A multi-piece roll skin disassembly device for opposed rolls

Through the combined structure of the roller shaft support component, swing boom and driving component, the roller skin end hole is used as the urge point, and the problems of low labor efficiency and friction resistance of the multi-block roller skin removal device are solved, achieving a stable and reliable roller skin removal effect.

CN114803814BActive Publication Date: 2025-07-18GUANGDONG HUAXIN ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202210360046.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-04-07
Publication Date
2025-07-18
Estimated Expiration
2042-04-07

AI Technical Summary

Technical Problem

In the prior art, the multi-block roller roller sheath removal device has low labor efficiency, poor structural stability, low safety and low operability, making it difficult to effectively overcome the frictional resistance between the roller sheath bonds.

Method used

The combined structure of roller shaft support components, swing booms, connecting components and driving components is adopted. Through the support, swing and driving mechanism, the roller skin end hole is used as the urge point to easily remove the roller skin.

Benefits of technology

The roller skin is stable, reliable and easy to disassemble, with a small structure, low cost, stable performance and maintenance-free, and overcomes frictional resistance caused by improved assembly accuracy and shaft bond deformation.

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Abstract

The present invention discloses a multi-piece type roll skin disassembly device, comprising: a roll shaft support member for supporting on the outer peripheral surface of the counter roll shaft, the roll shaft support member extending a certain height along the radial direction of the counter roll shaft; a swing jib extending from a first end to a second end along the length direction, the first end being provided with a rotating shaft, the swing jib being installed on the roll shaft support member through the rotating shaft, the swing jib defining a rotation axis parallel to the tangential direction of the counter roll shaft through the rotating shaft, the swing jib being configured to swing around the rotation axis; a connection assembly including a movable connection member, the movable connection member being installed at the second end of the swing jib and capable of adjusting its position along the length direction of the swing jib, the movable connection member extending from the swing jib towards the counter roll shaft, the movable connection member being provided with a lifting and pulling member capable of being inserted into the hole at the end of the counter roll skin; and a driving member for driving the swing jib to swing around the rotation axis. It can stably, reliably and easily disassemble the roll skin.
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Description

Technical Field

[0001] The present invention is used in the field of environmental protection dust and sludge treatment equipment, and particularly relates to a multi-piece type counter-roller roll skin disassembly device. Background Art

[0002] In the process of environmental protection dust and sludge treatment, the counter-roller briquetting technology has become increasingly mature, the working pressure of the counter-roller roll skin has been gradually upgraded, the working environment of the counter-roller roll skin has become more complex, and the wear of the counter-roller briquetting machine roll skin has become increasingly serious with the change of processing raw materials and the improvement of production capacity, making the replacement more frequent. The counter-roller roll skin has evolved from an integral type to a multi-piece type, a two-half type, etc. Combining with the actual situation of multiple disassembly practices, the assembly accuracy of the counter-roller roll skin and the key of the counter-roller shaft is getting higher and higher. In addition, due to the shear deformation and rust adhesion of the shaft key during use, the frictional resistance that needs to be overcome when removing the roll skin increases sharply. Although the existing disassembly technology devices can barely meet the need for roll skin replacement, the labor efficiency is low, the structural stability is poor, the safety is low, and the operability is not strong. Summary of the Invention

[0003] The purpose of the present invention is to solve at least one of the technical problems existing in the prior art, and provide a multi-piece type counter-roller roll skin disassembly device, which can stably, reliably and easily remove the roll skin.

[0004] The technical solution adopted by the present invention to solve its technical problems is:

[0005] A multi-piece type counter-roller roll skin disassembly device, comprising:

[0006] A roll shaft support member for supporting the outer peripheral surface of the counter-roller roll shaft, and the roll shaft support member extends a certain height along the radial direction of the counter-roller roll shaft;

[0007] A swing jib, extending from a first end to a second end along the length direction, the first end is provided with a rotating shaft, the swing jib is installed on the roll shaft support member through the rotating shaft, the swing jib defines a rotation axis parallel to the tangential direction of the counter-roller roll shaft through the rotating shaft, and the swing jib is configured to swing around the rotation axis;

[0008] A connection assembly, including a movable connection member, the movable connection member is installed at the second end of the swing jib and can adjust its position along the length direction of the swing jib, the movable connection member extends from the swing jib towards the counter-roller roll shaft, and the movable connection member is provided with a lifting and pulling member that can be inserted into the hole at the end of the counter-roller roll skin;

[0009] A driving member for driving the swing jib to swing around the rotation axis and moving the second end of the rotating jib away from the counter-roller roll shaft.

[0010] In some embodiments, one end of the roller support component forms a base, the base has an arc surface matching the outer circumference of the roller shaft, and the roller support component can be supported on the outer circumference of the roller shaft through the arc surface.

[0011] In some embodiments, a through groove is provided at the other end of the roller support component, and the through groove extends along the axial direction of the roller shaft of the pair of rollers and passes through the roller support component. The through groove is sunken from the end surface of the roller support component toward the base, and the groove walls on both sides of the through groove are provided with oppositely distributed rotating shaft mounting grooves, and the rotating shaft mounting groove is sunken from the end surface of the roller support component toward the base. The swing arm is detachably mounted on the through groove, and the rotating shaft is detachably mounted on the rotating shaft mounting groove.

[0012] In some embodiments, the movable connection component extends from the first surface to the second surface along the thickness direction, and the movable connection component is provided with a guide through hole extending from the first surface to the second surface, and the second end of the swing arm is inserted into the guide through hole, and the movable connection component adjusts its position along the length direction of the swing arm through sliding cooperation with the swing arm through the guide through hole.

[0013] In some embodiments, the swing arm has a non-circular cross-section, and the guide through hole is a contoured hole that matches the cross-sectional shape of the swing arm.

[0014] In some embodiments, the movable connecting component is provided with a lifting component mounting hole extending from the first surface to the second surface, and the lifting component is installed in the lifting component mounting hole. The lifting component can be extended and retracted along the lifting component mounting hole to adjust the length of the lifting component extending toward the hole at the end of the roller skin.

[0015] In some embodiments, the lifting member includes a lifting pin.

[0016] In some embodiments, the driving component includes a jack, and the jack is used to be supported between the second end of the connecting assembly and the roller shaft.

[0017] In some embodiments, the jack is disposed on a side of the connecting assembly facing away from the roller support component.

[0018] In some embodiments, the second end of the swing boom is provided with a flat bottom surface cooperating with the jack.

[0019] One of the technical solutions in the above technical solutions has at least the following advantages or beneficial effects: When using the disassembly device in the above technical solution to disassemble the roll skin of the counter roll, place the roll shaft support component on the counter roll shaft, swing the lifting arm across the roll skin of the counter roll to be disassembled along the axial direction of the counter roll shaft, adjust the distance between the connecting component and the roll skin of the counter roll so that the connecting component is close to the end face of the roll skin of the counter roll, insert the lifting component into the hole at the end of the roll skin of the counter roll, start the driving component, and under the action of the driving component, the roll skin of the counter roll will be slowly lifted and separated from the key of the counter roll shaft, so that the roll skin can be easily removed.

[0020] The present invention effectively overcomes the increased frictional resistance due to the improvement of the assembly accuracy between the roll skin of the counter roll and the key of the counter roll shaft, the shear deformation of the shaft key, and the rust adhesion during use. By using the hole at the end of the roll skin of the counter roll as the force application point and combining the driving of the swing of the lifting arm by the driving component, the roll skin can be stably, reliably, and easily removed. The device has the characteristics of small size, low cost, stable performance, reliable operation, and maintenance-free.

[0021] The additional aspects and advantages of the present invention will be partly given in the following description, partly will become obvious from the following description, or will be understood through the practice of the present invention. Brief Description of the Drawings

[0022] The above and / or additional aspects and advantages of the present invention will become obvious and easy to understand from the description of the embodiments in conjunction with the following drawings, wherein:

[0023] Figure 1 is a schematic structural diagram of an embodiment of the present invention. Detailed Description of the Embodiment

[0024] This part will describe in detail the specific embodiments of the present invention. The preferred embodiments of the present invention are shown in the drawings. The role of the drawings is to supplement the description in the text part of the specification, enabling people to intuitively and vividly understand each technical feature and the overall technical solution of the present invention, but it cannot be understood as a limitation on the protection scope of the present invention.

[0025] In the present invention, if there is a description of directions (up, down, left, right, front, and back), it is only for the convenience of describing the technical solution of the present invention, rather than indicating or implying that the technical features referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0026] In the present invention, the meaning of "several" is one or more, the meaning of "multiple" is more than two, and understandings such as "greater than", "less than", "exceeding" do not include the present number; understandings such as "above", "below", "within" include the present number. In the description of the present invention, if there is a description of "first" and "second", it is only for the purpose of distinguishing technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features or implicitly indicating the sequence relationship of the indicated technical features.

[0027] In the present invention, unless otherwise clearly defined, words such as "arranged", "installed", "connected" should be understood in a broad sense. For example, it can be directly connected, or indirectly connected through an intermediate medium; it can be fixedly connected, or detachably connected, or integrally formed; it can be mechanically connected, or electrically connected or capable of communicating with each other; it can be the communication inside two components or the interaction relationship between two components. Those skilled in the art can reasonably determine the specific meaning of the above words in the present invention in combination with the specific content of the technical solution.

[0028] See Figure 1 , an embodiment of the present invention provides a multi-piece type roll skin disassembly device for a pair of rolls, including a roll shaft support member 1, a swinging jib 2, a connecting component, and a driving component. The roll shaft support member 1 is used to support the outer peripheral surface of the roll shaft of the pair of rolls, thereby establishing a load support system for disassembling the roll skin 3 of the pair of rolls. Among them, the roll shaft support member 1 extends a certain height along the radial direction of the roll shaft of the pair of rolls, and the height of the roll shaft support member 1 needs to be higher than the radial height of the roll skin 3 to be disassembled, so as to ensure that the swinging jib 2 can straddle the roll skin 3 to be disassembled and extend to the end of the roll skin 3 to be disassembled.

[0029] The swinging jib 2 extends from the first end 21 to the second end 22 along the length direction. A rotating shaft is provided at the first end 21. The swinging jib 2 is installed on the roll shaft support member 1 through the rotating shaft 23. The swinging jib 2 defines a rotation axis parallel to the tangential direction of the roll shaft of the pair of rolls through the rotating shaft 23. The rotation axis is perpendicular to the extending direction of the roll shaft key of the pair of rolls. The swinging jib 2 is arranged to swing around the rotation axis. The swinging jib 2 swings when disassembling the roll skin 3 of the pair of rolls. The second end 22 of the swinging jib 2 drives the connecting component to gradually move away from the roll shaft of the pair of rolls with the rotating shaft 23 as the fulcrum, and finally separates the roll skin 3 of the pair of rolls from the roll shaft key.

[0030] The connecting component serves as the connecting structure and force transmission structure between the swinging jib 2 and the roll skin 3 of the pair of rolls. The connecting component includes a movable connecting member 41. The movable connecting member 41 is installed at the second end 22 of the swinging jib 2 and can adjust its position along the length direction of the swinging jib 2. The movable connecting member 41 extends from the swinging jib 2 towards the roll shaft of the pair of rolls. The movable connecting member 41 is provided with a lifting and pulling member 42 that can be inserted into the hole 31 at the end of the roll skin 3 of the pair of rolls.

[0031] The driving component serves as the power source of the counter-roller shell disassembly device, and is used to drive the swing jib 2 to swing around the rotation axis, and move the second end 22 of the rotation jib away from the counter-roller shaft.

[0032] Combined with Figure 1 , when using the disassembly device in the above technical solution to disassemble the counter-roller shell 3, place the roller shaft support component 1 on the counter-roller shaft, the swing jib 2 straddles the counter-roller shell 3 to be disassembled along the axial direction of the counter-roller shaft, adjust the distance between the connecting component and the counter-roller shell 3 so that the connecting component is close to the end face of the counter-roller shell 3, insert the lifting component 42 into the hole at the end of the counter-roller shell 3, start the driving component, and under the action of the driving component, the counter-roller shell 3 will be slowly lifted away from the counter-roller shaft key, and thus the roller shell 3 can be easily disassembled.

[0033] The present invention effectively overcomes the friction resistance that increases sharply due to the improvement of the assembly accuracy between the counter-roller shell 3 and the counter-roller shaft key, the shear deformation of the shaft key, and the rust adhesion during the use process. By using the hole at the end of the counter-roller shell 3 as the force application point and combining with the driving of the swing jib 2 by the driving component, the roller shell 3 can be stably, reliably and easily disassembled. The device has the characteristics of small size, low cost, stable performance, reliable work and maintenance-free.

[0034] In some embodiments, referring to Figure 1 , in order to ensure the stability of the load support system established by the roller shaft support component 1 and reduce the local pressure on the counter-roller shaft, one end of the roller shaft support component 1 forms a base 11, and the base 11 has an arc surface 12 matching the outer peripheral surface of the counter-roller shaft. The roller shaft support component 1 can be supported on the outer peripheral surface of the counter-roller shaft through the arc surface 12. When disassembling the counter-roller shell 3, the base 11 can be quickly positioned and installed on the outer peripheral surface of the counter-roller shaft through the arc surface 12 of the base 11.

[0035] The components of the roller shell disassembly device can be assembled into a whole, and the integrity of the structure is maintained during the disassembly process of the counter-roller shell 3. The components of the roller shell disassembly device can also be decomposed into multiple independent parts. For example, in some embodiments, referring to Figure 1, a through groove 13 is provided at the other end of the roller support member 1. The through groove 13 extends along the axial direction of the counter-roller shaft and penetrates through the roller support member 1. The through groove 13 sinks from the end surface of the roller support member 1 towards the base 11. Oppositely distributed rotating shaft mounting grooves 14 are provided on both side walls of the through groove 13. The rotating shaft mounting grooves 14 sink from the end surface of the roller support member 1 towards the base 11. The swing jib 2 is detachably mounted in the through groove 13, and the rotating shaft 23 is detachably mounted in the rotating shaft mounting groove 14. When disassembling the roller skin 3, place the roller support member 1 on the counter-roller shaft, insert the rotating shaft 23 into the shaft hole of the swing jib 2, and place the combination of the rotating shaft 23 and the swing jib 2 at the end of the roller support member 1. Among them, the swing jib 2 is embedded in the through groove 13, and the rotating shaft 23 is embedded in the rotating shaft mounting grooves 14 on both side walls of the through groove 13 to form a rotation fulcrum for the swing of the swing jib 2. In this embodiment, an assembly structure in which the swing jib 2 and the roller support member 1 can be quickly disassembled and assembled is formed through the through groove 13 and the rotating shaft mounting grooves 14, which can quickly assemble each group of accessories on site, improve the flexibility of on-site operation, and reduce the impacts such as heavy weight and inconvenience in adjustment caused by assembling each component into a whole.

[0036] In some embodiments, referring to Figure 1 , the movable connection member 41 extends from the first surface to the second surface in the thickness direction. The movable connection member 41 is provided with a guiding through hole 43 that penetrates from the first surface to the second surface. The second end 22 of the swing jib 2 is inserted into the guiding through hole 43. The movable connection member 41 is sleeved on the second end 22 of the swing jib 2. The movable connection member 41 adjusts its position along the length direction of the swing jib 2 through the sliding fit of the guiding through hole 43 and the swing jib 2, so as to adjust the distance between the movable connection member 41 and multiple roller skins 3 to make the movable connection member 41 closely adhere to the multiple roller skins 3.

[0037] It can be understood that the movable connection member 41 can also adopt other structural forms to adjust its position along the length direction of the swing jib 2. For example, it is installed on the second end 22 of the swing jib 2 by setting a guide rail slider or the like, so as to be able to adjust its position along the length direction of the swing jib 2.

[0038] In some embodiments, referring to Figure 1 , the swing jib 2 has a non-circular cross-section, and the guiding through hole 43 is a profiling hole matching the cross-sectional shape of the swing jib 2. On the one hand, the matching relationship of the non-circular cross-section can better realize the force transmission between the swing jib 2 and the movable connection member 41. On the other hand, the matching relationship of the non-circular cross-section can prevent the movable connection member 41 from rotating relative to the swing jib 2, and can better maintain a stable connection with the counter-roller skin 3.

[0039] In some embodiments, referring to Figure 1The movable connection component 41 is provided with a lifting component installation hole 44 that passes from the first surface to the second surface. One or more lifting component installation holes 44 are provided. The lifting component 42 is installed in the lifting component installation hole 44. The lifting component 42 can be extended and retracted along the lifting component installation hole 44 to adjust the length of the lifting component 42 extending in the direction of the hole at the end of the roller skin 3. When disassembling the roller skin 3, adjust the distance between the connecting component and the roller skin 3 so that the connecting component is close to the end surface of the roller skin 3, insert the lifting component 42 into the hole at the end of the roller skin 3, and ensure that the lifting component 42 is inserted into the bottom of the hole in the roller skin 3 to avoid damage due to local force on the hole.

[0040] Furthermore, the lifting and pulling component 42 includes a lifting and pulling pin, which is made of 40cr and subjected to a quenching and tempering heat treatment to ensure its structural strength.

[0041] It is understandable that the lifting and pulling component 42 can also be a boss directly set on the movable connecting component 41, and inserted into the hole at the end of the roller skin 3 by adjusting the position of the movable connecting component 41 along the swing arm 2.

[0042] In some embodiments, the driving component includes a jack, which is used to support between the second end 22 of the connecting assembly and the roller shaft. The jack is arranged on the side of the connecting assembly away from the roller shaft supporting component 1. When removing the roller skin 3 of the roller, the jack is started, and under the action of the lifting force, the distance between the second end 22 of the swing arm 2 and the roller shaft gradually increases, and the multiple roller skins 3 will be slowly lifted and separated from the roller shaft key, so that the roller skin 3 can be easily removed.

[0043] Among them, see Figure 1 The second end 22 of the swing arm 2 is provided with a flat bottom surface cooperating with the jack.

[0044] It is understandable that the driving component can also adopt a manual hoist or an electric hoist, and when in use, it is directly hung on the overhead crane in the workshop.

[0045] In the description of this specification, the description with reference to the terms "example", "embodiment" or "some embodiments" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0046] Of course, the invention is not limited to the above-mentioned embodiments, and those skilled in the art may make equivalent modifications or substitutions without violating the spirit of the invention, and these equivalent modifications or substitutions are all included in the scope defined by the claims of this application.

Claims

1. A multi-piece roll skin disassembly device for a pair of rollers, characterized in that, include: A roller shaft support component, used to support the outer peripheral surface of the roller shaft of the roller pair, and the roller shaft support component extends to a certain height along the radial direction of the roller shaft of the roller pair; A swing arm extends from a first end to a second end along a length direction, a rotating shaft is provided at the first end, the swing arm is mounted on the roller shaft supporting component through the rotating shaft, the swing arm defines a rotating axis parallel to the tangential direction of the roller shaft through the rotating shaft, and the swing arm is configured to swing around the rotating axis; A connecting assembly, comprising a movable connecting component, the movable connecting component is installed at the second end of the swinging suspension arm and can adjust its position along the length direction of the swinging suspension arm, the movable connecting component extends from the swinging suspension arm toward the roller axis direction, and the movable connecting component is provided with a lifting and pulling component that can be inserted into the hole at the end of the roller skin of the roller; The driving component is used for driving the swinging boom to swing around the rotation axis and making the second end of the swinging boom away from the roller shaft.

2. The multi-piece type roll shell disassembly device according to claim 1, wherein, One end of the roller support component forms a base, and the base has an arc surface matching the outer peripheral surface of the roller shaft of the roller. The roller support component can be supported on the outer peripheral surface of the roller shaft of the roller through the arc surface.

3. The multi-piece type roll shell disassembly device according to claim 2, wherein, The other end of the roller support component is provided with a through groove, which extends along the axial direction of the roller shaft of the pair of rollers and passes through the roller support component. The through groove is sunken from the end surface of the roller support component toward the base. The groove walls on both sides of the through groove are provided with rotating shaft mounting grooves that are distributed opposite to each other. The rotating shaft mounting groove is sunken from the end surface of the roller support component toward the base. The swing arm is detachably mounted on the through groove, and the rotating shaft is detachably mounted on the rotating shaft mounting groove.

4. The multi-piece type counter-roller shell disassembly device according to claim 1, wherein, The movable connection component extends from the first surface to the second surface along the thickness direction, and the movable connection component is provided with a guide through hole penetrating from the first surface to the second surface. The second end of the swing arm is inserted into the guide through hole, and the movable connection component adjusts its position along the length direction of the swing arm through the sliding cooperation with the swing arm through the guide through hole.

5. The multi-piece counter-rotating roll skin disassembly device according to claim 4, characterized in that, The swing arm has a non-circular cross section, and the guide through hole is a contoured hole matching the cross-sectional shape of the swing arm.

6. The multi-piece counter-roll shell disassembly device according to claim 4, characterized in that, The movable connecting component is provided with a lifting component mounting hole which passes through from the first surface to the second surface. The lifting component is mounted in the lifting component mounting hole. The lifting component can be extended and retracted along the lifting component mounting hole to adjust the length of the lifting component extending toward the hole at the end of the roller skin.

7. The multi-piece opposed roll shell disassembly device according to claim 6, wherein, The lifting and pulling component includes a lifting and pulling pin.

8. The multi-piece type roll shell dismounting device according to claim 1, characterized in that, The driving component comprises a jack, and the jack is used to be supported between the second end of the connecting assembly and the roller shaft of the pair of rollers.

9. The multi-piece type roll shell dismounting device according to claim 8, wherein, The jack is arranged on a side of the connecting assembly away from the roller support component.

10. The multi-piece counter-rotating roll skin disassembly device according to claim 8, characterized in that, The second end of the swing boom is provided with a flat bottom surface cooperating with the jack.

Citation Information

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