Graded plough-type tripper
By using the technical means of a graded plow unloader in the plow unloader, and using multi-stage plowshares and blowing systems, the problems of material spilling and dust pollution under high production capacity are solved, and an efficient and environmentally friendly material unloading process is achieved.
Patent Information
- Application Number
- CN202210136535.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-02-15
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2042-02-15
AI Technical Summary
In the case of high production capacity, single-sided single-stage unloading cannot meet the demand, resulting in material spilling and dust pollution.
The graded plow unloader is adopted to maximize the diversion of materials through the cooperation of dolphin-mouthed plowshare, guide plowshare, anti-side leakage baffle and anti-bias baffle, and intercept the material through the secondary and tertiary plowshares to the silo. The particulate material and powder material are blown into the silo by blowing the blowing plowshare and sealing channels.
It effectively eliminates material overflow and material discharge after belt conveyor conveyor belt, improves working efficiency, extends the service life of the equipment, and purifies the working environment.
Smart Images

Figure CN114620470B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a discharger in chemical equipment, in particular to a grading plough type discharger. Background Art
[0002] At present, the electro-hydraulic plow type unloader uses an electric hydraulic push rod as the power source. When working, the push rod extends to drive the frame forward, completes the fall of the plow blade, and the parallel roller group is propped up to form a working plane. The lower edge of the plow blade fits tightly with the conveyor belt. When unloading is completed, the push rod retracts to drive the frame backward, the plow blade is lifted, and the variable groove angle roller group restores the working surface from parallel to groove state, allowing the material to pass smoothly. Since the electric hydraulic push rod adopts hydraulic transmission, it has automatic overload protection performance. When the operation is blocked, the pressure in the oil circuit increases to the set limit, and the overflow device overflows accurately to implement overload protection.
[0003] In the existing technology, the plow type unloader has greatly reduced the workload of workers, but in the actual application process, A.: The plow type unloader adopts a single-sided single-stage plow. When the production is adjusted to close to the upper limit of production capacity, the amount of material on the conveyor belt increases, and the single-sided single-stage unloading cannot meet the unloading requirements, causing a large amount of material to spill out from the outside of the plow head, and even cross the plow, affecting normal production; B. The plow head of the plow type unloader is installed vertically, and the plow is installed on the front of the plow head working surface. During unloading, the material is easily blocked and piled up, causing the material to spill out from the outside of the plow head, causing dust pollution and waste. Summary of the invention
[0004] In view of this, the main purpose of the present invention is to provide a graded plow type discharger. Through the technical scheme, with the cooperation of the dolphin mouth plowshare, the guide plowshare, the side leakage prevention baffle and the anti-deflection baffle, the material is diverted to the maximum extent, and most of the material is intercepted and sent to the silo by the secondary plowshare and the tertiary plowshare. The granular material that leaks into the sealed channel formed by the blowing plowshare and the tertiary plowshare and the powder material that falls from the granular material are all blown into the silo, thereby effectively preventing material overflow and greatly improving work efficiency.
[0005] To achieve the above object, the technical solution of the present invention is realized as follows: A hierarchical plow-type discharger includes a belt conveyor, a plow head fixing frame, a plow head movable frame, an oil cylinder seat and an oil cylinder. The plow head fixing frame is arranged behind the rearmost end of the belt conveyor. The oil cylinder seat is arranged on the plow head fixing frame. The oil cylinder is horizontally hinged in the oil cylinder seat. The two sides of the rear end of the plow head movable frame are hinged to the plow head fixing frame. It further includes a dolphin nose plow head, a guiding plow head, a side leakage prevention baffle, a deviation prevention baffle and a bin. The side leakage prevention baffle is arranged on the right edge of the conveyor belt of the belt conveyor. The deviation prevention baffle is arranged on the left edge of the conveyor belt of the belt conveyor. The dolphin nose plow head is in a bent shape. The front part of the dolphin nose plow head is in the same direction as the moving direction of the conveyor belt of the belt conveyor and is arranged in the middle of the conveyor belt of the belt conveyor. The rear part of the dolphin nose plow head is horizontally inclined to the left rear side outside the left edge of the conveyor belt of the belt conveyor. The guiding plow head is inclined to the left rear side. The front end of the guiding plow head is connected to the inner side surface of the front part of the side leakage prevention baffle. The rear end of the guiding plow head is arranged in the middle of the conveyor belt of the belt conveyor. The front part of the plow head movable frame is located above the rear part of the belt conveyor. The dolphin nose plow head, the guiding plow head, the side leakage prevention baffle and the deviation prevention baffle below the plow head movable frame are respectively fixedly connected to the corresponding positions of the plow head movable frame. The bin is arranged at the lower left position of the conveyor belt of the belt conveyor behind the deviation prevention baffle. During operation, the movable end of the oil cylinder extends to drive the plow head movable frame to rotate downward. The lower ends of the dolphin nose plow head, the guiding plow head, the side leakage prevention baffle and the deviation prevention baffle on the plow head movable frame respectively press against the upper surface of the conveyor belt of the belt conveyor.
[0006] As a further technical solution, it further includes a secondary plow head and a tertiary plow head. The secondary plow head and the tertiary plow head are respectively arranged in sequence behind the dolphin nose plow head and the guiding plow head and are respectively horizontally inclined to the left rear side outside the left edge of the conveyor belt of the belt conveyor. The right ends of the secondary plow head and the tertiary plow head are respectively connected to the side leakage prevention baffle. The secondary plow head and the tertiary plow head below the plow head movable frame are respectively fixedly connected to the corresponding positions of the plow head movable frame.
[0007] As a further technical solution, the angles between the working surfaces of the rear part of the dolphin nose plow head, the guiding plow head, the secondary plow head and the tertiary plow head and the moving direction of the conveyor belt of the belt conveyor are respectively 50° - 65°; the distances between the rear part of the dolphin nose plow head and the secondary plow head and between the secondary plow head and the tertiary plow head at the left discharge port of the conveyor belt of the belt conveyor are respectively 200 mm and 50 mm.
[0008] As a further technical solution, it further includes a blowing plowshare and a blowing head. The blowing plowshare is arranged behind the three-stage plowshare. The blowing plowshare is horizontally inclined to the left rear side. The left and right ends of the blowing plowshare respectively extend obliquely to the outer sides of the left and right edges of the conveyor belt of the belt feeder. The blowing plowshare located below the plowshare movable frame and the three-stage plowshare form a sealed channel and are fixedly connected to the corresponding position of the plowshare movable frame. The blowing head is horizontally oriented and arranged on the right side wall of the sealed channel formed by the three-stage plowshare and the blowing plowshare.
[0009] As a further technical solution, the height of the front working surface of the dolphin nose plowshare gradually increases from low to high from front to back, and the height of the working surface of the guiding plowshare decreases from high to low from right to left.
[0010] As a further technical solution, it further includes a forward-inclined plow blade and a backward-inclined plow blade. The forward-inclined plow blades are respectively vertically arranged on the lowermost part of the working surfaces of the three-stage plowshare and the blowing plowshare. The backward-inclined plow blades are respectively vertically arranged on the lowermost part of the working surfaces of the rear part of the dolphin nose plowshare, the guiding plowshare and the two-stage plowshare.
[0011] As a further technical solution, the forward-inclined plow blade and the backward-inclined plow blade are made of polyurethane material, and the included angle between the forward-inclined plow blade and the backward-inclined plow blade and the upper plane of the conveyor belt of the belt feeder is ±3° - 5°.
[0012] As a further technical solution, it further includes a deflector, and the deflector is obliquely fixed to the rear end of the anti-deviation baffle in the left rear direction.
[0013] As a further technical solution, it further includes a gathering plate, and the gathering plate is horizontally fixed to the rear end of the blowing plowshare.
[0014] The beneficial effects after adopting the above technical solutions are as follows: A grading plow-type discharger, through this technical solution, under the cooperation of the dolphin nose plowshare, the guiding plowshare, the anti-side leakage baffle and the anti-deviation baffle, the materials are shunted to the greatest extent. And through the two-stage plowshare and the three-stage plowshare, the vast majority of the materials are intercepted and sent into the silo. The granular materials leaking into the sealed channel formed by the blowing plowshare and the three-stage plowshare and the powder materials falling from the granular materials are all blown into the silo, thus effectively preventing the overflow of materials and the phenomenon of the conveyor belt of the belt feeder running backward, prolonging the service life of the belt feeder, and greatly improving the working efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a right-side three-dimensional structure schematic diagram of the present invention.
[0016] Figure 2 It is a top-view structure schematic diagram of the present invention.
[0017] Figure 3 It is a three-dimensional structure schematic diagram of the dolphin nose plowshare in the present invention.
[0018] Figure 4 This is a schematic diagram of the three - dimensional connection structure of the three - stage plow head and the anti - side - leakage baffle in the present invention.
[0019] Figure 5 This is a schematic diagram of the left - hand three - dimensional structure of the present invention.
[0020] Figure 6 It is Figure 5 The partial enlarged structure diagram in the K - direction in
[0021] In the figure, 1 is the belt conveyor, 2 is the plow - head fixing frame, 3 is the plow - head movable frame, 4 is the oil - cylinder seat, 5 is the oil cylinder, 6 is the dolphin - nose plow head, 7 is the guiding plow head, 8 is the anti - side - leakage baffle, 9 is the anti - deviation baffle, 11 is the secondary plow head, 12 is the three - stage plow head, 13 is the blowing plow head, 14 is the blowing head, 15 is the forward - inclined plow blade, 16 is the backward - inclined plow blade, 17 is the deflector, 18 is the gathering plate. Detailed implementation manners
[0022] Next, specific embodiments of the present invention will be further described in detail with reference to the accompanying drawings.
[0023] As Figures 1 - 6 shown, the grading plow - type discharger related to the present invention includes a belt conveyor 1, a plow - head fixing frame 2, a plow - head movable frame 3, an oil - cylinder seat 4 and an oil cylinder 5. The plow - head fixing frame 2 is arranged behind the rearmost end of the belt conveyor 1. The oil - cylinder seat 4 is arranged on the plow - head fixing frame 2. The oil cylinder 5 is horizontally hinged in the oil - cylinder seat 4. Both sides of the rear end of the plow - head movable frame 3 are hinged to the plow - head fixing frame 2. It further includes a dolphin - nose plow head 6, a guiding plow head 7, an anti - side - leakage baffle 8, an anti - deviation baffle 9 and a bin. The anti - side - leakage baffle 8 is arranged on the right - hand edge of the conveyor belt of the belt conveyor 1. The anti - deviation baffle 9 is arranged on the left - hand edge of the conveyor belt of the belt conveyor 1. The dolphin - nose plow head 6 is bent. The front part of the dolphin - nose plow head 6 is in the same direction as the moving direction of the conveyor belt of the belt conveyor 1 and is arranged in the middle of the conveyor belt of the belt conveyor 1. The rear part of the dolphin - nose plow head 6 is horizontally inclined to the left rear side outside the left - hand edge of the conveyor belt of the belt conveyor 1. The guiding plow head 7 is inclined to the left rear side. The front end of the guiding plow head 7 is connected to the inner side surface of the front part of the anti - side - leakage baffle 8. The rear end of the guiding plow head 7 is arranged in the middle of the conveyor belt of the belt conveyor 1. The front part of the plow - head movable frame 3 is located above the rear part of the belt conveyor 1. The dolphin - nose plow head 6, the guiding plow head 7, the anti - side - leakage baffle 8 and the anti - deviation baffle 9 located below the plow - head movable frame 3 are fixedly connected to the corresponding positions of the plow - head movable frame 3 respectively. The bin is arranged at the lower left - hand position of the conveyor belt of the belt conveyor 1 behind the anti - deviation baffle 9. During operation, the movable end of the oil cylinder 5 extends to drive the plow - head movable frame 3 to rotate downward, and the lower ends of the dolphin - nose plow head 6, the guiding plow head 7, the anti - side - leakage baffle 8 and the anti - deviation baffle 9 on the plow - head movable frame 3 respectively press against the upper surface of the conveyor belt of the belt conveyor 1.
[0024] As a further embodiment, it further includes a secondary plowshare 11 and a tertiary plowshare 12. The secondary plowshare 11 and the tertiary plowshare 12 are sequentially arranged behind the dolphin nose plowshare 6 and the guiding plowshare 7 respectively, and are respectively horizontally inclined to the left rear side to the outside of the left edge of the conveyor belt of the belt conveyor 1. The right ends of the secondary plowshare 11 and the tertiary plowshare 12 are respectively connected to the anti-leakage baffle 8. The secondary plowshare 11 and the tertiary plowshare 12 located below the plowshare movable frame 3 are fixedly connected to the corresponding positions of the plowshare movable frame 3 respectively.
[0025] As a further embodiment, the included angles between the rear part of the dolphin nose plowshare 6 and the working surface of the guiding plowshare 7 and the moving direction of the conveyor belt of the belt conveyor 1 are 60° respectively. The included angles between the working surfaces of the secondary plowshare 11 and the tertiary plowshare 12 and the moving direction of the conveyor belt of the belt conveyor 1 are 58° and 52° respectively. The distances between the rear part of the dolphin nose plowshare 6 and the secondary plowshare 11, and between the secondary plowshare 11 and the tertiary plowshare 12 at the left discharge opening of the conveyor belt of the belt conveyor 1 are 200 mm and 50 mm respectively.
[0026] As a further embodiment, it further includes a blowing plowshare 13 and a blowing head 14. The blowing plowshare 13 is arranged behind the tertiary plowshare 12. The blowing plowshare 13 is horizontally inclined to the left rear side. The left and right ends of the blowing plowshare 13 respectively extend obliquely to the outside of the left and right edges of the conveyor belt of the belt conveyor 1. The blowing plowshare 13 located below the plowshare movable frame 3 and the tertiary plowshare 12 form a sealed channel and are fixedly connected to the corresponding position of the plowshare movable frame 3. The blowing head 14 is horizontally oriented and arranged on the right side wall of the sealed channel formed by the tertiary plowshare 12 and the blowing plowshare 13.
[0027] As a further embodiment, the height of the front working surface of the dolphin nose plowshare 6 gradually increases from low to high from front to back, and the height of the working surface of the guiding plowshare 7 decreases from high to low from right to left.
[0028] As a further embodiment, it further includes a forward-inclined plow blade 15 and a backward-inclined plow blade 16. The forward-inclined plow blade 15 is vertically arranged at the lowermost part of the working surfaces of the tertiary plowshare 12 and the blowing plowshare 13 respectively. The backward-inclined plow blade 16 is vertically arranged at the lowermost part of the working surfaces of the rear part of the dolphin nose plowshare 6, the guiding plowshare 7 and the secondary plowshare 11 respectively.
[0029] As a further embodiment, the forward-inclined plow blade 15 and the backward-inclined plow blade 16 are made of polyurethane material, and the included angles between the forward-inclined plow blade 15 and the backward-inclined plow blade 16 and the upper plane of the conveyor belt of the belt conveyor 1 are ±3°.
[0030] As a further embodiment, it further includes a deflector 17. The deflector 17 is inclined to the left rear direction and fixed to the rear end of the anti-deviation baffle 9.
[0031] As a further embodiment, it further includes a folding plate 18, and the folding plate 18 is horizontally fixed to the rear end of the blowing plow head 13.
[0032] When the present invention is working, through the dolphin nose plow head 6 and the guiding plow head 7, and with the cooperation of the anti-leakage baffle 8 and the anti-deviation baffle 9, the materials are shunted to the greatest extent, solving the problems that the materials are prone to blockage and accumulation during unloading, eliminating the phenomenon that the materials spill out from the outside of the plow head. Then, most of the materials on the conveyor belt of the belt conveyor 1 are intercepted and sent into the silo by the secondary plow head 11 and the tertiary plow head 12. All the granular materials and the powder materials dropped from the granular materials leaking into the sealed channel formed by the blowing plow head 13 and the tertiary plow head 12 are blown into the silo, effectively improving the working efficiency, eliminating the phenomena of material overflow and back running of the conveyor belt of the belt conveyor 1, and greatly purifying the working environment.
[0033] In the technical solution of the present invention, a blowing head 14 is provided on the right side wall of the sealed channel formed by the tertiary plow head 12 and the blowing plow head 13. When the blowing air volume is large, the unloading will be blown up and dispersed in the air from the sealed channel. When the blowing air volume is small, the required effect cannot be achieved. Therefore, in the embodiment of the present invention, the blowing head 14 is provided with three jet nozzles, and appropriate air volumes are used to blow the proximal end, the middle end and the distal end in the sealed channel formed by the tertiary plow head 12 and the blowing plow head 13 respectively to achieve the best blowing and unloading effect.
[0034] The above is only a preferred and feasible embodiment of the present invention, and is not intended to limit the protection scope of the present invention.
Claims
1. A grading plough-type discharge device, comprising a belt conveyor, a plough head fixing frame, a plough head movable frame, an oil cylinder seat and an oil cylinder. The plough head fixing frame is arranged behind the rearmost end of the belt conveyor. The oil cylinder seat is arranged on the plough head fixing frame. The oil cylinder is horizontally hinged in the oil cylinder seat. Both sides of the rear end of the plough head movable frame are hinged to the plough head fixing frame. It is characterized in that, It also includes a dolphin-beak plowshare, a guiding plowshare, a side-leakage prevention baffle, an anti-deviation baffle, and a bin. The side-leakage prevention baffle is arranged on the right edge of the conveyor belt of the belt conveyor. The anti-deviation baffle is arranged on the left edge of the conveyor belt of the belt conveyor. The dolphin-beak plowshare is in a bent shape. The front part of the dolphin-beak plowshare is in the same moving direction as the conveyor belt of the belt conveyor and is arranged in the middle of the conveyor belt of the belt conveyor. The rear part of the dolphin-beak plowshare is horizontally inclined to the outside of the left edge of the conveyor belt of the belt conveyor towards the left rear. The guiding plowshare is inclined to the left rear. The front end of the guiding plowshare is connected to the inner side surface of the front part of the side-leakage prevention baffle. The rear end of the guiding plowshare is arranged in the middle of the conveyor belt of the belt conveyor. The front part of the plowshare movable frame is located above the rear part of the belt conveyor. The dolphin-beak plowshare, the guiding plowshare, the side-leakage prevention baffle, and the anti-deviation baffle located below the plowshare movable frame are fixedly connected to the corresponding positions of the plowshare movable frame respectively. The bin is arranged at the lower left position of the conveyor belt of the belt conveyor behind the anti-deviation baffle. During operation, the movable end of the oil cylinder extends to drive the plowshare movable frame to rotate downward. The lower ends of the dolphin-beak plowshare, the guiding plowshare, the side-leakage prevention baffle, and the anti-deviation baffle on the plowshare movable frame respectively press against the upper surface of the conveyor belt of the belt conveyor.
2. The grading plough-type discharger according to claim 1, wherein, It also includes a secondary plowshare and a tertiary plowshare. The secondary plowshare and the tertiary plowshare are sequentially arranged behind the dolphin-beak plowshare and the guiding plowshare respectively, and are horizontally inclined to the outside of the left edge of the conveyor belt of the belt conveyor towards the left rear. The right ends of the secondary plowshare and the tertiary plowshare are respectively connected to the side-leakage prevention baffle. The secondary plowshare and the tertiary plowshare located below the plowshare movable frame are fixedly connected to the corresponding positions of the plowshare movable frame respectively.
3. The grading plough-type discharge device according to claim 2, characterized in that The included angles between the working surfaces of the rear part of the dolphin-beak plowshare, the guiding plowshare, the secondary plowshare, and the tertiary plowshare and the moving direction of the conveyor belt of the belt conveyor are 50° - 65° respectively. The distances between the rear part of the dolphin-beak plowshare and the secondary plowshare, and between the secondary plowshare and the tertiary plowshare at the left discharge opening of the conveyor belt of the belt conveyor are 200 mm and 50 mm respectively.
4. The grading plough-type discharger according to claim 3, characterized in that, It also includes a blowing plowshare and a blowing head. The blowing plowshare is arranged behind the tertiary plowshare. The blowing plowshare is horizontally inclined to the left rear. The left and right ends of the blowing plowshare respectively extend obliquely to the outside of the left and right edges of the conveyor belt of the belt conveyor. The blowing plowshare located below the plowshare movable frame and the tertiary plowshare form a sealed channel and are fixedly connected to the corresponding position of the plowshare movable frame. The blowing head is horizontally oriented and arranged on the right side wall of the sealed channel formed by the tertiary plowshare and the blowing plowshare.
5. The grading plough-type discharger according to claim 1, characterized in that, The height of the front working surface of the dolphin-beak plowshare gradually increases from low to high from front to back. The height of the working surface of the guiding plowshare decreases from high to low from right to left.
6. The grading plough-type discharging device according to any one of claims 1 to 4, characterized in that It also includes a forward-inclined plow blade and a backward-inclined plow blade. The forward-inclined plow blades are vertically arranged at the lowest positions of the working surfaces of the tertiary plowshare and the blowing plowshare respectively. The backward-inclined plow blades are vertically arranged at the lowest positions of the working surfaces of the rear part of the dolphin-beak plowshare, the guiding plowshare, and the secondary plowshare respectively.
7. The grading plough-type discharger according to claim 6, characterized in that, The forward-inclined plow blade and the backward-inclined plow blade are made of polyurethane material. The included angle between the forward-inclined plow blade and the backward-inclined plow blade and the upper plane of the conveyor belt of the belt conveyor is ±3° - 5°.
8. The grading plough-type discharging device according to claim 1, characterized in that, It also includes a deflector. The deflector is inclined to the left rear and fixedly arranged on the rear end of the anti-deviation baffle.
9. The grading plough-type unloader according to claim 4, characterized in that, It further includes a folding plate, and the folding plate is horizontally fixed at the rear end of the blowing plow head.
Citation Information
Patent Citations
Classification plow discharger
CN217555107U
Cited By
Plough discharger
CN120987001A