the hanging clothes hanger can enter and exit through the entrance and the exit; Wherein, a plurality of the annular production chains and the bridge chain are interconnected by means of an interactive track-changing connection; wherein the conventional production flow track of the bridge chain and the conventional production flow track of the annular production chain are connected via an entry track, the conventional production flow track of the bridge chain and the unconventional return production flow track of the bridge chain are connected via a first bridge track, the conventional production flow track of the annular production chain and the unconventional return production flow track of the annular production chain are connected via a second bridge track, and the unconventional return production flow track of the annular production chain and the unconventional return production flow track of the bridge chain are connected via an emergency track; wherein at least one return track is further provided between the conventional production flow track of the annular production chain and the conventional production flow track of the bridge chain, The direction of the return track is opposite to the direction of the entry track; wherein the intelligent butterfly-shaped production chain for deployment further includes a plurality of sensing devices, and the plurality of sensing devices are electrically connected to each other and are respectively fixedly arranged before and after each of the circular production chains is merged with the bridge chain, so as to sense the information of the hanging clothes hangers on each of the circular production chains and / or the bridge chain; wherein the intelligent butterfly-shaped production chain for deployment further includes a plurality of triggering devices, and the plurality of triggering devices are respectively fixed to each of the workstations in the circular production chain, and the triggering devices are respectively communicated with the sensing devices at the corresponding positions, so as to trigger the hanging clothes hangers on the circular production chain at the corresponding positions according to the information of the sensing devices, so as to receive the work tasks, and after the work tasks are completed, the direction of the hanging clothes hangers is controlled by the sensing devices.
2. The intelligent butterfly-shaped production chain for deployment as described in claim 1, wherein the trigger device includes a normal process button and an abnormal process button, so that the garment to be processed can enter the normal process or return to the process according to the condition of the garment to be processed.
3. The intelligent butterfly-shaped production chain for allocation as described in claim 2, wherein the intelligent butterfly-shaped production chain for allocation further comprises a plurality of terminal devices, wherein the plurality of terminal devices are respectively fixedly arranged at each of the workstations on the ring-shaped production chain, and each of the terminal devices is respectively communicated with the trigger device at the corresponding position, so as to display and store the work tasks received by the trigger device.
4. The intelligent butterfly production chain for deployment as described in claim 3, wherein the terminal device is a microcontroller.
5. The intelligent butterfly-shaped production chain for deployment as described in claim 4, wherein each of the workstations is further provided with at least one photographing device, and the photographing device is electrically connected to the WeChat control computer to monitor the process compliance of the operator.
6. A working method of an intelligent butterfly production chain as claimed in any one of claims 1 to 5, for deploying hanging hangers hung thereon, characterized in that: The working method of the intelligent butterfly production chain comprises the following steps: Step 1001: providing an effective processing path for the garment to be processed by combining the box information and the hanger information through each sensing device on the intelligent butterfly production chain; Step 1002: extracting and judging the path information of the garment to be processed through each sensing device on the ring production chain of the intelligent butterfly-shaped production chain; Step 1003: If the garment to be processed is to be processed at a workstation corresponding to the position of the sensing device, the diversion device is turned on to allow the garment to be processed to enter the corresponding workstation for processing; as well as Step 1004: If the garment to be processed is not processed at the workstation corresponding to the position of the sensing device, the diversion device will not be turned on, and the garment to be processed continues to be transmitted on the bridge chain of the intelligent butterfly production chain.
7. The working method of the intelligent butterfly production chain according to claim 6, wherein in step 1003, if the garment to be processed is determined to be normal, the method further comprises the steps of: Step 10031: Collecting the production efficiency, personnel status and process operation status of the corresponding workstations; and Step 10032: Arrange the garment to be processed to enter the most efficient workstation for processing according to the data collected by the sensing device corresponding to each workstation.
8. The working method of the intelligent butterfly production chain as claimed in claim 7, wherein the step 1003 further comprises the steps of: Step 10033: After the garment to be processed is processed by the corresponding workstation, the operator presses the normal process button on the trigger device on the intelligent butterfly production chain to record the operator's work points and enable the garment to be processed to enter the next production link.
9. The working method of the intelligent butterfly production chain as claimed in claim 6, wherein if the garment to be processed is determined to be abnormal in step 1003, the method further comprises the following steps: Step 10031A: Press the abnormal process button on the trigger device on the intelligent butterfly production chain, and transport the garment to be processed to the unconventional return production flow track on the ring production chain and the bridge chain on the intelligent butterfly production chain through the U-shaped track on the intelligent butterfly production chain for return transportation and repair.
10. The working method of the intelligent butterfly production chain as claimed in claim 9, wherein the step 1003 further comprises the steps of: Step 10032A: After the garment to be processed is repaired, it is quickly returned to the normal workstation through the unconventional return production flow track on the ring production chain and the bridge chain on the intelligent butterfly production chain.
11. A flexible control system for controlling the intelligent butterfly production chain for deployment according to any one of claims 1 to 5, characterized in that: The flexible control system includes at least one process flow module, a process task allocation module, a process technology operation module, a process quality control module and an equipment control module, wherein the process flow module, the process task allocation module, the process technology operation module and the process quality control module are respectively communicated with the equipment control module, so that the tasks received or sent by the process flow module, the process task allocation module, the process technology operation module and the process quality control module can be responded to by the equipment control module and control the intelligent butterfly production chain to perform corresponding work.
12. The flexible control system as claimed in claim 11, wherein the process flow module is used to control the flow of clothing.
13. The flexible control system according to claim 11, wherein the process task allocation module is used to allocate process tasks in the production process of clothing.
14. The flexible control system according to claim 13, wherein the process operation module is used to control the operation of the garment to be processed during the production process.
15. The flexible control system as described in claim 14, wherein the process operation module further includes at least one category flow route module and a process flow route module, wherein the category flow route module and the process flow route module are communicatively connected to each other and are respectively communicatively connected to the process flow module, the process task allocation module, the process quality control module and the equipment control module, so that different categories and different processes of clothing in the production process can be accurately transported to different workstations, and clothing of different categories and different processes can be fully controlled during the production process.
16. A flexible control system as described in claim 15, wherein the process operation module further includes at least one fabric flow route module, wherein the fabric flow route module is communicatively connected to the work process flow module, the process task allocation module, the process quality control module and the equipment control module, so that different fabrics can be accurately transported to different workstations during the production and manufacturing process of clothing, and clothing made of different fabrics can be fully controlled during the production and manufacturing process.
17. The flexible control system as described in claim 15, wherein the process operation module further includes at least one auxiliary material flow route module, wherein the auxiliary material flow route module is communicatively connected to the process flow module, the process task allocation module, the process quality control module and the equipment control module, so that different auxiliary materials in the production process of clothing can be accurately transported to different workstations, and clothing with different auxiliary materials can be fully controlled during the production process.
18. The flexible control system according to claim 14 or 17, wherein the process quality control module is used to perform quality control on garments in different processes during the production process.
19. The flexible control system as claimed in claim 18, wherein the process quality control module further comprises at least one men's suit process operation standard module, women's suit process operation standard module, men's shirt process operation standard module, women's shirt process operation standard module, men's coat process operation standard module, women's coat process operation standard module, one-piece dress process operation standard module, skirt process operation standard module and jacket process operation standard module, wherein the men's suit process operation standard module, the women's suit process operation standard module, the men's shirt process operation standard module, the women's shirt process operation standard module, the men's coat process operation standard module, the women's coat process operation standard module, the one-piece dress process operation standard module, the skirt process operation standard module The process operation standard module and the jacket process operation standard module are communicatively connected to each other, and the men's suit process operation standard module, the women's suit process operation standard module, the men's shirt process operation standard module, the women's shirt process operation standard module, the men's coat process operation standard module, the women's coat process operation standard module, the dress process operation standard module, the skirt process operation standard module and the jacket process operation standard module are respectively communicatively connected to the process flow module, the process task allocation module, the process quality control module and the equipment control module, so that the quality of different styles of clothing in the production process can be controlled, and the manufacturing process of different styles of clothing can be controlled.
20. The flexible control system according to claim 19, wherein the equipment control module is used to control the operation or stop of the garment processing equipment.
21. An interaction method of the intelligent butterfly production chain according to any one of claims 1 to 5 and the flexible control system according to any one of claims 11 to 20, characterized in that: The following steps are involved: Step 2001: Determine the processing path of the garment to be processed; as well as Step 2002: Determine the optimal circulation path for the garments to be processed.
22. The interactive method according to claim 21, wherein the step 2001 further comprises the steps of: Step 20011: Determine the fabric flow path according to the styles and fabrics of the garments to be processed; Step 20012: Determine the auxiliary material flow path according to the different auxiliary material requirements of the garment to be processed; and Step 20013: Determine the process flow path according to the different process requirements of the garments to be processed.
23. The interactive method as claimed in claim 22, wherein the fabric flow path, the auxiliary material flow path and the process flow path are all modular flow routes.
24. The interactive method according to claim 21 or 22, wherein the step 2002 further comprises the steps of: Step 20021: Based on one of the categories of the garments to be processed as the first judgment condition, select the design fabric process route and determine the style cutting standard; Step 20022: Based on one of the categories of the garments to be processed as the second judgment condition, select a design auxiliary material process route and determine the style matching auxiliary material standard; as well as Step 20023: Combining the first judgment condition and the second judgment condition, arrange the intelligent butterfly production chain to perform transmission processing.
25. The interactive method as claimed in claim 23, wherein the step 20023 further comprises the steps of: Step 200231: Determine the equipment control module according to the machine type that the process module of the garment to be processed needs to match as the third judgment condition; Step 200232: Determine a specific processing machine based on the machine model under each device control module and the machine status as a fourth judgment condition; and Step 200233: Select a specific operator based on the operator's status, and finally complete the interaction between the intelligent butterfly production chain and the flexible control system.
26. The interactive method as described in claim 24, wherein in the step 200233, the operator's status includes ability status and on-the-job status.
27. The interactive method according to claim 25, wherein the capabilities of the operator are divided into a first skill, a second skill and a third skill, and operators with different capabilities are assigned to different types of clothing production equipment.
28. The interactive method as described in claim 26, wherein in the step 200232, the status of the machine includes normal and abnormal.
29. The interactive method of claim 27, wherein the machine status further includes full load, normal, and empty.
30. The interactive method as claimed in claim 28, wherein in step 2002, the intelligent butterfly production chain and its flexible control system will pre-set the front and rear production paths of each process on each circular production chain before the garment to be processed is produced.
31. The interactive method as claimed in claim 29, wherein each work channel is provided with a plurality of working procedures, and each work channel corresponds to a workstation.
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