Automatic closing valve for solar water heater

By designing an automatic shut-off valve in a solar water heater, and utilizing the principle of repulsion between like poles of an overflow pipe and a magnet, the valve can be automatically shut off in the absence of electricity. This solves the problems of manual shut-off of mechanical valves and high cost of electromagnetic valves, simplifying operation and reducing costs.

CN114857324BActive Publication Date: 2025-11-11CHANGZHOU SHUISHUN HARDWARE PROCESSING CO LTD
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Patent Information

Application Number
CN202210651865.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-06-09
Publication Date
2025-11-11
Estimated Expiration
2042-06-09

AI Technical Summary

Technical Problem

In existing solar water heaters, mechanical valves require manual closing, while electromagnetic valves are costly, require external power, and cannot automatically close in the event of a power outage.

Method used

An automatic shut-off valve for solar water heaters was designed. Water is sent to the magnetic lifting mechanism through the overflow pipe. The magnet is pushed up by the principle of like poles repulsion, which pushes out the ball to block the flow channel and realize the automatic shut-off of the valve.

Benefits of technology

Automatic valve closure without external power simplifies operation and reduces costs.

✦ Generated by Eureka AI based on patent content.

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    Figure CN114857324B_ABST
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Abstract

The application relates to the field of valves, in particular to an automatic closing valve special for a solar water heater. The closing valve comprises a valve base, a flow channel, a water inlet pipe, a water outlet pipe, a magnet one, an overflow pipe, a ball, a valve core guide pipe, a magnet lifting mechanism and a magnet two. The valve base is internally provided with the flow channel, the two flow channel openings of the flow channel are respectively connected with the water inlet pipe and the water outlet pipe, one end of the valve core guide pipe is connected in the valve base, the valve core guide pipe is communicated with the flow channel, the magnet one is arranged in the valve core guide pipe, the ball is arranged in the valve base, the magnet two is arranged between the magnet lifting mechanism and the valve base, the magnet one is arranged above the magnet two, and the water outlet pipe is connected with a water storage tank. Water in the water storage tank is sent into the magnet lifting mechanism through the overflow pipe, so that the magnet two is pushed to ascend, the magnet two pushes the magnet one to ascend by using the principle that two magnets repel each other, the magnet one pushes out the ball, and the ball blocks the flow channel. The application can realize automatic closing of the valve without external power supply.
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Description

Technical Field

[0001] This invention relates to the field of valves, and in particular to an automatic shut-off valve specifically designed for solar water heaters. Background Technology

[0002] Valves are control components in fluid transport systems. Currently, valves are mainly divided into manually controlled mechanical valves and automatically controlled solenoid valves. When a water storage tank is full, a mechanical valve requires manual closing, which is cumbersome and cannot close automatically. Solenoid valves, on the other hand, are more expensive and require an external power source, rendering them unusable when power is off. Summary of the Invention

[0003] The technical problem this invention aims to solve is: to address the technical problems described in the background art, this invention provides an automatic shut-off valve specifically for solar water heaters. Water from the storage tank is fed into a magnetic lifting mechanism via an overflow pipe, thereby pushing magnet two upwards. Magnet two, utilizing the principle of repulsion between like poles of two magnets, pushes magnet one upwards, which in turn pushes out a sphere, blocking the flow channel. This application enables automatic valve closure without external power.

[0004] The technical solution adopted by this invention to solve its technical problem is:

[0005] An automatic shut-off valve for solar water heaters includes a valve base, a flow channel, an inlet pipe, an outlet pipe, a magnet (first), an overflow pipe, a ball, a valve core guide tube, a magnet lifting mechanism, and a magnet (second). The valve base has a flow channel, with an inlet pipe and an outlet pipe connected to its two openings respectively. One end of the valve core guide tube is connected to the valve base and communicates with the flow channel. A magnet (first) is located inside the valve core guide tube. The ball is placed inside the valve base. A magnet (second) is located between the magnet lifting mechanism and the valve base, with magnet (first) positioned above magnet (second). The outlet pipe is connected to a water storage tank, and an overflow pipe is connected to the water storage tank. The opposite ends of magnet (first) and magnet (second) are of the same level.

[0006] Specifically, the magnetic lifting mechanism consists of a frame, a rocker plate, a water container, and a third magnet. The rocker plate is hinged to the frame via a shaft. A third magnet is located at one end of the rocker plate, below a second magnet. A water container is hinged to the other end of the rocker plate via a shaft. The opposite ends of the third magnet and the second magnet have the same pole.

[0007] Specifically, the bottom of the water container is provided with a drain hole, the diameter of which is smaller than the diameter of the overflow pipe outlet.

[0008] Specifically, the rocker is a U-shaped board.

[0009] Specifically, a chamber is provided between the valve core guide tube and the frame, the chamber is located below the first magnet, and the second magnet is provided inside the chamber.

[0010] Specifically, the chamber is a vacuum chamber.

[0011] Specifically, the valve body is threaded with a screw rod for blocking the ball, and the screw rod is located in the flow channel where the water inlet pipe is located.

[0012] Specifically, the inner walls of the two flow channel openings and one valve core hole of the flow channel are provided with threads, and the outer walls of the water inlet pipe, water outlet pipe and valve core guide tube are provided with threads. The water inlet pipe and water outlet pipe are respectively threaded into the two flow channel openings of the flow channel, and the valve core guide tube is threaded into the valve core hole of the valve body.

[0013] Specifically, a baffle is provided in the flow channel where the water outlet pipe is located, and the baffle is provided with a conical hole.

[0014] Specifically, magnet one, magnet two, and magnet three are neodymium iron boron strong magnetic cylinders.

[0015] The beneficial effects of this invention are: This invention provides an automatic shut-off valve specifically for solar water heaters. Water from the storage tank is fed into the magnetic lifting mechanism through the overflow pipe, thereby pushing magnet two upwards. Magnet two, utilizing the principle of repulsion between like poles of two magnets, pushes magnet one upwards, which in turn pushes out a sphere, blocking the flow channel. This application enables automatic valve closing without external power. Attached Figure Description

[0016] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0017] Figure 1 This is the front view of the present invention;

[0018] Figure 2 This is the left view of the present invention;

[0019] Figure 3 This is a schematic diagram of the structure of the present invention in the open state;

[0020] Figure 4 This is a cross-sectional view of the valve base in the open state of the present invention;

[0021] Figure 5 This is a cross-sectional view of the valve base in the closed state of the present invention;

[0022] Figure 6 This is a schematic diagram of the structure of the valve base, magnet one, ball, magnet two, and valve core guide tube of the present invention;

[0023] In the diagram: 1. Valve base, 2. Flow channel, 3. Inlet pipe, 4. Outlet pipe, 5. Magnet one, 6. Overflow pipe, 7. Ball, 8. Valve core guide tube, 9. Magnet lifting mechanism, 10. Magnet two, 11. Stop block, 12. Shaft two, 13. Chamber, 14. Screw, 15. Water storage tank, 16. Leakage hole, 91. Frame, 92. Rocker plate, 93. Water container, 94. Magnet three, 95. Shaft. Detailed Implementation

[0024] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, illustrating only the basic structure of the invention, and therefore only show the components relevant to the invention.

[0025] Figure 1 This is the front view of the present invention; Figure 2 This is the left view of the present invention; Figure 3 This is a schematic diagram of the structure of the present invention in the open state; Figure 4 This is a cross-sectional view of the valve base in the open state of the present invention; Figure 5 This is a cross-sectional view of the valve base in the closed state of the present invention; Figure 6 This is a schematic diagram of the structure of the valve base, magnet one, ball, magnet two, and valve core guide tube of the present invention.

[0026] Combined with appendix Figure 1 and attached Figure 6 As shown, an automatic shut-off valve for solar water heaters includes a valve base 1, a flow channel 2, an inlet pipe 3, an outlet pipe 4, a magnet 5, an overflow pipe 6, a ball 7, a valve core guide tube 8, a magnet lifting mechanism 9, and a magnet 10. The valve base 1 has a flow channel 2, and the inlet pipe 3 and outlet pipe 4 are respectively connected to the two openings of the flow channel 2. One end of the valve core guide tube 8 is connected to the valve base 1 and communicates with the flow channel 2. The valve core guide tube 8 has a magnet 5 inside it. The ball 7 is placed inside the valve base 1. The magnet 10 is located between the magnet lifting mechanism 9 and the valve base 1, with the magnet 5 located above the magnet 10. The outlet pipe 4 is connected to a water storage tank 15, and the overflow pipe 6 is connected to the water storage tank 15. The two ends of the magnet 5 and the magnet 10 are of the same level.

[0027] The magnetic lifting mechanism 9 consists of a frame 91, a rocker plate 92, a water container 93, and a third magnet 94. The rocker plate 92 is hinged to the frame 91 via a shaft 95. A third magnet 94 is provided at one end of the rocker plate 92, and the third magnet 94 is located below the second magnet 10. The other end of the rocker plate 92 is hinged to the water container 93 via a shaft 12. The two opposite ends of the third magnet 94 and the second magnet 10 have the same pole.

[0028] The bottom of the water container 93 is provided with a drain hole 16, the diameter of which is smaller than the diameter of the outlet of the overflow pipe 6.

[0029] The rocker 92 is a U-shaped board.

[0030] A chamber 13 is provided between the valve core guide tube 8 and the frame 91. The chamber 13 is located below the magnet 5, and the second magnet 10 is provided inside the chamber 13.

[0031] Chamber 13 is a vacuum chamber. The vacuum chamber can improve the heat preservation performance of the valve.

[0032] A screw 14 is threaded onto the valve body 1 to block the ball 7. The screw 14 is located inside the flow channel where the water inlet pipe 3 is located. The screw 14 will prevent the ball 7 from entering the flow channel where the water inlet pipe 3 is located.

[0033] The inner walls of the two flow passages and one valve core hole of the flow channel 2 are provided with threads. The outer walls of the inlet pipe 3, the outlet pipe 4, and the valve core guide tube 8 are provided with threads. The inlet pipe 3 and the outlet pipe 4 are respectively threaded into the two flow passages of the flow channel 2, and the valve core guide tube 8 is threaded into the valve core hole of the valve body 1.

[0034] A baffle 11 is provided in the flow channel where the water outlet pipe 4 is located, and a conical hole is provided on the baffle 11.

[0035] Magnet 1 (5), Magnet 2 (10), and Magnet 3 (94) are neodymium iron boron strong magnetic cylinders.

[0036] Combined with appendix Figure 3 and attached Figure 4 As shown, in the initial state, the end of the rocker arm 92 with the water container 93 is tilted upwards, while the end of the rocker arm 92 with the magnet 94 is tilted downwards, and the ball 7 is located inside the valve core guide tube 8. When water enters the flow channel 2 through the inlet pipe 3, it flows directly into the water storage tank 15 through the conical hole on the baffle 11 and the outlet pipe 4. The water level in the water storage tank 15 gradually rises. When the water level reaches the inlet of the overflow pipe 6, the water in the water storage tank 15 will be discharged outwards through the overflow pipe 6. The outlet of the overflow pipe 6 is located above the water container 93, so the water discharged from the overflow pipe 6 will fall into the water container 93.

[0037] Combined with appendix Figure 1 Appendix Figure 2 Appendix Figure 5As shown, when the water container 93 has a certain amount of water, one end of the water container 93 of the rocker 92 will drop downwards, while the other end of the rocker 92 will rise upwards. The magnet 3 94 at the upward end of the rocker 92 will use the property of like poles repelling each other to push the magnet 2 10 upwards along the chamber 13. The rising magnet 2 10 will use the principle of like poles repelling each other to push the magnet 1 5 in the valve core guide tube 8 upwards. The magnet 1 5 will push the ball 7 out of the vertical flow channel. Finally, the ball 7 will move towards the outlet pipe 4 along the direction of water flow until the ball 7 blocks the conical hole of the stop block 11. This prevents the water from continuing to flow out of the valve base 1, thus closing the valve.

[0038] Because the diameter of the drain hole 16 is smaller than the diameter of the overflow pipe 6 outlet, the amount of water flowing into the water container 93 through the overflow pipe 6 in the same amount of time is more than the amount of water leaking out through the drain hole 16. Therefore, the water in the water container 93 will increase as the overflow pipe 6 releases water. When the water in the water container 93 reaches a certain amount, it will cause the rocker arm 92 to rotate. When the overflow pipe 6 stops releasing water, all the water in the water container 93 will leak out through the drain hole 16, causing the rocker arm 92 to rotate in the opposite direction, causing the magnet 94 to fall down again, thus reopening the valve.

[0039] Based on the above-described preferred embodiments of the present invention, and through the foregoing description, those skilled in the art can make various changes and modifications without departing from the inventive concept. The technical scope of this invention is not limited to the contents of the specification, but must be determined according to the scope of the claims.

Claims

1. An automatic shut-off valve specifically for solar water heaters, characterized in that, The valve includes a valve base (1), a flow channel (2), an inlet pipe (3), an outlet pipe (4), a magnet (5), an overflow pipe (6), a ball (7), a valve core guide tube (8), a magnet lifting mechanism (9), and a magnet (2) (10). The valve base (1) contains a flow channel (2), with an inlet pipe (3) and an outlet pipe (4) connected to its two openings respectively. One end of the valve core guide tube (8) is connected to the valve base (1), and the valve core guide tube (8) communicates with the flow channel (2). A magnet (5) is located inside the valve core guide tube (8). The ball (7) is placed inside the valve base (1). A magnet (2) (10) is located between the magnet lifting mechanism (9) and the valve base (1), with the magnet (5) positioned above the magnet (2) (10). The outlet pipe (4) is connected to a water storage tank (15), and an overflow pipe is connected to the water storage tank (15). 6) The two ends of magnet one (5) and magnet two (10) are of the same pole; the magnet lifting mechanism (9) consists of a frame (91), a rocker (92), a water container (93), and magnet three (94). The rocker (92) is hinged to the frame (91) via a shaft (95). Magnet three (94) is provided at one end of the rocker (92). Magnet three (94) is located below magnet two (10). The other end of the rocker (92) is hinged to a water container (93) via a shaft two (12). Magnet three (94) and magnet two (10) are of the same pole; the bottom of the water container (93) is provided with a drain hole (16). The diameter of the drain hole (16) is smaller than the diameter of the outlet of the overflow pipe (6); the frame (91) is connected to the valve core guide tube (8). The outlet of the overflow pipe (6) is located above the water container (93).

2. The automatic shut-off valve for solar water heaters according to claim 1, characterized in that: The rocker (92) is a U-shaped board.

3. The automatic shut-off valve for solar water heaters according to claim 2, characterized in that: A chamber (13) is provided between the valve core guide tube (8) and the frame (91). The chamber (13) is located below the first magnet (5), and the second magnet (10) is provided inside the chamber (13).

4. The automatic shut-off valve for solar water heaters according to claim 3, characterized in that: The chamber (13) is a vacuum chamber.

5. The automatic shut-off valve for solar water heaters according to claim 1, characterized in that: The valve base (1) is threaded with a screw (14) for blocking the ball (7), and the screw (14) is located in the flow channel where the water inlet pipe (3) is located.

6. The automatic shut-off valve for solar water heaters according to claim 1, characterized in that: The inner walls of the two flow channels (2) and the valve core hole are provided with threads. The outer walls of the water inlet pipe (3), the water outlet pipe (4), and the valve core guide pipe (8) are provided with threads. The water inlet pipe (3) and the water outlet pipe (4) are respectively threaded into the two flow channels (2). The valve core guide pipe (8) is threaded into the valve core hole of the valve body (1).

7. The automatic shut-off valve for solar water heaters according to claim 1, characterized in that: The outlet pipe (4) is located in the flow channel and is provided with a baffle (11), which has a conical hole.

8. The automatic shut-off valve for solar water heaters according to claim 1, characterized in that: The magnets 1 (5), 2 (10), and 3 (94) are neodymium iron boron strong magnetic cylinders.

Citation Information

Patent Citations

  • Automatic shut-off valve special for solar water heater

    CN217977587U