A hanging structure for hydraulic pipelines of fully-mechanized mining supports
By designing the hydraulic pipeline hanging structure of the comprehensive mining support, the pipeline is suspended by using wire ropes and pulley components, the wear and accident problems caused by friction between the pipeline and the support are solved, and safe and reliable pipeline protection is achieved.
Patent Information
- Application Number
- CN202210309633.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-03-28
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2042-03-28
AI Technical Summary
During the pulling and dislocation of the hydraulic support on the comprehensive mining working surface, the friction between the pipeline and the bracket base causes serious wear of the pipeline, which may cause a pipe explosion accident and poses safety hazards.
A comprehensive mining support hydraulic pipeline hanging structure is designed, including base, cover beam, roof plate, hydraulic column, fixed seat, wire rope, moving pulley assembly and fixture. The pipeline is suspended in the air through the wire rope and pulley assembly, reducing the friction between the pipeline and the bracket, and using a movable ring and a fixed structure to improve fixing stability and flexibility.
It effectively reduces the probability of wear and breaking of the pipeline during the shifting process, ensures safety, and avoids injuries and accidents caused by friction.
Smart Images

Figure CN114876549B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of fully-mechanized mining hydraulic supports, and particularly to a hanging structure for hydraulic pipelines of a fully-mechanized mining support. Background Art
[0002] The fully-mechanized coal mining process - a coal mining process in which coal breaking, coal loading, coal transportation, support, and goaf treatment in a coal mining face are all mechanized, also known as fully-mechanized mining. The equipment in a fully-mechanized mining face generally includes a coal shearer, a hydraulic support, and a scraper conveyor.
[0003] The main inlet and return liquid pipelines of the hydraulic support in a fully-mechanized mining face are located on the support base between two adjacent supports. During the process of pulling the support, the pipelines rub against the support base, which may cause serious wear and explosion of the pipelines, resulting in personal injury accidents. Summary of the Invention
[0004] The purpose of the present invention is to provide a hanging structure for hydraulic pipelines of a fully-mechanized mining support to solve the problem that the pipelines rub against the support base during the process of pulling the support, resulting in serious wear and explosion of the pipelines and personal injury accidents.
[0005] To achieve the above purpose, the present invention provides a hanging structure for hydraulic pipelines of a fully-mechanized mining support, including a base, a canopy beam, a roof, a hydraulic column, a fixed seat, a steel wire rope, a movable pulley assembly, a fixed pulley assembly, and a fixator. The canopy beam is fixedly connected to the base, the canopy beam is located above the base, the roof is rotatably connected to the canopy beam, the hydraulic column is fixedly installed above the base, the top of the hydraulic column is fixedly connected to the roof, the fixed seat is fixedly arranged below the roof, the fixed pulley assembly is arranged on the side of the canopy beam, one end of the steel wire rope is fixedly connected to the fixed seat, the other end of the steel wire rope passes through the fixed pulley assembly and is fixedly connected to the fixator, the movable pulley assembly is movably arranged on the steel wire rope, and the fixator is arranged at the bottom of the movable pulley assembly.
[0006] One end of the steel wire rope is fixed to the fixed seat, the other end of the steel wire rope passes through the movable pulley assembly and the fixed pulley assembly in sequence, and is fixed to the fixator fixed to the movable pulley assembly. The fixator is used to fix the main inlet and return liquid pipelines of the hydraulic support in a fully-mechanized mining face, so that the inlet and return liquid pipelines are suspended in the air, reducing the lifting amplitude of the inlet and return liquid pipelines during the support moving process, eliminating friction with the support, and reducing or even eliminating the probability of the pipelines being broken, so as to ensure safety, thus solving the problem that the pipelines rub against the support base during the process of pulling the support, resulting in serious wear and explosion of the pipelines and personal injury accidents.
[0007] Wherein, the fixed pulley assembly includes a first pulley and a fixed pulley seat. The fixed pulley seat is fixedly connected to the canopy beam, and the first pulley is rotatably arranged inside the fixed pulley seat.
[0008] The fixed pulley seat is used to install the first pulley. The fixed pulley seat is fixedly installed on the shield beam. The first pulley can rotate relative to the fixed pulley seat, and the steel wire rope can slide relative to the fixed pulley assembly, so as to facilitate the movement of the fixator. Wherein, the movable pulley assembly includes a second pulley, a movable pulley seat and a connecting frame. The second pulley is rotatably arranged inside the movable pulley seat. One end of the connecting frame is fixedly connected to the movable pulley seat, and the other end of the connecting frame is detachably connected to the fixator.
[0009] The movable pulley seat is used to install the second pulley. The second pulley is rotatably arranged inside the movable pulley seat. The steel wire rope contacts the bottom of the second pulley to support the movable pulley assembly. The connecting frame is used to connect the fixator. When the roof rises or falls under the action of the hydraulic support, the movable pulley assembly moves on the steel wire rope.
[0010] Wherein, the fixator includes a fixed frame, a plurality of movable rings and a plurality of fixing structures. One end of the steel wire rope is fixedly connected to the fixed frame. The connecting frame is detachably connected to the fixed frame. The plurality of movable rings are respectively slidably connected to the fixed frame, and one of the fixing structures is arranged inside any one of the movable rings.
[0011] When hanging the pipeline, first snap the pipeline into the movable ring, and then fix the pipeline through the fixing structure. The plurality of movable rings and the plurality of fixing structures fix the pipeline, so as to improve the stability of pipeline fixing. The movable ring can slide under the fixed frame. When the fully-mechanized caving hydraulic support moves the support, the pipeline moves along with the roof, and the movable ring moves along with the pipeline at the bottom of the fixed frame, thereby increasing the flexibility of the pipeline and improving the protection of the pipeline.
[0012] Wherein, the movable ring is provided with a limiting bracket, and the fixed frame has a limiting groove. The limiting bracket is located inside the limiting groove.
[0013] The limiting bracket and the limiting groove cooperate with each other to limit the position of the movable ring, realizing the sliding connection between the movable ring and the fixed frame.
[0014] Wherein, the fixing structure includes a first spring and a fixed bracket. Two ends of the first spring are respectively fixedly connected to the movable ring and the fixed bracket. The fixed bracket is slidably connected to the movable ring, and one end of the fixed bracket far away from the first spring extends out of the movable ring.
[0015] The first spring abuts against the fixed bracket, so that one end of the fixed bracket away from the first spring extends out of the movable ring, thereby abutting against the pipeline to fix the pipeline inside the movable ring.
[0016] A hanging structure for hydraulic pipelines of a fully-mechanized mining support according to the present invention. The fixator is used to fix the main inlet and return pipelines of the hydraulic support in the fully-mechanized mining face, so that the inlet and return pipelines are suspended in the air, reducing the lifting amplitude of the inlet and return pipelines during the support moving process, eliminating friction with the support, reducing or even eliminating the probability of the pipeline being broken, ensuring safety, and thus solving the problem that the pipeline is severely worn and exploded due to friction between the pipeline and the support base during the process of pulling and moving the support, resulting in personal injury accidents. Brief Description of the Drawings
[0017] Figure 1 is a schematic structural diagram of a hanging structure for hydraulic pipelines of a fully-mechanized mining support provided by the present invention.
[0018] Figure 2 is a front view of a hanging structure for hydraulic pipelines of a fully-mechanized mining support provided by the present invention.
[0019] Figure 3 is a left view of a hanging structure for hydraulic pipelines of a fully-mechanized mining support provided by the present invention.
[0020] Figure 4 is provided by the present invention Figure 3 a cross-sectional view taken along line A-A in
[0021] Figure 5 is provided by the present invention Figure 4 a partial enlarged view at B in
[0022] Figure 6 is provided by the present invention Figure 5 a partial enlarged view at C in
[0023] 100 - base, 200 - shield beam, 300 - roof, 400 - hydraulic column, 500 - fixed seat, 600 - steel wire rope, 700 - movable pulley assembly, 710 - second pulley, 720 - movable pulley seat, 730 - connecting frame, 731 - engaging bracket, 800 - fixed pulley assembly, 810 - first pulley, 820 - fixed pulley seat, 900 - fixator, 910 - fixing frame, 911 - limiting groove, 912 - engaging groove, 913 - connecting port, 920 - movable ring, 921 - limiting bracket, 930 - fixing structure, 931 - first spring, 932 - fixed bracket, 1000 - connecting structure, 1100 - second spring, 1200 - L-shaped connecting frame, 1300 - fixing bolt. Detailed Description of the Embodiment
[0024] Please refer to Figures 1 to 6, the present invention provides a hanging structure for fully-mechanized mining support hydraulic pipelines, including a base 100, a shield beam 200, a roof 300, a hydraulic column 400, a fixing seat 500, a steel wire rope 600, a movable pulley assembly 700, a fixed pulley assembly 800 and a fixator 900. The shield beam 200 is fixedly connected to the base 100, the shield beam 200 is located above the base 100, the roof 300 is rotatably connected to the shield beam 200, the hydraulic column 400 is fixedly installed above the base 100, the top of the hydraulic column 400 is fixedly connected to the roof 300, the fixing seat 500 is fixedly arranged below the roof 300, the fixed pulley assembly 800 is arranged on the side of the shield beam 200, one end of the steel wire rope 600 is fixedly connected to the fixing seat 500, the other end of the steel wire rope 600 passes through the fixed pulley assembly 800 and is fixedly connected to the fixator 900, the movable pulley assembly 700 is movably arranged on the steel wire rope 600, and the fixator 900 is arranged at the bottom of the movable pulley assembly 700.
[0025] In this embodiment, the base 100 is used to support the hydraulic column 400 and the shield beam 200, the roof 300 is arranged above the shield beam 200 and the hydraulic column 400, the roof 300 can rotate relative to the shield beam 200, the hydraulic column 400 jacks up the roof 300 so that the height of the roof 300 can be adjusted. The fixing seat 500 is fixedly arranged below the roof 300, the fixed pulley assembly 800 is arranged on the side of the shield beam 200, one end of the steel wire rope 600 is fixed to the fixing seat 500, the other end of the steel wire rope 600 passes through the movable pulley assembly 700 and the fixed pulley assembly 800 in sequence and is fixed to the fixator 900 fixed to the movable pulley assembly 700. The fixator 900 is used to fix the main inlet and return liquid pipelines of the fully-mechanized mining face hydraulic support, so that the inlet and return liquid pipelines are suspended in the air, reducing the lifting amplitude of the inlet and return liquid pipelines during the support moving process, eliminating friction with the support, and reducing or even eliminating the probability of the pipelines being broken to ensure safety, thus solving the problem that the pipelines are severely worn and burst due to friction between the pipelines and the support base 100 during the process of pulling and moving the support, resulting in personal injury accidents.
[0026] The fixed pulley assembly 800 includes a first pulley 810 and a fixed pulley seat 820. The fixed pulley seat 820 is fixedly connected to the shield beam 200, and the first pulley 810 is rotatably arranged inside the fixed pulley seat 820. The fixed pulley seat 820 is used to mount the first pulley 810. The fixed pulley seat 820 is fixedly installed on the shield beam 200. The first pulley 810 can rotate relative to the fixed pulley seat 820, and the wire rope 600 can slide relative to the fixed pulley assembly 800, thereby facilitating the movement of the fixator 900.
[0027] The movable pulley assembly 700 includes a second pulley 710, a movable pulley seat 720, and a connecting frame 730. The second pulley 710 is rotatably arranged inside the movable pulley seat 720. One end of the connecting frame 730 is fixedly connected to the movable pulley seat 720, and the other end of the connecting frame 730 is detachably connected to the fixator 900. The movable pulley seat 720 is used to mount the second pulley 710. The second pulley 710 is rotatably arranged inside the movable pulley seat 720. The wire rope 600 contacts the bottom of the second pulley 710 to support the movable pulley assembly 700. The connecting frame 730 is used to connect the fixator 900. When the roof 300 rises or falls under the action of the hydraulic column 400, the movable pulley assembly 700 moves on the wire rope 600.
[0028] The fixator 900 includes a fixed frame 910, a plurality of movable rings 920, and a plurality of fixing structures 930. One end of the wire rope 600 is fixedly connected to the fixed frame 910. The connecting frame 730 is detachably connected to the fixed frame 910. A plurality of the movable rings 920 are respectively slidably connected to the fixed frame 910. One of the fixing structures 930 is arranged inside any one of the movable rings 920. The movable ring 920 is provided with a limiting bracket 921, and the fixed frame 910 has a limiting groove 911. The limiting bracket 921 is located inside the limiting groove 911.
[0029] The fixing structure 930 includes a first spring 931 and a fixing bracket 932. Two ends of the first spring 931 are fixedly connected to the movable ring 920 and the fixing bracket 932 respectively. The fixing bracket 932 is slidably connected to the movable ring 920, and one end of the fixing bracket 932 away from the first spring 931 extends out of the movable ring 920. In this embodiment, a plurality of the movable rings 920 are slidably arranged below the fixing frame 910, and one fixing structure 930 is arranged on any one of the movable rings 920. When hanging a pipeline, first snap the pipeline into the movable ring 920, and then fix the pipeline through the fixing structure 930. The plurality of movable rings 920 and the plurality of fixing structures 930 fix the pipeline, thereby improving the stability of pipeline fixing. The movable ring 920 can slide below the fixing frame 910. When the fully-mechanized hydraulic support moves the support, the pipeline moves along with the roof 300, and the movable ring 920 moves along with the pipeline at the bottom of the fixing frame 910, thereby increasing the flexibility of the pipeline and improving the protection of the pipeline. The movable ring 920 is provided with a limit bracket 921, and the limit bracket 921 can slide inside the limit groove 911. The limit bracket 921 and the limit groove 911 cooperate with each other to limit the position of the movable ring 920, realizing the sliding connection between the movable ring 920 and the fixing frame 910. The fixing structure 930 includes the first spring 931 and the fixing bracket 932. The first spring 931 abuts against the fixing bracket 932, so that one end of the fixing bracket 932 away from the first spring 931 extends out of the movable ring 920, thereby abutting against the pipeline to fix the pipeline inside the movable ring 920.
[0030] The connecting frame 730 is provided with a clamping bracket 731. The fixing frame 910 has a clamping groove 912 adapted to the clamping bracket 731. After connecting the connecting frame 730 and the fixing frame 910, the clamping bracket 731 is located inside the clamping groove 912. A connecting structure 1000 is arranged inside the clamping bracket 731. A connecting port 913 is arranged on the inner side surface of the clamping groove 912. The connecting structure 1000 includes a second spring 1100 and an L-shaped connecting frame 1200. Two ends of the second spring 1100 are fixedly connected to the L-shaped connecting frame 1200 and the clamping bracket 731 respectively. After connecting the connecting frame 730 and the fixing frame 910, one end of the L-shaped connecting frame 1200 away from the second spring 1100 is located inside the connecting port 913.
[0031] The connection structure 1000 further includes a fixing bolt 1300 , and the L-shaped connection frame 1200 has a threaded hole adapted to the fixing bolt 1300 . After the connection frame 730 and the fixing frame 910 are connected, the fixing bolt 1300 passes through the fixing frame 910 and is threadedly connected to the L-shaped connection frame 1200 . In this embodiment, when the connecting frame 730 is connected to the fixing frame 910, the engaging bracket 731 is aligned with the engaging groove 912 and inserted to position the fixing frame 910, so as to facilitate the connection of the connecting frame 730 and the fixing frame 910 together. The connecting frame 730 and the fixing frame 910 are fixed by the connecting structure 1000, and the L-shaped connecting frame 1200 is supported by the second spring 1100, so that the end of the L-shaped connecting frame 1200 away from the second spring 1100 enters the interior of the connecting port 913 for clamping, so that the engaging bracket 731 is fixed in the interior of the engaging groove 912, so that the fixing frame 910 and the connecting frame 730 are connected. Fixed, at the same time, the connecting structure 1000 is also provided with the fixing bolt 1300, and the fixing bolt 1300 can pass through the fixing frame 910 and be threadedly connected with the L-shaped connecting frame 1200 to limit the movement of the L-shaped connecting frame 1200, thereby fixing the L-shaped connecting frame 1200, thereby enhancing the connection stability between the connecting frame 730 and the fixing frame 910. When it is necessary to disassemble the fixing frame 910 and the connecting frame 730, first screw the fixing bolt 1300 to remove the fixing bolt 1300, and then move the L-shaped connecting frame 1200 to make the L-shaped connecting frame 1200 withdraw from the connecting port 913, so that the connecting frame 730 and the fixing frame 910 can be disassembled.
Claims
1. A hanging structure for hydraulic pipelines of fully-mechanized mining supports, characterized in that it includes a base, a shield beam, a roof, a hydraulic column, a fixed seat, a steel wire rope, a movable pulley assembly, a fixed pulley assembly and a fixator. The shield beam is fixedly connected to the base, the shield beam is located above the base, the roof is rotatably connected to the shield beam, the hydraulic column is fixedly installed above the base, the top of the hydraulic column is fixedly connected to the roof, the fixed seat is fixedly arranged below the roof, the fixed pulley assembly is arranged on the side of the shield beam, one end of the steel wire rope is fixedly connected to the fixed seat, the other end of the steel wire rope passes through the fixed pulley assembly and is fixedly connected to the fixator, the movable pulley assembly is movably arranged on the steel wire rope, and the fixator is arranged at the bottom of the movable pulley assembly; The movable pulley assembly includes a second pulley, a movable pulley seat and a connecting frame; The fixator includes a fixed frame, a plurality of movable rings and a plurality of fixing structures. One end of the steel wire rope is fixedly connected to the fixed frame, the connecting frame is detachably connected to the fixed frame, the plurality of movable rings are respectively slidably connected to the fixed frame, and one of the fixing structures is arranged inside any one of the movable rings; The fixing structure includes a first spring and a fixed bracket. The two ends of the first spring are respectively fixedly connected to the movable ring and the fixed bracket. The fixed bracket is slidably connected to the movable ring, and the end of the fixed bracket away from the first spring extends out of the movable ring.
2. The hanging structure for hydraulic pipelines of fully-mechanized mining supports according to claim 1, characterized in that the fixed pulley assembly includes a first pulley and a fixed pulley seat. The fixed pulley seat is fixedly connected to the shield beam, and the first pulley is rotatably arranged inside the fixed pulley seat.
3. The hanging structure for hydraulic pipelines of fully-mechanized mining supports according to claim 2, characterized in that the second pulley is rotatably arranged inside the movable pulley seat. One end of the connecting frame is fixedly connected to the movable pulley seat, and the other end of the connecting frame is detachably connected to the fixator.
4. The hanging structure for hydraulic pipelines of fully-mechanized mining supports according to claim 1, characterized in that the movable ring is provided with a limiting bracket, the fixed frame has a limiting groove, and the limiting bracket is located inside the limiting groove.
Citation Information
Patent Citations
Fully-mechanized excavating machine cable self-moving device and method
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Colliery is combined and is adopted working face advance support hydraulic prop handling device
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