New type of horizontal double-layer vacuum adsorption dispensing integrated full lamination equipment

By integrating the potting system and platform, and utilizing a double-layer vacuum adsorption platform and vacuuming mechanism, uniform potting of glass and liquid crystal is achieved, solving the problems of low efficiency and uneven potting in large-size full lamination assemblies, and improving processing quality and efficiency.

CN114798328BActive Publication Date: 2025-10-31SHENZHEN FANLIKO OPTOELECTRONICS CO LTD
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Patent Information

Application Number
CN202210480394.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-05-05
Publication Date
2025-10-31
Estimated Expiration
2042-05-05

AI Technical Summary

Technical Problem

The existing large-size fully laminated assemblies have low processing efficiency and uneven glue application, resulting in surface deformation and glue shortage problems.

Method used

A new type of horizontal double-layer vacuum adsorption and dispensing integrated equipment is adopted, which integrates the dispensing system and platform into one. The top and bottom vacuum adsorption platforms adsorb glass and liquid crystal, and the glue is uniformly dispensed through the dispensing device and vacuum mechanism.

Benefits of technology

It improves the uniformity and efficiency of glue application, reduces surface deformation and glue shortage, and increases the yield of full bonding.

✦ Generated by Eureka AI based on patent content.

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    Figure CN114798328B_ABST
Patent Text Reader

Abstract

This invention relates to the field of glue-filling equipment technology, specifically a novel horizontal double-layer vacuum adsorption glue-filling integrated full-lamination equipment, including a lower adsorption platform and an upper adsorption platform. The lower adsorption platform has several first adsorption holes, and one end of the lower adsorption platform has a sealing groove. The bottom of the sealing groove has a mating groove, and an installation platform is fixedly installed inside the sealing groove. The installation platform has a connecting hole, which communicates with the first adsorption holes. By integrating the glue-filling system and the glue-filling platform into one unit, and adding an upper adsorption platform, a glue tank, and a vacuum system, the vacuum adsorption platform at the top and bottom layers horizontally adsorbs the glass and liquid crystal. Then, liquid glue is injected into the screen body through a glue-filling device on one side, and a vacuum mechanism is used on the other side to uniformly extract the air from the screen body, enhancing the air exhaust and pressure difference during glue filling, so that the glue can be filled into the gaps between the screen bodies more evenly and quickly.
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Description

Technical Field

[0001] This invention relates to the field of glue dispensing equipment technology, specifically a novel horizontal double-layer vacuum adsorption glue dispensing integrated full-lamination equipment. Background Technology

[0002] Currently, the processing and bonding method for large-size fully laminated assemblies generally adopts single-needle glue dispensing technology. The glue dispensing machine and the bonding platform are two independent modules. This processing method requires a long time for glue dispensing and has very low efficiency. In addition, during the processing of fully laminated products, the surface glass will be affected by the weight of the material and will undergo a certain deformation, resulting in uneven glue thickness, or problems such as insufficient glue around the edges or thick glue layer. Summary of the Invention

[0003] The purpose of this invention is to provide a novel horizontal double-layer vacuum adsorption dispensing integrated full-lamination device to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, the present invention provides the following technical solution:

[0005] A novel horizontal double-layer vacuum adsorption and dispensing integrated full-lamination equipment includes a lower adsorption platform and an upper adsorption platform. The lower adsorption platform has several first adsorption holes, and one end of the lower adsorption platform has a sealing groove. The bottom of the sealing groove has a mating groove, and an installation platform is fixedly installed inside the sealing groove. The installation platform has a connecting hole, which communicates with the first adsorption holes. The upper adsorption platform is located above the lower adsorption platform, and several vacuum adsorption nozzles are fixedly installed at the lower end of the upper adsorption platform. An upper adsorption platform lifter is installed at the upper end of the upper adsorption platform. A dispensing mechanism is installed at one end of the lower adsorption platform, and a vacuuming mechanism is installed at the other end of the lower adsorption platform.

[0006] Preferably, the glue dispensing mechanism includes a glue tank, a self-venting filter, and a screen distance adjuster. The glue tank is fixedly installed at one end of the lower adsorption platform via a glue tube. A self-venting filter is installed at the lower end of the glue tube. A glue dispensing port is provided at the lowest end of the glue tube. The screen distance adjuster is installed above the glue dispensing port.

[0007] Preferably, the vacuuming mechanism includes a blower, a sealing pipe, a sealing sleeve, a sealing ring, a movable connecting pipe, and a pressure spring. A suction pipe is fixedly installed on one side of the blower, and the lower end of the suction pipe is connected to the upper adsorption platform. The lower end of the suction pipe is also connected to the movable connecting pipe.

[0008] Preferably, the sealing tube has a negative pressure adsorption hole, and a connecting platform is fixedly provided at the lower end of the sealing tube, and the connecting platform is fixedly installed on the mounting platform.

[0009] Preferably, a sealing sleeve is fitted onto the lower end of the sealing tube. The sealing sleeve has an insertion groove, and an insertion rod hole is formed on the inner top surface of the insertion groove. In the working state, the sealing sleeve is inserted into the sealing groove, and its lower end face is in contact with the upper end face of the mounting platform.

[0010] Preferably, the sealing ring is inserted into the insertion groove and a rod is fixedly provided on the upper circumference of the sealing ring. The rod is inserted into the rod hole and a limit block is welded to the upper end of the rod. A compression spring is sleeved on the rod. The lower end of the sealing ring is inserted into the mating groove in the working state.

[0011] Preferably, the movable connecting pipe is also provided with a negative pressure adsorption hole, and the movable connecting pipe is inserted into the inside of the sealing pipe. The lower end of the movable connecting pipe is fixedly provided with a limiting platform, and the upper end of the movable connecting pipe is connected to the suction pipe.

[0012] Compared with the prior art, the beneficial effects of the present invention are: the present invention has a reasonable structural design and strong functionality, and has the following advantages:

[0013] 1. By integrating the glue-filling system and glue-filling platform into one unit, and adding an upper adsorption platform, glue tank, and vacuum system, the vacuum adsorption platform at the top and bottom layers horizontally adsorbs the glass and liquid crystal. Then, the liquid glue is injected into the screen body through the glue-filling device on one side. The vacuum mechanism on the other side uses a vacuum mechanism to uniformly extract the air from the screen body, enhancing the air exhaust and pressure difference during glue filling. This allows the glue to be filled into the gaps between the screen bodies more evenly and quickly, improving glue filling uniformity and efficiency.

[0014] 2. The vacuum adsorption platform at the top and bottom layers allows for adjustment of the potting space for glass and liquid crystal, and enables better control over the amount and thickness of the adhesive, thereby improving the efficiency and yield of full lamination. Attached Figure Description

[0015] Figure 1 This is a structural schematic diagram of an integrated bonding device;

[0016] Figure 2 for Figure 1 Enlarged view of point A in the middle;

[0017] Figure 3 An exploded view of the assembly of the lower adsorption platform and the sealing tube;

[0018] Figure 4 for Figure 3 Enlarged view of point B in the middle;

[0019] Figure 5 This is a schematic diagram of the lower adsorption platform.

[0020] In the diagram: 1. Lower adsorption platform; 11. First adsorption hole; 12. Sealing groove; 13. Fitting groove; 14. Mounting platform; 15. Connecting hole; 2. Upper adsorption platform; 21. Vacuum adsorption nozzle; 22. Upper adsorption platform lifter; 3. Glue tank; 31. Glue hose; 32. Self-exhausting filter; 33. Glue inlet; 34. Screen distance adjuster; 4. Exhaust fan; 41. Suction pipe; 42. Sealing pipe; 421. Connecting platform; 5. Sealing sleeve; 51. Insertion groove; 6. Sealing ring; 61. Insert rod; 62. Limiting block; 7. Movable connecting pipe; 71. Limiting platform; 8. Downward pressure spring. Detailed Implementation

[0021] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0022] Please see Figures 1 to 5 The present invention provides a technical solution:

[0023] A novel horizontal double-layer vacuum adsorption dispensing integrated full-lamination equipment includes a lower adsorption platform 1 and an upper adsorption platform 2. The lower adsorption platform 1 has several first adsorption holes 11, and a sealing groove 12 is formed at one end of the lower adsorption platform 1. A mating groove 13 is formed at the bottom of the sealing groove 12, and a mounting platform 14 is fixedly installed inside the sealing groove 12. The mounting platform 14 has connecting holes 15 that communicate with the first adsorption holes 11. The upper adsorption platform 2 is positioned above the lower adsorption platform 1, and several vacuum adsorption nozzles 21 are fixedly installed at the lower end of the upper adsorption platform 2. Each vacuum adsorption nozzle 21 is a conical suction cup. The upper adsorption platform lifter 22 is installed at the upper end of platform 2. The lower adsorption platform 1 is equipped with a glue dispensing mechanism, which includes a glue tank 3, a self-venting filter 32, and a screen distance adjuster 34. The glue tank 3 is fixedly installed at one end of the lower adsorption platform 1 through a glue tube 31. The lower end of the glue tube 31 is equipped with a self-venting filter 32. The lowest end of the glue tube 31 is provided with a glue inlet 33. The screen distance adjuster 34 is installed on the upper side of the glue inlet 33. The screen distance adjuster 34 controls the upper adsorption platform lifter 22 to work, thereby driving the upper adsorption platform 2 to move and realize the adjustment of the screen distance. A sealing gasket is provided between the glue inlet 33 and the lower adsorption platform 1.

[0024] The other end of the lower adsorption platform 1 is provided with a vacuuming mechanism, which includes a blower 4, a sealing pipe 42, a sealing sleeve 5, a sealing ring 6, a movable connecting pipe 7, and a downward pressure spring 8. A suction pipe 41 is fixedly provided on one side of the blower 4. The lower end of the suction pipe 41 is connected to the upper adsorption platform 2, and the lower end of the suction pipe 41 is also connected to the movable connecting pipe 7.

[0025] The sealing tube 42 has a negative pressure adsorption hole, and a connecting platform 421 is fixedly installed at the lower end of the sealing tube 42. The connecting platform 421 is fixedly installed on the mounting platform 14, and a sealing sleeve 5 is sleeved on the lower end of the sealing tube 42. The sealing sleeve 5 has an insertion groove 51, and an insertion rod hole is opened on the inner top surface of the insertion groove 51. When the sealing sleeve 5 is in working condition, it is inserted into the sealing groove 12, and its lower end face is in contact with the upper end face of the mounting platform 14. The sealing sleeve 5 is welded to the sealing tube 42, and the sealing sleeve 5 and the sealing groove 12 are interference fit. The connecting hole 15 is in communication with the interior of the sealing tube 42.

[0026] The sealing ring 6 is inserted into the insertion groove 51, and the upper end of the sealing ring 6 is fixedly provided with an insertion rod 61. The insertion rod 61 is inserted into the insertion rod hole, and the upper end of the insertion rod 61 is welded with a limiting block 62. A downward pressure spring 8 is sleeved on the insertion rod 61. The lower end of the sealing ring 6 is inserted into the mating groove 13 in the working state, and the downward pressure spring 8 is located at the upper end of the sealing sleeve 5. Its two ends are respectively welded to the upper top surface of the sealing sleeve 5 and the lower end surface of the limiting block 62. In the working state, the downward pressure spring 8 is in a stretched state.

[0027] The movable connecting pipe 7 is also provided with a negative pressure adsorption hole, and the movable connecting pipe 7 is inserted into the inside of the sealing pipe 42. The lower end of the movable connecting pipe 7 is fixedly provided with a limiting platform 71, and the upper end of the movable connecting pipe 7 is connected to the suction pipe 41. The diameter of the limiting platform 71 is larger than the diameter of the upper port of the sealing pipe 42, ensuring that the movable connecting pipe 7 will not detach from the sealing pipe 42.

[0028] During the glue-filling process, the glass or liquid crystal is fixed under the action of the upper and lower adsorption platforms. Then, the glue is filled through the glue tube 31. During the glue-filling process, a vacuum is drawn between the two glass or liquid crystals through the sealing tube 42. At the same time, the glass at the lower end of the upper adsorption platform 2 is adsorbed under the action of the suction tube 41. The glass or liquid crystal on the lower adsorption platform 1 is adsorbed and fixed through the first adsorption hole 11. The cooperation between the sealing ring 6 and the mating groove 13 achieves the first layer of sealing between the sealing tube 42 and the lower adsorption platform 1. At this time, the downward pressure spring 8 always exerts a downward pulling force on the sealing ring 6, so that the sealing ring 6 can be tightly inserted into the mating groove 13 to ensure the sealing performance. In addition, the interference fit between the sealing sleeve 5 and the sealing groove 12 can ensure the second layer of sealing between the sealing tube 42 and the lower adsorption platform 1, which fully ensures the stable operation of the vacuuming mechanism. In addition, the distance between the glass or liquid crystal is adjusted by the upper adsorption platform lifter 22.

[0029] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A novel horizontal double-layer vacuum adsorption dispensing integrated full-lamination equipment, comprising a lower adsorption platform (1) and an upper adsorption platform (2), characterized in that: The lower adsorption platform (1) has several first adsorption holes (11) and a sealing groove (12) at one end. The bottom of the sealing groove (12) has a mating groove (13), and a mounting platform (14) is fixedly installed inside the sealing groove (12). The mounting platform (14) has a connecting hole (15) that communicates with the first adsorption holes (11). The upper adsorption platform (2) is located above the lower adsorption platform (1), and several vacuum adsorption nozzles (21) are fixedly installed at the lower end of the upper adsorption platform (2). The upper end of the upper adsorption platform (2) is equipped with... The lower adsorption platform (1) is equipped with an upper adsorption platform lifter (22) and a glue-filling mechanism at one end. The glue-filling mechanism includes a glue tank (3), a self-venting filter (32), and a screen distance adjuster (34). The glue tank (3) is fixedly installed at one end of the lower adsorption platform (1) via a glue tube (31). The self-venting filter (32) is installed at the lower end of the glue tube (31). A glue inlet (33) is provided at the lowest end of the glue tube (31). The screen distance adjuster (34) is installed above the glue inlet (33). The other end of the lower adsorption platform (1) is equipped with a vacuum mechanism. The vacuum mechanism includes a vacuum pump. The fan (4), sealing pipe (42), sealing sleeve (5), sealing ring (6), movable connecting pipe (7), and pressure spring (8) are provided. A suction pipe (41) is fixedly installed on one side of the fan (4). The lower end of the suction pipe (41) is connected to the upper adsorption platform (2), and the lower end of the suction pipe (41) is also connected to the movable connecting pipe (7). The sealing pipe (42) has a negative pressure adsorption hole, and a connecting platform (421) is fixedly installed at the lower end of the sealing pipe (42). The connecting platform (421) is fixedly installed on the mounting platform (14). A sealing sleeve is fitted on the lower end of the sealing pipe (42). (5) The sealing sleeve (5) is provided with an insertion groove (51), and the sealing sleeve (5) is inserted into the sealing groove (12) in the working state, and its lower end face is in contact with the upper end face of the mounting platform (14). The sealing ring (6) is inserted into the insertion groove (51), and the upper end of the sealing ring (6) is fixedly provided with a plug rod (61). The lower end of the sealing ring (6) is inserted into the mating groove (13) in the working state. The movable connecting pipe (7) is also provided with a negative pressure adsorption hole. The movable connecting pipe (7) is inserted into the inside of the sealing pipe (42), and the upper end of the movable connecting pipe (7) is connected to the suction pipe (41).

2. The novel horizontal double-layer vacuum adsorption dispensing integrated full-lamination equipment according to claim 1, characterized in that: The inner top surface of the insertion slot (51) is provided with a rod hole.

3. The novel horizontal double-layer vacuum adsorption dispensing integrated full-lamination equipment according to claim 2, characterized in that: The insertion rod (61) is inserted into the insertion rod hole, and a limit block (62) is welded to the upper end of the insertion rod (61), and a compression spring (8) is sleeved on the insertion rod (61).

4. The novel horizontal double-layer vacuum adsorption dispensing integrated full-lamination equipment according to claim 3, characterized in that: A limit stage (71) is fixedly installed at the lower end of the movable connecting pipe (7).

Citation Information

Patent Citations

  • LOCA full lamination equipment

    CN110989223A

  • Single-row multi-needle integrated self-exhaust potting machine

    CN215918003U

  • Novel horizontal double-layer vacuum adsorption and glue filling integrated full-lamination equipment

    CN218282393U