Battery box locking control system and control method

By setting a retractable suction cup and a detection unit for detecting the extreme position on the push-plate box, and combining the coordinated work of the controller and the detection unit, the problem of stroke control during the installation of the push-plate box and the battery box is solved, and stable installation of the battery box is achieved.

CN114734866BActive Publication Date: 2025-09-23AULTON NEW ENERGY AUTOMOBILE TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202210501966.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2018-09-10
Publication Date
2025-09-23
Estimated Expiration
2038-09-10

AI Technical Summary

Technical Problem

In the prior art, it is difficult to accurately control the forward and return strokes of the tray pushing box, as well as the timing of the tray pushing box and the battery box being separated, resulting in an unstable battery box installation process.

Method used

A retractable suction cup and a detection unit for detecting the limit position are used. The controller and the detection unit work together to ensure the smooth stop of the push tray box and the accurate positioning of the battery box, including the telescopic control of the suction cup and the coordinated use of the lock tongue.

Benefits of technology

The smooth stop of the tray box and the accurate positioning of the battery box in the battery compartment are achieved, ensuring the stability and reliability of the installation process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides a battery box locking control system and control method, which are used to install a battery box into a battery compartment. A first controller is used to drive a tray pusher forward to allow the battery box to enter the battery compartment; a second controller is used to switch the tray pusher and the battery compartment between a connected and disconnected state; a first detection unit is used to send a first signal to the first controller and the second controller after detecting that the suction cup has retracted to a first predetermined position. The first controller is also used to stop driving the tray pusher forward after receiving the first signal, and the second controller is also used to control the tray pusher to disconnect from the battery compartment after receiving the first signal. The battery box locking control system and control method, by providing a retractable suction cup and a first detection unit that detects the extreme position, provide a buffering process before the tray pusher stops, ensuring that the tray pusher stops smoothly and that the battery box is properly installed in the battery compartment.
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Description

[0001] This application is a divisional application of the Chinese patent application with the application date of September 10, 2018, application number 201811053010.6, and invention name “Battery box locking control system and control method”. Technical Field

[0002] The invention relates to a battery box locking control system and a control method. Background Art

[0003] During the battery replacement process of an electric vehicle, the old battery box in the electric vehicle needs to be taken out from the onboard battery compartment and then placed on the battery compartment of the charging rack; then the new battery box on the charging rack needs to be taken out and installed on the electric vehicle.

[0004] In existing battery swapping devices, the battery box is installed into the battery compartment by using a push-plate box to push the battery box into the battery compartment. Once the battery box is confirmed to be in the battery compartment, the push-plate box disengages from the battery box and drives it back. Controlling the forward and return travel of the push-plate box, as well as the timing of its disengagement from the battery box, are challenges that must be addressed during battery box installation in battery swapping devices. Summary of the Invention

[0005] The technical problem to be solved by the present invention is to overcome the defects in the prior art that it is difficult to control the forward and return stroke of the push tray box and the timing of the push tray box separating from the battery box during the installation of the battery box, and to provide a battery box locking control system and control method.

[0006] The present invention solves the above technical problems through the following technical solutions:

[0007] The present invention provides a battery box locking control system for installing a battery box into a battery compartment. The battery box locking control system includes:

[0008] A tray pushing box, comprising a tray pushing box body and a suction cup, wherein the suction cup is retractably arranged on the surface of the tray pushing box body, and the suction cup of the tray pushing box is used to fit with the battery box;

[0009] a first controller configured to drive the tray pushing box forward so that the battery box enters the battery compartment;

[0010] a second controller for switching the tray pushing box and the battery box between a connected state and a disconnected state;

[0011] The first detection unit is used to send a first signal to the first controller and the second controller after detecting that the suction cup is retracted to a first predetermined position. The first controller is also used to stop driving the push-disc box forward after receiving the first signal. The second controller is also used to control the push-disc box to separate from the battery box after receiving the first signal.

[0012] Preferably, the first controller is further configured to control the disk pushing box to return after stopping driving the disk pushing box forward.

[0013] Preferably, the battery box locking control system also includes a second detection unit, which is used to detect whether the push-disk box reaches the first limit position during the return process. If so, a first pause signal is sent to the first controller, and the first controller is also used to pause the return of the push-disk box after receiving the first pause signal.

[0014] Preferably, the suction cup is an electromagnetic suction cup, the battery box includes a magnetic disk, the magnetic disk of the battery box is used to engage with the suction cup of the push-disc box, and the second controller is used to control the suction cup to cut off power after receiving the first signal, so that the push-disc box is separated from the battery box.

[0015] Preferably, the battery box also includes a lock tongue and a button, the lock tongue cooperates with the lock seat of the battery compartment, and the button is connected to the lock tongue; the push-disk box also includes a push rod and a third controller, the third controller is used to control the extension and retraction of the push rod, and the push rod is used to drive the lock tongue to move and reset after pressing the button.

[0016] Preferably, the third controller is communicatively connected to the first controller; the first controller is used to send a second signal to the third controller when driving the disk push box to advance to a second predetermined position, and the third controller is used to control the push rod to press the button after receiving the second signal.

[0017] Preferably, the battery box locking control system also includes a third detection unit, which is used to send a permission signal to the first controller after detecting that the lock tongue and the lock seat are in a locked state. The first controller is also used to determine whether the permission signal is received after stopping the advancement of the push disk box, and if so, control the push disk box to return.

[0018] Preferably, the battery box locking control system also includes a fourth detection unit, which is used to detect whether the disk push box reaches the second limit position during its advancement. If so, a second pause signal is sent to the first controller, and the first controller is also used to pause the advancement of the disk push box after receiving the second pause signal.

[0019] The present invention also provides a battery box locking control method for loading a battery box into a battery compartment, wherein the push tray box includes a push tray box body and a suction cup, wherein the suction cup is retractably arranged on the surface of the push tray box body, and the suction cup of the push tray box fits the battery box; the battery box locking control method comprises the following steps:

[0020] S1. When the battery box is located in the battery compartment, controlling the tray pusher to continue moving forward so that the suction cup retracts into the tray pusher box;

[0021] S2, detecting whether the suction cup is retracted to the first predetermined position, if so, executing step S3; if not, executing step S1;

[0022] S3, controlling the disk pushing box to stop moving forward, and controlling the disk pushing box to separate from the battery box.

[0023] Preferably, the step S3 further includes the following steps:

[0024] S4, controlling the disk pushing box to return.

[0025] Preferably, the execution process of step S4 further includes the following steps: detecting whether the disk pushing box reaches the first limit position, and if so, pausing the return of the disk pushing box.

[0026] Preferably, the suction cup is an electromagnetic suction cup, the battery box includes a magnetic disk, and the suction cup of the disk pushing box is attracted to the magnetic disk of the battery box; in step S2, the suction cup is controlled to be powered off so that the disk pushing box is separated from the battery box.

[0027] Preferably, the battery box further comprises a lock tongue, and the lock tongue is used to cooperate with the lock seat of the battery compartment; in the step S1, when the battery box is located in the battery compartment, the lock tongue is locked with the lock seat of the battery compartment.

[0028] Preferably, the battery box further includes a lock tongue and a button, and the push-disk box further includes a push rod; before step S1, the following steps are also included: before the battery box is located in the battery compartment, controlling the push rod to press the button to activate and reset the lock tongue.

[0029] Preferably, before step S1, the following steps are also included: S0, the suction cup of the tray pushing box is attached to the battery box and remains connected, the battery box is located in front of the tray pushing box, and the tray pushing box is controlled to move forward until the battery box is located in the battery compartment.

[0030] Preferably, the execution process of step S0 further includes the following steps: detecting whether the disk pushing box reaches the second limit position, and if so, pausing the advancement of the disk pushing box.

[0031] On the basis of conforming to the common sense in this field, the above-mentioned preferred conditions can be arbitrarily combined to obtain the preferred embodiments of the present invention.

[0032] The positive progress effect of the present invention is:

[0033] The battery box locking control system and control method are provided with a retractable suction cup and a first detection unit for detecting the limit position, so that after the battery box enters the battery compartment, the push box can continue to move forward and slowly stop, so that the push box has a buffer process before stopping, ensuring that the push box can stop smoothly and that the battery box is installed in place in the battery compartment. BRIEF DESCRIPTION OF THE DRAWINGS

[0034] Figure 1 This is a structural diagram of the battery box locking control system according to Example 1 of the present invention.

[0035] Figure 2 for Figure 1 The battery box locking control system shown is a structural schematic diagram of the battery box being placed in the battery compartment.

[0036] Figure 3 for Figure 1 The module diagram of the battery box locking control system is shown.

[0037] Figure 4 This is a module diagram of the battery box locking control system according to embodiment 2 of the present invention.

[0038] Figure 5 This is a structural schematic diagram of the battery box of the battery box locking control system according to embodiment 3 of the present invention.

[0039] Figure 6 for Figure 5 The structure diagram of the battery compartment of the battery box locking control system is shown.

[0040] Figure 7 for Figure 5 The schematic diagram of the structure of the push-disk box of the battery box locking control system is shown.

[0041] Figure 8 for Figure 5 The module diagram of the battery box locking control system is shown.

[0042] Figure 9 This is a module diagram of the battery box locking control system of Example 4 of the present invention.

[0043] Figure 10This is a module schematic diagram of the battery box locking control system of Example 5 of the present invention.

[0044] Figure 11 Schematic diagram of the steps of the battery box locking control method according to embodiment 6 of the present invention.

[0045] Figure 12 Schematic diagram of the steps of the battery box locking control method according to embodiment 7 of the present invention.

[0046] Figure 13 This is a schematic diagram of the steps of the battery box locking control method according to Example 8 of the present invention.

[0047] Description of Reference Numerals

[0048] Battery box 1

[0049] Magnetic disk 11

[0050] Lock tongue 12

[0051] Button 13

[0052] Battery compartment 2

[0053] Lock seat 21

[0054] Push tray 3

[0055] Push tray box 31

[0056] Suction cup 32

[0057] Ejector 33

[0058] The third controller 34

[0059] First controller 4

[0060] Second controller 5

[0061] First detection unit 6

[0062] Second detection unit 7

[0063] The third detection unit 8

[0064] Fourth detection unit 9 DETAILED DESCRIPTION

[0065] The present invention is further described below by way of examples, but the present invention is not limited to the scope of the examples.

[0066] Example 1

[0067] like Figures 1 to 3FIG. 1 shows an embodiment of a battery box locking control system according to the present invention. The battery box locking control system is used to load a battery box 1 into a battery compartment 2. The battery box locking control system includes a tray pusher 3, a first controller 4, a second controller 5, and a first detection unit 6. The tray pusher 3 includes a tray pusher housing 31 and a suction cup 32. The suction cup 32 is retractably mounted on the surface of the tray pusher housing 31 and is adapted to engage with the battery box 1. The first controller 4 is adapted to drive the tray pusher 3 forward to allow the battery box 1 to enter the battery compartment 2. The second controller 5 is adapted to switch the tray pusher 3 and the battery box 1 between connected and disconnected states. The first detection unit 6 is adapted to send a first signal to the first controller 4 and the second controller 5 upon detecting that the suction cup 32 has retracted to a first predetermined position. The first controller 4 is further adapted to stop driving the tray pusher 3 forward upon receipt of the first signal. The second controller 5 is further adapted to control the tray pusher 3 to disconnect from the battery box 1 upon receipt of the first signal.

[0068] like Figure 1 As shown, the battery box 1 is placed on the platform and connected to the tray pushing box 3. The first controller 4 drives the tray pushing box 3 to move forward, thereby pushing the battery box 1 forward. Figure 2 As shown, the first controller 4 drives the disc pushing box 3 to advance until the battery box 1 enters the battery compartment 2. At this time, the disc pushing box 3 can also continue to advance, so that the suction cup 32 is retracted into the disc pushing box body 31.

[0069] The first predetermined position is set as the limit position of the suction cup 32 retraction. Figure 3 As shown, after detecting that the suction cup 32 has retracted to the first predetermined position, the first detection unit 6 sends a first signal to the first controller 4. Upon receiving the first signal, the first controller 4 stops driving the disc ejector 3 forward. The first signal from the first detection unit 6 is also sent to the second controller 5. Upon receiving the first signal, the second controller 5 controls the disc ejector 3 to separate from the battery box 1.

[0070] By providing a retractable suction cup 32 and a first detection unit 6 for detecting the limit position, the push-disc box 3 can continue to move forward and slowly stop after the battery box 1 enters the battery compartment 2, so that the push-disc box 3 has a buffer process before stopping, ensuring that the push-disc box 3 can stop smoothly and that the battery box 1 is installed in place in the battery compartment 2.

[0071] A specific method for the second controller 5 to control the tray ejector 3 to separate from the battery box 1 is as follows. The suction cup 32 is an electromagnetic suction cup, and the battery box 1 includes a magnetic disk 11. The magnetic disk 11 of the battery box 1 is configured to engage with the suction cup 32 of the tray ejector 3. The second controller 5 is configured to control the suction cup 32 to be de-energized upon receiving a first signal, thereby separating the tray ejector 3 from the battery box 1.

[0072] The first controller 4 is also used to control the disc pushing box 3 to return after stopping driving the disc pushing box 3. After the battery box 1 is installed in place in the battery compartment 2 and it is determined that the disc pushing box 3 is separated from the battery box 1, the first controller 4 controls the disc pushing box 3 to return.

[0073] The first detection unit 6 may be a sensor. The sensor's detection position is a first predetermined position. When the suction cup 32 retracts to the first predetermined position, the sensor detects the suction cup 32 and sends a first signal indicating that the suction cup 32 is in place. In addition to a sensor, the first detection unit 6 may also be another detection device capable of detecting the position of the suction cup 32.

[0074] Example 2

[0075] like Figure 4 As shown, the battery box locking control system of this embodiment is a further improvement of embodiment 1.

[0076] The battery box locking control system also includes a second detection unit 7, which is used to detect whether the disk pusher box 3 reaches the first limit position during the return process. If so, a first pause signal is sent to the first controller 4. The first controller 4 is also used to pause the return of the disk pusher box 3 after receiving the first pause signal.

[0077] The first limit position is the limit position that the disc pushing box 3 can reach during the return process. If the disc pushing box 3 reaches the first limit position, it means that an abnormality has occurred during the return process of the disc pushing box 3. The first controller 4 suspends the return of the disc pushing box 3 and enters the abnormality processing stage.

[0078] The second detection unit 7 may be a pair of an infrared receiver and an infrared transmitter. The infrared receiver is disposed on the movable platform of the disc ejector 3. The infrared receiver is located at the first extreme position during the return process of the disc ejector 3, and the infrared transmitter is disposed on the disc ejector 3. When the disc ejector 3 moves to the first extreme position, the infrared light emitted by the infrared transmitter is received by the infrared receiver. At this time, the infrared receiver sends a first pause signal to the first controller 4. When the first controller 4 receives the first pause signal, it indicates that the disc ejector 3 is at the first extreme position, indicating that an abnormality has occurred during the return process of the disc ejector 3. The first controller 4 then pauses the return of the disc ejector 3 and enters the abnormality handling stage.

[0079] Example 3

[0080] like Figures 5 and 6 As shown, the battery box locking control system of this embodiment is a further improvement of embodiment 1.

[0081] The battery box 1 further includes a lock tongue 12 and a button 13. The lock tongue 12 cooperates with the lock seat 21 of the battery compartment 2, and the button 13 is connected to the lock tongue 12. When the battery box 1 is loaded into the battery compartment 2, the lock tongue 12 of the battery box 1 is stuck in the lock seat 21 of the battery compartment 2.

[0082] like Figures 7 and 8 As shown, the disc ejector 3 further includes a push rod 33 and a third controller 34. The third controller 34 is used to control the extension and retraction of the push rod 33. The push rod 33 is used to move and reset the lock tongue 12 when the button 13 is pressed. The third controller 34 is in communication with the first controller 4. The first controller 4 is used to send a second signal to the third controller 34 when the disc ejector 3 is driven to the second predetermined position. The third controller 34 is used to control the push rod 33 to press the button 13 after receiving the second signal.

[0083] The second predetermined position is set before the battery box 1 enters the battery compartment 2. When the push tray box 3 pushes the battery box 1, the push rod 33 is controlled to press the button 13 to ensure that the lock tongue 12 is reset to the locking ready state.

[0084] Example 4

[0085] like Figure 9 As shown, the battery box locking control system of this embodiment is a further improvement of embodiment 1.

[0086] The battery box locking control system also includes a third detection unit 8, which is used to send a permission signal to the first controller 4 after detecting that the lock tongue 12 and the lock seat 21 are in a locked state. The first controller 4 is also used to determine whether the permission signal is received after stopping the advancement of the push disk box 3. If so, it controls the push disk box 3 to return.

[0087] Before the disc ejector 3 is returned, the third detection unit 8 first detects whether the lock tongue 12 and the lock seat 21 are in a locked state. Only when the lock tongue 12 and the lock seat 21 are in a locked state, that is, when the battery box 1 is properly installed in the battery compartment 2, can the disc ejector 3 be allowed to return.

[0088] The third detection unit 8 may be a sensor. When the sensor detects that the lock tongue 12 is located within the lock base 21, indicating that the lock tongue 12 and the lock base 21 are locked, the sensor sends a permission signal to the first controller 4 to allow the disk ejector 3 to return, allowing the first controller 4 to control the return of the disk ejector 3. In addition to a sensor, the third detection unit 8 may also be another detection device that can detect the position of the lock tongue 12.

[0089] Example 5

[0090] like Figure 10 As shown, the battery box locking control system of this embodiment is a further improvement of embodiment 1.

[0091] The battery box locking control system also includes a fourth detection unit 9, which is used to detect whether the disk pusher box 3 reaches the second limit position during its forward movement. If so, a second pause signal is sent to the first controller 4. The first controller 4 is also used to pause the forward movement of the disk pusher box 3 after receiving the second pause signal.

[0092] The second limit position is the limit position that the disc pushing box 3 can reach during its advancement. If the disc pushing box 3 reaches the second limit position, it indicates that an abnormality has occurred during its advancement. The first controller 4 pauses the advancement of the disc pushing box 3 and enters the abnormality handling stage.

[0093] The fourth detection unit 9 may be a pair of an infrared receiver and an infrared transmitter. The infrared receiver is disposed on the movable platform of the disc ejector 3. The infrared receiver is located at the second extreme position of the disc ejector 3 during its forward movement. The infrared transmitter is disposed on the disc ejector 3. When the disc ejector 3 moves to the second extreme position, the infrared light emitted by the infrared transmitter is received by the infrared receiver. At this time, the infrared receiver transmits a second pause signal to the first controller 4. When the first controller 4 receives the second pause signal, it indicates that the disc ejector 3 is at the second extreme position, indicating that an abnormality has occurred during the forward movement of the disc ejector 3. The first controller 4 then pauses the forward movement of the disc ejector 3 and enters the abnormality handling phase.

[0094] Example 6

[0095] like Figure 11 A battery box locking control method is shown, which can use the above-mentioned battery box locking control system. The battery box locking control method includes the following steps:

[0096] Step 100: The suction cup 32 of the tray pushing box 3 is attached to the battery box 1 and remains connected. The battery box 1 is located in front of the tray pushing box 3. The tray pushing box 3 is controlled to move forward until the battery box 1 is located in the battery compartment 2.

[0097] Step 200: When the battery box 1 is located in the battery compartment 2, the tray pusher 3 is controlled to continue to move forward so that the suction cup 32 is retracted into the tray pusher box 31;

[0098] Step 300: The first detection unit 6 detects whether the suction cup 32 is retracted to the first predetermined position. If so, step 400 is executed; if not, step 200 is executed.

[0099] Step 400: Control the disc pushing box 3 to stop moving forward, control the disc pushing box 3 to separate from the battery box 1, and control the disc pushing box 3 to return to a designated position.

[0100] After the battery box 1 is installed in the battery compartment 2, the tray pushing box 3 can continue to move forward and slowly stop, so that the tray pushing box 3 has a buffer process before stopping, ensuring that the tray pushing box 3 can stop smoothly and ensure that the battery box 1 is installed in place in the battery compartment 2.

[0101] Example 7

[0102] like Figure 12 As shown, the battery box locking control method of this embodiment is a further improvement of Example 6.

[0103] Step 100 of the battery box locking control method includes the following steps:

[0104] Step 101: The suction cup 32 of the tray pushing box 3 is attached to the battery box 1 and remains connected. The battery box 1 is located in front of the tray pushing box 3. The first controller 4 controls the tray pushing box 3 to move forward.

[0105] Step 102: When the first controller 4 drives the disk ejector 3 to advance to the second predetermined position, the first controller 4 sends a second signal to the third controller 34. The third controller 34 controls the push rod 33 to press the button 13 upon receiving the second signal, thereby activating and resetting the lock tongue 12.

[0106] Step 103: The fourth detection unit 9 detects whether the disc ejector 3 reaches the second limit position during its forward movement. If so, step 104 is executed; otherwise, step 105 is executed.

[0107] Step 104: the fourth detection unit 9 sends a second pause signal to the first controller 4. The first controller 4 pauses the advancement of the disc ejector 3 after receiving the second pause signal.

[0108] Step 105 : The first controller 4 controls the tray pushing box 3 to continue moving forward until the battery box 1 is located in the battery compartment 2 .

[0109] Through the above method, the push tray box 3 can push the battery box 1 until the battery box 1 is successfully installed in the battery compartment 2.

[0110] Example 8

[0111] like Figure 13 As shown, the battery box locking control method of this embodiment is a further improvement of Example 6.

[0112] Step 400 of the battery box locking control method includes the following steps:

[0113] Step 401: The first detection unit 6 sends a first signal to the first controller 4. After receiving the first signal, the first controller 4 stops driving the disc ejector 3 forward.

[0114] Step 402: The first detection unit 6 sends a first signal to the second controller 5. After receiving the first signal, the second controller 5 controls the ejector box 3 to separate from the battery box 1.

[0115] Step 403: The third detection unit 8 detects whether the lock tongue 12 and the lock seat 21 are in a locked state. If not, step 404 is executed; if yes, step 405 is executed.

[0116] Step 404: Enter the exception handling program and the process ends;

[0117] Step 405: The third detection unit 8 sends a permission signal to the first controller 4, and the first controller 4 controls the disk ejector 3 to return;

[0118] Step 406: The second detection unit 7 detects whether the disk ejector 3 reaches the first limit position during its return process. If so, step 407 is executed; otherwise, step 408 is executed.

[0119] Step 407: The second detection unit 7 sends a first pause signal to the first controller 4. After receiving the first pause signal, the first controller 4 pauses the return of the disc ejector 3. At this time, it is proved that the operation of the disc ejector 3 is abnormal, and the abnormality handling program is entered.

[0120] Step 408: The first controller 4 controls the disk pushing box 3 to return until the disk pushing box 3 reaches the designated position.

[0121] By using the above method, the disc ejector box 3 can be smoothly returned to the designated position.

[0122] The present invention is not limited to the above-described embodiments. Any changes in shape or structure fall within the scope of protection of the present invention. The scope of protection of the present invention is defined by the appended claims. Those skilled in the art may make various changes or modifications to these embodiments without departing from the principles and essence of the present invention. Such changes and modifications shall fall within the scope of protection of the present invention.

Claims

1. A battery box locking control system for loading a battery box into a battery compartment, characterized in that: The battery box locking control system includes: A tray pushing box, comprising a tray pushing box body and a suction cup, wherein the suction cup is retractably arranged on the surface of the tray pushing box body, and the suction cup of the tray pushing box is used to fit with the battery box; a first controller configured to drive the tray pushing box forward so that the battery box enters the battery compartment; a second controller for switching the tray pushing box and the battery box between a connected state and a disconnected state; a first detection unit, the first detection unit being configured to send a first signal to the first controller and the second controller after detecting that the suction cup has retracted to a first predetermined position, the first controller being further configured to stop driving the disc ejecting box forward after receiving the first signal, and the second controller being further configured to control the disc ejecting box to separate from the battery box after receiving the first signal; The battery box locking control system is controlled by the following steps: S1. When the battery box is located in the battery compartment, controlling the tray pusher to continue moving forward so that the suction cup retracts into the tray pusher box; S2, detecting whether the suction cup is retracted to the first predetermined position, if so, executing step S3; if not, executing step S1; S3, controlling the disk pushing box to stop moving forward, and controlling the disk pushing box to separate from the battery box.

2. The battery box locking control system according to claim 1, characterized in that: The first controller is further configured to control the disk pushing box to return after stopping driving the disk pushing box forward.

3. The battery box locking control system according to claim 2, wherein: The battery box locking control system also includes a second detection unit, which is used to detect whether the push-disc box reaches the first limit position during the return process. If so, a first pause signal is sent to the first controller. The first controller is also used to pause the return of the push-disc box after receiving the first pause signal.

4. The battery box locking control system according to claim 1, wherein: The suction cup is an electromagnetic suction cup, and the battery box includes a magnetic disk. The magnetic disk of the battery box is used to engage with the suction cup of the push-disc box. The second controller is used to control the suction cup to cut off power after receiving the first signal, so that the push-disc box is separated from the battery box.

5. The battery box locking control system according to claim 1, characterized in that: The battery box also includes a lock tongue and a button, the lock tongue cooperates with the lock seat of the battery compartment, and the button is connected to the lock tongue; the push-disk box also includes a push rod and a third controller, the third controller is used to control the extension and retraction of the push rod, and the push rod is used to drive the lock tongue to move and reset after pressing the button.

6. The battery box locking control system according to claim 5, characterized in that: The third controller is in communication with the first controller; the first controller is used to send a second signal to the third controller when driving the disk push box to advance to a second predetermined position, and the third controller is used to control the push rod to press the button after receiving the second signal.

7. The battery box locking control system according to claim 5, characterized in that: The battery box locking control system also includes a third detection unit, which is used to send a permission signal to the first controller after detecting that the lock tongue and the lock seat are in a locked state. The first controller is also used to determine whether the permission signal is received after stopping the advancement of the push disk box, and if so, control the push disk box to return.

8. The battery box locking control system according to claim 1, wherein: The battery box locking control system also includes a fourth detection unit, which is used to detect whether the disk push box reaches the second limit position during its advancement. If so, a second pause signal is sent to the first controller. The first controller is also used to pause the advancement of the disk push box after receiving the second pause signal.

9. A battery box locking control method for loading a battery box into a battery compartment, characterized in that: The push tray box includes a push tray box body and a suction cup. The suction cup is telescopically arranged on the surface of the push tray box body, and the suction cup of the push tray box is in contact with the battery box. The battery box locking control method includes the following steps: S1. When the battery box is located in the battery compartment, controlling the tray pusher to continue moving forward so that the suction cup retracts into the tray pusher box; S2, detecting whether the suction cup is retracted to the first predetermined position, if so, executing step S3; if not, executing step S1; S3, controlling the disk pushing box to stop moving forward, and controlling the disk pushing box to separate from the battery box.

10. The battery box locking control method according to claim 9, characterized in that: The step S3 further includes the following steps: S4, controlling the disk pushing box to return.

11. The battery box locking control method according to claim 10, wherein: The execution process of step S4 also includes the following steps: Detect whether the disk pushing box reaches the first limit position, and if so, pause the return of the disk pushing box.

12. The battery box locking control method according to claim 9, wherein: The suction cup is an electromagnetic suction cup, the battery box includes a magnetic disk, and the suction cup of the disk pushing box is attracted to the magnetic disk of the battery box; In the step S2, the suction cup is controlled to be powered off so that the ejecting box is separated from the battery box.

13. The battery box locking control method according to claim 9, wherein: The battery box further includes a lock tongue, which is used to cooperate with the lock seat of the battery compartment; In step S1, when the battery box is located in the battery compartment, the lock tongue is locked with the lock seat of the battery compartment.

14. The battery box locking control method according to claim 9, wherein: The battery box further comprises a lock tongue and a button, and the push-disk box further comprises a push rod; Before step S1, the method further includes the following steps: Before the battery box is located in the battery compartment, the push rod is controlled to press the button to activate and reset the lock tongue.

15. The battery box locking control method according to claim 9, wherein: Before step S1, The following steps are included: S0. The suction cup of the tray pushing box is attached to the battery box and remains connected. The battery box is located in front of the tray pushing box. The tray pushing box is controlled to move forward until the battery box is located in the battery compartment.

16. The battery box locking control method according to claim 15, wherein: The execution process of step S0 also includes the following steps: Detect whether the disk pushing box reaches the second limit position, and if so, pause the advancement of the disk pushing box.

Citation Information

Patent Citations

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