A cleaner for a boiler used in thermal power generation
By designing a boiler cleaning unit that integrates hydraulic cylinder, motor, scraper, ash guide cover and spray head, the problem of high intensity of boiler inner wall slab and manual dust cleaning is solved, and automated cleaning and efficient combustion are achieved.
Patent Information
- Application Number
- CN202210278057.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-03-21
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2042-03-21
AI Technical Summary
The inner wall slab of the boiler for thermal power generation affects the combustion efficiency, and the manual ash cleaning work is strong and the cost is high.
Design a cleaner for a boiler for thermal power generation, including a boiler, base, isolation plate and cleaning unit. The cleaning unit consists of a hydraulic cylinder, a motor, a scraper, ash guide cover and a spray head. The hydraulic cylinder drives the ash guide cover to rise, the motor drives the scraper to rotate, the scraper cleans the inner wall of the boiler, and blocks are exported through the ash guide cover. The spray head cleans the inner wall of the boiler with a cleaning brush.
Automatic boiler inner wall cleaning is realized, reducing the labor intensity and cost of manual cleaning, improving combustion efficiency and cleaning effect, and achieving dry and wet separation.
Smart Images

Figure CN114659128B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of boiler cleaning, in particular to a cleaner for a boiler used for thermal power generation. Background Art
[0002] Boilers are an important component of thermal power generation equipment. Most of them use coal as fuel, so that the boiler outputs steam with a certain amount of thermal energy, and the steam drives the energy conversion device to output electrical energy.
[0003] When coal is used as fuel, a large amount of dust will accumulate in the boiler combustion chamber. Most of the time, manual cleaning is used, which is labor-intensive and easily causes dust pollution, affecting the health of workers. The inner wall of the combustion chamber is prone to caked after long-term use, affecting the combustion efficiency. Manual cleaning is usually used, which is difficult to clean, and the use of special equipment for removal requires a high cost output. Therefore, the present application provides a cleaner for a thermal power boiler to meet the demand. Summary of the invention
[0004] The technical problem to be solved by the present invention is to provide a cleaner for a thermal power generation boiler to solve the problems of existing boiler inner wall caking, affecting combustion efficiency and high intensity of manual cleaning work.
[0005] In order to solve the above technical problems, the present invention provides the following technical solutions:
[0006] A cleaner for a thermal power generation boiler comprises a boiler, wherein a base is arranged at the bottom end of the boiler, an isolation plate is arranged inside the boiler, and a cleaning unit is arranged above the bottom end of the boiler corresponding to the base, wherein the cleaning unit is used to guide out coal ash and remove lumps on the inner wall of the boiler and the isolation plate.
[0007] Preferably, the cleaning unit includes a mounting seat, which is arranged at the bottom end of the base, a hydraulic cylinder is installed at the bottom end of the mounting seat, the output shaft of the hydraulic cylinder passes through the mounting seat and is fixedly connected to a connecting rod, one end of the connecting rod is rotatably connected to an ash guide cover, a through hole is provided at the bottom end of the ash guide cover, a first mounting block is fixedly connected to the side wall of the ash guide cover, a telescopic rod is rotatably connected to the first mounting block, a second mounting block is fixedly connected to the top end of the mounting seat, and the second mounting block is rotatably connected to one end of the telescopic rod.
[0008] Preferably, a motor is installed inside the ash guide cover, a protective cover is fixedly connected to the inner wall of the ash guide cover corresponding to the upper part of the motor, and a scraper is fixedly connected to the output end of the motor through the protective cover.
[0009] Preferably, a driving gear is fixedly connected to the inside of the protective cover on the output shaft of the motor, a driven gear is rotatably connected to the inside of the protective cover, and the driving gear is meshingly connected to the driven gear, a water absorption sleeve is sleeved on the outer wall of the ash guide cover, a mounting plate is fixedly connected to one side of the outer wall of the ash guide cover corresponding to the water absorption sleeve, a slide groove is provided on the mounting plate, a nozzle is sleeved on the ash guide cover, a cleaning brush is sleeved on the nozzle, an inner gear ring is fixedly connected to one side of the nozzle close to the mounting plate, the inner gear ring is meshingly connected to the driven gear, a slide rail is provided on the inner gear ring, and the slide rail is slidably connected to the inside of the slide groove.
[0010] Preferably, a water receiving head is provided on the nozzle, and the nozzle is an annular structure.
[0011] Preferably, a return spring is arranged inside the telescopic rod.
[0012] Preferably, a bottom plate is provided at the bottom end of the boiler corresponding to the upper side of the base, and a handle is provided on the bottom plate corresponding to the outer side of the boiler.
[0013] Preferably, a supporting leg is provided at the bottom end of the base, a water inlet and a steam outlet are respectively provided at the top end of the boiler, and a water outlet is provided on the side wall of the boiler.
[0014] Preferably, the isolation plate is obliquely arranged inside the boiler, and the isolation plate divides the interior of the boiler into two parts, the upper part is the evaporation chamber, and the lower part is the combustion chamber.
[0015] Compared with the prior art, the present invention has at least the following beneficial effects:
[0016] In the above scheme, by setting the bottom plate and the ash guide cover, the bottom plate is dragged by the handle to open the bottom of the boiler, and the coal ash on the bottom plate falls onto the ash guide cover and is guided out through the through holes on the ash guide cover, which replaces the existing manual ash cleaning method, reduces the labor burden and improves work efficiency;
[0017] In the above scheme, by setting a cleaning unit, the hydraulic cylinder drives the ash guide cover to rise, and at the same time, the motor drives the scraper to rotate, so that the scraper cleans the inner wall of the boiler, removes the agglomerates on the inner wall of the boiler, and the cleaned agglomerates are discharged through the through holes on the ash guide cover, so that the inner wall of the boiler can be cleaned at the same time during the ash cleaning process, replacing the cleaning method of workers, improving the cleaning effect, and further improving the combustion efficiency;
[0018] In the above scheme, by setting a motor, a driving gear, a nozzle and a cleaning brush, the motor drives the scraper to clean the inner wall of the boiler, and at the same time, the motor drives the driving gear to rotate, the driving gear drives the driven gear to rotate, the driven gear drives the inner gear ring to rotate, the inner gear ring drives the nozzle and the cleaning brush on the nozzle to rotate, and the inner wall of the boiler cleaned by the scraper is cleaned by the cleaning brush. While the scraper cleans the inner wall of the boiler, the nozzle can cooperate with the cleaning brush to clean the inner wall of the boiler. The agglomerates scraped out by the scraper are guided out through the through holes on the ash guide cover to achieve dry and wet separation. While cleaning the agglomerates on the inner wall of the boiler, the inner wall of the boiler can be cleaned, thereby further improving the cleaning effect.
[0019] In the above scheme, a hydraulic cylinder and a telescopic rod are set, and the hydraulic cylinder drives the ash guide hood to rise until the ash guide hood rises to the position of the isolation plate. Since the isolation plate is set to be inclined, as the ash guide hood continues to rise, the ash guide hood tilts. At this time, one telescopic rod contracts and the other telescopic rod extends, so that the ash guide hood tilts and remains tilted, and fits with the bottom of the isolation plate. At this time, the scraper fits with the bottom of the isolation plate. At this time, the scraper is driven to rotate by the motor to clean the bottom of the isolation plate. The cleaned agglomerates are discharged from the through holes on the ash guide hood, reducing the agglomerates on the inner wall of the combustion chamber, solving the problem that the existing equipment can only clean the inner wall of the boiler and the cleaning effect is poor, and further improving the combustion efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the three-dimensional structure of a cleaner for a thermal power generation boiler;
[0021] Figure 2 It is a schematic diagram of the main cutaway structure of a cleaner for a thermal power generation boiler;
[0022] Figure 3 for Figure 2 A schematic diagram of the structure enlargement of the A region in the middle;
[0023] Figure 4 To clean up the single stereoscopic enlarged structural diagram;
[0024] Figure 5 For cleaning up the single stereoscopic decomposition and enlarged structural diagram;
[0025] Figure 6 It is a schematic diagram of the three-dimensional enlarged structure of the nozzle.
[0026] [reference numerals]
[0027] 1. Base; 2. Bottom plate; 3. Cleaning unit; 4. Mounting seat; 5. Hydraulic cylinder; 6. Connecting rod; 7. Ash guide cover; 8. Through hole; 9. First mounting block; 10. Telescopic rod; 11. Second mounting block; 12. Motor; 13. Protective cover; 14. Scraper; 15. Driving gear; 16. Driven gear; 17. Water absorption sleeve; 18. Mounting plate; 19. Slide; 20. Nozzle; 21. Cleaning brush; 22. Water receiving head; 23. Internal gear ring; 24. Slide rail. DETAILED DESCRIPTION
[0028] In order to make the technical problems, technical solutions and advantages to be solved by the present invention more clear, a detailed description will be given below with reference to the accompanying drawings and specific embodiments.
[0029] like Figure 1 As shown, an embodiment of the present invention provides a cleaner for a boiler for thermal power generation, including a boiler, a base 1 is provided at the bottom end of the boiler, an isolation plate is provided inside the boiler, the isolation plate is obliquely arranged inside the boiler, the isolation plate divides the inside of the boiler into two parts, the upper part is an evaporation chamber, and the lower part is a combustion chamber, a bottom plate 2 is provided above the bottom end of the boiler corresponding to the base 1, a handle is provided on the bottom plate 2 corresponding to the outer side of the boiler, a supporting leg is provided at the bottom end of the base 1, a water inlet and a steam outlet are respectively provided at the top of the boiler, a water outlet is provided on the side wall of the boiler, a cleaning unit 3 is provided above the bottom end of the boiler corresponding to the base 1, the cleaning unit 3 is used to export coal ash and remove lumps on the inner wall of the boiler and the isolation plate, when the coal needs to be cleaned after combustion, the bottom plate 2 is dragged by the handle to open the bottom of the boiler, and the coal ash on the bottom plate 2 falls onto the cleaning unit 3 and is exported through the cleaning unit 3, which replaces the existing manual cleaning method, reduces the labor burden, and improves work efficiency.
[0030] like Figure 2-4 As shown, the cleaning unit 3 includes a mounting seat 4, which is arranged at the bottom end of the base 1, and a hydraulic cylinder 5 is installed at the bottom end of the mounting seat 4. The output shaft of the hydraulic cylinder 5 passes through the mounting seat 4 and is fixedly connected to a connecting rod 6. One end of the connecting rod 6 is rotatably connected to an ash guide cover 7. A through hole 8 is provided at the bottom end of the ash guide cover 7. A first mounting block 9 is fixedly connected to the side wall of the ash guide cover 7, and a telescopic rod 10 is rotatably connected to the first mounting block 9. A second mounting block 11 is fixedly connected to the top of the mounting seat 4, and the second mounting block 11 is rotatably connected to one end of the telescopic rod 10. A return spring is arranged inside the telescopic rod 10, and the ash guide cover 7 is driven to rise by the hydraulic cylinder 5 until the ash guide cover 7 rises to the position of the isolation plate. As the ash guide cover 7 continues to rise, the ash guide cover 7 is pushed to rotate by the inclined isolation plate. At this time, one telescopic rod 10 contracts and the other telescopic rod 10 extends to tilt the ash guide cover 7 so that the ash guide cover 7 fits with the bottom of the isolation plate, which is convenient for cleaning the bottom of the isolation plate in the next step and improves the cleaning effect.
[0031] like Figure 2-5 As shown, a motor 12 is installed inside the ash guide hood 7, and a protective cover 13 is fixedly connected to the inner wall of the ash guide hood 7 corresponding to the upper side of the motor 12. The output end of the motor 12 is fixedly connected with a scraper 14 through the protective cover 13. During the ash cleaning operation, the ash guide hood 7 is driven to rise by the hydraulic cylinder 5, and the scraper 14 is driven to rotate by the motor 12, so that the scraper 14 cleans the inner wall of the boiler, removes the agglomerates on the inner wall of the boiler, and the cleaned agglomerates are discharged through the through hole 8 on the ash guide hood 7. During the ash cleaning process, the inner wall of the boiler can be cleaned at the same time, which replaces the cleaning method of workers, improves the cleaning effect, and further improves the combustion efficiency.
[0032] like Figure 2-6 As shown, a driving gear 15 is fixedly connected to the inside of the protective cover 13 on the output shaft of the motor 12, and a driven gear 16 is rotatably connected to the inside of the protective cover 13, and the driving gear 15 is meshed with the driven gear 16. A water absorption sleeve 17 is sleeved on the outer wall of the ash guide cover 7, and a mounting plate 18 is fixedly connected to one side of the outer wall of the ash guide cover 7 corresponding to the water absorption sleeve 17, and a slide groove 19 is provided on the mounting plate 18. A nozzle 20 is sleeved on the ash guide cover 7, and a cleaning brush 21 is sleeved on the nozzle 20. An inner gear ring 23 is fixedly connected to one side of the nozzle 20 close to the mounting plate 18, and the inner gear ring 23 is meshed with the driven gear 16. A slide rail 24 is provided on the inner gear ring 23, and the slide rail 24 is slidably connected to the inside of the slide groove 19, and the nozzle 20 is fixedly connected to the inner gear ring 23. A water receiving head 22 is provided on the head 20. The nozzle 20 is an annular structure. When the motor 12 drives the scraper 14 to clean the inner wall of the boiler, the motor 12 drives the driving gear 15 to rotate, and the driving gear 15 drives the driven gear 16 to rotate, and the driven gear 16 drives the inner gear ring 23 to rotate, and the inner gear ring 23 drives the nozzle 20 and the cleaning brush 21 on the nozzle 20 to rotate, and the inner wall of the boiler cleaned by the scraper 14 is cleaned by the cleaning brush 21. When the scraper 14 cleans the inner wall of the boiler, the nozzle 20 can cooperate with the cleaning brush 21 to clean the inner wall of the boiler, and the agglomerates scraped out by the scraper 14 are discharged through the through hole 8 on the ash guide cover 7 to achieve dry and wet separation, thereby further improving the cleaning effect.
[0033] The technical solution provided by the present invention is to set a bottom plate and an ash guide cover, and to open the bottom of the boiler by dragging the bottom plate with a handle, so that the coal ash on the bottom plate falls onto the ash guide cover and is guided out through the through holes on the ash guide cover, thereby replacing the existing manual ash cleaning method, reducing the labor burden and improving work efficiency.
[0034] By arranging a hydraulic cylinder, a motor and a scraper, the hydraulic cylinder drives the ash guide cover to rise, and the motor drives the scraper to rotate, so that the scraper cleans the inner wall of the boiler, removes the agglomerates on the inner wall of the boiler, and the cleaned agglomerates are guided out through the through holes on the ash guide cover, so that the inner wall of the boiler can be cleaned at the same time during the ash cleaning process, replacing the cleaning method of workers, improving the cleaning effect, and further improving the combustion efficiency;
[0035] By arranging a motor, a driving gear, a nozzle and a cleaning brush, the motor drives the scraper to clean the inner wall of the boiler, and at the same time, the motor drives the driving gear to rotate, the driving gear drives the driven gear to rotate, the driven gear drives the inner gear ring to rotate, the inner gear ring drives the nozzle and the cleaning brush on the nozzle to rotate, and the inner wall of the boiler cleaned by the scraper is cleaned by the cleaning brush. While the scraper cleans the inner wall of the boiler, the nozzle can cooperate with the cleaning brush to clean the inner wall of the boiler. The agglomerates scraped out by the scraper are guided out through the through holes on the ash guide cover to achieve dry and wet separation. While cleaning the agglomerates on the inner wall of the boiler, the inner wall of the boiler can be cleaned, thereby further improving the cleaning effect.
[0036] By setting a hydraulic cylinder and a telescopic rod, the ash guide hood is driven to rise by the hydraulic cylinder until it rises to the position of the isolation plate. Since the isolation plate is set to be inclined, as the ash guide hood continues to rise, the ash guide hood tilts. At this time, one telescopic rod contracts and the other telescopic rod extends, so that the ash guide hood tilts and remains tilted and fits with the bottom of the isolation plate. At this time, the scraper fits with the bottom of the isolation plate. At this time, the scraper is driven to rotate by a motor to clean the bottom of the isolation plate. The cleaned agglomerates are discharged from the through holes on the ash guide hood, reducing the agglomerates on the inner wall of the combustion chamber, solving the problem that the existing equipment can only clean the inner wall of the boiler and the cleaning effect is poor, and further improving the combustion efficiency.
[0037] The above is a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.
Claims
1. A cleaner for a thermal power generation boiler, characterized in that: include: A boiler, wherein a base is disposed at the bottom end of the boiler, an isolation plate is disposed inside the boiler, and a cleaning unit is disposed above the bottom end of the boiler corresponding to the base, and the cleaning unit is used to guide out coal ash and remove lumps on the inner wall of the boiler and the isolation plate; The cleaning unit comprises a mounting seat, the mounting seat is arranged at the bottom end of the base, a hydraulic cylinder is installed at the bottom end of the mounting seat, the output shaft of the hydraulic cylinder passes through the mounting seat and is fixedly connected to a connecting rod, one end of the connecting rod is rotatably connected to an ash guide cover, a through hole is provided at the bottom end of the ash guide cover, a first mounting block is fixedly connected to the side wall of the ash guide cover, a telescopic rod is rotatably connected to the first mounting block, a second mounting block is fixedly connected to the top end of the mounting seat, and the second mounting block is rotatably connected to one end of the telescopic rod; A motor is installed inside the ash guide cover, a protective cover is fixedly connected to the inner wall of the ash guide cover corresponding to the upper part of the motor, and a scraper is fixedly connected to the output end of the motor through the protective cover; A driving gear is fixedly connected to the inside of the protective cover on the output shaft of the motor, a driven gear is rotatably connected to the inside of the protective cover, and the driving gear is meshingly connected to the driven gear, a water absorption sleeve is sleeved on the outer wall of the ash guide cover, a mounting plate is fixedly connected to one side of the outer wall of the ash guide cover corresponding to the water absorption sleeve, a slide groove is provided on the mounting plate, a nozzle is sleeved on the ash guide cover, a cleaning brush is sleeved on the nozzle, an inner gear ring is fixedly connected to one side of the nozzle close to the mounting plate, and the inner gear ring is meshingly connected to the driven gear, a slide rail is provided on the inner gear ring, and the slide rail is slidably connected to the inside of the slide groove.
2. The cleaning device for a thermal power generation boiler according to claim 1, characterized in that: The spray head is provided with a water receiving head, and the spray head is an annular structure.
3. The cleaning device for a thermal power generation boiler according to claim 1, characterized in that: A return spring is arranged inside the telescopic rod.
4. The cleaning device for a thermal power generation boiler according to claim 1, characterized in that: A bottom plate is arranged on the bottom end of the boiler corresponding to the upper side of the base, and a handle is arranged on the bottom plate corresponding to the outer side of the boiler.
5. The cleaning device for a thermal power generation boiler according to claim 1, characterized in that: The bottom end of the base is provided with supporting legs, the top end of the boiler is provided with a water inlet and a steam outlet, and the side wall of the boiler is provided with a water outlet.
6. The cleaning device for a thermal power generation boiler according to claim 1, characterized in that: The isolation plate is obliquely arranged inside the boiler, and the isolation plate divides the inside of the boiler into two parts, the upper part is an evaporation chamber, and the lower part is a combustion chamber.
Citation Information
Patent Citations
Boiler dust removal device
CN213901100U