Outdoor sports down jacket sewing equipment
By introducing a stirring rod and an activated carbon filtration system into the down jacket sewing equipment, the problem of odor during glue sewing was solved, achieving efficient sewing of down jackets and environmental purification, ensuring the health of workers and the quality of sewing.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-04-02
- Publication Date
- 2026-03-24
AI Technical Summary
Existing outdoor sports down jacket sewing equipment produces odors when using glue for sewing, affecting the working environment and posing a health hazard to workers.
An outdoor sports down jacket sewing device was designed, comprising a base plate, conveyor belt, fixing plate, pressing plate, loading bucket, discharge pipe, heating block, processing box and activated carbon filtration system. The device stirs the glue with a stirring rod, purifies the gas in the glue application area with activated carbon, and dries the glue with a heating block, thereby achieving uniform glue application and gas purification.
It effectively removed odors during the glue application process, purified the working environment, ensured the health of the staff, and enabled efficient sewing of down jackets and rapid drying of the glue.
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Figure CN114680413B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of down jacket sewing technology, specifically to a sewing device for outdoor sports down jackets. Background Technology
[0002] A down jacket is a large, rounded garment filled with down feathers. Down jackets typically contain more than half duck down, and may also include some small feathers. The duck down is cleaned, sterilized at high temperatures, and then used to fill the garment. Down jackets offer the best warmth retention.
[0003] Down jackets are made by bonding fabric coated with liquid adhesive to other fabrics, replacing sewing thread for quilting and creating a needle-hole-free down-proof effect. The stitching process involves injecting adhesive to complete the seam. However, existing outdoor sports down jacket sewing equipment often produces an unpleasant odor when the adhesive is applied to the down jacket. If this odor is not addressed over time, it affects the working environment and poses health risks to workers in the vicinity. Summary of the Invention
[0004] To address the problems in the prior art, the present invention provides a sewing device for outdoor sports down jackets.
[0005] The technical solution adopted by the present invention to solve its technical problem is: an outdoor sports down jacket sewing device, including a base plate;
[0006] A conveyor belt is connected to the upper surface of the base plate, a fixed plate is movably connected to the conveyor belt, and a pressure plate is movably connected to the fixed plate.
[0007] A loading barrel is fixedly connected to the upper surface of the base plate. A discharge pipe is connected to the loading barrel. Discharge holes are opened at both the upper and lower ends of the discharge pipe. A block is elastically connected to the discharge hole. A push rod is fixedly connected to the block. Connecting plates are fixedly connected to the upper and lower side walls of the discharge pipe. A first rotating rod is symmetrically rotatably connected to the side wall of the connecting plate. A heating block is fixedly connected to the outer side wall of the first rotating rod. A second rotating rod is symmetrically rotatably connected to the side wall of the connecting plate. An annular plate is fixedly connected to the outer side wall of the second rotating rod. A cavity is formed between the annular plate and the second rotating rod. A through hole is opened on the side wall of the annular plate. A baffle is elastically connected to the through hole.
[0008] A processing box is fixedly connected to the base plate. An air inlet pipe is connected to the processing box. One end of the air inlet pipe is fixedly connected to the connecting hole of the connecting plate. A material box and a suction fan are fixedly connected inside the processing box. Activated carbon is contained in the material box. An air outlet pipe is connected to the processing box. One end of the air outlet pipe is connected to the cavity.
[0009] Specifically, the upper surface of the base plate is provided with a receiving groove facing downwards, and a drive roller is rotatably connected in the receiving groove, and the conveyor belt is driven between the drive rollers;
[0010] A drive motor is fixedly connected to the base plate, and the drive shaft of the drive motor is fixedly connected to one of the drive rollers.
[0011] Specifically, a support plate is fixedly connected to the side wall of the receiving groove.
[0012] Specifically, the outer surface of the conveyor belt is provided with a groove, and a slider is slidably connected in the groove, and the slider is fixedly connected to the fixed plate;
[0013] A threaded rod is threadedly connected to the fixed plate, and the bottom end of the threaded rod is fixedly connected to the pressure plate.
[0014] Specifically, a first spring is fixedly connected between the two blocks.
[0015] Specifically, a second spring is fixedly connected to the second rotating rod, and one end of the second spring is fixedly connected to the baffle.
[0016] Specifically, a cylindrical block is threadedly connected to the inlet of the top surface of the loading hopper.
[0017] Specifically, a rotating shaft is rotatably connected inside the filling barrel, and a stirring rod is fixedly connected to the rotating shaft. One end of the rotating shaft passes through the side wall of the filling barrel and is located on its outer side.
[0018] Specifically, a gear is fixedly connected to the rotating shaft located on the outside of the loading hopper, and a rack is fixedly connected to the conveyor belt, with the rack meshing with the gear.
[0019] The beneficial effects of this invention are:
[0020] 1: By setting a stirring rod inside the filling barrel and corresponding gears and racks, the rack moves during the conveyor belt movement. Since the rack and gear mesh, the gear rotates during the rack movement, which in turn rotates the shaft. During the shaft rotation, the stirring rod rotates, thereby agitating the glue in the filling barrel and facilitating the flow of the glue from the filling barrel to the discharge pipe.
[0021] 2: By setting up a material box containing activated carbon inside the treatment box, the suction fan draws the gas from the glue application area into the treatment box. The activated carbon in the material box purifies the gas, thus eliminating the odor generated during glue application. At the same time, the treated gas is blown onto the down jacket through the exhaust pipe, achieving heat dissipation for the down jacket.
[0022] 3: By setting a fixed plate on the conveyor belt and a clamping plate on the fixed plate, the worker places the down jacket to be sewn on the conveyor belt, with both ends of the down jacket under the fixed plate and the side of the down jacket to be sewn between the two connecting plates. The worker then manually rotates the threaded rod, which moves the clamping plate as it rotates. As the clamping plate moves to one side of the conveyor belt, it clamps the down jacket, thus pressing the down jacket to be sewn tightly.
[0023] 4: The drive motor rotates the drive roller, which in turn moves the conveyor belt, thus moving the down jacket pressed onto the conveyor belt. During the movement of the down jacket, glue is continuously applied to the top and bottom edges of the down jacket. Simultaneously, since the top edge of the down jacket is attached to the side wall of the upper heating block and the bottom edge is attached to the side wall of the lower heating block, the operation of the heating block heats the glue-coated down jacket, facilitating the drying of the glue on the down jacket.
[0024] This invention enables the sewing process of down jackets and purifies the gas near the adhesive coating. Attached Figure Description
[0025] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0026] Figure 1 This is a schematic diagram of an outdoor sports down jacket sewing device provided by the present invention;
[0027] Figure 2 for Figure 1 A sectional view of the filling hopper along the AA direction;
[0028] Figure 3 A schematic diagram of the discharge pipe and the first hydraulic rod in an outdoor sports down jacket sewing device provided by the present invention;
[0029] Figure 4 for Figure 1 A cross-sectional view of the central processing box along the BB direction;
[0030] Figure 5 for Figure 1 A magnified view of a section at point A in the middle;
[0031] Figure 6 A schematic diagram of the discharge pipe in an outdoor sports down jacket sewing device provided by the present invention;
[0032] Figure 7 for Figure 6 Sectional view along the DD direction;
[0033] Figure 8 This is a schematic diagram of the annular plate in an outdoor sports down jacket sewing device provided by the present invention;
[0034] Figure 9 for Figure 8 C-axis sectional view;
[0035] Figure 10 A schematic diagram of the drive roller and conveyor belt in an outdoor sports down jacket sewing device provided by the present invention;
[0036] In the diagram: 1. Base plate; 2. Conveyor belt; 3. Fixing plate; 4. Pressing plate; 5. Loading hopper; 6. Discharge pipe; 7. Discharge hole; 8. Block; 9. Push rod; 10. Connecting plate; 11. First rotating rod; 12. Heating block; 13. Cavity; 14. Through hole; 15. Stop block; 16. Processing box; 17. Air inlet pipe; 18. Loading box; 19. Activated carbon; 20. Fan; 21. Air outlet pipe; 22. Receiving tank; 23. Drive roller; 24. Drive motor 25. Machine; 26. Support plate; 27. Slide groove; 28. Slider; 29. Threaded rod; 30. First spring; 31. Second spring; 32. Cylindrical block; 33. Rotating shaft; 34. Stirring rod; 35. Gear; 36. Rack; 37. Annular plate; 38. Second rotating rod; 39. First hydraulic rod; 40. Fixed block; 41. Second hydraulic rod; 42. Fixed rod; 43. Soft dispensing tube; 44. Third hydraulic rod; 45. Support plate; 46. Fourth hydraulic rod. Detailed Implementation
[0037] To make the technical means, creative features, objectives and effects of this invention easier to understand, the invention will be further described below in conjunction with specific embodiments.
[0038] like Figures 1-10 As shown, an outdoor sports down jacket sewing device of the present invention includes a base plate 1;
[0039] A conveyor belt 2 is connected to the upper surface of the base plate 1, a fixed plate 3 is movably connected to the conveyor belt 2, and a pressure plate 4 is movably connected to the fixed plate 3.
[0040] A material loading barrel 5 is fixedly connected to the upper surface of the base plate 1. A discharge pipe 6 is connected to the material loading barrel 5. Discharge holes 7 are opened at both the upper and lower ends of the discharge pipe 6. A block 8 is elastically connected inside the discharge hole 7. A push rod 9 is fixedly connected to the block 8. A connecting plate 10 is fixedly connected to both the upper and lower side walls of the discharge pipe 6. A first rotating rod 11 is symmetrically rotatably connected to the side wall of the connecting plate 10. A heating block 12 is fixedly connected to the outer side wall of the first rotating rod 11. A second rotating rod 37 is symmetrically rotatably connected to the side wall of the connecting plate 10. An annular plate 36 is fixedly connected to the outer side wall of the second rotating rod 37. A cavity 13 is formed between the annular plate 36 and the second rotating rod 37. A through hole 14 is opened on the side wall of the annular plate 36. A baffle 15 is elastically connected inside the through hole 14.
[0041] A processing box 16 is fixedly connected to the base plate 1. An air inlet pipe 17 is connected to the processing box 16. One end of the air inlet pipe 17 is fixedly connected to the connecting hole of the connecting plate 10. A material box 18 and a suction fan 20 are fixedly connected inside the processing box 16. Activated carbon 19 is contained in the material box 18. An air outlet pipe 21 is connected inside the processing box 16. One end of the air outlet pipe 21 is connected to the cavity 13.
[0042] The upper surface of the base plate 1 is provided with a receiving groove 22 facing downwards. A drive roller 23 is rotatably connected in the receiving groove 22, and the conveyor belt 2 is driven and connected between the drive rollers 23.
[0043] A drive motor 24 is fixedly connected to the base plate 1. The drive shaft of the drive motor 24 is fixedly connected to one of the drive rollers 23. The drive motor 24 works to make the drive roller 23 rotate, and the conveyor belt 2 moves during the rotation of the drive roller 23.
[0044] A support plate 25 is fixedly connected to the side wall of the receiving trough 22. The support plate 25 is located between the conveyor belts 2 and is used to support the upper part of the conveyor belt 2.
[0045] A groove 26 is provided on the outer surface of the conveyor belt 2. A slider 27 is slidably connected in the groove 26. The slider 27 is fixedly connected to the fixed plate 3. The fixed plate 3 can move on the conveyor belt 2 through the action of the groove 26 and the slider 27.
[0046] A threaded rod 28 is threadedly connected to the fixed plate 3. The bottom end of the threaded rod 28 is fixedly connected to the pressure plate 4. The pressure plate 4 can be moved by manually rotating the threaded rod 28.
[0047] A first spring 29 is fixedly connected between the two blocking blocks 8, and the elastic connection between the two blocking blocks 8 is achieved by setting the first spring 29.
[0048] A second spring 30 is fixedly connected to the second rotating rod 37. One end of the second spring 30 is fixedly connected to the baffle 15. The second spring 30 facilitates the elastic connection of the baffle 15 to the second rotating rod 37.
[0049] A cylindrical block 31 is threadedly connected to the inlet of the top surface of the filling barrel 5. When it is necessary to inject glue into the filling barrel 5, the operator manually rotates the cylindrical block 31. When the cylindrical block 31 is disengaged from the filling barrel 5, the glue can be poured into the filling barrel 5. Then, the cylindrical block 31 is placed at the inlet of the filling barrel 5 and manually rotated to install the cylindrical block 31 at the inlet of the filling barrel 5.
[0050] A rotating shaft 32 is rotatably connected inside the filling barrel 5. A stirring rod 33 is fixedly connected to the rotating shaft 32. One end of the rotating shaft 32 passes through the side wall of the filling barrel 5 and is located on its outside.
[0051] A gear 34 is fixedly connected to the rotating shaft 32 located outside the filling barrel 5, and a rack 35 is fixedly connected to the conveyor belt 2. The gear 34 and the rack 35 mesh. When the conveyor belt 2 moves, the rack 35 moves. During the movement of the rack 35, the gear 34 rotates, which in turn causes the rotating shaft 32 to rotate, thereby causing the stirring rod 33 to rotate inside the filling barrel 5 and thus stirring the glue inside the filling barrel 5.
[0052] A first hydraulic rod 38 is fixedly connected to the connecting plate 10.
[0053] Working principle: The worker places the down jacket to be sewn on the conveyor belt 2, with both ends of the down jacket positioned below the fixed plate 3, and the side of the down jacket to be sewn positioned between the two connecting plates 10. The worker manually rotates the threaded rod 28, which moves the clamping plate 4 during rotation. As the clamping plate 4 moves toward one side of the conveyor belt 2, it clamps the down jacket. The worker then places the side of the down jacket to be sewn between the two first rotating rods 11 and the second rotating rod 37, with the top of the side of the down jacket positioned above the discharge pipe 6 and the bottom of the side of the down jacket positioned below the discharge pipe 6. Finally, the top and bottom of the down jacket are joined together and passed between the two first hydraulic rods 38.
[0054] Fixed blocks 39 are fixedly connected to both the upper and lower surfaces of the discharge pipe 6. A second hydraulic rod 40 is fixedly connected to the fixed block 39. A fixed rod 41 is fixedly connected to the movable end of the second hydraulic rod 40. The fixed rod 41 is fixedly connected to the push rod 9. When it is necessary to discharge glue through the discharge hole 7, the second hydraulic rod 40 works to move the fixed rod 41. Since the fixed rod 41 is fixedly connected to the push rod 9, the push rod 9 moves during the movement of the fixed rod 41. The block 8 moves during the movement of the push rod 9, thereby allowing the glue in the filling barrel 5 to flow through the discharge hole 7 of the discharge pipe 6 to the top and bottom of the down jacket.
[0055] The discharge pipe 6 is connected to the filling barrel 5 through a flexible dispensing pipe 42. A third hydraulic rod 43 is fixedly connected to the side wall of the filling barrel 5, and the movable end of the third hydraulic rod 43 is fixedly connected to the discharge pipe 6.
[0056] A support plate 44 is movably connected between the connecting plates 10. A fourth hydraulic rod 45 is fixedly connected to the upper surface of the conveyor belt 2. The movable end of the fourth hydraulic rod 45 is fixedly connected to the support plate 44. First, the down jacket is placed on the upper surface of the conveyor belt 2, so that both sides of the down jacket are pressed and fixed by the pressure plate 4. When the fourth hydraulic rod 45 works, the support plate 44 moves to the area between the upper and lower edges of the seam of the down jacket. The support plate 44 lifts the upper edge of the down jacket to prevent the lower edge of the down jacket from falling, thus making the seam of the down jacket open. Therefore, when the opening of the down jacket that needs to be sewn for air intake reaches the front of the discharge pipe 6, the third hydraulic rod 43 works to move the discharge pipe 6 toward the seam opening of the down jacket, thereby making the discharge pipe 6 located between the upper and lower edges of the down jacket.
[0057] When the tray 44 is not needed to be located between the upper and lower edges of the down jacket seam, the fourth hydraulic rod 45 operates to move the tray 44 out from between the upper and lower edges of the down jacket seam.
[0058] The down jacket first passes through the discharge pipe 6, which is positioned between the top and bottom of the down jacket. The glue flows through the discharge hole 7 of the discharge pipe 6 to the top and bottom of the down jacket. Then, the first hydraulic rod 38 at the top and bottom works to press the top and bottom of the down jacket together after the glue is applied.
[0059] The drive motor 24 drives the drive roller 23 to rotate. During the rotation of the drive roller 23, the conveyor belt 2 moves, thereby moving the down jacket pressed on the conveyor belt 2. During the movement of the down jacket, glue is continuously applied to the top and bottom of the down jacket. At the same time, since the top of the down jacket is attached to the side wall of the upper heating block 12 and the bottom of the down jacket is attached to the side wall of the lower heating block 12, the operation of the heating block 12 heats the down jacket with glue, which facilitates the drying of the glue on the down jacket.
[0060] The suction fan 20 works to draw air from the area between the connecting plates 10 where glue is applied. The air near the connecting plates 10 enters the treatment box 16 through the air inlet pipe 17, and then passes through the gaps between the activated carbon 19s to be discharged into the air outlet pipe 21. The air is purified by the activated carbon 19s. Since one end of the air outlet pipe 21 is connected to the cavity 13, the air enters the cavity 13. Due to the pressure of the air, the baffle 15 moves. When the baffle 15 moves to the outside of the annular plate 36, it blows air onto the down jacket, which facilitates the heat dissipation of the down jacket.
[0061] In this process, the conveyor belt 2 moves, causing the rack 35 to move. During the movement of the rack 35, the gear 34 rotates, which in turn causes the shaft 32 to rotate, thereby causing the stirring rod 33 to rotate inside the filling barrel 5, thus stirring the glue inside the filling barrel 5 and facilitating the flow of the glue inside the filling barrel 5.
[0062] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of protection claimed by the present invention. The scope of protection of the present invention is defined by the appended claims and their equivalents.
Claims
1. A sewing device for outdoor sports down jackets, characterized in that: Includes a base plate (1); a conveyor belt (2) is connected to the upper surface of the base plate (1), a fixed plate (3) is movably connected to the conveyor belt (2), and a pressing plate (4) is movably connected to the fixed plate (3); a loading barrel (5) is fixedly connected to the upper surface of the base plate (1), a discharge pipe (6) is connected to the loading barrel (5), discharge holes (7) are opened at both the upper and lower ends of the discharge pipe (6), a block (8) is elastically connected inside the discharge hole (7), a push rod (9) is fixedly connected to the block (8), a connecting plate (10) is fixedly connected to both the upper and lower side walls of the discharge pipe (6), a first rotating rod (11) is symmetrically rotatably connected to the side wall of the connecting plate (10), a heating block (12) is fixedly connected to the outer side wall of the first rotating rod (11), and the connecting plate (10) is symmetrically rotatably connected to the side wall of the connecting plate (10). A second rotating rod (37) is connected, and an annular plate (36) is fixedly connected to the outer wall of the second rotating rod (37). A cavity (13) is formed between the annular plate (36) and the second rotating rod (37). A through hole (14) is opened on the side wall of the annular plate (36). A baffle (15) is elastically connected in the through hole (14). A processing box (16) is fixedly connected to the bottom plate (1). An air inlet pipe (17) is connected to the processing box (16). One end of the air inlet pipe (17) is fixedly connected to the connecting hole of the connecting plate (10). A material box (18) and a suction fan (20) are fixedly connected in the processing box (16). Activated carbon (19) is contained in the material box (18). An air outlet pipe (21) is connected in the processing box (16). One end of the air outlet pipe (21) is connected to the cavity (13).
2. The outdoor sports down jacket sewing equipment according to claim 1, characterized in that: The bottom plate (1) has a receiving groove (22) facing downward on its upper surface. A drive roller (23) is rotatably connected in the receiving groove (22). The conveyor belt (2) is driven between the drive rollers (23). A drive motor (24) is fixedly connected on the bottom plate (1). The drive shaft of the drive motor (24) is fixedly connected to one of the drive rollers (23).
3. The outdoor sports down jacket sewing equipment according to claim 2, characterized in that: A support plate (25) is fixedly connected to the side wall of the receiving groove (22).
4. The outdoor sports down jacket sewing equipment according to claim 1, characterized in that: The outer surface of the conveyor belt (2) is provided with a groove (26), and a slider (27) is slidably connected in the groove (26). The slider (27) is fixedly connected to the fixing plate (3). A threaded rod (28) is threadedly connected to the fixing plate (3), and the bottom end of the threaded rod (28) is fixedly connected to the pressing plate (4).
5. The outdoor sports down jacket sewing equipment according to claim 1, characterized in that: A first spring (29) is fixedly connected between the two blocks (8).
6. The outdoor sports down jacket sewing equipment according to claim 1, characterized in that: A second spring (30) is fixedly connected to the second rotating rod (37), and one end of the second spring (30) is fixedly connected to the baffle (15).
7. The outdoor sports down jacket sewing equipment according to claim 1, characterized in that: A cylindrical block (31) is threadedly connected to the inlet of the top surface of the loading barrel (5).
8. The outdoor sports down jacket sewing equipment according to claim 1, characterized in that: A rotating shaft (32) is rotatably connected inside the loading barrel (5), and a stirring rod (33) is fixedly connected to the rotating shaft (32). One end of the rotating shaft (32) passes through the side wall of the loading barrel (5) and is located on its outside.
9. The outdoor sports down jacket sewing equipment according to claim 8, characterized in that: A gear (34) is fixedly connected to the rotating shaft (32) located outside the loading barrel (5), and a rack (35) is fixedly connected to the conveyor belt (2). The gear (34) meshes with the rack (35).
10. The outdoor sports down jacket sewing equipment according to claim 8, characterized in that: Fixed blocks (39) are fixedly connected to both the upper and lower surfaces of the discharge pipe (6). A second hydraulic rod (40) is fixedly connected to the fixed block (39). A fixed rod (41) is fixedly connected to the movable end of the second hydraulic rod (40). The fixed rod (41) is fixedly connected to the push rod (9). The discharge pipe (6) and the loading barrel (5) are connected by a soft glue discharge pipe (42). A third hydraulic rod (43) is fixedly connected to the side wall of the loading barrel (5). The movable end of the third hydraulic rod (43) is fixedly connected to the discharge pipe (6). A support plate (44) is movably connected between the connecting plates (10). A fourth hydraulic rod (45) is fixedly connected to the upper surface of the conveyor belt (2). The movable end of the fourth hydraulic rod (45) is fixedly connected to the support plate (44).
Citation Information
Patent Citations
Down filling device having sterilization function and used for down jacket production
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