A segmented forming device for nut wire

Abstract

The application discloses a segmented forming device for nut wire rods, which comprises static blades, dynamic blades, a transmission mechanism, a cutting motor, a machine table, drawing heads, a supporting plate, a conveyor, a turnover motor and a controller. The dynamic blades and the static blades are arranged in parallel one above the other and are respectively provided with a plurality of dynamic blade cutouts and static blade cutouts on the same side. The cutting motor is installed on the machine table and drives the dynamic blades to move back and forth above the static blades through the transmission mechanism, so that the dynamic blade cutouts and the static blade cutouts are staggered or overlapped. A plurality of the drawing heads are respectively installed on the supporting plate. The supporting plate is driven to turn over by the turnover motor. The turnover motor is driven to move up and down by the conveyor. The drawing head comprises a cylinder, an elastic clamping mechanism and a main electromagnet. The elastic clamping mechanism comprises a convex column, a torsional spring, a clamping finger and a secondary electromagnet. The steel wire rods can be synchronously cut and released. The cutting frequency is higher relative to a pneumatic cylinder or a hydraulic cylinder.

Description

Technical field

[0001] The present invention relates to the technical field of wire materials, in particular to the technical field of a segmented forming device for nut wire materials. [Background Technology]

[0002] A nut, also known as a cap, is a component that threads onto a bolt or screw, providing a fastening connection. The manufacturing process typically includes annealing, pickling, wire drawing, slitting, forming, thread rolling, heat treatment, and electroplating. Existing wire for nuts is typically cut piece by piece using a cylinder and a cutter. This is inefficient, impacting production speeds. Furthermore, workers are required to manually pull the free end of the wire outward after cutting, posing a safety hazard that needs to be addressed urgently. [Summary of the invention]

[0003] The purpose of the present invention is to solve the problems in the prior art and to propose a segmented forming device for nut wires, which can realize the synchronous cutting and self-release of multiple steel wires, and the cutting frequency is higher than that of a pneumatic cylinder or a hydraulic cylinder.

[0004] To achieve the above-mentioned purpose, the present invention proposes a segmented forming device for nut wire, comprising a stationary blade, a movable blade, a transmission mechanism, a cutting motor, a machine table, a drawing head, a support plate, a conveyor, a flip motor and a controller. The movable blade and the stationary blade are arranged parallel to each other, one above and one below, and a plurality of movable sheet body incisions and stationary sheet body incisions are respectively provided on the same side. The stationary blade is fixed to the machine table through a bracket, and the cutting motor is installed on the machine table and drives the movable blade to move back and forth above the stationary blade through the transmission mechanism so that each movable sheet body incision and the stationary sheet body incision are staggered or overlapped, and a plurality of the drawing heads are respectively installed on the support plate, and the support plate is driven to flip by the flip motor, and the flip motor is driven by the conveyor to move up and down. The head includes a cylinder, an elastic clamping mechanism and a main electromagnet. A number of notches are arranged around the inner wall of the central channel of the cylinder. Several elastic clamping mechanisms are respectively installed in each notch. The elastic clamping mechanism includes a boss, a torsion spring, a clamping finger and an auxiliary electromagnet. The boss is fixed in the notch and is located at one end close to the wire inlet of the cylinder. The torsion spring is sleeved outside the boss. The two ends of the torsion spring are respectively fixed to the boss and the clamping finger and have an elastic tendency to drive the free end of the clamping finger to extend into the central channel. The auxiliary electromagnet is installed in the free end of the clamping finger. The central channel of the cylinder and the end away from the wire inlet are closed and have a built-in main electromagnet. The controller is electrically connected to the cutting motor, conveyor, flip motor and each drawing head respectively.

[0005] Preferably, the stationary blade and the movable blade are both in the shape of long strips, and the stationary blade body cutouts and the movable blade body cutouts are respectively arranged on the long sides of the stationary blade and the movable blade.

[0006] Preferably, the table top of the machine is provided with a recess, and the cutting motor is sunk into the recess.

[0007] Preferably, the output shaft of the cutting motor is perpendicular to the table surface of the machine, and the transmission mechanism includes a rotating rod, a connecting rod, a guide rod and a guide sleeve. The two ends of the connecting rod are respectively hinged to one end of the rotating rod and the guide rod. One end of the rotating rod is fixed to the shaft wall of the output shaft of the cutting motor, and the guide sleeve is fixed to the table surface of the machine. The other end of the guide rod is fixed to the movable blade after passing through the sleeve hole of the guide sleeve.

[0008] Preferably, a rubber sleeve is provided on the free end of each clamping finger of the elastic clamping mechanism.

[0009] Preferably, the outer wall of the rubber sleeve is provided with anti-slip lines.

[0010] Preferably, the conveyor includes a frame, a support plate, a screw rod, a nut and a conveying motor, the two support plates are fixed on the same side of the frame, one above and one below, respectively, the screw rod is rotatably connected between the upper and lower support plates, the nut is threadedly connected to the outside of the screw rod and is slidably connected to the slide rail of the frame, the conveying motor is installed on the frame and the end of the output shaft is fixed to one end of the screw rod.

[0011] Beneficial effects of the present invention:

[0012] The present invention arranges the movable blade and the stationary blade in parallel one above the other and arranges a plurality of movable blade body cuts and stationary blade body cuts on the same side of the two blades, so that the cutting motor can use the transmission mechanism to drive the movable blade to move back and forth above the stationary blade during operation, so that the movable blade body cuts and the stationary blade body cuts are staggered or overlapped, thereby realizing multiple synchronous cutting of steel wires, and the cutting frequency is higher than that of a pneumatic cylinder or a hydraulic cylinder; by arranging a rotating rod, a connecting rod, a guide rod and a guide sleeve to form a transmission mechanism, the rotary motion can be converted into a linear motion, so that the movable blade is prompted to repeat the motion along the required route, and the speed of the motion can be adjusted in real time according to the rotation speed of the cutting motor; by arranging The cylinder, elastic clamping mechanism and main electromagnet together constitute the drawing head, which can use the electromagnetic force of the main electromagnet to suck the steel wire into the cylinder, and then use the elastic force of the torsion spring to clamp the steel wire. Finally, the conveyor and the support plate drive the movement of each drawing head to achieve the purpose of clamping and drawing the free end of the steel wire. After the slitting of the steel wire is completed, the flip motor can be used to flip the each drawing head, and the electromagnetic force of the auxiliary electromagnet is used to offset the elastic force of the torsion spring, so as to use gravity to complete the self-release of the steel wire segment. By adding a rubber sleeve with an anti-slip texture at the free end of each clamping finger, the friction is effectively increased, thereby enhancing the clamping stability of the steel wire.

[0013] The features and advantages of the present invention will be described in detail through embodiments with reference to the accompanying drawings.

Brief Description of the Drawings

[0014] Figure 1 This is a front view of a segmented forming device for nut wires according to the present invention;

[0015] Figure 2 This is a front view of a segmented forming device for nut wires according to the present invention, after removing the drawing head, support plate, conveyor, and flip motor;

[0016] Figure 3 This is a top view of a segmented forming device for nut wires according to the present invention, after removing the drawing head, support plate, conveyor, and flip motor;

[0017] Figure 4 It is a top view of a stationary blade of a segmented forming device for nut wires according to the present invention;

[0018] Figure 5 It is a top view of a movable blade of a segmented forming device for nut wires according to the present invention;

[0019] Figure 6 It is a front sectional view of a drawing head of a segmented forming device for nut wires of the present invention.

[0020] In the figure: 1-static blade, 11-static sheet body incision, 2-moving blade, 21-moving sheet body incision, 3-transmission mechanism, 31-rotating rod, 32-connecting rod, 33-guide rod, 34-guide sleeve, 4-cutting motor, 5-machine table, 6-drawing head, 61-cylinder, 611-central channel, 612-notch, 62-convex column, 63-torsion spring, 64-clamping finger, 65-rubber sleeve, 66-main electromagnet, 7-support plate, 8-convex plate, 8-convex plate, 8-convex plate, 8-convex plate, 8-convex plate, 8-convex plate, 8-convex plate, 8-convex plate, 8-convex plate, 8-convex plate, 9 ... [Specific implementation method]

[0021] See Figures 1 to 6The present invention provides a segmented forming device for nut wire, comprising a stationary blade 1, a movable blade 2, a transmission mechanism 3, a cutting motor 4, a machine table 5, a drawing head 6, a support plate 7, a conveyor 8, a flip motor 9 and a controller. The movable blade 2 and the stationary blade 1 are arranged parallel to each other, one above and one below, and a plurality of movable sheet body incisions 21 and a stationary sheet body incision 11 are respectively provided on the same side. The stationary blade 1 is fixed to the machine table 5 through a bracket, and the cutting motor 4 is installed on the machine table 5 and drives the movable blade 2 to move back and forth above the stationary blade 1 through the transmission mechanism 3 so that each movable sheet body incision 21 and the stationary sheet body incision 11 are staggered or overlapped. Several of the drawing heads 6 are respectively installed on the support plate 7, and the support plate 7 is driven to flip by the flip motor 9, and the flip motor 9 is driven up and down by the conveyor 8. The drawing head 6 includes a cylinder 61, an elastic clamping mechanism and a main Electromagnet 66, a number of notches 612 are provided around the inner wall of the central channel 611 of the cylinder 61, and a number of the elastic clamping mechanisms are respectively installed in each notch 612, and the elastic clamping mechanism includes a boss 62, a torsion spring 63, a clamping finger 64 and an auxiliary electromagnet, the boss 62 is fixed in the notch 612 and is located at one end close to the wire inlet of the cylinder 61, the torsion spring 63 is sleeved outside the boss 62, the two ends of the torsion spring 63 are respectively fixed to the boss 62 and the clamping finger 64 and have an elastic tendency to drive the free end of the clamping finger 64 to extend into the central channel 611, the auxiliary electromagnet is installed in the free end of the clamping finger 64, the central channel 611 of the cylinder 61 and the end away from the wire inlet are closed and have a built-in main electromagnet 66, and the controller is electrically connected to the cutting motor 4, the conveyor 8, the flip motor 9 and each drawing head 6 respectively.

[0022] The stationary blade 1 and the movable blade 2 are both in the shape of long strips, and the stationary blade body cutouts 11 and the movable blade body cutouts 21 are respectively arranged on the long sides of the stationary blade 1 and the movable blade 2 .

[0023] The table top of the machine table 5 is provided with a recess, and the cutting motor 4 is sunk into the recess.

[0024] The output shaft of the cutting motor 4 is perpendicular to the table surface of the machine table 5. The transmission mechanism 3 includes a rotating rod 31, a connecting rod 32, a guide rod 33 and a guide sleeve 34. The two ends of the connecting rod 32 are hinged to one end of the rotating rod 31 and the guide rod 33 respectively. One end of the rotating rod 31 is fixed to the shaft wall of the output shaft of the cutting motor 4. The guide sleeve 34 is fixed to the table surface of the machine table 5. The other end of the guide rod 33 is fixed to the movable blade 2 after passing through the sleeve hole of the guide sleeve 34.

[0025] The free ends of the clamping fingers 64 of each of the elastic clamping mechanisms are respectively covered with rubber sleeves 65 .

[0026] The outer wall of the rubber sleeve 65 is provided with anti-slip lines.

[0027] The conveyor 8 includes a frame 81, a support plate 82, a screw rod 83, a nut 84 and a conveying motor 85. The two support plates 82 are fixed on the same side of the frame 81, one above and one below. The screw rod 83 is rotatably connected between the upper and lower support plates 82. The nut 84 is threadedly connected to the outside of the screw rod 83 and is slidably connected to the slide rail of the frame 81. The conveying motor 85 is installed on the frame 81 and the end of the output shaft is fixed to one end of the screw rod 83.

[0028] Working process of the present invention:

[0029] First, the cutting motor 4 drives the rotating rod 31 via its output shaft. The connecting rod 32 drives the guide rod 33 to move linearly along the guide sleeve 34, thereby driving the movable blade 2 to move linearly above the stationary blade 1 until the static blade 1's notches 11 and the movable blade 2's notches 21 overlap. Next, the feed motor 85 drives the screw rod 83, causing the nut 84 to move upward along the screw rod 83, thereby driving the support plate 7 and the respective drawing heads 6 thereon upward toward the respective steel wires to be processed. Subsequently, the main electromagnet 66 in each drawing head 6 is energized, using electromagnetic force to draw the steel wires through the overlapping static blade notches 11 and movable blade notches 21 and into the central channel 611. The feed motor 85 is then restarted, pulling the clamped steel wires downward to the desired position. The main electromagnet 66 in each drawing head 6 is then de-energized, and the torsion spring 63 uses its elastic force to force the free end of the screw rod 83 to clamp the steel wires. At this point, the auxiliary electromagnets 66 are energized and mutually attracted to each other, improving clamping stability. Next, the cutting motor 4 drives the rotating rod 31 again via the output shaft until the static blade 1's static blade cutouts 11 are offset from the dynamic blade 2's dynamic blade cutouts 21, achieving slitting of the individual steel wires. After the steel wires are cut, the flip motor 9 flips the support plate 7, and the auxiliary electromagnets 66 in the drawing heads 6 are energized again and mutually repel each other, forcing the free ends of the lead screws 83 to leave the central channel 611 and release the cut steel wire segments, allowing the steel wire segments to fall freely due to gravity.

[0030] The present invention arranges the movable blade and the stationary blade in parallel one above the other and arranges a plurality of movable blade body cuts and stationary blade body cuts on the same side of the two blades, so that the cutting motor can use the transmission mechanism to drive the movable blade to move back and forth above the stationary blade during operation, so that the movable blade body cuts and the stationary blade body cuts are staggered or overlapped, thereby realizing multiple synchronous cutting of steel wires, and the cutting frequency is higher than that of a pneumatic cylinder or a hydraulic cylinder; by arranging a rotating rod, a connecting rod, a guide rod and a guide sleeve to form a transmission mechanism, the rotary motion can be converted into a linear motion, so that the movable blade is prompted to repeat the motion along the required route, and the speed of the motion can be adjusted in real time according to the rotation speed of the cutting motor; by arranging The cylinder, elastic clamping mechanism and main electromagnet together constitute the drawing head, which can use the electromagnetic force of the main electromagnet to suck the steel wire into the cylinder, and then use the elastic force of the torsion spring to clamp the steel wire. Finally, the conveyor and the support plate drive the movement of each drawing head to achieve the purpose of clamping and drawing the free end of the steel wire. After the slitting of the steel wire is completed, the flip motor can be used to flip the each drawing head, and the electromagnetic force of the auxiliary electromagnet is used to offset the elastic force of the torsion spring, so as to use gravity to complete the self-release of the steel wire segment. By adding a rubber sleeve with an anti-slip texture at the free end of each clamping finger, the friction is effectively increased, thereby enhancing the clamping stability of the steel wire.

[0031] The above embodiments are intended to illustrate the present invention, not to limit the present invention. Any solution that is a simple transformation of the present invention falls within the protection scope of the present invention.

Claims

1. A segmented forming device for nut wire, characterized by: The invention comprises a stationary blade (1), a movable blade (2), a transmission mechanism (3), a cutting motor (4), a machine table (5), a drawing head (6), a support plate (7), a conveyor (8), a flip motor (9) and a controller, wherein the movable blade (2) and the stationary blade (1) are arranged parallel to each other and a plurality of movable blade body cutouts (21) and stationary blade body cutouts (11) are respectively provided on the same side, the stationary blade (1) is fixed to the machine table (5) through a bracket, the cutting motor (4) is installed on the machine table (5) and drives the movable blade (2) to rotate on the stationary blade through the transmission mechanism (3). (1) moves back and forth above so that each moving plate body cutout (21) and the static plate body cutout (11) are staggered or overlapped, and several of the pulling heads (6) are respectively installed on the support plate (7), and the support plate (7) is driven to flip by the flip motor (9), and the flip motor (9) is driven by the conveyor (8) to move up and down, and the pulling head (6) includes a cylinder (61), an elastic clamping mechanism and a main electromagnet (66), and a plurality of notches (612) are arranged around the inner wall of the central channel (611) of the cylinder (61), and a plurality of the elastic clamping mechanisms are provided on the inner wall of the central channel (611) of the cylinder (61). The mechanism is respectively installed in each gap (612), and the elastic clamping mechanism includes a boss (62), a torsion spring (63), a clamping finger (64) and an auxiliary electromagnet. The boss (62) is fixed in the gap (612) and is located at one end of the line inlet of the cylinder (61). The torsion spring (63) is sleeved outside the boss (62). The two ends of the torsion spring (63) are respectively fixed to the boss (62) and the clamping finger (64) and have an elastic tendency to drive the free end of the clamping finger (64) to extend into the central channel (611). The auxiliary electromagnet is installed on the clamping finger (64). ) in the free end thereof, the central channel (611) of the cylinder (61) and the end away from the wire inlet are closed and have a built-in main electromagnet (66), and the controller is electrically connected to the cutting motor (4), the conveyor (8), the flip motor (9) and each drawing head (6) respectively; the stationary blade (1) and the movable blade (2) are both in the shape of long strips, and each of the stationary blade body incision (11) and the movable blade body incision (21) is respectively arranged on the long side of the stationary blade (1) and the movable blade (2); the table top of the machine table (5) is provided with a notch, and the cutting motor (4) is sunk into the notch.

2. The segmented forming device for nut wire according to claim 1, characterized in that: The output shaft of the cutting motor (4) is perpendicular to the table surface of the machine table (5). The transmission mechanism (3) comprises a rotating rod (31), a connecting rod (32), a guide rod (33) and a guide sleeve (34). The two ends of the connecting rod (32) are hinged to one end of the rotating rod (31) and the guide rod (33), respectively. One end of the rotating rod (31) is fixed to the shaft wall of the output shaft of the cutting motor (4). The guide sleeve (34) is fixed to the table surface of the machine table (5). The other end of the guide rod (33) is fixed to the movable blade (2) after passing through the sleeve hole of the guide sleeve (34).

3. The segmented forming device for nut wire according to claim 1, characterized in that: The free ends of the clamping fingers (64) of each elastic clamping mechanism are respectively covered with rubber sleeves (65).

4. The segmented forming device for nut wire according to claim 3, characterized in that: The outer wall of the rubber sleeve (65) is provided with anti-slip patterns.

5. A segmented forming device for nut wire according to claim 1, 3 or 4, characterized in that: The conveyor (8) includes a frame (81), a support plate (82), a screw rod (83), a nut (84) and a conveying motor (85), wherein the two support plates (82) are fixed on the same side of the frame (81) one above and one below, respectively, and the screw rod (83) is rotatably connected between the upper and lower support plates (82). The nut (84) is threadedly connected to the outside of the screw rod (83) and is slidably connected to the slide rail of the frame (81). The conveying motor (85) is installed on the frame (81) and the end of the output shaft is fixed to one end of the screw rod (83).

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