One machine for multiple purposes: wire inserting and winding machine

Abstract

The invention discloses a one-machine multi-purpose wire inserting and winding integrated machine, comprising a frame, a control cabinet, a paper inserting mechanism, a winding mechanism, a stator station and a station indexing turntable, wherein the station indexing turntable is provided with more than one wire cup station, and each wire cup station is provided with more than one group of guide bar push rod assemblies in an annular manner, and each group of guide bar push rod assemblies comprises a guide bar and a push rod that are movably plugged, and the following equipment is also provided in the frame: a wire inserting mechanism located below the station indexing turntable and corresponding to the stator station, the wire inserting mechanism comprising a third driving mechanism for pushing the guide bar to move along the height direction of the frame, a fourth driving mechanism for pushing the push rod to move along the height direction of the frame, and a fifth driving mechanism for pushing the copper push head to move along the height direction of the frame; a paper bank switching mechanism located on the side of the paper inserting mechanism, and the paper bank switching mechanism comprises more than one group of paper bank paper inserting units and a first driving mechanism. The invention improves work efficiency and realizes multi-purpose of one machine.

Description

Technical Field

[0001] The invention relates to the technical field of motor winding machines, and in particular to a multi-purpose wire inserting and winding integrated machine. Background Art

[0002] The stator coil is one of the important components of the motor. There are many occasions where motors are used in industrial products. Many electrical products use it as a driving power source. The stator is the main component of the motor. The main component of the stator is the coil. The processing of the stator generally requires paper punching, winding, and embedding operations. Before embedding the wire, it is also necessary to cover the two ends of the stator with paper. At present, it mainly relies on automatic embedding and winding machines.

[0003] However, the current wire inserting and winding integrated machines have the following problems: 1. For different motor stators, the width of the corresponding insulating paper is also different due to the different motor stators. Therefore, the current paper making machine only contains a single width material library, so it can only make motors with one width of insulating paper. It is impossible for manufacturers to process only one type of motor, so at least multiple paper making machines are required, which obviously increases the processing cost; and the paper making equipment needs to be replaced by themselves later, resulting in low work efficiency; 2. The current slot cover paper machine is generally set below the processing table, so the slot cover The paper is punched by pushing it from bottom to top, while for the wire inserting and winding machine, wire inserting, winding and paper punching are all carried out simultaneously. Since the copper pusher head and pusher rod in the current wire inserting mechanism are all single-layer and move up and down, multiple copper pushers are required for stators of different specifications, and each copper pusher head is connected by a connector to achieve pulling. Therefore, the current wire inserting mechanism can only insert wire for the same motor. If wire inserting is required for different types of motors, motor processing companies need to purchase wire inserting equipment separately, which undoubtedly increases the purchase cost of the equipment and has low processing efficiency.

[0004] To sum up, the current wire inserting and winding machine can only process one type of motor. When other types of motors need to be processed in the future, it is necessary to switch the paper machine, wire inserting machine or re-purchase the wire inserting and winding machine of the corresponding size according to the requirements. This undoubtedly increases the equipment purchase cost and reduces the processing efficiency, so it needs to be improved. Summary of the invention

[0005] 1. Technical issues to be resolved

[0006] The object of the present invention is to provide a multi-purpose wire inserting and winding machine to solve the defects that the existing wire inserting and winding machine can only be used for winding and inserting wires for one type of motor product, resulting in low processing efficiency and high equipment purchase cost. (II) Summary of the invention

[0008] In order to solve the above technical problems, the present invention provides the following technical solutions: a one-machine multi-purpose wire inserting and winding integrated machine, comprising a frame, a control cabinet, a paper inserting mechanism, a winding mechanism and a stator station for clamping the stator, a station indexing turntable is arranged on the frame, the stator station and the winding mechanism are located above the station indexing turntable, and the station indexing turntable is provided with more than one wire cup station for clamping the wire cup, during the rotation of the station indexing turntable, it is ensured that one wire cup station corresponds to the stator station, and one wire cup station corresponds to the winding mechanism, and more than one group of guide bar push rod assemblies are arranged in an annular manner in each wire cup station, and each group of guide bar push rod assemblies includes a guide bar and a push rod movably plugged together, the paper inserting mechanism is located above the station indexing turntable, and the following equipment is also arranged in the frame:

[0009] A wire embedding mechanism located below the station indexing turntable and corresponding to the stator station, the wire embedding mechanism comprising a third driving mechanism for pushing the guide bar on the wire cup station aligned with the stator station to move along the height direction of the frame, a fourth driving mechanism for pushing the push rod on the wire cup station aligned with the stator station to move along the height direction of the frame, and a fifth driving mechanism for pushing the copper pusher on the wire cup station aligned with the stator station to move along the height direction of the frame;

[0010] A paper bank switching mechanism is located on the side of the paper insertion mechanism, and the paper bank switching mechanism includes more than one group of paper bank paper insertion units and a first driving mechanism. Each group of paper bank paper insertion units is used to insert paper into stators of different specifications. The first driving mechanism is used to drive the paper bank paper insertion units to rotate and ensure that one group of paper bank paper insertion units corresponds to the paper insertion mechanism to implement paper insertion.

[0011] Preferably, in order to realize the operation function of inserting paper from top to bottom, each group of paper library paper insertion units includes a material library, a paper insertion cup and a second driving mechanism. The size of the material library on each group of paper library paper insertion units is different. The paper insertion cup is provided with a plurality of paper insertion slots, and the plurality of paper insertion slots are distributed at intervals around the circumference of the central axis of the paper insertion cup. Each paper insertion cup is installed above the material library and moves toward or away from the material library along the height direction of the frame. The second driving mechanism is used to drive the paper insertion cup or the material library to move along the height direction of the machine body.

[0012] Preferably, in order to facilitate operation and realize the automatic rotation function of the workstation indexing turntable, the frame includes an upper horizontal plate, a lower horizontal plate and one or more columns, the columns are fixed between the upper horizontal plate and the lower horizontal plate, the paper library switching mechanism, the paper insertion mechanism and the winding mechanism are fixed on the upper horizontal plate, and an optical axis 1 is also arranged between the upper horizontal plate and the lower horizontal plate, the workstation indexing turntable passes through the optical axis 1 and can rotate around the optical axis 1, a positioning plate is inserted on the optical axis 1, a motor 1 is fixed on the positioning plate, the piston rod of the motor 1 passes through the positioning plate and is connected to a pinion 1, and a large gear 1 meshing with the pinion 1 is arranged at the center below the workstation indexing turntable.

[0013] Preferably, in order to make the operation of the entire structure more convenient, the fifth driving mechanism comprises motor 2, pulley 1, two pulleys 2 and two screw rods 1, each screw rod 1 is connected to a pulley 2 below, the two pulleys 2 cooperate with the pulley 1 through belts, a first pushing block is slidably connected between the two screw rods 1, a copper push head push rod is connected to the first pushing block, the fourth driving mechanism comprises screw rod 2, pushing block 2 and a push rod push cylinder, the screw rod sliding seat of screw rod 2 is connected to the pushing block 2, the screw rod 2 is driven by motor 3 and the first reducer, the push rod push cylinder is fixed on the pushing block 2, the third driving mechanism comprises screw rod 3, pushing block 3 and a guide bar push cylinder, the screw rod 3 is driven by motor 4 and the second reducer, the screw rod of screw rod 3 The pushing block three is connected to the sliding seat, and the guide bar push cylinder is fixed on the pushing block three. Two optical axes two are also arranged on the first pushing block. The pushing block two is located above the first pushing block, and the pushing block three is located above the pushing block two, and the pushing block two and the pushing block three are slidably sleeved on the two optical axes two. The guide bar push cylinder is sleeved outside the push rod push cylinder, and the push rod push cylinder is sleeved outside the copper push head push rod. A small chuck is fixed above the guide bar push cylinder, and an active chuck that can move up synchronously with the small chuck moving up is movably clamped in the small chuck. A pushing seat for pushing the copper push head to move up is arranged above the active chuck, and a large chuck is arranged above the push rod push cylinder, and a large slot clamped in the large chuck is arranged on the active chuck. After the active chuck moves down, it can push the push rod push cylinder and the guide bar push cylinder to move down and reset.

[0014] Preferably, in order to realize the rapid switching of the paper insertion station, the first driving mechanism includes a large material storage turntable, a motor five, a small material storage indexing turntable and a motor six, the motor five is fixed on the upper horizontal plate, the output shaft of the motor five passes through the upper horizontal plate and is connected to a pinion two, the pinion two is meshed with the large material storage turntable, the motor six is ​​fixed at the center of the large material storage turntable, a material storage bottom plate is fixed below the large material storage turntable, a material storage support ring is arranged above the large material storage turntable, and a There are three material depot mounting holes, which are distributed according to the three vertices of a triangle. A material depot indexing small turntable is placed in each material depot mounting hole, and a material depot is placed in each material depot indexing small turntable. A small gear three is provided on the output shaft of the motor six, which is engaged with the material depot indexing small turntable to realize the paper punching station indexing. A second driving mechanism is provided between each material depot and the material depot support ring, and the second driving mechanism includes a material depot driving mechanism that can drive the material depot to move up and down, and a paper insertion driving mechanism that drives the paper insertion cup to move up and down.

[0015] Preferably, in order to achieve rapid paper insertion, the material storage drive mechanism includes two symmetrically arranged optical axes three and two cylinders one, a push rod seat one is slidably connected between the two optical axes three, the push rod seat one is connected to the material storage, and the two cylinders one are respectively fixed on the material storage support ring, and the paper insertion drive mechanism includes two optical axes four, a push rod seat two and a cylinder two, the piston rods of the two cylinders one are respectively connected to the two ends of the push rod seat one through an optical axis three, the push rod seat two is slidably connected between the two optical axes four, a paper insertion cup is arranged below the push rod seat two, the cylinder two is fixed on the material storage support ring, the piston rod of the cylinder two is connected to a third push rod seat whose two ends are movably sleeved on the two optical axes three, and the third push rod seat is located above the push rod seat two.

[0016] Preferably, in order to realize the positioning function of the paper insertion station, a limiting and clamping mechanism for limiting the large turntable of the material warehouse is arranged above the upper horizontal plate, and the limiting and clamping mechanism includes a third cylinder fixed on the upper horizontal plate, and the piston rod of the third cylinder is connected with a clamping block which can press the side of the large turntable of the material warehouse after extending.

[0017] Preferably, in order to facilitate wire hooking and achieve more accurate positioning during wire embedding, a brake mechanism for braking the workstation dividing turntable is also provided on the positioning plate, and a wire hooking mechanism located on the side of the winding mechanism is fixed below the upper horizontal plate.

[0018] Preferably, in order to rotate each spool and realize fast winding, a spool indexing turntable is provided in each spool station, and a pinion four is meshed on the side of each spool indexing turntable, and the pinion four is fixed on the output shaft of the motor seven, and the motor seven is fixed on the station indexing turntable, and a gear protection cover is disposed on the pinion four, and the spool is placed on the spool indexing turntable.

[0019] To improve safety, a protective cover is connected to the outer surface of the frame.

[0020] (III) Beneficial effects

[0021] The one-machine multi-purpose wire inserting and winding integrated machine provided by the present invention has the advantages that: the present invention can process a variety of specified stator winding, wire inserting and paper inserting operations by using one machine, thereby realizing one-machine multi-purpose, and ultimately has the advantages of improving work efficiency and reducing processing costs and equipment purchase costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a schematic diagram of the structure of a multi-purpose wire inserting and winding integrated machine in this embodiment;

[0023] Figure 2 for Figure 1 Structure diagram without protective cover installed Figure 1 ;

[0024] Figure 3 for Figure 1 Structure diagram without protective cover installed Figure 2 ;

[0025] Figure 4 for Figure 1 Structure diagram without protective cover installed Figure 3 ;

[0026] Figure 5 for Figure 2 The structural diagram of the winding mechanism;

[0027] Figure 6 A schematic diagram of the structure of a guide bar push rod assembly Figure 1 ;

[0028] Figure 7 A schematic diagram of the structure of a guide bar push rod assembly Figure 2 ;

[0029] Figure 8 It is a structural schematic diagram of the paper insertion slot;

[0030] Fig. 9The paper bank switching mechanism is only equipped with one complete first drive mechanism, and the other two first drive mechanisms are not equipped with corresponding cylinders and a structural diagram when the paper cup is inserted;

[0031] Fig.10 It is a structural schematic diagram of a paper bank switching mechanism when only one set of complete first driving mechanisms is installed, and the other two sets of first driving mechanisms and corresponding paper cup insertion mechanisms are not installed;

[0032] Fig.11 It is a structural schematic diagram when the upper horizontal plate is installed with a paper bank switching mechanism, and the paper bank switching mechanism is only installed with a complete set of first driving mechanisms, and the other two sets of first driving mechanisms and the corresponding paper cups are not installed;

[0033] Fig.12 This is a structural diagram of the upper horizontal plate when the paper storage switching mechanism is installed and the two material storage indexing small turntables are not installed;

[0034] Fig.13 This is a schematic diagram of the structure when one of the gear protection covers on the workstation indexing turntable is separated from other components;

[0035] Fig.14 It is a structural schematic diagram when the wire embedding mechanism is installed between the lower horizontal plate and the positioning plate;

[0036] Fig.15 A top view of

[0037] Fig.16 for Fig.15 Schematic diagram of the middle GG section;

[0038] Fig.17 for Fig.16 Schematic diagram of the cross section at point A;

[0039] Fig.18 It is a schematic diagram of the structure of a guide bar push rod assembly and a copper push head when they are disassembled;

[0040] Fig.19 for Fig.14 Structure diagram without installation positioning plate Figure 1 ;

[0041] Fig. 20 for Fig.14 Structure diagram without installation positioning plate Figure 2 .

[0042] In the figure: frame 1, upper horizontal plate 1-1, lower horizontal plate 1-2, column 1-3, optical axis 1-4, positioning plate 1-5, motor 1-6, small gear 1-7, large gear 1-8, control cabinet 2, paper insertion mechanism 3, winding mechanism 4, stator station 6, station indexing turntable 7, spool station 8, spool indexing small turntable 81, small gear 4 82, motor 7 83, gear protection cover 84, guide bar push rod assembly 9, guide bar 9-1, push rod 9- 2. Copper push head 9-3, wire embedding mechanism 10, third driving mechanism 11, screw rod 3 111, push block 3 112, guide bar push cylinder 113, motor 4 111-1, second reducer 111-2, fourth driving mechanism 12, screw rod 2 121, push block 2 122, push rod push cylinder 123, motor 3 121-1, first reducer 121-2, fifth driving mechanism 13, motor 2 131, pulley 1 132, pulley 2 133 , screw rod 134, paper storage switching mechanism 14, paper storage paper insertion unit 15, first driving mechanism 16, large material storage turntable 161, motor 5 162, small material storage indexing turntable 163, motor 6 164, pinion 2 165, material storage bottom plate 166, material storage support ring 167, material storage mounting hole 168, pinion 3 169, material storage 17, paper insertion cup 18, second driving mechanism 19, material storage driving mechanism 19-1, paper insertion driving mechanism 19- 2. Paper insertion slot 20-1, first push block 20, copper push head push rod 21, optical axis 2 22, small clamp head 23, movable clamp head 24, push seat 25, large clamp head 26, large clamping slot 27, limit clamping mechanism 28, third cylinder 281, clamping block 282, optical axis 3 29, cylinder 1 30, push rod seat 1 31, optical axis 4 32, push rod seat 2 33, cylinder 2 34, third push rod seat 35, brake mechanism 36, hook line mechanism 37, protective cover 38. DETAILED DESCRIPTION

[0043] In order to make the purpose, technical solution and advantages of the embodiments of the present invention more clear, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Example

[0044] See also Figure 1-20The present invention provides an embodiment: a one-machine multi-purpose wire inserting and winding integrated machine, comprising a frame 1, a control cabinet 2, a paper inserting mechanism 3, a winding mechanism 4 and a stator station 6 for clamping the stator, a station indexing turntable 7 is arranged on the frame 1, the stator station 6 and the winding mechanism 4 are located above the station indexing turntable 7, the station indexing turntable 7 is provided with more than one wire cup station 8 for clamping the wire cup, during the rotation of the station indexing turntable 7, a wire cup is ensured The station 8 corresponds to the stator station 6, and one bobbin station 8 corresponds to the winding mechanism 4. In each bobbin station 8, one or more guide bar push rod assemblies 9 are arranged in a ring shape. Each guide bar push rod assembly 9 includes a guide bar 9-1 and a push rod 9-2 that are movably plugged together. At the same time, a copper push head 9-3 is movably plugged in the guide bar push rod assembly 9. The paper insertion mechanism 3 is located above the station indexing turntable 7. The following equipment is also arranged in the frame 1:

[0045] A wire embedding mechanism 10 is located below the station indexing turntable 7 and corresponds to the stator station 6, and the wire embedding mechanism 10 includes a third driving mechanism 11 for pushing the guide bar on the wire cup station 8 aligned with the stator station 6 to move along the height direction of the frame 1, a fourth driving mechanism 12 for pushing the push rod on the wire cup station 8 aligned with the stator station 6 to move along the height direction of the frame 1, and a fifth driving mechanism 13 for pushing the copper pusher on the wire cup station 8 aligned with the stator station 6 to move along the height direction of the frame 1;

[0046] The paper bank switching mechanism 14 is located on the side of the paper insertion mechanism 3, and the paper bank switching mechanism 14 includes more than one group of paper bank paper insertion units 15 and a first driving mechanism 16. Each group of paper bank paper insertion units 15 is used to insert paper into stators of different specifications. The first driving mechanism 16 is used to drive the paper bank paper insertion units 15 to rotate and ensure that one group of paper bank paper insertion units 15 corresponds to the paper insertion mechanism 3 to implement paper insertion. In this embodiment, three groups of paper bank paper insertion units 15 are used, and the material bank specifications and sizes on each group of paper bank paper insertion units 15 are different, so it is possible to realize the winding and embedding operations of three stators of different specifications, further improving work efficiency. It should be noted that the paper insertion mechanism 3, the winding mechanism 4 and the stator station 6 for clamping the stator in this application belong to the conventional technology in this field. Their specific structure is conventional technology, so no specific description is made here. The control cabinet 2 controls the automatic startup of the entire device and the electronic equipment in the device. Therefore, the frame 1 must be provided with a control display screen electrically connected to the control cabinet 2. Such a structure belongs to the conventional technology in this field, so no specific description is made here.

[0047] This structural setting achieves the following technical effects:

[0048] This structure sets a paper insertion unit 15 of a paper bank with different specifications according to the stator processing specification requirements on the side of the paper insertion mechanism 3; and drives the paper bank paper insertion unit 15 to rotate through the first driving mechanism 16, so as to always ensure that one group of paper bank paper insertion units 15 cooperates with the existing paper insertion mechanism 3, and in order to ensure that the three paper insertion stations can meet the insertion of the insulating paper of the same width, it is necessary to select the insulating paper of the appropriate width when placing the paper in the early stage to ensure that the insulating paper can meet the requirements of the motors of three specifications. The paper insertion mechanism 3 is used to insert the insulating paper into the stator coil installation slot. The paper mechanism 3 inserts the paper sheet into the rotor slot and pulls the paper sheet at the same time, ensuring that the paper sheet is pulled out from the material roller 3-1 below and can be continuously transmitted to the paper bank paper insertion unit 15, and the paper strip is cut by the shearing device on the paper insertion mechanism 3. Therefore, this structure adds paper bank paper insertion units 15 of multiple specifications, and is driven by the first driving mechanism 16 to realize that one device can realize paper insertion operations on stators of different specifications, further improving the technician efficiency of the entire device, and the factory can complete the winding processing of stators of various specifications by purchasing one device, which undoubtedly reduces the purchase cost and processing cost of the equipment;

[0049] Since the copper pusher head, guide bar and push rod as well as the corresponding wire embedding driving mechanism in the existing wire embedding mechanism are installed in an integrated manner, that is, a stator of one specification needs to correspond to the same number of guide bars and push rods, and each guide bar and push rod needs to be fixedly connected to the wire embedding driving mechanism below through a connecting piece, resulting in that one wire embedding mechanism can only embed wires on stators of the same specification. The present invention changes the above-mentioned existing wire embedding mechanism to place the copper pusher head 9-3 (the installation position of the copper pusher head belongs to the conventional technology), the guide bar 9-1 and the push rod 9-2 directly on the wire cup station to form a guide bar push rod assembly 9, and the wire embedding driving mechanism below adopts a separate three-layer driving mode to be constructed as a universal driving mode, that is, the first layer drives the copper pusher head (that is, driven by the fifth driving mechanism 13), the second layer drives the guide bar (that is, driven by the third driving mechanism 11), and the third layer drives the push rod (that is, driven by the fourth driving mechanism 12). As long as one of the wire cup stations 8 on the station indexing turntable 7 corresponds to the stator station 6, it can ensure that the third drive mechanism 11, the fourth drive mechanism 12 and the fifth drive mechanism 13 below correspond to the guide bar, the push rod and the copper push head above. After the third drive mechanism 11, the fourth drive mechanism 12 and the fifth drive mechanism 13 are pushed up, they drive the corresponding guide bar, the push rod and the copper push head to move up and insert the wire in the wire cup into the stator of the stator station 6 located above, and finally realize the wire embedding operation. Therefore, this structural setting can realize that when any wire cup station on the station indexing turntable 7 rotates to the wire embedding station, the multi-layer and universal driving method of the present invention can be used to drive the wire embedding operation, further improving the versatility and also improving the working efficiency of the equipment; and the factory can purchase one equipment to complete the wire embedding processing of stators of various specifications, which undoubtedly reduces the purchase cost and processing cost of the equipment.

[0050] In summary, the present invention uses one machine to process a variety of specified stator winding, wire embedding and paper inserting tasks, thereby achieving one machine for multiple uses, and ultimately has the advantages of improving work efficiency, reducing processing costs and equipment purchase costs.

[0051] The applicant needs to explain that, in order to make the drawings clearer, and considering that the structures of the paper bank paper insertion units 15 are all the same, the corresponding drawings do not reflect the entire structure of the three groups of paper bank paper insertion units 15 in the drawings, and only provide the structure of one group of paper bank paper insertion units 15. The other two groups of paper bank paper insertion units 15 do not provide the structure of the second drive mechanism 19 and the paper insertion cup 18. The structures of the second drive mechanisms 19 of the other two groups can be referred to. Fig.10 The embodied structure is used as a reference.

[0052] Preferably, in order to realize the operation function of inserting paper from top to bottom, each group of paper library paper insertion units 15 includes a material library 17, a paper insertion cup 18 and a second driving mechanism 19. The material library 17 on each group of paper library paper insertion units 15 has different sizes. The paper insertion cup 18 is provided with a plurality of paper insertion slots 20-1, and the plurality of paper insertion slots 20-1 are distributed at intervals around the central axis of the paper insertion cup 18. Each paper insertion cup 18 is installed above the material library 17 and moves toward or away from the material library 17 along the height direction of the frame 1. The second driving mechanism 19 is used to drive the paper insertion cup or the material library 17 to move along the height direction of the machine body. The above-mentioned structural arrangement can realize the selection of material libraries 17 of different specifications for processing according to processing requirements.

[0053] Preferably, in order to facilitate operation and realize the automatic rotation function of the workstation indexing turntable 7, the frame 1 includes an upper horizontal plate 1-1, a lower horizontal plate 1-2 and one or more columns 1-3, the columns 1-3 are fixed between the upper horizontal plate 1-1 and the lower horizontal plate 1-2, the paper library switching mechanism 14, the paper insertion mechanism 3 and the winding mechanism 4 are fixed on the upper horizontal plate 1-1, and an optical axis 1-4 is also provided between the upper horizontal plate 1-1 and the lower horizontal plate 1-2, the workstation indexing turntable 7 passes through the optical axis 1-4 and can rotate around the optical axis 1-4, a positioning plate 1-5 is plugged into the optical axis 1-4, and a positioning plate 1-5 is fixed on the positioning plate 1-5 Motor 1-6, the piston rod of the motor 1-6 passes through the positioning plate 1-5 and is connected to a pinion 1-7, and a large gear 1-8 meshing with the pinion 1-7 is arranged at the center below the work station indexing turntable 7. In this embodiment, there are 9 work stations on the work station indexing turntable 7, and the motor 1-6 drives the pinion 1-7 to rotate, and the pinion 1-7 synchronously drives the large gear 1-8 to rotate to drive the upper work station indexing turntable 7 to realize the position rotation of the 9 work stations, so as to ensure that each work station realizes different functions, that is, when a work station reaches the bottom of the winding mechanism, it realizes the winding function, and when a work station reaches the wire embedding station, it realizes the wire embedding function, etc.

[0054] Preferably, in order to make the operation of the entire structure more convenient, the fifth driving mechanism 13 includes a motor 2 131, a pulley 132, two pulleys 2 133 and two screws 134, each screw 134 is connected to a pulley 2 133 below, the two pulleys 2 133 cooperate with the pulley 1 132 through a belt, and a first push block 20 is slidably connected between the two screws 134, and a copper push head push rod 21 is connected to the first push block 20, and the fourth driving mechanism 12 includes a screw 2 121, a push block 2 122 and a push rod push cylinder 123, the screw sliding seat of the screw 2 121 is connected to the push block 2 122, and the screw 2 121 is connected to the motor 3 121-1 The push rod push cylinder 123 is fixed on the pushing block 2 122 in cooperation with the first reducer 121-2. The third driving mechanism 11 includes a screw rod 3 111, a pushing block 3 112 and a guide bar push cylinder 113. The screw rod 3 111 is driven by the motor 4 111-1 in cooperation with the second reducer 111-2. The screw rod sliding seat of the screw rod 3 111 is connected with the pushing block 3 112. The guide bar push cylinder 113 is fixed on the pushing block 3 112. Two optical axes 22 are also provided on the first pushing block 20. The pushing block 2 122 is located above the first pushing block 20. The pushing block 3 112 is located above the pushing block 2 122, and the pushing block 2 122 and the pushing block 3 1 12 is slidably sleeved on the two optical axes 22, the guide bar push cylinder 113 is sleeved on the outside of the push rod push cylinder 123, the push rod push cylinder 123 is sleeved on the outside of the copper push head push rod 21, a small clamp 23 is fixed on the top of the copper push head push rod 21, and an active clamp 24 that can move up synchronously with the small clamp 23 moving up is movably clamped in the small clamp 23, and a push seat 25 for pushing the copper push head 9-3 to move up is arranged above the active clamp 24, a large clamp 26 is arranged above the guide bar push cylinder 113, and a large groove 27 clamped in the large clamp 26 is arranged on the active clamp 24, and the active clamp 24 can push the push rod push cylinder 123 and the guide bar push cylinder 113 to move down and reset after moving down, and the above structure completes the following work: when the workstation indexing turntable 7 When the wire cup station that has been wound by the winding mechanism is rotated to align with the stator station 6, a stator with insulating paper has been placed on the stator station 6, and the station indexing turntable 7 stops working. Then the fifth drive mechanism 13, the fourth drive mechanism 12 and the third drive mechanism 11 work to embed the wire, and insert the wire on the wire cup station into the stator above. The working process of the fifth drive mechanism 13, the fourth drive mechanism 12 and the third drive mechanism 11 is as follows: the motor 2 131 works to drive the pulley 1 132 to rotate, and the belt synchronously drives the two pulleys 2 133 to rotate, and finally the two screw rods 1 134 rotate, and finally drive the first push block 20 above to move upward to push the copper push rod 21 to move upward and insert it into the wire cup station.Ensure that the end of the push seat 25 above is inserted into the internal copper push head, drive the copper push head to push upward to insert the wire into the upper stator station, the motor three 121-1 works by driving the screw rod two 121 to rotate after being decelerated by the first reducer 121-2, so that the push block two 122 on the screw rod two 121 moves up and synchronously drives the push rod push tube 123 to move up, and finally realizes pushing the upper push rod to move up, the motor four 111-1 works by driving the screw rod three 111 to rotate after being decelerated by the second reducer 111-2, so that the push block three 112 on the screw rod three 111 moves up and synchronously drives the guide bar push tube 113 to move up, and finally realizes pushing the upper guide bar to move up, because the push rod push tube 123 is located in the middle layer, the copper push head push rod 21 is located in the innermost layer, and the guide bar push tube 113 is located in the outermost layer to form a three-layer structure, and there is no slot mechanism on the upper end of the push rod push tube 123 of the middle layer, and a large slot mechanism is provided on the guide bar push tube 113 of the outermost layer. The clamping head 26 is provided with a large clamping groove 27 for movably clamping the large clamping head 26 on the copper pusher rod 21, so the middle layer is relatively free to move. Moreover, for wire embedding, since the copper pusher and the pusher rod reach the top to realize the wire embedding process, the copper pusher and the pusher rod move up and down synchronously. Since the travel distance of the guide bar is the shortest, the copper pusher and the pusher rod finally rush to the top to realize the wire embedding process. At this time, the upper end of the pusher rod is located at the edge of the guide bar. Therefore, after the wire embedding is completed, when the copper pusher, the pusher rod and the guide bar are reset downward, since the top copper pusher moves downward, when the lower end surface of the movable clamping head 24 abuts against the large clamping head 26, the process of continuing to move downward will synchronously drive the pusher rod push cylinder 123 of the middle layer and the guide bar push cylinder 113 of the outermost layer to move downward and reset. Therefore, the universal wire embedding drive mechanism of this structure is used to realize the function of embedding wires for products in different wire cups, making the operation more flexible and convenient.

[0055] Preferably, in order to realize the rapid switching of the paper insertion station, the first driving mechanism 16 includes a large material storage turntable 161, a motor 5 162, a small material storage indexing turntable 163 and a motor 6 164, wherein the motor 5 162 is fixed on the upper horizontal plate 1-1, and the output shaft of the motor 5 162 passes through the upper horizontal plate 1-1 and is connected to a pinion 2 165, wherein the pinion 2 165 is meshed with the large material storage turntable 161, and the motor 6 164 is fixed at the center of the large material storage turntable 161, and the large material storage turntable 161 is below A material storehouse bottom plate 166 is fixed on the side, a material storehouse support ring 167 is arranged above the material storehouse large turntable 161, three material storehouse mounting holes 168 are arranged in the material storehouse large turntable 161, and the three material storehouse mounting holes 168 are distributed according to the three vertices of the triangle, and a material storehouse indexing small turntable 163 is placed in each material storehouse mounting hole 168, and a material storehouse 17 is placed in each material storehouse indexing small turntable 163, and a small tooth engaged with the material storehouse indexing small turntable 163 to realize the paper punching station indexing is arranged on the output shaft of the motor 6 164 Wheel three 169, each material storehouse 17 and the material storehouse support ring 167 are provided with a second driving mechanism 19, the second driving mechanism 19 comprises a material storehouse driving mechanism 19-1 capable of driving the material storehouse 17 to move up and down and a paper inserting driving mechanism 19-2 capable of driving the paper inserting cup 18 to move up and down. When working, firstly, according to the processing requirements, different specifications of material stores 17 can be selected for processing, and the specification requirements of the motor currently to be processed are input on the control display screen. After the control cabinet 2 obtains the signal, the motor five 162 is controlled to work, driving the pinion two 165 Rotate, synchronously drive the large turntable 161 of the material library, ensure that a material library that meets the specifications rotates and is in the state of the paper insertion mechanism 3, and then stop. At this time, the other two material library are not working. The control cabinet 2 drives the motor 6 164 on the side of the material library corresponding to the paper insertion mechanism 3 according to the specification requirements of the stator slot of the stator at this time, drives the small gear 3 169 to rotate, and synchronously drives the material library indexing turntable 163 to rotate, and finally realizes the indexing switching of the stator slot, so as to realize that the same material library can process the embedding operation of different slots according to the requirements, thereby further improving the work efficiency.

[0056] Preferably, in order to achieve rapid paper insertion, the material storage drive mechanism 19-1 includes two symmetrically arranged optical axes 3 29 and two cylinders 30, a push rod seat 31 is slidably connected between the two optical axes 3 29, the push rod seat 31 is connected to the material storage 17, and the two cylinders 30 are respectively fixed on the material storage support ring 167, and the paper insertion drive mechanism 19-2 includes two optical axes 4 32, a push rod seat 2 33 and a cylinder 2 34, the piston rods of the two cylinders 30 are respectively connected to the two ends of the push rod seat 31 through one of the optical axes 3 29, the push rod seat 2 33 is slidably connected between the two optical axes 4 32, and a paper insertion cup 18 is arranged below the push rod seat 2 33, the cylinder 2 34 is fixed on the material storage support ring 167, and the piston rod of the cylinder 2 34 is connected with two ends movably sleeved on the two optical axes 3 The third push rod seat 35 on 29 is located above the push rod seat 2 33. When working, according to the specifications of the factory processing stator, the corresponding material library is selected to align with the paper insertion mechanism 3, and the paper insertion cup 18 of the same specification is rotated, and the number of paper insertion slots in the paper insertion cup 18 is selected according to the specifications, which can be 24 slots or 36 slots. At this time, the stator is sleeved outside the material library and abutted against the material library bottom plate 166 below, and then the two cylinders 1 30 above are driven to act synchronously, driving the push rod seat 1 31 below to move up and down to adjust the height of the material library below, and then driving the paper insertion mechanism 3 to work, and then the control cabinet controls the rotation of the material library indexing small turntable 163, and the paper insertion mechanism 3 punches the insulating paper into the corresponding paper insertion slot, and then drives the cylinder 2 34 to work and drive the paper insertion cup 18 to move downward, and finally inserts the paper into the corresponding slot of the stator below. After one cycle, the paper punching is completed.

[0057] Preferably, in order to realize the positioning function of the paper insertion station, a limiting and pressing mechanism 28 for limiting the material storage large turntable 161 is arranged above the upper horizontal plate 1-1, and the limiting and pressing mechanism 28 includes a third cylinder 281 fixed on the upper horizontal plate 1-1, and the piston rod of the third cylinder 281 is connected with a pressing block 282 that can press the side of the material storage large turntable 161 after extending. Through the above-mentioned structural setting, the limiting and pressing mechanism 28 is arranged on the side of the material storage large turntable 161 to ensure that when the material storage large turntable 161 aligns the material storage of corresponding size with the wire insertion mechanism according to the requirements, in order to avoid the material storage large turntable 161 from rotating randomly during the wire insertion process and affecting the accuracy of the wire insertion, the third cylinder 281 is driven to work, driving the piston rod of the third cylinder 281 to extend and ensure that the pressing block 282 presses the material storage large turntable 161 to prevent it from rotating, thereby further realizing the positioning function of the paper insertion station.

[0058] Preferably, in order to facilitate hooking and achieve more accurate positioning when embedding the wire, a brake mechanism 36 for braking the workstation indexing turntable 7 is also provided on the positioning plate 1-5, and a hooking mechanism 37 located on the side of the winding mechanism 4 is fixed below the upper horizontal plate 1-1. This structure is provided with a hooking mechanism 37 on the side of the winding workpiece, and the hooking mechanism 37 can hook, pull and shear the wire when the winding mechanism 4 is winding, thereby further improving work efficiency. The specific structure of the hooking mechanism 37 belongs to conventional technology and is not described in detail. In this embodiment, when the workstation indexing A wire cup station corresponding to the turntable 7 needs to correspond to the stator station 6 during the rotation process, so a brake mechanism 36 is added. When the sensor on the station dividing turntable 7 senses that the stator station 6 is working with one of the wire cup stations, the control cabinet will control the brake mechanism 36 to limit the position of the station dividing turntable 7 at this time, that is, brake processing. Since the winding on the wire cup station with the stator station 6 has been completed at the previous station at this time, the step of embedding the wire is implemented at this station, that is, the existing embedding station. The applicant needs to explain that the specific structure of the brake mechanism 36 of this application belongs to conventional technology, so it will not be described in detail.

[0059] Preferably, in order to realize the rotation of each spool and realize fast winding, a spool indexing small turntable 81 is provided in each spool station 8, and a pinion gear 4 82 is meshed on the side of each spool indexing small turntable 81, and the pinion gear 4 82 is fixed on the output shaft of the motor 7 83, and the motor 7 83 is fixed on the station indexing turntable 7, and a gear protection cover 84 is provided on the pinion gear 4 82. The spool is placed on the spool indexing small turntable 81. In this embodiment, by rotating the spool at each station, the spool is rotated to rotate the spool. A rotatable spool indexing turntable 81 is added to a spool station 8. When working, the motor 7 83 drives the pinion 4 82 connected thereto to rotate. The rotation of the pinion 4 82 synchronously drives the spool indexing turntable 81 meshing therewith to rotate, and finally drives the spool in the spool indexing turntable 81 to rotate. When at the winding station, the wire can be wound in the specified position of the spool as required. In order to ensure that the overall structure is more beautiful, a gear protection cover 84 is placed on each pinion 4 82.

[0060] In order to improve safety, a protective cover 38 is connected to the outer surface of the frame 1. The structure improves safety protection during processing by providing the protective cover 38.

Claims

1. A multi-purpose wire inserting and winding machine, comprising a frame (1), a control cabinet (2), a paper inserting mechanism (3), a winding mechanism (4), and a stator station (6) for clamping a stator, a station indexing turntable (7) being arranged on the frame (1), and the station indexing turntable (7) being arranged with one or more wire cup stations (8) for clamping wire cups, characterized in that: One or more guide rod pusher assemblies (9) are arranged in a ring shape in each spool station (8); the paper inserting mechanism (3) is located above the station indexing turntable (7); and the following equipment is also arranged in the frame (1): A wire embedding mechanism (10) located below the workstation indexing turntable (7) and corresponding to the stator workstation (6), the wire embedding mechanism (10) comprising a third driving mechanism (11) for pushing the guide bar on the wire cup workstation (8) aligned with the stator workstation (6) to move along the height direction of the frame (1), a fourth driving mechanism (12) for pushing the push rod on the wire cup workstation (8) aligned with the stator workstation (6) to move along the height direction of the frame (1), and a fifth driving mechanism (13) for pushing the copper push head on the wire cup workstation (8) aligned with the stator workstation (6) to move along the height direction of the frame (1); A paper bank switching mechanism (14) is located on the side of the paper insertion mechanism (3), the paper bank switching mechanism (14) comprising one or more paper bank paper insertion units (15) and a first driving mechanism (16), each group of paper bank paper insertion units (15) being used to insert paper into stators of different specifications, the first driving mechanism (16) being used to drive the paper bank paper insertion units (15) to rotate and ensure that one group of paper bank paper insertion units (15) corresponds to the paper insertion mechanism (3) to implement paper insertion; The fifth driving mechanism (13) comprises a motor 2 (131), a pulley 1 (132), two pulley 2s (133) and two screw 1s (134), each screw 1 (134) is connected to a pulley 2 (133) below, the two pulleys 2 (133) and the pulley 1 (132) are matched with a belt, a first push block (20) is slidably connected between the two screw 1s (134), and a copper push rod (21) is connected to the first push block (20), and the fourth driving mechanism (12) comprises a screw 2 (121), a push block 2 (122) and a push rod The push cylinder (123) is connected to the push block (122) on the screw rod sliding seat of the screw rod (121), the screw rod (121) is driven by the motor (121-1) in cooperation with the first reducer (121-2), the push rod push cylinder (123) is fixed on the push block (122), the third driving mechanism (11) includes the screw rod (111), the push block (112) and the guide bar push cylinder (113), the screw rod (111) is driven by the motor (111-1) in cooperation with the second reducer (111-2), the screw rod (111) The screw rod sliding seat is connected to the pushing block three (112), the guide bar pushing cylinder (113) is fixed on the pushing block three (112), and two optical axes two (22) are also arranged on the first pushing block (20), the pushing block two (122) is located above the first pushing block (20), the pushing block three (112) is located above the pushing block two (122), and the pushing block two (122) and the pushing block three (112) are slidably sleeved on the two optical axes two (22), the guide bar pushing cylinder (113) is sleeved on the outside of the pushing rod pushing cylinder (123), and the pushing rod pushing cylinder (123) is sleeved on the copper pushing head pushing cylinder The copper pusher head push rod (21) is provided with a small clamping head (23) fixed above the copper pusher head push rod (21), and a movable clamping head (24) is movably clamped inside the small clamping head (23) and can be synchronously moved upward after the small clamping head (23) moves upward. A push seat (25) is arranged above the movable clamping head (24) for pushing the copper pusher head upward, and a large clamping head (26) is arranged above the guide bar push cylinder (113). A large clamping groove (27) clamped in the large clamping head (26) is arranged on the movable clamping head (24). After the movable clamping head (24) moves downward, it can push the pusher push cylinder (123) and the guide bar push cylinder (113) to move downward and reset.

2. The multi-purpose wire inserting and winding machine according to claim 1, characterized in that: Each group of paper storage paper insertion units (15) comprises a material storage (17), a paper insertion cup (18) and a second driving mechanism (19); the material storage (17) on each group of paper storage paper insertion units (15) has different sizes; the paper insertion cup (18) is provided with a plurality of paper insertion slots (20-1); the plurality of paper insertion slots (20-1) are distributed at intervals around the central axis of the paper insertion cup (18); each paper insertion cup (18) is installed above the material storage (17) and moves toward or away from the material storage (17) along the height direction of the frame (1); and the second driving mechanism (19) is used to drive the paper insertion cup or the material storage (17) to move along the height direction of the machine body.

3. The multi-purpose wire inserting and winding machine according to claim 2, characterized in that: The frame (1) comprises an upper transverse plate (1-1), a lower transverse plate (1-2) and one or more upright posts (1-3); the upright posts (1-3) are fixed between the upper transverse plate (1-1) and the lower transverse plate (1-2); the paper bank switching mechanism (14), the paper inserting mechanism (3) and the winding mechanism (4) are fixed on the upper transverse plate (1-1); an optical axis 1 (1-4) is further provided between the upper transverse plate (1-1) and the lower transverse plate (1-2); the workstation indexing turntable (7 ) passes through the optical axis 1 (1-4) and can rotate around the optical axis 1 (1-4), a positioning plate (1-5) is inserted on the optical axis 1 (1-4), a motor 1 (1-6) is fixed on the positioning plate (1-5), a piston rod of the motor 1 (1-6) passes through the positioning plate (1-5) and is connected to a small gear 1 (1-7), and a large gear 1 (1-8) meshing with the small gear 1 (1-7) is arranged at the center below the workstation indexing turntable (7).

4. The multi-purpose wire inserting and winding machine according to claim 3, characterized in that: The first driving mechanism (16) comprises a large material storage turntable (161), a fifth motor (162), a small material storage indexing turntable (163) and a sixth motor (164), wherein the fifth motor (162) is fixed on the upper horizontal plate (1-1), and the output shaft of the fifth motor (162) passes through the upper horizontal plate (1-1) and is connected to a second pinion gear (165), wherein the second pinion gear (165) is meshed with the large material storage turntable (161), and the sixth motor (164) is fixed at the center of the large material storage turntable (161), and a material storage bottom plate (166) is fixed below the large material storage turntable (161), and a material storage support ring (167) is arranged above the large material storage turntable (161), and three material storage installation parts are arranged inside the large material storage turntable (161). The mounting holes (168) are arranged at the three vertices of a triangle, and each of the material storage mounting holes (168) is provided with a material storage indexing small turntable (163), and each of the material storage indexing small turntable (163) is provided with a material storage (17). The output shaft of the motor 6 (164) is provided with a small gear 3 (169) which meshes with the material storage indexing small turntable (163) to realize paper punching station indexing. A second driving mechanism (19) is arranged between each material storage (17) and the material storage support ring (167), and the second driving mechanism (19) comprises a material storage driving mechanism (19-1) capable of driving the material storage (17) to move up and down, and a paper insertion driving mechanism (19-2) capable of driving the paper insertion cup (18) to move up and down.

5. The multi-purpose wire inserting and winding machine according to claim 4, characterized in that: The material storage drive mechanism (19-1) comprises two symmetrically arranged optical axes three (29) and two cylinders one (30); a push rod seat one (31) is slidably connected between the two optical axes three (29); the push rod seat one (31) is connected to the material storage (17); the two cylinders one (30) are respectively fixed on the material storage support ring (167); the paper insertion drive mechanism (19-2) comprises two optical axes four (32), a push rod seat two (33) and a cylinder two (34); the piston rods of the two cylinders one (30) are respectively connected through a The optical axis three (29) is correspondingly connected to the two ends of the push rod seat one (31), the push rod seat two (33) is slidably connected between the two optical axes four (32), and a paper cup (18) is arranged below the push rod seat two (33). The cylinder two (34) is fixed on the material storage support ring (167), and the piston rod of the cylinder two (34) is connected to a third push rod seat (35) whose two ends are movably sleeved on the two optical axes three (29), and the third push rod seat (35) is located above the push rod seat two (33).

6. The multi-purpose wire inserting and winding machine according to claim 5, characterized in that: A limiting and pressing mechanism (28) for limiting the position of the large rotating disk (161) of the material storage is arranged above the upper horizontal plate (1-1), and the limiting and pressing mechanism (28) comprises a third cylinder (281) fixed on the upper horizontal plate (1-1), and a pressing block (282) is connected to the piston rod of the third cylinder (281) and can press the side of the large rotating disk (161) of the material storage after being extended.

7. The multi-purpose wire inserting and winding machine according to claim 6, characterized in that: A brake mechanism (36) for braking the workstation indexing turntable (7) is also provided on the positioning plate (1-5), and a wire hooking mechanism (37) located on the side of the winding mechanism (4) is fixed below the upper horizontal plate (1-1).

8. The multi-purpose wire inserting and winding machine according to claim 2, 3, 5 or 6, characterized in that: A small thread cup indexing turntable (81) is provided in each thread cup station (8), and a small gear four (82) is meshed on the side of each thread cup indexing turntable (81). The small gear four (82) is fixed on the output shaft of a motor seven (83), and the motor seven (83) is fixed on the work station indexing turntable (7). A gear protection cover (84) is provided on the outer shell of the small gear four (82), and the thread cup is placed on the thread cup indexing turntable (81).

9. The multi-purpose wire inserting and winding machine according to claim 2, 3, 5 or 6, characterized in that: A protective cover (38) is connected to the outer surface of the frame (1).

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