An ear muff production line

Abstract

The ear cap production line is used for solving the technical problem of low production efficiency caused by low automation degree in the existing ear cap production process. The ear cap production line comprises a skin forming mechanism for forming a skin, a baking mechanism for baking the formed skin, a cooling mechanism for cooling the skin, a laser punching mechanism for punching the cooled skin, a high-frequency welding mechanism for welding the skin and the bottom skin, a double-sided adhesive tape bonding mechanism for bonding the double-sided adhesive tape to the skin, a mesh cloth bonding mechanism for bonding the mesh cloth to the skin, a jig for fixing the skin, and a jig return conveying belt for conveying the jig. The jig comprises a jig outer ring, a jig inner core and a jig aluminum sleeve. The skin forming mechanism, the baking mechanism, the cooling mechanism, the laser punching mechanism, the high-frequency welding mechanism, the double-sided adhesive tape bonding mechanism and the mesh cloth bonding mechanism are arranged on the side of the jig return conveying belt in sequence.

Description

Technical Field

[0001] This invention relates to the field of ear cover manufacturing technology, and in particular to an ear cover production line. Background Technology

[0002] Over-ear headphones, as the name suggests, are worn on the head and not inserted into the ear canal. Unlike in-ear headphones, over-ear headphones consist of a headband, earcups, drivers, cables, and ear tips. The ear tips of over-ear headphones are used to cover the foam padding and can reduce pressure on the head when wearing the headphones, improving wearing comfort.

[0003] The current production process for ear tips in over-ear headphones generally includes steps such as top sheet forming, baking, cooling, laser punching, bottom sheet welding, double-sided tape application, and mesh fabric application. Each step requires a large number of workers to load and unload materials. For example, after the top sheet is formed, workers need to collect the formed sheets and then push them to the baking equipment using a trolley. The sheets are then placed one by one into the baking station, and so on. After each step, workers are needed to transport the materials. Therefore, the existing ear tip production process suffers from low automation and low production efficiency.

[0004] Therefore, finding an ear cover production line that can solve the above-mentioned technical problems has become an important research topic for those skilled in the art. Summary of the Invention

[0005] This invention discloses an ear cover production line to solve the technical problem of low production efficiency caused by low automation in the existing ear cover production process.

[0006] This invention provides an ear cover production line, including a dough forming mechanism for forming the dough, a baking mechanism for baking the formed dough, a cooling mechanism for cooling the baked dough, a laser punching mechanism for punching holes in the cooled dough, a high-frequency welding mechanism for welding the base layer and the dough, a double-sided adhesive bonding mechanism for bonding the dough with double-sided adhesive, a mesh bonding mechanism for bonding the mesh to the dough, a fixture for fixing the dough, and a fixture return conveyor belt for transporting the fixture.

[0007] The fixture includes an outer ring, an inner core, and an aluminum sleeve.

[0008] The dough forming mechanism, the baking mechanism, the cooling mechanism, the laser drilling mechanism, the high-frequency welding mechanism, the double-sided adhesive bonding mechanism, and the mesh bonding mechanism are arranged sequentially on the side of the fixture return conveyor belt.

[0009] Optionally, the fixture return conveyor belt includes a first section, a second section, and a third section, wherein the first section, the second section, and the third section are arranged in parallel to each other, the first section is used to transport the fixture inner core, the second section is used to transport the fixture outer ring, and the third section is used to transport the fixture aluminum sleeve.

[0010] Optionally, the dough forming mechanism includes a first worktable, a first electric turntable, a fixture feeding assembly, a dough feeding assembly, a prepress plate feeding assembly, a fixture aluminum sleeve feeding assembly, a prepress plate unloading assembly, a pressure holding assembly, and a first transfer and gripping assembly;

[0011] The first electric turntable is installed on the first workbench. A first shaft hole is provided at the center of the first electric turntable. Multiple forming stations are radially distributed on the first electric turntable with the first shaft hole as the center. A fixture aluminum sleeve placement position is provided between each two adjacent forming stations. A pre-pressing plate placement position is provided on the side of each forming station facing the shaft hole.

[0012] The fixture feeding assembly, the dough feeding assembly, the prepress plate feeding assembly, the fixture aluminum sleeve feeding assembly, the prepress plate unloading assembly, the pressure holding assembly, and the first transfer gripping assembly are sequentially installed on the worktable in the clockwise rotation direction of the electric turntable. The first transfer gripping assembly is used to grip the formed dough and the fixture together and transfer them to the baking mechanism.

[0013] Optionally, the baking mechanism includes a second worktable, a second electric turntable, a heating coil, and a second transfer and material handling assembly;

[0014] The second electric turntable is mounted on the second workbench. A second shaft hole is provided at the center of the second electric turntable. Multiple heating stations are radially distributed on the second electric turntable with the second shaft hole as the center. A heating coil is provided above each heating station. The heating coil is used to bake the dough and fixture placed on the heating station. The second transfer and gripping assembly is provided on one side of the second electric turntable. The second transfer and gripping assembly is used to grip the baked dough and fixture to the cooling mechanism.

[0015] Optionally, the cooling mechanism includes a cooling conveyor belt and a cooling fan;

[0016] The cooling conveyor belt is provided with multiple cooling stations, which are arranged along the length of the cooling conveyor belt.

[0017] The cooling fan is located on one side of the cooling conveyor belt, with the air outlet of the cooling fan facing the cooling station.

[0018] Optionally, the laser punching mechanism includes a laser punching device, which is disposed on one side of the cooling conveyor belt and close to the discharge end of the cooling conveyor belt. The laser punching device is used to punch holes on the surface of the cooled dough.

[0019] Optionally, the high-frequency welding mechanism includes a third worktable, a high-frequency welding device, a third transfer and material-grabbing assembly, a bottom sheet feeding assembly, and a third electric turntable;

[0020] The third electric turntable is set on the worktable, and a third shaft hole is provided at the center of the third electric turntable. Multiple welding stations are radially distributed on the third electric turntable with the third shaft hole as the center.

[0021] The third transfer material gripping assembly, the bottom skin feeding assembly, and the high-frequency welding device are arranged clockwise on the edge of the third electric turntable. The third transfer material gripping assembly is used to transfer the punched top skin and the fixture loading the top skin to the welding station and to transfer the bottom skin to the welding station. The bottom skin feeding assembly is used to feed the bottom skin. The high-frequency welding device is used to weld the bottom skin and the top skin on the fixture, so that the bottom skin and the top skin are connected.

[0022] Optionally, the double-sided adhesive bonding mechanism includes a fourth worktable, a fourth electric turntable, a fourth transfer and material gripping assembly, a fixture aluminum sleeve gripping assembly, a fixture outer ring gripping assembly, a bonding assembly, a double-sided adhesive feeding feeder, and a heating device.

[0023] The fourth electric turntable is set on the fourth workbench. A fourth shaft hole is provided at the center of the fourth electric turntable. Multiple double-sided adhesive bonding stations are radially distributed on the fourth electric turntable with the fourth shaft hole as the center.

[0024] The fourth transfer material gripping assembly, the fixture aluminum sleeve gripping assembly, the fixture outer ring gripping assembly, the bonding assembly, the double-sided adhesive feeding feeder, and the heating device are arranged in a clockwise direction on the edge of the fourth electric turntable;

[0025] The fourth transfer and material-grabbing component is used to grab the welded surface and fixture onto the double-sided adhesive bonding station;

[0026] The fixture aluminum sleeve gripping assembly is used to detach the fixture aluminum sleeve from the fixture onto the fixture return conveyor belt;

[0027] The fixture outer ring gripping assembly is used to disengage the fixture outer ring from the fixture onto the fixture return conveyor belt;

[0028] The second workbench is also provided with a first clamping assembly, which is located between the fixture aluminum sleeve gripping assembly and the fixture outer ring gripping assembly. The first clamping assembly is used to clamp and fix the surface when it is disengaged from the fixture aluminum sleeve and the fixture outer ring.

[0029] The double-sided adhesive feeder is used to supply double-sided adhesive, and the bonding assembly is used to bond the double-sided adhesive provided by the double-sided adhesive feeder to the surface. The fourth shaft hole is provided with a second clamping device fixedly installed on the fourth workbench. The second clamping device is used to clamp and fix the surface when the bonding assembly bonds the double-sided adhesive to the surface.

[0030] The heating device is used to heat the surface of the skin after the double-sided tape has been applied.

[0031] Optionally, the mesh fabric bonding mechanism includes a fifth worktable, a fifth electric turntable, a fifth transfer and material gripping assembly, a film tearing assembly, a third clamping assembly, a mesh fabric feeding and bonding assembly, a cutting assembly, and a product unloading assembly;

[0032] The fifth electric turntable is set on the fifth workbench. A fifth shaft hole is opened at the center of the fifth electric turntable. Multiple mesh bonding stations are radially distributed on the fifth electric turntable with the fifth shaft hole as the center.

[0033] The fifth transfer and gripping assembly, the film-tearing assembly, the third clamping assembly, the mesh feeding and bonding assembly, the cutting assembly, and the product unloading assembly are arranged in a clockwise direction on the edge of the fifth electric turntable;

[0034] The fifth transfer material gripping component is used to grip the fixture core and the outer skin to the mesh bonding station;

[0035] The film-peeling assembly is used to peel off the release film of the double-sided adhesive.

[0036] The mesh feeding and bonding assembly is used to feed the mesh and bond it to the surface of the fabric.

[0037] The third clamping component is used to clamp the face skin when the film-tearing component tears the film and to clamp the face skin when the mesh fabric feeding and bonding component bonds the mesh fabric to the face skin.

[0038] The cutting component is used to cut off excess base material;

[0039] The product feeding assembly is used to feed the inner core of the fixture and the combination of the outer and inner skins on the inner core of the fixture.

[0040] Optionally, the mesh bonding mechanism further includes a waste bin;

[0041] The waste bin is located on one side of the film-tearing assembly, and the waste bin is used to hold the waste film torn off by the film-tearing assembly.

[0042] As can be seen from the above technical solutions, the embodiments of the present invention have the following advantages:

[0043] In this embodiment, the earmuff's outer layer is automatically transferred to a baking mechanism after passing through the outer layer forming mechanism for baking. After baking, the outer layer enters a cooling mechanism for cooling and shaping. Subsequently, the cooled outer layer is transferred to a laser drilling device for drilling. Then, the drilled outer layer is automatically transferred to a high-frequency welding mechanism, which welds the outer layer to the base layer. After welding, the outer layer enters a double-sided adhesive bonding mechanism, which automatically applies double-sided adhesive to the surface of the outer layer. Finally, the outer layer with double-sided adhesive applied enters a mesh fabric bonding mechanism, which applies mesh fabric to the outer layer. This completes the earmuff production process. The entire process is automated and requires no manual operation, greatly improving the production efficiency of earmuffs. Attached Figure Description

[0044] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0045] Figure 1 This is a schematic diagram of an ear cover production line provided in an embodiment of the present invention;

[0046] Figure 2 This is a schematic diagram of the structure of a skin forming mechanism in an ear cover production line provided in an embodiment of the present invention;

[0047] Figure 3 This is a schematic diagram of the structure of the first electric turntable in an ear cover production line provided in an embodiment of the present invention;

[0048] Figure 4 This is a schematic diagram of the structure of a jig in an ear cover production line when it is placed at the forming station, according to an embodiment of the present invention.

[0049] Figure 5 This is a schematic diagram of the structure of a baking mechanism in an ear cover production line provided in an embodiment of the present invention;

[0050] Figure 6 This is a schematic diagram of a high-frequency welding mechanism in an ear cover production line provided in an embodiment of the present invention;

[0051] Figure 7 This is a schematic diagram of the structure of a double-sided adhesive bonding mechanism in an ear cover production line provided in an embodiment of the present invention;

[0052] Figure 8 This is a schematic diagram of the structure of a mesh bonding mechanism in an ear cover production line provided in an embodiment of the present invention;

[0053] Illustrations: Dough forming mechanism 1; First electric turntable 101; Dough feeding assembly 102; Pre-press plate feeding assembly 103; Fixture aluminum sleeve feeding assembly 104; Pre-press plate unloading assembly 105; Pressure holding assembly 106; First transfer gripping assembly 107; Forming station 108; Fixture aluminum sleeve placement position 109; Pre-press plate placement position 110; Baking mechanism 2; Second electric turntable 201; Heating station 202; Heating coil 203; Second transfer gripping assembly 204; Cooling mechanism 3; Cooling fan 301; Cooling conveyor belt 302; Laser drilling mechanism 4; High-frequency welding mechanism 5; Third electric turntable 501; Welding station 502; Third transfer gripping assembly 503; Bottom dough feeding assembly 504; High-frequency welding device 505; Double-sided Adhesive bonding mechanism 6; Fourth electric turntable 601; Double-sided adhesive bonding station 602; Fourth transfer and material gripping assembly 603; Fixture aluminum sleeve gripping assembly 604; Fixture outer ring gripping assembly 605; First clamping assembly 606; Bonding assembly 607; Double-sided adhesive feeder 608; Second clamping assembly 609; Mesh bonding mechanism 7; Fifth electric turntable 701; Mesh bonding station 702; Fifth material gripping and transfer assembly 703; Film tearing assembly 704; Mesh feeding and bonding assembly 705; Cutting assembly 706; Product unloading assembly 707; Third clamping assembly 708; Fixture return conveyor belt 8; First segment 801; Second segment 802; Third segment 803; Fixture 9; Fixture outer ring 901; Fixture inner core 802; Fixture aluminum sleeve 903. Detailed Implementation

[0054] This invention discloses an ear cover production line to solve the technical problem of low production efficiency caused by low automation in the existing ear cover production process.

[0055] To enable those skilled in the art to better understand the present invention, the invention will be further described in detail below with reference to the accompanying drawings and specific embodiments. Obviously, the described embodiments are merely some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0056] Please see Figures 1 to 8 The ear cover production line provided in this embodiment includes:

[0057] 1. Dough forming mechanism for shaping dough; 2. Baking mechanism for baking shaped dough; 3. Cooling mechanism for cooling baked dough; 4. Laser punching mechanism for punching holes in cooled dough; 5. High-frequency welding mechanism for welding base and dough; 6. Double-sided adhesive bonding mechanism for bonding double-sided adhesive to dough; 7. Mesh bonding mechanism for bonding mesh to dough; 8. Fixture for fixing dough and fixture return conveyor belt for transporting fixture.

[0058] The fixture includes an outer ring, an inner core, and an aluminum sleeve. Specifically, the aluminum sleeve is fitted on the outside of the inner core, and the outer ring is fitted on the outside of the aluminum sleeve. The aluminum sleeve, outer ring, and inner core are assembled to form the fixture.

[0059] The dough forming mechanism 1, the baking mechanism 2, the cooling mechanism 3, the laser punching mechanism 4, the high-frequency welding mechanism 5, the double-sided adhesive bonding mechanism 6, and the mesh bonding mechanism 7 are arranged sequentially on the side of the fixture return conveyor belt 8.

[0060] In this embodiment, the earmuff's outer layer is automatically transferred to the baking mechanism 2 after passing through the outer layer forming mechanism 1 for baking. After baking, the outer layer enters the cooling mechanism 3 for cooling and shaping. Subsequently, the cooled outer layer is transferred to the laser drilling device for drilling. Then, the drilled outer layer is automatically transferred to the high-frequency welding mechanism 5, which welds the outer layer to the base layer. After welding, the outer layer enters the double-sided adhesive bonding mechanism 6, which automatically applies double-sided adhesive to the surface of the outer layer. Finally, the outer layer with double-sided adhesive applied enters the mesh fabric bonding mechanism 7, which applies the mesh fabric to the outer layer. Thus, the earmuff production process is completed. The entire process is completed by automated equipment, requiring no manual operation, which greatly improves the production efficiency of earmuffs.

[0061] Furthermore, the fixture return conveyor belt 8 in this embodiment includes a first segment 801, a second segment 802, and a third segment 803, wherein the first segment 801, the second segment 802, and the third segment 803 are arranged in parallel to each other, the first segment 801 is used to transport the fixture inner core, the second segment 802 is used to transport the fixture outer ring, and the third segment 803 is used to transport the fixture aluminum sleeve.

[0062] Furthermore, the dough forming mechanism 1 in this embodiment specifically includes:

[0063] First workbench, first electric turntable 101, fixture feeding assembly, dough feeding assembly 102, prepress plate feeding assembly 103, fixture aluminum sleeve feeding assembly 104, prepress plate unloading assembly 105, pressure holding assembly 106, first transfer gripping assembly 107;

[0064] The first electric turntable 101 is mounted on the first workbench. The first electric turntable 101 has a first shaft hole at its center. The first electric turntable 101 has a plurality of forming stations 108 arranged radially around the first shaft hole. A fixture aluminum sleeve placement position 109 is provided between each two adjacent forming stations 108. Each forming station 108 has a pre-pressing plate placement position 110 on the side facing the shaft hole.

[0065] The fixture feeding assembly, the dough feeding assembly 102, the prepress plate feeding assembly 103, the fixture aluminum sleeve feeding assembly 104, the prepress plate unloading assembly 105, the pressure holding assembly 106, and the first transfer gripping assembly 107 are sequentially installed on the worktable in the clockwise rotation direction of the electric turntable. The first transfer gripping assembly 107 is used to grip the formed dough and the fixture together and transfer them to the baking mechanism 2.

[0066] Specifically, the aforementioned fixture loading assembly is a multi-axis robot;

[0067] The dough feeding assembly 102 includes a material cylinder for loading dough, a multi-axis movable mechanical gripper, a conveyor belt, and a multi-axis robot. The mechanical gripper grabs the dough from the material cylinder onto the conveyor belt, the conveyor belt transports the dough to one side of the multi-axis robot, and the multi-axis robot grabs the dough onto the forming station 108.

[0068] The aluminum sleeve loading assembly 104, the pre-press plate loading assembly 103, and the pre-press plate unloading assembly 105 are all multi-axis movable mechanical claws.

[0069] The pressure holding assembly 106 includes a pressure holding cylinder and a pressure holding head connected to the pressure holding cylinder. The pressure holding cylinder can drive the pressure holding head to move downward to hold pressure on the dough on the forming station 108, so that the dough is formed.

[0070] The first transfer and material handling assembly 107 is a multi-axis robot.

[0071] The working principle of the dough forming mechanism 1 in this embodiment:

[0072] It should be noted that the fixture feeding assembly can sequentially place the fixture outer ring and fixture inner core onto the forming station 108, so that the fixture outer ring is located outside the fixture inner core. The fixture feeding assembly also places the fixture aluminum sleeve onto the fixture aluminum sleeve placement position 109 of the first electric turntable 101. Then, the first electric turntable 101 rotates clockwise, causing the forming station 108 to rotate to the position of the fabric feeding assembly. The fabric feeding assembly places the fabric onto the forming station 108, covering the fixture outer ring and fixture inner core. Next, the first electric turntable 101 continues to rotate clockwise, causing the forming station 108 to rotate to the position of the pre-press plate feeding assembly 103. The pre-press plate feeding assembly 103 places the pre-press plate from the pre-press plate placement position 110 onto the forming station 108, pre-pressing the fabric and fixing its position. Then, the first electric turntable 101 continues... The clockwise rotation causes the forming station 108 to rotate to the fixture aluminum sleeve feeding assembly 104. At this time, the fixture aluminum sleeve feeding assembly 104 assembles the fixture aluminum sleeve between the fixture inner core and the fixture outer ring, and clamps the fixture aluminum sleeve onto the dough. Then, the first electric turntable 101 continues to rotate clockwise, causing the forming station 108 to rotate onto the pre-press plate unloading assembly 105. The pre-press plate unloading assembly 105 moves the pre-press plate on the forming station 108 to the pre-press plate placement position 110. Subsequently, the electric turntable rotates the forming station 108 onto the pressure holding assembly 106. The pressure holding assembly 106 holds the dough under pressure to form the dough. Finally, the first electric turntable 101 rotates the forming station 108 to the position of the first intermediate transfer gripping assembly 107. The first intermediate transfer gripping assembly 107 grips the assembled fixture outer ring, fixture inner core, fixture aluminum sleeve, and formed dough onto the baking equipment.

[0073] Furthermore, the baking mechanism 2 in this embodiment specifically includes:

[0074] The second workbench, the second electric turntable 201, the heating coil 203, and the second transfer and material handling assembly 204;

[0075] The second electric turntable 201 is mounted on the second workbench. A second shaft hole is provided at the center of the second electric turntable 201. Multiple heating stations 202 are radially distributed on the second electric turntable 201 with the second shaft hole as the center. A heating coil 203 is provided above each heating station 202. The heating coil 203 is used to bake the dough and fixture placed on the heating station 202. The second transfer and gripping component 204 is provided on one side of the second electric turntable 201. The second transfer and gripping component 204 is used to grip the baked dough and fixture to the cooling mechanism 3.

[0076] Specifically, the second transfer gripping assembly 204 is a mechanical gripper capable of multi-axis movement;

[0077] The working principle of the baking mechanism 2 in this embodiment:

[0078] The dough that has completed the forming process is picked up by the first transfer and gripping component 107 and placed on the heating station 202. The second electric turntable 201 rotates clockwise, moving the dough to the bottom of the heating coil 203. The heating coil 203 heats and bakes the dough. The baked dough is picked up by the second transfer and gripping component 204 and placed on the cooling mechanism 3.

[0079] Furthermore, the cooling mechanism 3 in this embodiment specifically includes:

[0080] Cooling conveyor belt 302 and cooling fan 301;

[0081] The cooling conveyor belt 302 is provided with multiple cooling stations, which are arranged along the length of the cooling conveyor belt 302.

[0082] The cooling fan 301 is located on one side of the cooling conveyor belt 302, and the air outlet of the cooling fan 301 faces the cooling station.

[0083] The working principle of the cooling mechanism 3 in this embodiment:

[0084] The dough that has completed the baking process is picked up by the second transfer and gripping component 204 and placed on the cooling station of the cooling conveyor belt 302. The dough moves with the cooling conveyor belt 302. During the movement, the cooling fan 301 located on one side of the cooling conveyor belt 302 blows cold air onto the dough so that the dough can be cooled and shaped. After cooling, the dough moves to the laser punching mechanism 4 under the drive of the cooling conveyor belt 302.

[0085] Furthermore, in this embodiment, the laser drilling mechanism 4 is a laser drilling device. The laser drilling device is located on one side of the cooling conveyor belt 302 and close to the discharge end of the cooling conveyor belt 302. The laser drilling device is used to drill holes on the surface of the cooled dough.

[0086] It should be noted that when the cooled dough is moved to the laser drilling mechanism 4 by the cooling conveyor belt 302, the laser drilling device is activated and drills holes in the dough.

[0087] Furthermore, the high-frequency welding mechanism 5 in this embodiment specifically includes:

[0088] The third workbench, high-frequency welding device 505, third transfer material grabbing assembly 503, bottom skin feeding assembly 504, and third electric turntable 501;

[0089] The third electric turntable 501 is disposed on the worktable. A third shaft hole is provided at the center of the third electric turntable 501. Multiple welding stations 502 are radially distributed on the third electric turntable 501 with the third shaft hole as the center.

[0090] The third transfer material gripping assembly 503, the bottom skin feeding assembly 504, and the high-frequency welding device 505 are arranged clockwise on the edge of the third electric turntable 501. The third transfer material gripping assembly 503 is used to transfer the punched top skin and the fixture loading the top skin to the welding station 502 and to transfer the bottom skin to the welding station 502. The bottom skin feeding assembly 504 is used to feed the bottom skin. The high-frequency welding device 505 is used to weld the bottom skin and the top skin on the fixture, so that the bottom skin and the top skin are connected.

[0091] Specifically, the third transfer and material handling component 503 is a multi-axis robot;

[0092] The bottom sheet feeding assembly 504 includes a material cylinder containing bottom sheets, a multi-axis movable mechanical claw, and a conveyor belt. The mechanical claw grabs the bottom sheets from the material cylinder onto the conveyor belt, and the conveyor belt transports the bottom sheets to one side of the third transfer material grabbing assembly 503. The third transfer material grabbing assembly 503 places the bottom sheets onto the welding station 502.

[0093] The high-frequency welding mechanism 5 in this embodiment specifically includes:

[0094] The third transfer material grabbing component 503 first grabs the bottom skin onto the welding station 502, and then grabs the fixture and the top skin onto the welding station 502. The third electric turntable 501 rotates, causing the welding station 502 to enter below the high-frequency welding device 505. At this time, the high-frequency welding device 505 starts and welds the bottom skin and the top skin together, so that the top skin and the bottom skin are connected.

[0095] Furthermore, the double-sided film bonding mechanism in this embodiment specifically includes:

[0096] The fourth workbench, the fourth electric turntable 601, the fourth transfer material gripping assembly 603, the fixture aluminum sleeve gripping assembly 604, the fixture outer ring gripping assembly 605, the bonding assembly 607, the double-sided adhesive feeding feeder 608, and the heating device.

[0097] The fourth electric turntable 601 is disposed on the fourth worktable. A fourth shaft hole is provided at the center of the fourth electric turntable 601. Multiple double-sided adhesive bonding stations 602 are radially distributed on the fourth electric turntable 601 with the fourth shaft hole as the center.

[0098] The fourth transfer material gripping assembly 603, the fixture aluminum sleeve gripping assembly 604, the fixture outer ring gripping assembly 605, the bonding assembly 607, the double-sided adhesive feeding feeder 608, and the heating device are arranged in a clockwise direction on the edge of the fourth electric turntable 601.

[0099] Specifically, the fourth transfer and material-grabbing component 603 is used to grab the completed welded surface and the fixture onto the double-sided adhesive bonding station 602;

[0100] The fourth transfer and material handling component 603 is a multi-axis robot;

[0101] The fixture aluminum sleeve gripping assembly 604 is used to detach the fixture aluminum sleeve from the fixture onto the fixture return conveyor belt 8;

[0102] The fixture aluminum sleeve gripping assembly 604 is a multi-axis movable mechanical claw;

[0103] The fixture outer ring gripping component 605 is used to disengage the fixture outer ring from the fixture onto the fixture return conveyor belt 8;

[0104] The outer ring gripping component 605 of the fixture is a mechanical claw capable of multi-axis movement;

[0105] The second workbench is also provided with a first clamping component 606, which is located between the fixture aluminum sleeve gripping component 604 and the fixture outer ring gripping component 605. The first clamping component 606 is used to clamp and fix the skin when it is detached from the fixture aluminum sleeve and the fixture outer ring.

[0106] The first clamping assembly 606 is a pneumatic clamp;

[0107] The double-sided adhesive feeder 608 is used to supply double-sided adhesive, and the bonding assembly 607 is used to bond the double-sided adhesive provided by the double-sided adhesive feeder 608 to the surface. The fourth shaft hole is provided with a second clamping device fixedly installed on the fourth workbench. The second clamping device is used to clamp and fix the surface when the bonding assembly 607 bonds the double-sided adhesive to the surface.

[0108] The second clamping device is a pneumatic clamp; the bonding component 607 is a vacuum suction cup that can move along multiple axes;

[0109] The heating device is used to heat the surface of the skin after the double-sided tape has been applied;

[0110] The heating device may be a heating lamp.

[0111] The working principle of the double-sided adhesive bonding mechanism 6 in this embodiment:

[0112] After high-frequency welding, the outer sheet is picked up by the fourth transfer gripping assembly 603 and placed on the double-sided adhesive bonding station 602. The fourth electric turntable 601 rotates, moving the outer sheet below the fixture aluminum sleeve gripping assembly 604. At this time, the first clamping assembly 606 clamps the outer sheet, and then the fixture aluminum sleeve gripping assembly 604 picks up the fixture aluminum sleeve from the fixture and places it on the fixture return conveyor belt 8. Next, the fixture outer ring gripping assembly 605 picks up the fixture outer ring from the fixture and places it on the fixture return conveyor belt 8. In this process, the fixture... The outer ring and the aluminum sleeve of the fixture are returned to the dough forming mechanism 1 by the fixture return conveyor belt 8, waiting to be grabbed by the fixture feeding component. Then, the dough continues to move to the second clamping component 609 by the fourth electric turntable 601. The second clamping component 609 clamps the dough. The bonding component 607 picks up the double-sided adhesive from the double-sided adhesive feeder 608 and applies the double-sided adhesive to the top surface of the dough. Finally, the dough enters the heating device by the fourth electric turntable 601. The heating device heats the dough to enhance the bonding effect of the double-sided adhesive.

[0113] Furthermore, the mesh bonding mechanism 7 in this embodiment specifically includes:

[0114] The fifth workbench, the fifth electric turntable 701, the fifth transfer and material gripping assembly 703, the film tearing assembly 704, the third clamping assembly 708, the mesh feeding and bonding assembly 705, the cutting assembly 706, and the product unloading assembly 707.

[0115] The fifth electric turntable 701 is disposed on the fifth workbench. A fifth shaft hole is opened at the center of the fifth electric turntable 701. Multiple mesh bonding stations 702 are radially distributed on the fifth electric turntable 701 with the fifth shaft hole as the center.

[0116] The fifth transfer material gripping component 703, the film tearing component 704, the third clamping component 708, the mesh feeding and bonding component 705, the cutting component 706, and the product unloading component 707 are arranged in a clockwise direction on the edge of the fifth electric turntable 701.

[0117] Specifically, the fifth transfer material gripping component 703 is used to grip the inner core and outer skin of the fixture and transfer them to the mesh bonding station 702;

[0118] The fifth transfer and gripping assembly 703 is a multi-axis movable mechanical gripper;

[0119] The film-tearing assembly 704 is used to tear the release film of the double-sided adhesive.

[0120] The film-peeling assembly 704 is a multi-axis movable mechanical gripper;

[0121] The mesh feeding and bonding component 705 is used to feed the mesh and bond it to the surface.

[0122] The mesh fabric feeding and bonding assembly 705 includes a material cylinder loaded with mesh fabric, a multi-axis movable mechanical gripper, a conveyor belt, and a multi-axis robot. The mechanical gripper picks up the mesh fabric onto the conveyor belt, the conveyor belt transports the mesh fabric to one side of the multi-axis robot, and the multi-axis robot bonds the mesh fabric onto the face sheet.

[0123] The third clamping component 708 is used to clamp the face skin when the film-tearing component 704 tears the film and to clamp the face skin when the mesh fabric feeding and bonding component 705 bonds the mesh fabric to the face skin.

[0124] The third clamping assembly 708 is a pneumatic clamp;

[0125] The cutting component 706 is used to cut off excess base material;

[0126] The cutting assembly 706 is a punching device, which specifically includes a punching cylinder and a cutting tool connected to the punching cylinder;

[0127] The product feeding component 707 is used to feed the inner core of the fixture and the combination of the outer skin and the bottom skin on the inner core of the fixture.

[0128] The product unloading assembly 707 is a multi-axis movable robotic arm.

[0129] It should be noted that after the outer and inner skins of the fixture core are cut, the staff needs to remove the fixture core and put it back on the fixture return conveyor belt 8 for the fixture loading assembly to load.

[0130] Furthermore, the mesh bonding mechanism 7 also includes a waste bin;

[0131] The waste bin is located on one side of the film-tearing assembly 704, and the waste bin is used to carry the waste film torn off by the film-tearing assembly 704.

[0132] In the ear cover production line of this embodiment, the mechanisms used in each process are effectively integrated and interconnected, effectively replacing the method of manual material transfer required in the existing production line, which can greatly improve the production efficiency of ear covers.

[0133] The above provides a detailed description of an ear cover production line provided by the present invention. For those skilled in the art, based on the ideas of the embodiments of the present invention, there will be changes in the specific implementation methods and application scope. Therefore, the content of this specification should not be construed as a limitation of the present invention.

Claims

1. An ear tip production line characterized by, The dough forming mechanism, the baking mechanism, the cooling mechanism, the laser punching mechanism, the high-frequency welding mechanism, the double-sided adhesive tape adhering mechanism, and the mesh cloth adhering mechanism are arranged in sequence on the side of the jig reflow conveying belt. The jig comprises a jig outer ring, a jig inner core, and a jig aluminum sleeve. The dough forming mechanism, the baking mechanism, the cooling mechanism, the laser punching mechanism, the high-frequency welding mechanism, the double-sided adhesive tape adhering mechanism, and the mesh cloth adhering mechanism are arranged in sequence on the side of the jig reflow conveying belt. The first segment, the second segment, and the third segment are arranged in parallel with each other, the first segment is used for conveying the jig inner core, the second segment is used for conveying the jig outer ring, and the third segment is used for conveying the jig aluminum sleeve. The dough forming mechanism comprises a first workbench, a first electric turntable, a jig loading assembly, a dough loading assembly, a pre-pressing plate loading assembly, a jig aluminum sleeve loading assembly, a pre-pressing plate unloading assembly, a pressure maintaining assembly, and a first intermediate transfer gripping assembly. The first electric turntable is installed on the first workbench, a first shaft hole is arranged at the center of the first electric turntable, a plurality of forming stations are radially distributed around the first shaft hole, a jig aluminum sleeve placement position is arranged between every two adjacent forming stations, and a pre-pressing plate placement position is arranged on the side of each forming station facing the shaft hole. The jig loading assembly, the dough loading assembly, the pre-pressing plate loading assembly, the jig aluminum sleeve loading assembly, the pre-pressing plate unloading assembly, the pressure maintaining assembly, and the first intermediate transfer gripping assembly are installed in sequence on the workbench in the clockwise rotation direction of the electric turntable, and the first intermediate transfer gripping assembly is used for gripping the formed dough and the jig together to the baking mechanism. The double-sided adhesive tape adhering mechanism comprises a fourth workbench, a fourth electric turntable, a fourth intermediate transfer gripping assembly, a jig aluminum sleeve gripping assembly, a jig outer ring gripping assembly, an adhering assembly, a double-sided adhesive tape feeding robot, and a heating device. The fourth electric turntable is arranged on the fourth workbench, a fourth shaft hole is arranged at the center of the fourth electric turntable, and a plurality of double-sided adhesive tape adhering stations are radially distributed around the fourth shaft hole. The fourth intermediate transfer gripping assembly, the jig aluminum sleeve gripping assembly, the jig outer ring gripping assembly, the adhering assembly, the double-sided adhesive tape feeding robot, and the heating device are arranged in sequence on the edge of the fourth electric turntable in the clockwise direction. The fourth intermediate transfer gripping assembly is used for gripping the dough and the jig after welding to the double-sided adhesive tape adhering station. The jig aluminum sleeve gripping assembly is used for separating the jig aluminum sleeve on the jig from the jig reflow conveying belt. The jig outer ring grabbing assembly is used for separating the jig outer ring on the jig from the jig reflow conveying belt; The first clamping assembly is arranged between the jig aluminum sleeve grabbing assembly and the jig outer ring grabbing assembly on the second workbench, and is used for clamping and fixing the dough when the jig aluminum sleeve and the jig outer ring are separated.

2. The ear tip production line of claim 1, wherein, The baking mechanism comprises a second workbench, a second electric turntable, a heating coil and a second intermediate transfer grabbing assembly; The second electric turntable is arranged on the second workbench, and a second shaft hole is arranged at the center of the second electric turntable. A plurality of heating stations are radially distributed around the second shaft hole. A heating coil is arranged above each heating station. The heating coil is used for baking the dough and the jig placed on the heating station. The second intermediate transfer grabbing assembly is arranged on one side of the second electric turntable. The second intermediate transfer grabbing assembly is used for grabbing the baked dough and the jig to the cooling mechanism.

3. The ear tip production line of claim 1, wherein, The cooling mechanism comprises a cooling conveying belt and a cooling fan; A plurality of cooling stations are arranged on the cooling conveying belt, and the plurality of cooling stations are arranged along the length direction of the cooling conveying belt. The cooling fan is arranged on one side of the cooling conveying belt, and the air outlet end of the cooling fan faces the cooling station.

4. The ear tip production line of claim 3, wherein, The laser punching mechanism comprises a laser punching device. The laser punching device is arranged on one side of the cooling conveying belt and close to the discharge end of the cooling conveying belt. The laser punching device is used for punching the surface of the cooled dough.

5. The ear tip production line of claim 1, wherein, The high-frequency welding mechanism comprises a third workbench, a high-frequency welding device, a third intermediate transfer grabbing assembly, a bottom dough feeding assembly and a third electric turntable. The third electric turntable is arranged on the workbench, and a third shaft hole is arranged at the center of the third electric turntable. A plurality of welding stations are radially distributed around the third shaft hole. The third intermediate transfer grabbing assembly, the bottom dough feeding assembly and the high-frequency welding device are arranged in a clockwise direction at the edge of the third electric turntable. The third intermediate transfer grabbing assembly is used for transferring the punched dough and the jig loaded with the dough to the welding station and transferring the bottom dough to the welding station. The bottom dough feeding assembly is used for feeding the bottom dough. The high-frequency welding device is used for welding the bottom dough and the dough on the jig, so that the bottom dough and the dough are connected.

6. The ear tip production line of claim 2, wherein, The double-sided adhesive tape feeding device is used for supplying double-sided adhesive tape. The fitting assembly is used for fitting the double-sided adhesive tape supplied by the double-sided adhesive tape feeding device to the dough. A second clamping device is arranged on the fourth shaft hole and fixedly installed on the fourth workbench. The second clamping device is used for clamping and fixing the dough when the fitting assembly fits the double-sided adhesive tape to the dough. The heating device is used for heating the dough after the double-sided adhesive tape is fitted.

7. The ear tip production line of claim 1, wherein, The mesh cloth adhering mechanism comprises a fifth workbench, a fifth electric turntable, a fifth transfer gripping assembly, a film tearing assembly, a third clamping assembly, a mesh cloth feeding and adhering assembly, a cutting assembly and a product discharging assembly; The fifth electric turntable is arranged on the fifth workbench, a fifth shaft hole is arranged at the center of the fifth electric turntable, and a plurality of mesh cloth adhering stations are radially distributed around the fifth shaft hole; The fifth transfer gripping assembly, the film tearing assembly, the third clamping assembly, the mesh cloth feeding and adhering assembly, the cutting assembly and the product discharging assembly are arranged in a clockwise direction at the edge of the fifth electric turntable; The fifth transfer gripping assembly is used for grabbing the inner core of the jig and the wrapper to the mesh cloth adhering station; The film tearing assembly is used for tearing the release film of the double-sided adhesive tape; The mesh cloth feeding and adhering assembly is used for feeding the mesh cloth and adhering the mesh cloth to the wrapper; The third clamping assembly is used for clamping the wrapper when the film tearing assembly tears the film and clamping the wrapper when the mesh cloth feeding and adhering assembly adheres the mesh cloth to the wrapper; The cutting assembly is used for cutting the excess bottom wrapper; The product discharging assembly is used for discharging the inner core of the jig and the combination of the wrapper and the bottom wrapper on the inner core of the jig.

8. The ear tip production line of claim 7, wherein, The mesh cloth adhering mechanism further comprises a waste box; The waste box is arranged on one side of the film tearing assembly, and the waste box is used for bearing the waste film torn by the film tearing assembly.

Images