A multi-layer structure module production equipment

Abstract

The present invention relates to a multi-layer structure module production equipment, including a base, on which a feed roller, a cutter roller, a positioning component, a deviation correction component and a controller are arranged; the deviation correction component is connected to the cutter roller and is used to adjust the position of the cutter roller; the controller is electrically connected to the positioning component and the deviation correction component, the positioning component obtains the position information of the base film and transmits it to the controller, the controller compares the position information of the cutter roller and the base film and controls the deviation correction component to adjust the position of the cutter roller. The present invention determines the position of the base film by setting a positioning component, and the controller controls the deviation correction component to adjust the position of the cutter roller according to the current position of the base film and the cutter roller, so that the die-cutting position of the cutter roller corresponds to the position of the base film, and ensures that the die-cutting position is accurate. The equipment can accurately adjust the position of the cutter roller, ensure that the die-cutting position is accurate, and fundamentally solve the problem of unqualified products caused by the change of the position of the cutter roller.

Description

Technical Field

[0001] The present invention relates to the technical field of reflector production, and in particular to a multi-layer structure module production device. Background Art

[0002] The Lulu series product is a reflective sheet module under the keyboard of Apple computer Macbook. The module is composed of 11 layers of materials with different thicknesses. A protective film and a release film are added on both sides to protect the product. The processing of the reflective sheet module with a multi-layer structure usually involves die-cutting the raw material film of the first layer of film, pasting it on the release paper tape after obtaining a specific shape, and then die-cutting the raw material film of the second layer of film, pasting it on the first layer of film after obtaining a specific shape. In the prior art, the first layer of film and the second layer of film are die-cut by different cutting rollers at the same time, and the first layer of film and the second layer of film are pasted on the release paper tape in sequence. However, due to the change in the position of the cutting roller, the position between the first layer of film and the second layer of film will be offset, affecting the product quality. In the prior art, a positioning cutting roller and a multi-layer adhesive tape production device having the positioning cutting roller disclosed in patent application publication number CN 108639829 A mark the first layer of film and the second layer of film, and then detect unqualified products by the corresponding situation of the marks on the two layers of film. Although the device can conveniently detect unqualified products, it does not fundamentally solve the problem of unqualified products caused by the position change of the cutting knife roller. Summary of the invention

[0003] Therefore, the technical problem to be solved by the present invention is to overcome the problem of the position change of the cutting knife roller in the prior art, which affects the product quality.

[0004] In order to solve the above technical problems, the present invention provides a multi-layer structure module production equipment, including a base, a feed roller and a cutter roller are arranged on the base, the feed roller is used to convey the base film, the cutter roller is used to stick the film to be stuck on the base film and perform die cutting, and also includes

[0005] A positioning component, the positioning component is arranged on the base, the positioning component is arranged at the feeding end of the feeding roller, and is used to obtain the position information of the bottom film;

[0006] A deviation correction component, which is arranged on the base and connected to the cutting roller, and is used to adjust the position of the cutting roller;

[0007] The controller is electrically connected to the positioning assembly and the deviation correcting assembly.

[0008] In one embodiment of the present invention, the positioning component comprises

[0009] A CCD support, the CCD support is arranged on the base; a positioning hole, the positioning hole is arranged on the CCD support;

[0010] A CCD camera is arranged on the CCD support, and is used to take photos of the base film and determine the position of the base film through the position of the positioning hole.

[0011] In one embodiment of the present invention, the correction component comprises:

[0012] An X-axis linear motion module, wherein the X-axis linear motion module is arranged on the base;

[0013] The Y-direction linear motion module is arranged on the X-direction linear motion module, and the cutting roller is connected to the Y-direction linear motion module.

[0014] In one embodiment of the present invention, the cutting roller is detachably connected to the deviation correcting assembly.

[0015] In one embodiment of the present invention, the base also includes a detection component, which includes

[0016] A detection camera, which is arranged on the base and located at the discharge end of the cutting roller, and is used to take pictures of the product;

[0017] A code-injection device, wherein the code-injection device is arranged on the base;

[0018] The detection camera and the inkjet printer are both electrically connected to the controller.

[0019] In one embodiment of the present invention, a slicing roller is further provided on the base. The slicing roller is provided on the base and located at the discharge side of the cutting blade roller for slicing the product.

[0020] In one embodiment of the present invention, a waste material winding assembly is provided on the base for collecting waste materials to be laminated after die-cutting by a cutting roller.

[0021] In one embodiment of the present invention, the waste material winding assembly comprises

[0022] A winding drive source, wherein the winding drive source is arranged on the base;

[0023] A winding wheel is arranged at the output end of the winding drive source.

[0024] In one embodiment of the present invention, the multi-layer structure module production equipment also includes a base film unloading rack and a to-be-laminated film unloading rack, wherein the base film unloading rack is used to place the base film coil, and the to-be-laminated film unloading rack is used to place the to-be-laminated film coil.

[0025] In one embodiment of the present invention, a pressing rod is further arranged on the base, and the pressing rod is arranged above the cutting roller. A gap is formed between the pressing rod and the cutting roller, and the film to be applied passes through the gap.

[0026] The above technical solution of the present invention has the following advantages compared with the prior art:

[0027] The multi-layer structure module production equipment described in the present invention determines the position of the bottom film by setting a positioning component, and the controller controls the deviation correction component to adjust the position of the cutter roller according to the current position of the bottom film and the cutter roller, so that the die-cutting position of the cutter roller corresponds to the position of the bottom film, ensuring the accuracy of the die-cutting position. The equipment can accurately adjust the position of the cutter roller to ensure the accuracy of the die-cutting position, fundamentally solving the problem of unqualified products caused by the change of the position of the cutter roller. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] In order to make the content of the present invention more clearly understood, the present invention is further described in detail below according to specific embodiments of the present invention in conjunction with the accompanying drawings, wherein

[0029] Figure 1 This is a working principle diagram of a multi-layer structure module production device in a preferred embodiment of the present invention;

[0030] Figure 2 for Figure 1 Schematic diagram of the structure of the positioning component.

[0031] Explanation of the reference numerals in the specification: 1. base; 2. feed roller; 3. cutter roller; 4. base film; 5. film to be pasted; 6. positioning assembly; 61. CCD support; 62. CCD camera; 63. positioning hole; 7. deviation correction assembly; 71. X-axis linear motion module; 72. Y-axis linear motion module; 8. detection assembly; 81. detection camera; 82. inkjet printer; 9. slicing roller; 10. waste winding assembly; 101. winding drive source; 102. winding wheel; 11. base film unwinding rack; 12. unwinding rack for film to be pasted; 13. pressing rod. DETAILED DESCRIPTION

[0032] The present invention is further described below in conjunction with the accompanying drawings and specific embodiments so that those skilled in the art can better understand the present invention and implement it, but the embodiments are not intended to limit the present invention.

[0033] Reference Figure 1 and 2As shown, a multi-layer structure module production device of the present invention includes a base 1, a feed roller 2 and a cutter roller 3 are arranged on the base 1, the feed roller 2 is used to convey the base film 4, the cutter roller 3 is used to stick the film 5 to be pasted on the base film 4 and die-cut the film 5 to be pasted, and the multi-layer structure module production device also includes

[0034] A positioning component 6, which is disposed on the base 1 and disposed at the feeding end of the feeding roller 2, and is used to obtain position information of the bottom film 4;

[0035] A deviation correction component 7, which is arranged on the base 1 and connected to the cutter roller 3, and is used to adjust the position of the cutter roller 3;

[0036] The controller, the positioning component 6 and the deviation correction component 7 are both electrically connected to the controller.

[0037] The working principle and beneficial effects of the above technical solution are as follows: by setting a positioning component 6 at the feeding end of the feeding roller 2, the positioning component 6 can obtain the position information of the bottom film 4. After the position information of the bottom film 4 is transmitted to the controller, the controller compares the position information of the bottom film 4 with the current position of the cutting roller 3. The controller controls the deviation correction component 7 to adjust the position of the cutting roller 3 according to the position deviation of the cutting roller 3 and the bottom film 4, so that the die-cutting position of the cutting roller 3 corresponds to the position of the bottom film 4. The cutting roller 3 sticks the film 5 to be attached to the bottom film 4 and die-cuts the film 5 to be attached into a preset shape. The device determines the position of the bottom film 4 by setting a positioning component 6. The controller controls the deviation correction component 7 to adjust the position of the cutting roller 3 according to the current position of the bottom film 4 and the cutting roller 3, so that the die-cutting position of the cutting roller 3 corresponds to the position of the bottom film 4, ensuring the accuracy of the die-cutting position, and fundamentally solving the problem of unqualified products caused by the position change of the cutting roller 3.

[0038] Wherein, preferably, the positioning component includes

[0039] A CCD support 61, wherein the CCD support 61 is arranged on the base 1;

[0040] A positioning hole 63, wherein the positioning hole 63 is provided on the CCD support 61;

[0041] The CCD camera 62 is arranged on the CCD support 61 . The CCD camera 62 is used to take photos of the base film and determine the position of the base film 4 through the position of the positioning hole 63 .

[0042] The CCD camera 62 takes a picture of the base film 4 and transmits it to the controller. Since the position of the positioning hole 63 is fixed, the current position of the base film 4 can be determined according to the relative position of the base film 4 and the positioning hole 63. The controller then compares the current position of the cutting roller 3 with the current position of the base film 4 to determine the position deviation of the cutting roller 3. The controller controls the deviation correction component 7 to adjust the position of the cutting roller 3 according to the position deviation.

[0043] Wherein, preferably, the deviation correction component 7 comprises:

[0044] An X-direction linear motion module 71, which is disposed on the base 1;

[0045] The Y-direction linear motion module 72 is arranged on the X-direction linear motion module 71 , and the cutting roller 3 is connected to the Y-direction linear motion module 72 .

[0046] By providing the X-direction linear motion module 71 and the Y-direction linear motion module 72 , the position of the cutting roller 3 can be arbitrarily adjusted in the horizontal direction.

[0047] Preferably, the cutting roller 3 is detachably connected to the deviation correcting assembly 7 .

[0048] The cutter roller 3 is detachably connected to the deviation correcting assembly 7, so that the cutter roller 3 can be easily switched and maintained.

[0049] Preferably, the base 1 also has a detection component 8, which includes

[0050] A detection camera 81, which is arranged on the base 1 and located at the discharge end of the cutting roller 3, and is used to take pictures of the product;

[0051] The inkjet printer 82 is arranged on the base 1;

[0052] The detection camera 81 and the inkjet printer 82 are both electrically connected to the controller.

[0053] By setting up the detection component 8, the detection camera 81 takes a photo of the product and transmits it to the controller. The controller determines whether the die-cutting position of the product is qualified, and controls the inkjet printer 82 to mark the unqualified products, so that unqualified products can be easily judged.

[0054] Among them, preferably, a slicing roller 9 is also provided on the base 1, and the slicing roller 9 is arranged on the base 1 and located on the discharge side of the cutting roller 3, and is used to slice the product. Workers can remove the products with unqualified product inkjet coding marks after slicing.

[0055] By providing the slicing roller 9, the product can be cut into sheets of a preset shape and size.

[0056] Preferably, a waste material winding assembly 10 is provided on the base 1 for collecting waste materials of the film 5 to be pasted after die-cutting by the cutting roller 3 .

[0057] By providing the waste material winding assembly 10, the waste material to be laminated 5 can be automatically collected.

[0058] Preferably, the waste winding assembly 10 includes

[0059] A winding drive source 101, which is disposed on the base 1;

[0060] The winding wheel 102 is arranged at the output end of the winding driving source 101 .

[0061] The winding driving source 101 drives the winding wheel 102 to rotate, and the waste material to be filmed 5 is wound on the winding wheel 102 .

[0062] Among them, preferably, the multi-layer structure module production equipment also includes a base film unloading rack 11 and a to-be-laminated film unloading rack 12, the base film unloading rack 11 is used to place the base film coil, and the to-be-laminated film unloading rack 12 is used to place the to-be-laminated film 5 coil.

[0063] Preferably, a pressing rod 13 is further provided on the base 1 , and the pressing rod 13 is arranged above the cutting roller 3 , and a gap is formed between the pressing rod 13 and the cutting roller 3 , and the film 5 to be pasted passes through the gap.

[0064] By providing the pressing rod 13 , when the film 5 to be pasted passes through the gap formed between the pressing rod 13 and the cutting roller 3 , the flatness of the film 5 to be pasted is ensured, and the accuracy of die-cutting is ensured.

[0065] The above embodiments are merely examples for the purpose of clear explanation and are not intended to limit the implementation methods. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived therefrom are still within the scope of protection of the invention.

Claims

1. A multi-layer structure module production equipment, comprising a base, a feeding roller and a cutting roller are arranged on the base, the feeding roller is used to convey the base film, and the cutting roller is used to stick the film to be stuck on the base film and perform die cutting, characterized in that: Also includes: A positioning component, the positioning component is arranged on the base, the positioning component is arranged at the feeding end of the feeding roller, and is used to obtain the position information of the bottom film, and the positioning component includes: CCD support, the CCD support is arranged on the base, A positioning hole, wherein the positioning hole is arranged on the CCD support; A CCD camera, which is arranged on the CCD support and is used to take a photo of the base film and determine the position of the base film through the position of the positioning hole; A deviation correction component is arranged on the base, the deviation correction component is connected to the cutting roller, and is used to adjust the position of the cutting roller. The deviation correction component includes: An X-axis linear motion module, wherein the X-axis linear motion module is arranged on the base; A Y-direction linear motion module, wherein the Y-direction linear motion module is arranged on the X-direction linear motion module, and the cutting roller is connected to the Y-direction linear motion module; A controller, the positioning component and the deviation correction component are both electrically connected to the controller; The base is also provided with a detection component, and the detection component comprises: A detection camera, which is arranged on the base and located at the discharge end of the cutting roller, and is used to take pictures of the product; A code-injection device, wherein the code-injection device is arranged on the base; The detection camera and the inkjet printer are both electrically connected to the controller; By setting a positioning component at the feeding end of the feeding roller, the positioning component can obtain the position information of the base film. After the position information of the base film is transmitted to the controller, the controller compares the position information of the base film with the current position of the cutting roller. The controller controls the deviation correction component to adjust the position of the cutting roller according to the position deviation of the cutting roller and the base film, so that the die-cutting position of the cutting roller corresponds to the position of the base film. The cutting roller sticks the film to be pasted on the base film and die-cuts the film to be pasted into a preset shape. The CCD camera takes a picture of the base film and transmits it to the controller, and determines the current position of the base film based on the fixed position of the positioning hole and the relative position of the base film and the positioning hole. The controller compares the current position of the cutting roller with the current position of the base film to determine the position deviation of the cutting roller. The controller controls the deviation correction component to adjust the position of the cutting roller according to the position deviation. The detection camera in the detection component takes a photo of the product and transmits it to the controller. The controller determines whether the die-cutting position of the product is qualified and controls the inkjet printer to mark the unqualified products.

2. The multi-layer structure module production equipment according to claim 1, characterized in that: The cutting roller is detachably connected to the deviation correcting assembly.

3. The multi-layer structure module production equipment according to claim 1, characterized in that: A slicing roller is also arranged on the base. The slicing roller is arranged on the base and located at the discharge side of the cutting blade roller, and is used for slicing the product.

4. The multi-layer structure module production equipment according to claim 1, characterized in that: A waste material winding assembly is arranged on the base, which is used for collecting waste materials to be laminated after die-cutting by the cutting roller.

5. The multi-layer structure module production equipment according to claim 4, characterized in that: The waste material winding assembly comprises A winding drive source, wherein the winding drive source is arranged on the base; A winding wheel is arranged at the output end of the winding drive source.

6. The multi-layer structure module production equipment according to claim 1, characterized in that: The multi-layer structure module production equipment also includes a base film unloading rack and a to-be-laminated film unloading rack, wherein the base film unloading rack is used to place the base film coil, and the to-be-laminated film unloading rack is used to place the to-be-laminated film coil.

7. The multi-layer structure module production equipment according to claim 1, characterized in that: A pressing rod is also arranged on the base, and the pressing rod is arranged above the cutting roller. A gap is formed between the pressing rod and the cutting roller, and the film to be pasted passes through the gap.

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