A repaired and reinforced brick factory building structure and construction method thereof
By using reinforced structures of columns, ring beams, connecting beams and original brick walls in brick factories, the problems of damage to the original appearance of the building and waste of resources caused by traditional repair and reinforcement methods are solved, and efficient reinforcement and recycling of the building are achieved.
Patent Information
- Application Number
- CN202210674115.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-06-15
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2042-06-15
AI Technical Summary
When traditional brick-built factory buildings need to be repaired and reinforced, they usually adopt partial demolition and remachining, resulting in damage to the original appearance of the building and consuming a lot of manpower and material resources.
A variety of reinforcement methods are adopted, including column reinforcement structure, ring beam reinforcement structure, connecting beam reinforcement structure and original brick wall reinforcement structure. Through reinforced concrete structure and tie ribs and other technologies, the bearing capacity and insulation performance of the factory building are enhanced to avoid the removal of the original components.
Without changing the original factory style, extend the service life of the house, improve the bearing capacity, improve insulation performance, realize the recycling of buildings, and reduce cultural losses.
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Figure CN114809743B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of construction engineering, and in particular relates to a repaired and reinforced brick factory building structure and a construction method thereof. Background Art
[0002] This project is a factory building for Chinese porcelain, which was built in the 1970s and 1980s. Due to years of disrepair, the main load-bearing structure and the facade of the main structure were severely damaged and could no longer meet the needs of normal use. The inventor repaired and reinforced the factory building in accordance with the concept of fully and truly restoring the original appearance of the building when it was first built. Traditional brick factory buildings basically do not have the situation of reinforcement and reuse. Even if some of them need to be repaired and reinforced, most of them are carried out by partially demolishing them and purchasing new bricks to rebuild them. This method not only damages the original appearance of the building, but also consumes a lot of manpower and material resources. Summary of the invention
[0003] The purpose of the present invention is to provide a brick factory building structure after repair and reinforcement and a construction method thereof, in order to solve the technical problem that traditional brick factory buildings basically do not have the problem of reinforcement and reuse. Even if some of them need repair and reinforcement, most of them adopt the method of partially demolishing them and purchasing new bricks to rebuild them.
[0004] To achieve the above purpose, the present invention adopts the following technical solution.
[0005] A repaired and reinforced brick factory structure, comprising side columns, front columns, rear columns, ring beams, brick walls, a monoslope roof, original brick walls and supporting side walls; the side columns are provided in two groups, and the two groups of side columns are arranged at intervals along the longitudinal side lines of the brick factory structure on both sides; front corner columns and rear corner columns are arranged on the front and rear sides of each group of side columns respectively; the front columns are provided in one group, which are arranged at intervals between the front corner columns on both sides along the transverse direction; the rear columns are provided in one group, which are arranged at intervals between the rear corner columns on both sides along the transverse direction; the ring beams are arranged along the four peripheral lines of the brick factory structure, and the longitudinal sides of the ring beams are supported on the tops of the side columns; connecting beams are connected between the side columns corresponding to each other in the transverse direction; the connecting beams The bottom and transverse intervals of the middle column are arranged; the side columns, front corner columns, rear corner columns, front column, rear column and middle column are all brick columns; the longitudinal side of the ring beam and the side columns, front corner columns and rear corner columns on the corresponding side form a group of rectangular side holes; at least one side of the original brick wall is filled in the corresponding rectangular side hole; on the rear side surface of the front side of the ring beam, a first roof truss support block is cantilevered along the transverse interval; the bottom surface of the first roof truss support block exceeds the bottom surface of the ring beam; on the rear side surface of the connecting beam, a second roof truss support block is cantilevered along the transverse interval, and the second roof truss support block corresponds to the first roof truss support block in the longitudinal direction; the bottom surface of the second roof truss support block exceeds the bottom surface of the connecting beam;
[0006] There is a group of monopitch roofs, which are arranged above the ring beam in the longitudinal direction, and the front end of the monopitch roof on the rear side is located above the rear end of the monopitch roof on the front side; the rear end column is supported at the rear end bottom of the monopitch roof on the rearmost side; the front end column is supported at the front end bottom of the monopitch roof on the frontmost side; roof truss supports are respectively arranged between the tops of the first roof truss support block and the second roof truss support block and the corresponding monopitch roof; supporting side walls are respectively arranged between the left and right sides of each monopitch roof and the ring beam; the brick factory building structure also includes a column reinforcement structure, a ring beam reinforcement structure, a connecting beam reinforcement structure and an original brick wall reinforcement structure; and a side hole reinforcement structure is arranged in each rectangular side hole without an original brick wall;
[0007] The side hole reinforcement structure includes a new brick wall, hole reinforcement columns and a steel lintel; there are two hole reinforcement columns, which are arranged at intervals in the longitudinal direction; the steel lintel is connected between the tops of the two hole reinforcement columns, and the steel lintel and the two hole reinforcement columns together form a door-shaped frame; the door-shaped frame is longitudinally arranged in the rectangular side hole, one hole reinforcement column of the door-shaped frame is connected to the side column or rear corner column on one side of the rectangular side hole, and another hole reinforcement column of the door-shaped frame is spaced from the side column or front corner column on the other side of the rectangular side hole; the steel lintel is supported on the ring beam The new brick wall is filled in the gap between the door-shaped frame and the side column or the gap between the door-shaped frame and the front corner column, and the inner side of the new brick wall does not exceed the inner side of the opening reinforcement column; the inner side of the new brick wall is cast with a reinforcement wall; the reinforcement wall is a reinforced concrete structure, and the ends of the horizontal steel bars in the reinforcement wall extend into the opening reinforcement columns and the side columns or the front corner columns on both sides of the reinforcement wall; tie bars are tied between the reinforcement wall and the new brick wall; the first brick layer is respectively laid on the side and the outer side of the opening reinforcement column facing the rectangular side hole;
[0008] A first reinforcement column is arranged on the rear side of the front column; the first reinforcement column is a reinforced concrete column, and the width of the first reinforcement column is greater than the width of the front column, and the upper end of the first reinforcement column is located below the ring beam; a first embedding groove is arranged on the front side surface of the first reinforcement column; the rear side of the front column is embedded in the first embedding groove, and the front column and the first reinforcement column are connected by a first tie bolt; a second facing brick layer is respectively built on the front side surface of the first reinforcement column and on both sides of the front column; second reinforcement columns are respectively arranged on the sides facing each other of the two front corner columns; the second reinforcement column is connected to the front corner column on the corresponding side by a second tie bolt; a third facing brick layer is built on the front side surface of the second reinforcement column; the front side surface of the third facing brick layer is flush with the front side surface of the front corner column, and the rear side surface of the second reinforcement column is flush with the rear side surface of the second reinforcement column;
[0009] The ring beam reinforcement structure includes a first steel joist and a first reinforcement beam; the first steel joist is arranged between the tops of the first reinforcement column and the second reinforcement column; the first steel joist is supported at the bottom of the first roof truss support block, and the first steel joist is fixedly connected to the first roof truss support block by a first fastener; the first reinforcement beam is a reinforced concrete structure, and is arranged in the gap between the first steel joist and the ring beam;
[0010] A third reinforcement column is arranged at the rear side of the middle column; the third reinforcement column is a reinforced concrete column, and the width of the third reinforcement column is greater than the width of the middle column, and the upper end of the third reinforcement column is located below the connecting beam; a second embedding groove is arranged on the front side of the third reinforcement column; the rear side of the middle column is embedded in the second embedding groove, and the middle column and the third reinforcement column are connected by a third tie bolt;
[0011] The connecting beam reinforcement structure includes a second steel joist and a second reinforcement beam; the second steel joist is arranged between the tops of the third reinforcement columns; the second steel joist is supported at the bottom of the second roof truss support block, and the second steel joist is fixedly connected to the second roof truss support block by a second fastener; the second reinforcement beam is a reinforced concrete structure, and is arranged in the gap between the second steel joist and the connecting beam;
[0012] The original brick wall reinforcement structure includes an outer reinforcement layer, an inner reinforcement layer, anchors and steel columns; an enlarged foot is arranged at the bottom of the original brick wall; the inner reinforcement layer and the outer reinforcement layer are formed by pouring concrete, and are poured on the inner and outer sides of the enlarged foot respectively; embedded steel bars are arranged between the inner reinforcement layer, the outer reinforcement layer and the enlarged foot; a group of steel columns are arranged on the inner side of each original brick wall and spaced along the longitudinal direction, the bottom of the steel column is supported on the top of the inner reinforcement layer, and a tensioning piece is connected between the steel column and the original brick wall; the anchor fixes the steel column and the inner reinforcement layer, and the lower end of the anchor extends into the enlarged foot;
[0013] The column reinforcement structure is arranged at the position where the front end column exceeds the top of the ring beam, so as to reinforce the front end column.
[0014] Preferably, the outer side surface of the newly laid brick wall is flush with the outer side surface of the side column on the corresponding side, and the distance between the inner side surface of the newly laid brick wall and the inner side surface of the side column on the corresponding side is not less than 120 mm; the inner side surface of the reinforced wall is flush with the inner side surface of the reinforcement column of the opening.
[0015] Preferably, when the length of the new brick wall is greater than 2.5m, a connecting column is cast between the new brick wall and the side column on the corresponding side; the connecting column is a reinforced concrete column, and a fourth brick layer is laid on the outer side of the connecting column; the outer surface of the fourth brick layer is flush with the outer surface of the new brick wall.
[0016] Preferably, the column reinforcement structure includes a reinforcing steel plate and tie bolts; there are two reinforcing steel plates, which are respectively attached to the left and right sides of the front column; construction adhesive is bonded between the reinforcing steel plates and the front column; there is a group of tie bolts, which are arranged at intervals along the vertical direction, and the tie bolts fix the reinforcing steel plates on both sides to the front column.
[0017] Preferably, when the new brick wall is arranged between the gate-shaped frame and the side column; one end of the reinforcement wall extends to the inner side surface of the side column on the corresponding side; the reinforcement wall is a reinforced concrete structure, and the tie bars are tied between the reinforcement wall and the side column.
[0018] Preferably, a first anchor nail is connected to the top of the first steel support beam, at a position corresponding to the first reinforcement beam; the first anchor nail is cast in the first reinforcement beam; a first U-shaped steel bar is arranged in the first reinforcement beam, and the upper end of the first U-shaped steel bar extends into the ring beam.
[0019] Preferably, a second anchor nail is connected to the top of the second steel support beam, corresponding to the position of the second reinforcement beam; the second anchor nail is cast in the second reinforcement beam; a second U-shaped steel bar is arranged in the second reinforcement beam, and the upper end of the second U-shaped steel bar extends into the connecting beam.
[0020] A construction method for a brick factory building structure comprises the following steps.
[0021] Step 1: Reinforce the enlarged foot at the bottom of the original brick wall: install embedded reinforcement on the inner and outer sides of the enlarged foot, and then pour the outer reinforcement layer and the inner reinforcement layer.
[0022] Step 2: Set a steel column on the inner side of the original brick wall, and connect the original brick wall and the steel column through a tensioning piece.
[0023] Step three, reinforce the rectangular side holes on both sides of the brick factory structure: set up door-shaped frames in the rectangular side holes respectively, and build new brick walls between the door-shaped frames and the side columns or front corner columns on the corresponding side; then cast the reinforced wall on the inner side of the new brick wall, and build the first brick layer on the side and outer side of the opening reinforcement column facing the rectangular side hole.
[0024] Step four, set the first reinforcement column on the rear side of the front column, lay the second brick layer on the front side surface of the first reinforcement column and on both sides of the front column, set the second reinforcement column on the opposite sides of the two front corner columns, and lay the third brick layer on the front side surface of the second reinforcement column; at the same time, set the third reinforcement column on the rear side of the middle column.
[0025] Step five, reinforce the ring beam and the connecting beam at the same time: set a first steel support beam between the top of the first reinforcement column and the second reinforcement column, so that the first steel support beam is supported at the bottom of the first roof truss support block, set a first steel support beam between the top of the third reinforcement column, so that the second steel support beam is supported at the bottom of the second roof truss support block; then cast the first reinforcement beam between the first steel support beam and the ring beam, and cast the second reinforcement beam between the second steel support beam and the ring beam.
[0026] Step six: reinforce the part of the front column that extends beyond the top of the ring beam. The construction is completed after the reinforcement is completed.
[0027] Preferably, in step one, when pouring the inner reinforcement layer, anchors for connecting the steel columns are pre-buried on the top of the inner reinforcement layer.
[0028] Compared with the prior art, the present invention has the following characteristics and beneficial effects.
[0029] 1. The present invention uses a variety of reinforcement methods in a comprehensive manner, and ultimately increases the service life of the building, improves the service life of the building, improves the bearing capacity of the building, strengthens the thermal insulation performance of the building, and ultimately changes the use function of the building without changing the original appearance of the factory building; the building can preserve the historical stories and be revitalized for reuse.
[0030] 2. The present invention adopts column reinforcement structure, ring beam reinforcement structure, connecting beam reinforcement structure and original brick wall reinforcement structure to reinforce the main load-bearing components of the original factory building. Without demolishing the original factory building, the load-bearing performance of the original structure is improved, and the problem that traditional brick factory buildings basically do not have reinforcement and reuse. Even if some of them need repair and reinforcement, most of them adopt the technical problem of partially demolishing them and purchasing new bricks to rebuild them.
[0031] 3. The present invention sets a ring beam reinforcement structure at the bottom of the ring beam, and the ring beam reinforcement structure includes a first steel support beam and a first reinforcement beam; the first steel support beam is arranged between the tops of the first reinforcement column and the second reinforcement column; the first steel support beam is supported at the bottom of the first roof truss support block, and the first steel support beam and the first roof truss support block are fixedly connected by a first fastener; the first reinforcement beam is a reinforced concrete structure, and is arranged in the gap between the first steel support beam and the ring beam; at the same time, the present invention sets a connecting beam reinforcement structure at the bottom of the connecting beam, and the connecting beam reinforcement structure includes a second steel support beam and a second reinforcement beam The second steel support beam is arranged between the tops of the third reinforcement columns; the second steel support beam is supported at the bottom of the second roof truss support block, and the second steel support beam and the second roof truss support block are fixedly connected by a second fastener; the second reinforcement beam is a reinforced concrete structure, and is arranged in the gap between the second steel support beam and the connecting beam; the design of this structure makes the ring beam reinforcement structure and the original ring beam firmly combined into a whole, and makes the connecting beam reinforcement structure and the original connecting beam firmly combined into a whole, which increases the force-bearing performance of the ring beam and the connecting beam, and avoids the manpower and material resources consumed in dismantling the original beam components and constructing new beams.
[0032] 4. The invention adopts various reinforcement structures and methods to reinforce the corresponding components in the original factory building. Under the premise of retaining the original components, the new reinforcement structure and the original components are integrated, which not only increases the stress performance of the original components, but also retains the original appearance of the original components. The construction method of the invention can be widely used in various ancient buildings or antique buildings with archaeological value or certain cultural value, reducing the cultural loss caused by demolition and construction. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] The present invention will be further described in detail below in conjunction with the accompanying drawings.
[0034] Figure 1 It is a structural schematic diagram of the left side of the present invention.
[0035] Figure 2 It is a structural schematic diagram of the right side of the present invention.
[0036] Figure 3 It is a structural schematic diagram of the front side of the present invention.
[0037] Figure 4 It is a schematic diagram of the planar structure in which the ring beam reinforcement structure is arranged at the bottom of the ring beam in the present invention.
[0038] Figure 5 It is a schematic diagram of the planar structure in which the side hole reinforcement structure of the present invention is arranged between the side column and the first surface brick layer.
[0039] Figure 6 It is a structural schematic diagram of a first cushion block provided between a first steel support beam and a first roof truss support block in the present invention.
[0040] Figure 7 It is a schematic diagram of the connection structure between the first reinforcement beam and the ring beam in the present invention.
[0041] Figure 8 It is a structural schematic diagram of a second cushion block provided between the second steel support beam and the second roof truss support block in the present invention.
[0042] Fig. 9 It is a schematic diagram of the connection structure of the connecting beam, the connecting beam reinforcement structure and the central column in the present invention.
[0043] Fig.10 It is a schematic diagram of the planar structure in which the side hole reinforcement structure of the present invention is arranged between the first facing brick layer and the fourth facing brick layer.
[0044] Fig.11 It is a schematic diagram of the connection structure between the rear end column and the ring beam in the present invention.
[0045] Fig.12 It is a structural schematic diagram of a second reinforcement column provided on the side surface of the front corner column in the present invention.
[0046] Fig.13 It is a schematic diagram of the planar structure in which the connecting beam reinforcement structure is arranged between the side column and the first facing brick layer in the present invention.
[0047] Fig.14 It is a schematic diagram of the connection structure between the third reinforcement column and the middle column in the present invention.
[0048] Fig.15 It is a schematic diagram of the connection structure between the first reinforcement column and the front end column in the present invention.
[0049] Fig.16 It is a structural schematic diagram of the original brick wall reinforcement structure of the present invention.
[0050] Figure numerals: 1-side column, 2-front column, 3-rear column, 4-ring beam, 5-sloped roof, 6-original brick wall, 7-supporting side wall, 8-front corner column, 9-rear corner column, 10-connecting beam, 11-middle column, 12-rectangular side hole, 13-first roof truss support block, 14-second roof truss support block, 15-roof truss support, 16-new brick wall, 17-door frame, 17.1-hole reinforcement column, 17.2-steel lintel, 18-reinforced wall, 19-tie bar, 20-first brick layer, 21-first reinforcement column, 22-first embedded groove, 23-second brick layer, 24-first tie bolt, 25-second reinforcement column, 26-second tie bolt, 27 - third brick layer, 28 - first steel support beam, 29 - first reinforcement beam, 30 - first fastener, 31 - third reinforcement column, 32 - second embedded groove, 33 - third tie bolt, 34 - second steel support beam, 35 - second reinforcement beam, 36 - second fastener, 37 - outer reinforcement layer, 38 - inner reinforcement layer, 39 - anchor, 40 - steel column, 41 - enlarged foot, 42 - embedded steel bar, 43 - tensioning piece, 44 - connecting column, 45 - fourth brick layer, 46 - reinforcement steel plate, 47 - tie bolt, 48 - first anchor nail, 49 - first U-shaped steel bar, 50 - second anchor nail, 51 - second U-shaped steel bar, 52 - first cushion block, 53 - second cushion block. DETAILED DESCRIPTION
[0051] like Figure 1-16 As shown, the repaired and reinforced brick factory building structure includes side columns 1, front columns 2, rear columns 3, ring beams 4, monoslope roofs 5 and original brick walls 6; the side columns 1 have two groups, and the two groups of side columns 1 are respectively arranged along the longitudinal side lines of the brick factory building structure at intervals; front corner columns 8 and rear corner columns 9 are respectively arranged on the front and rear sides of each group of side columns 1; the front columns 2 have one group, which are arranged between the front corner columns 8 on both sides along the transverse intervals; the rear columns 3 have one group, which are arranged between the rear corner columns 9 on both sides along the transverse intervals; the ring beams 4 are arranged along the four peripheral lines of the brick factory building structure, and the longitudinal sides of the ring beams 4 are supported on the tops of the side columns 1; connecting beams 10 are connected between the side columns 1 corresponding to the transverse sides; the bottom and transverse intervals of the connecting beams 10 A middle column 11 is arranged; the side column 1, the front corner column 8, the rear corner column 9, the front column 2, the rear column 3 and the middle column 11 are all brick columns; the longitudinal side of the ring beam 4 and the side column 1, the front corner column 8 and the rear corner column 9 on the corresponding side form a group of rectangular side holes 12; at least one side of the original brick wall 6 is filled in the corresponding rectangular side hole 12; on the rear side surface of the front side of the ring beam 4, a first roof truss support block 13 is cantilevered along the transverse interval; the bottom surface of the first roof truss support block 13 exceeds the bottom surface of the ring beam 4; on the rear side surface of the connecting beam 10, a second roof truss support block 14 is cantilevered along the transverse interval, and the second roof truss support block 14 corresponds to the first roof truss support block 13 in the longitudinal direction; the bottom surface of the second roof truss support block 14 exceeds the bottom surface of the connecting beam 10;
[0052] There is a group of monopitch roofs 5, which are arranged above the ring beam 4 in the longitudinal direction, and the front end of the monopitch roof 5 on the rear side is located above the rear end of the monopitch roof 5 on the front side; the rear end column 3 is supported at the rear end bottom of the monopitch roof 5 on the rearmost side; the front end column 2 is supported at the front end bottom of the monopitch roof 5 on the frontmost side; roof truss supports 15 are respectively arranged between the tops of the first roof truss support blocks 13 and the second roof truss support blocks 14 and the corresponding monopitch roofs 5; supporting side walls 7 are respectively arranged between the left and right sides of each monopitch roof 5 and the ring beam 4; it is characterized in that: the brick factory building structure also includes a column reinforcement structure, a ring beam reinforcement structure, a connecting beam reinforcement structure and an original brick wall reinforcement structure; a side hole reinforcement structure is arranged in each rectangular side hole 12 without an original brick wall 6;
[0053] The side hole reinforcement structure includes a new brick wall 16, a hole reinforcement column 17.1 and a steel lintel 17.2; there are two hole reinforcement columns 17.1, which are arranged at intervals in the longitudinal direction; the steel lintel 17.2 is connected between the tops of the two hole reinforcement columns 17.1, and the steel lintel 17.2 and the two hole reinforcement columns 17.1 together form a door-shaped frame 17; the door-shaped frame 17 is longitudinally arranged in the rectangular side hole 12, one hole reinforcement column 17.1 of the door-shaped frame 17 is connected to the side column 1 or the rear corner column 9 on one side of the rectangular side hole 12, and another hole reinforcement column 17.1 of the door-shaped frame 17 is spaced from the side column 1 or the front corner column 8 on the other side of the rectangular side hole 12; the steel lintel 17. 2 is supported at the bottom of the ring beam 4; the new brick wall 16 is filled in the gap between the door-shaped frame 17 and the side column 1 or the gap between the door-shaped frame 17 and the front corner column 8, and the inner side of the new brick wall 16 does not exceed the inner side of the opening reinforcement column 17.1; a reinforcement wall 18 is cast on the inner side of the new brick wall 16; the reinforcement wall 18 is a reinforced concrete structure, and the ends of the horizontal steel bars in the reinforcement wall 18 extend into the opening reinforcement column 17.1 and the side column 1 or the front corner column 8 on both sides of the reinforcement wall 18; a tie bar 19 is tied between the reinforcement wall 18 and the new brick wall 16; the first brick layer 20 is respectively laid on the side and the outer side of the opening reinforcement column 17.1 facing the rectangular side hole 12;
[0054] A first reinforcement column 21 is arranged at the rear side of the front column 2; the first reinforcement column 21 is a reinforced concrete column, and the width of the first reinforcement column 21 is greater than the width of the front column 2, and the upper end of the first reinforcement column 21 is located below the ring beam 4; a first embedding groove 22 is arranged on the front side of the first reinforcement column 21; the rear side of the front column 2 is embedded in the first embedding groove 22, and the front column 2 and the first reinforcement column 21 are connected by a first tie bolt 24; on the front side of the first reinforcement column 21, A second brick layer 23 is laid on both sides of the front column 2; a second reinforcement column 25 is arranged on the sides facing each other of the two front corner columns 8; the second reinforcement column 25 is connected to the front corner column 8 on the corresponding side by a second tie bolt 26; a third brick layer 27 is laid on the front side of the second reinforcement column 25; the front side of the third brick layer 27 is flush with the front side of the front corner column 8, and the rear side of the second reinforcement column 25 is flush with the rear side of the second reinforcement column 25;
[0055] The ring beam reinforcement structure includes a first steel joist 28 and a first reinforcement beam 29; the first steel joist 28 is arranged between the top of the first reinforcement column 21 and the second reinforcement column 25; the first steel joist 28 is supported at the bottom of the first roof truss support block 13, and the first steel joist 28 and the first roof truss support block 13 are fixedly connected by a first fastener 30; the first reinforcement beam 29 is a reinforced concrete structure, and is arranged in the gap between the first steel joist 28 and the ring beam 4;
[0056] A third reinforcement column 31 is provided at the rear side of the middle column 11; the third reinforcement column 31 is a reinforced concrete column, and the width of the third reinforcement column 31 is greater than the width of the middle column 11, and the upper end of the third reinforcement column 31 is located below the connecting beam 10; a second embedding groove 32 is provided on the front side of the third reinforcement column 31; the rear side of the middle column 11 is embedded in the second embedding groove 32, and the middle column 11 and the third reinforcement column 31 are connected by a third tie bolt 33;
[0057] The connecting beam reinforcement structure includes a second steel joist 34 and a second reinforcement beam 35; the second steel joist 34 is arranged between the tops of the third reinforcement columns 31; the second steel joist 34 is supported at the bottom of the second roof truss support block 14, and the second steel joist 34 and the second roof truss support block 14 are fixedly connected by a second fastener 36; the second reinforcement beam 35 is a reinforced concrete structure, and is arranged in the gap between the second steel joist 34 and the connecting beam 10;
[0058] The original brick wall reinforcement structure includes an outer reinforcement layer 37, an inner reinforcement layer 38, an anchor 39 and a steel column 40; an enlarged foot 41 is provided at the bottom of the original brick wall 6; the inner reinforcement layer 38 and the outer reinforcement layer 37 are both formed by concrete pouring, and are poured on the inner and outer sides of the enlarged foot 41 respectively; embedded steel bars 42 are provided between the inner reinforcement layer 38, the outer reinforcement layer 37 and the enlarged foot 41; a group of steel columns 40 are provided on the inner side of each original brick wall 6 and spaced longitudinally, the bottom of the steel column 40 is supported on the top of the inner reinforcement layer 38, and a tensioning member 43 is connected between the steel column 40 and the original brick wall 6; the anchor 39 fixes the steel column 40 to the inner reinforcement layer 38, and the lower end of the anchor 39 extends into the enlarged foot 41;
[0059] The column reinforcement structure is arranged at a portion of the front end column 2 that exceeds the top of the ring beam 4 , so as to reinforce the front end column 2 .
[0060] In this embodiment, the outer side surface of the newly built brick wall 16 is flush with the outer side surface of the side column 1 on the corresponding side, and the distance between the inner side surface of the newly built brick wall 16 and the inner side surface of the side column 1 on the corresponding side is not less than 120 mm; the inner side surface of the reinforced wall 18 is flush with the inner side surface of the opening reinforcement column 17.1.
[0061] In this embodiment, when the length of the new brick wall 16 is greater than 2.5m, a connecting column 44 is cast between the new brick wall 16 and the side column 1 on the corresponding side; the connecting column 44 is a reinforced concrete column, and a fourth brick layer 45 is built on the outer surface of the connecting column 44; the outer surface of the fourth brick layer 45 is flush with the outer surface of the new brick wall 16.
[0062] In this embodiment, the column reinforcement structure includes a reinforcing steel plate 46 and an anchor bolt 47; there are two reinforcing steel plates 46, which are respectively attached to the left and right sides of the front end column 2; construction glue is bonded between the reinforcing steel plates 46 and the front end column 2; there is a group of anchor bolts 47, which are arranged at intervals along the vertical direction, and the anchor bolts 47 fix the reinforcing steel plates 46 on both sides to the front end column 2.
[0063] In this embodiment, when the new brick wall 16 is arranged between the gate-shaped frame 17 and the side column 1; one end of the reinforcement wall 18 extends to the inner side surface of the side column 1 on the corresponding side; the reinforcement wall 18 is a reinforced concrete structure, and the tie bars 19 are tied between the reinforcement wall 18 and the side column 1.
[0064] In this embodiment, a first anchor nail 48 is connected to the top of the first steel support beam 28, corresponding to the position of the first reinforcement beam 29; the first anchor nail 48 is cast in the first reinforcement beam 29; a first U-shaped steel bar 49 is arranged in the first reinforcement beam 29, and the upper end of the first U-shaped steel bar 49 extends into the ring beam 4.
[0065] In this embodiment, a second anchor nail 50 is connected to the top of the second steel support beam 34, corresponding to the position of the second reinforcement beam 35; the second anchor nail 50 is cast in the second reinforcement beam 35; a second U-shaped steel bar 51 is arranged in the second reinforcement beam 35, and the upper end of the second U-shaped steel bar 51 extends into the connecting beam 10.
[0066] In this embodiment, one side of the original brick wall 6 is arranged in the rectangular side hole 12 at the rearmost side of the east side of the brick factory building structure; the door-shaped frame 17 arranged in the frontmost rectangular side hole 12 is connected to the side column 1.
[0067] In this embodiment, a transverse wall is filled between the front end of the mono-pitched roof 5 on the rear side and the rear end of the mono-pitched roof 5 on the front side.
[0068] In this embodiment, the horizontal section of the reinforcing steel plate 46 is C-shaped.
[0069] In this embodiment, a center column 11 is disposed at the bottom of the connecting beam 10 ; and the column reinforcement structure is disposed on the opposite side of the center column 11 .
[0070] In this embodiment, the inner side surface of the hole reinforcement column 17.1 does not exceed the inner side surface of the corresponding brick column.
[0071] In this embodiment, the first roof truss supporting block 13 is cantilevered on the inner side surface of the front side of the ring beam 4, and the thickness of the first roof truss supporting block 13 is greater than the thickness of the ring beam 4; the rear bottom of the first roof truss supporting block 13 is an inclined surface; a first cushion block 52 is arranged on the top of the first steel support beam 28; the cross-section of the first cushion block 52 is triangular and is integrally formed with the first steel support beam 28; the top surface of the first cushion block 52 is attached to the bottom of the inclined surface of the first roof truss supporting block 13; the first cushion block 52 and the first roof truss supporting block 13 are connected by a first fastener 30.
[0072] In this embodiment, the second roof truss supporting block 14 is cantilevered on the rear side surface of the connecting beam 10, and the thickness of the second roof truss supporting block 14 is greater than the thickness of the connecting beam 10; the rear bottom of the second roof truss supporting block 14 is an inclined surface; a second pad 53 is provided on the top of the second steel joist 34; the cross-section of the second pad 53 is triangular, and is integrally formed with the second steel joist 34, and the top surface of the second pad 53 is attached to the bottom of the inclined surface of the second roof truss supporting block 14; the second pad 53 and the second roof truss supporting block 14 are connected by a second fastener 36.
[0073] In this embodiment, a steel skeleton is arranged in the inner reinforcement layer 38 .
[0074] The construction method of this brick factory building structure comprises the following steps.
[0075] Step 1: Reinforce the enlarged foot 41 at the bottom of the original brick wall 6: set embedded steel bars 42 on the inner and outer sides of the enlarged foot 41, and then cast the outer reinforcement layer 37 and the inner reinforcement layer 38.
[0076] Step 2: a steel column 40 is arranged on the inner side of the original brick wall 6 , and the original brick wall 6 and the steel column 40 are connected via a tensioning member 43 .
[0077] Step three, reinforce the rectangular side holes 12 on both sides of the brick factory structure: set a door-shaped frame 17 in the rectangular side hole 12, and build a new brick wall 16 between the door-shaped frame 17 and the side column 1 or the front corner column 8 on the corresponding side; then cast a reinforcement wall 18 on the inner side of the new brick wall 16, and build a first brick layer 20 on the side and outer side of the opening reinforcement column 17.1 facing the rectangular side hole 12.
[0078] Step four, set the first reinforcement column 21 on the rear side of the front column 2, and build the second brick layer 23 on the front side surface of the first reinforcement column 21 and on both sides of the front column 2, and set the second reinforcement columns 25 on the opposite sides of the two front corner columns 8, and build the third brick layer 27 on the front side surface of the second reinforcement column 25; at the same time, set the third reinforcement column 31 on the rear side of the middle column 11.
[0079] Step five, reinforce the ring beam 4 and the connecting beam 10 at the same time: set the first steel support beam 28 between the top of the first reinforcement column 21 and the second reinforcement column 25, so that the first steel support beam 28 is supported at the bottom of the first roof truss support block 13, and set the first steel support beam 28 between the top of the third reinforcement column 31, so that the second steel support beam 34 is supported at the bottom of the second roof truss support block 14; then cast the first reinforcement beam 29 between the first steel support beam 28 and the ring beam 4, and cast the second reinforcement beam 35 between the second steel support beam 34 and the ring beam 4.
[0080] Step six, reinforce the portion of the front column 2 that extends beyond the top of the ring beam 4, and the construction is completed after the reinforcement is completed.
[0081] In this embodiment, in step one, when pouring the inner reinforcement layer 38 , an anchor 39 for connecting the steel column 40 is pre-buried on the top of the inner reinforcement layer 38 .
Claims
1. A repaired and reinforced brick factory building structure, comprising side columns (1), front columns (2), rear columns (3), ring beams (4), a monoslope roof (5) and original brick walls (6); the side columns (1) have two groups, and the two groups of side columns (1) are respectively arranged along the longitudinal side lines of the brick factory building structure at intervals; front corner columns (8) and rear corner columns (9) are respectively arranged on the front and rear sides of each group of side columns (1); the front columns (2) have one group, which are arranged between the front corner columns (8) on both sides at intervals along the transverse direction; the rear columns (3) have one group, which are arranged between the rear corner columns (9) on both sides at intervals along the transverse direction; the ring beams (4) are arranged along the four peripheral lines of the brick factory building structure, and the longitudinal sides of the ring beams (4) are supported on the tops of the side columns (1); connecting beams (10) are connected between the side columns (1) corresponding to each other in the transverse direction; and middle connecting beams (10) are arranged at the bottom and transverse intervals of the connecting beams (10). The side columns (1), front corner columns (8), rear corner columns (9), front column (2), rear column (3) and middle column (11) are all brick columns; the longitudinal side of the ring beam (4) and the side columns (1), front corner columns (8) and rear corner columns (9) on the corresponding side form a group of rectangular side holes (12); at least one side of the original brick wall (6) is filled in the corresponding rectangular side hole (12); on the rear side surface of the front side of the ring beam (4), a first truss support block (13) is cantilevered along the transverse interval; the bottom surface of the first truss support block (13) exceeds the bottom surface of the ring beam (4); on the rear side surface of the connecting beam (10), a second truss support block (14) is cantilevered along the transverse interval, and the second truss support block (14) corresponds to the first truss support block (13) in the longitudinal direction; the bottom surface of the second truss support block (14) exceeds the bottom surface of the connecting beam (10); The monopitch roof (5) has a group, which is arranged above the ring beam (4) in the longitudinal direction, and the front end of the monopitch roof (5) on the rear side is located above the rear end of the monopitch roof (5) on the front side; the rear end column (3) is supported at the rear end bottom of the monopitch roof (5) on the rear side; the front end column (2) is supported at the front end bottom of the monopitch roof (5) on the front side; a truss support (15) is respectively arranged between the top of the first truss support block (13) and the second truss support block (14) and the corresponding monopitch roof (5); and a supporting side wall (7) is respectively arranged between the left and right sides of each monopitch roof (5) and the ring beam (4); the characteristics are: The brick factory building structure also includes a column reinforcement structure, a ring beam reinforcement structure, a connecting beam reinforcement structure and an original brick wall reinforcement structure; a side hole reinforcement structure is provided in each rectangular side hole (12) without an original brick wall (6); The side hole reinforcement structure comprises a newly built brick wall (16), a hole reinforcement column (17.1) and a steel lintel (17.2); there are two hole reinforcement columns (17.1) arranged at intervals in the longitudinal direction; the steel lintel (17.2) is connected between the tops of the two hole reinforcement columns (17.1), and the steel lintel (17.2) and the two hole reinforcement columns (17.1) together form a door-shaped frame (17); the door-shaped frame (17) is longitudinally arranged in the rectangular side hole (12), one hole reinforcement column (17.1) of the door-shaped frame (17) is connected to a side column (1) or a rear corner column (9) on one side of the rectangular side hole (12), and another hole reinforcement column (17.1) of the door-shaped frame (17) is spaced from a side column (1) or a front corner column (8) on the other side of the rectangular side hole (12); the steel lintel (17.2 ) is supported at the bottom of the ring beam (4); the new brick wall (16) is filled in the gap between the gate frame (17) and the side column (1) or the gap between the gate frame (17) and the front corner column (8), and the inner side surface of the new brick wall (16) does not exceed the inner side surface of the opening reinforcement column (17.1); a reinforcement wall (18) is cast on the inner side surface of the new brick wall (16); the reinforcement wall (18) is a reinforced concrete structure, and the ends of the horizontal steel bars in the reinforcement wall (18) extend into the opening reinforcement column (17.1) and the side column (1) or the front corner column (8) on both sides of the reinforcement wall (18); a tie bar (19) is tied between the reinforcement wall (18) and the new brick wall (16); the first brick layer (20) is respectively laid on the side and the outer side of the opening reinforcement column (17.1) facing the rectangular side hole (12); A first reinforcement column (21) is arranged at the rear side of the front column (2); the first reinforcement column (21) is a reinforced concrete column, and the width of the first reinforcement column (21) is greater than the width of the front column (2), and the upper end of the first reinforcement column (21) is located below the ring beam (4); a first embedding groove (22) is arranged on the front side of the first reinforcement column (21); the rear side of the front column (2) is embedded in the first embedding groove (22), and the front column (2) and the first reinforcement column (21) are connected by a first tie bolt (24); A second brick layer (23) is laid on both sides of the front column (2); second reinforcement columns (25) are respectively arranged on the sides facing each other of the two front corner columns (8); the second reinforcement column (25) is connected to the front corner column (8) on the corresponding side by a second tie bolt (26); a third brick layer (27) is laid on the front side of the second reinforcement column (25); the front side of the third brick layer (27) is flush with the front side of the front corner column (8), and the rear side of the second reinforcement column (25) is flush with the rear side of the second reinforcement column (25); The ring beam reinforcement structure comprises a first steel support beam (28) and a first reinforcement beam (29); the first steel support beam (28) is arranged between the top of the first reinforcement column (21) and the second reinforcement column (25); the first steel support beam (28) is supported at the bottom of the first roof truss support block (13), and the first steel support beam (28) and the first roof truss support block (13) are fixedly connected by a first fastener (30); the first reinforcement beam (29) is a reinforced concrete structure, and is arranged in the gap between the first steel support beam (28) and the ring beam (4); A third reinforcement column (31) is arranged at the rear side of the middle column (11); the third reinforcement column (31) is a reinforced concrete column, and the width of the third reinforcement column (31) is greater than the width of the middle column (11), and the upper end of the third reinforcement column (31) is located below the connecting beam (10); a second embedding groove (32) is arranged on the front side of the third reinforcement column (31); the rear side of the middle column (11) is embedded in the second embedding groove (32), and the middle column (11) and the third reinforcement column (31) are connected via a third tie bolt (33); The coupling beam reinforcement structure comprises a second steel joist (34) and a second reinforcement beam (35); the second steel joist (34) is arranged between the tops of the third reinforcement columns (31); the second steel joist (34) is supported at the bottom of the second roof truss support block (14), and the second steel joist (34) and the second roof truss support block (14) are fixedly connected via a second fastener (36); the second reinforcement beam (35) is a reinforced concrete structure, and is arranged in the gap between the second steel joist (34) and the coupling beam (10); The original brick wall reinforcement structure comprises an outer reinforcement layer (37), an inner reinforcement layer (38), an anchor (39) and a steel column (40); an enlarged foot (41) is arranged at the bottom of the original brick wall (6); the inner reinforcement layer (38) and the outer reinforcement layer (37) are both formed by concrete casting and are cast on the inner and outer sides of the enlarged foot (41) respectively; embedded steel bars (42) are arranged between the inner reinforcement layer (38), the outer reinforcement layer (37) and the enlarged foot (41); a group of steel columns (40) are arranged on the inner side of each original brick wall (6) and at intervals along the longitudinal direction, the bottom of the steel column (40) is supported on the top of the inner reinforcement layer (38), and a tensioning member (43) is connected between the steel column (40) and the original brick wall (6); the anchor (39) fixes the steel column (40) and the inner reinforcement layer (38), and the lower end of the anchor (39) extends into the enlarged foot (41); The column reinforcement structure is arranged at a portion of the front column (2) that exceeds the top of the ring beam (4) to reinforce the front column (2).
2. The repaired and reinforced brick factory building structure according to claim 1 is characterized by: The outer side surface of the newly built brick wall (16) is flush with the outer side surface of the side column (1) on the corresponding side, and the distance between the inner side surface of the newly built brick wall (16) and the inner side surface of the side column (1) on the corresponding side is not less than 120 mm; the inner side surface of the reinforced wall (18) is flush with the inner side surface of the opening reinforcement column (17.1).
3. The repaired and reinforced brick factory building structure according to claim 1 is characterized by: When the length of the newly built brick wall (16) is greater than 2.5 m, a connecting column (44) is cast between the newly built brick wall (16) and the side column (1) on the corresponding side; the connecting column (44) is a reinforced concrete column, and a fourth brick layer (45) is built on the outer surface of the connecting column (44); the outer surface of the fourth brick layer (45) is flush with the outer surface of the newly built brick wall (16).
4. The repaired and reinforced brick factory building structure according to claim 1 is characterized by: The column reinforcement structure comprises a reinforcement steel plate (46) and tie bolts (47); the reinforcement steel plates (46) are in two pieces, which are respectively attached to the left and right sides of the front column (2); construction glue is bonded between the reinforcement steel plates (46) and the front column (2); the tie bolts (47) are in one group, which are arranged at intervals in the vertical direction, and the tie bolts (47) fix the reinforcement steel plates (46) on both sides to the front column (2).
5. The repaired and reinforced brick factory building structure according to claim 1 is characterized by: When the new brick wall (16) is arranged between the door-shaped frame (17) and the side column (1), one end of the reinforcing wall (18) extends to the inner side surface of the side column (1) on the corresponding side; the reinforcing wall (18) is a reinforced concrete structure, and the tie bars (19) are tied between the reinforcing wall (18) and the side column (1).
6. The repaired and reinforced brick factory building structure according to claim 1 is characterized by: A first anchoring nail (48) is connected to the top of the first steel support beam (28) at a position corresponding to the first reinforcement beam (29); the first anchoring nail (48) is cast in the first reinforcement beam (29); a first U-shaped steel bar (49) is arranged in the first reinforcement beam (29), and the upper end of the first U-shaped steel bar (49) extends into the ring beam (4).
7. The repaired and reinforced brick factory building structure according to claim 1 is characterized by: A second anchoring nail (50) is connected to the top of the second steel support beam (34) at a position corresponding to the second reinforcement beam (35); the second anchoring nail (50) is cast in the second reinforcement beam (35); a second U-shaped steel bar (51) is arranged in the second reinforcement beam (35), and the upper end of the second U-shaped steel bar (51) extends into the coupling beam (10).
8. A construction method for a brick factory building structure according to any one of claims 1 to 7, characterized in that: The steps include: Step 1, reinforcing the enlarged foot (41) at the bottom of the original brick wall (6): arranging embedded steel bars (42) on the inner and outer sides of the enlarged foot (41), and then pouring an outer reinforcement layer (37) and an inner reinforcement layer (38); Step 2: a steel column (40) is arranged on the inner side of the original brick wall (6), and the original brick wall (6) and the steel column (40) are connected via a connecting piece (43); Step 3, reinforcing the rectangular side holes (12) on both sides of the brick factory building structure: respectively set a door-shaped frame (17) in the rectangular side hole (12), and build a new brick wall (16) between the door-shaped frame (17) and the side column (1) or the front corner column (8) on the corresponding side; then cast a reinforcement wall (18) on the inner side of the new brick wall (16), and respectively build a first brick layer (20) on the side and outer side of the hole reinforcement column (17.1) facing the rectangular side hole (12); Step 4: a first reinforcement column (21) is arranged on the rear side of the front column (2), a second brick layer (23) is respectively laid on the front side surface of the first reinforcement column (21) and on both sides of the front column (2), a second reinforcement column (25) is respectively arranged on the opposite sides of the two front corner columns (8), and a third brick layer (27) is laid on the front side surface of the second reinforcement column (25); at the same time, a third reinforcement column (31) is arranged on the rear side of the middle column (11); Step 5, reinforcing the ring beam (4) and reinforcing the connecting beam (10) at the same time: arranging a first steel support beam (28) between the tops of the first reinforcement column (21) and the second reinforcement column (25), so that the first steel support beam (28) is supported at the bottom of the first roof truss support block (13); arranging a first steel support beam (28) between the tops of the third reinforcement column (31), so that the second steel support beam (34) is supported at the bottom of the second roof truss support block (14); then, casting a first reinforcement beam (29) between the first steel support beam (28) and the ring beam (4), and casting a second reinforcement beam (35) between the second steel support beam (34) and the ring beam (4); Step six, the portion of the front column (2) that extends beyond the top of the ring beam (4) is reinforced, and the construction is completed after the reinforcement is completed.
9. The construction method of a brick factory building structure according to claim 8, characterized in that: In step 1, when pouring the inner reinforcement layer (38), an anchor (39) for connecting the steel column (40) is pre-buried on the top of the inner reinforcement layer (38).
Citation Information
Patent Citations
Method by underpinning brick-concrete structure of building to frame structure
CN109441134A