A steam generator structure with a descaling function
By introducing a descaling device with concave hole sheets and reciprocating motion into the steam generator, the reduction of heating efficiency and shortening of life caused by scale adsorption is solved, and efficient automatic scale cleaning is achieved, and the performance of the equipment is improved.
Patent Information
- Application Number
- CN202210656599.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-06-10
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2042-06-10
AI Technical Summary
During long-term operation of the steam generator, the scale in the boiler is easily adsorbed on the surface of the heating assembly, resulting in a reduced heating efficiency and a shortened service life.
A steam generator structure with descaling function is designed, using multiple sheets with concave holes to absorb scale, combined with a driving motor to drive the reciprocating movement of the reciprocating screw and the reciprocating rod, and combined with the scaling ring and the descaling brush, the scale is automatically cleaned through steam flow.
Effectively reduce the adsorption of scale on heating components, improve heating efficiency and service life, simplify the scale cleaning process, and reduce energy consumption.
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Figure CN114877303B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of steam generators, and particularly to a steam generator structure with a descaling function. Background Art
[0002] A steam generator, also known as a steam heat source machine (commonly known as a boiler), is a mechanical device that uses the heat energy of fuel or other energy sources to heat water into hot water or steam. It includes electric heating and fire heating, and the electric heating steam generator is more convenient to use.
[0003] During the long-term operation of the steam generator, the hot water in the boiler is prone to scale formation, which adheres to the surface of the heating components. After a long time, caking will also occur, resulting in a decrease in the heating efficiency of the heating components, an increase in the power consumption of the heating components, and the scale will also reduce the service life of the heating components, thereby affecting the service life of the entire device. Summary of the Invention
[0004] The purpose of the present invention is to solve the deficiencies in the prior art, and to provide a steam generator structure with a descaling function.
[0005] To achieve the above purpose, the present invention adopts the following technical solutions:
[0006] A steam generator structure with a descaling function includes a steam tank on the steam generator, and further includes: a main exhaust pipe fixedly connected to the upper end of the steam tank. Among them, a plurality of vertically upward heating columns are fixedly installed at the inner bottom of the steam tank; a plurality of device columns are all fixedly connected to the upper end of the steam tank. Among them, cavities extending into the steam tank are provided in a plurality of the device columns, and scale enrichers are provided in a plurality of the cavities. The scale enricher includes a reciprocating rod slidably connected in the cavity and extending into the steam tank; a plurality of circumferentially distributed thin plates are fixedly connected to the outer wall of the lower end of the reciprocating rod. Among them, uniformly distributed concave holes are provided on the surface of the thin plate, and an up-and-down reciprocating mechanism connected to the reciprocating rod is provided in a plurality of the cavities.
[0007] To improve the adsorption effect on scale, preferably, the up-and-down reciprocating mechanism includes a reciprocating lead screw rotatably connected to the top of a plurality of cavities. The outer walls of a plurality of the reciprocating lead screws are sleeved with reciprocating sliders matching with them. Device holes are provided at the upper ends of a plurality of the reciprocating rods, and a plurality of the reciprocating sliders are respectively fixedly connected to the upper ports of a plurality of the device holes. The upper ends of a plurality of the reciprocating lead screws all extend to the upper ends of the device columns, and the upper ends of a plurality of the reciprocating lead screws are connected by chain drive. A driving motor is fixedly installed at the upper end of one of the device columns, and the output shaft of the driving motor is fixedly connected to the upper end of one of the reciprocating lead screws.
[0008] Preferably, in order to facilitate the cleaning of scale on the outer wall of the thin sheet, sewage pipes communicating with the cavity are fixedly connected to the lower side walls of multiple said device columns, and a first valve and a second valve are respectively fixedly installed on the main exhaust pipe and the sewage pipe.
[0009] Furthermore, in order to improve the efficiency of cleaning scale on the outer wall of the thin sheet, annular grooves are provided on the inner walls of the lower ports of multiple said cavities, annular air bags are fixedly connected in multiple said annular grooves, evenly distributed descaling brushes are provided on the outer walls of the inner rings of multiple said annular air bags, device grooves are provided on the inner walls of multiple said cavities, and reciprocating air supply components respectively connected to multiple annular air bags are provided in multiple said device grooves.
[0010] Furthermore, in order to further improve the efficiency of cleaning scale on the outer wall of the thin sheet, the reciprocating air supply component includes a telescopic plate arranged in the device groove, an elastic air bag is fixedly installed on the outer wall of the telescopic plate, a push rod extending to the outer wall of the device column is fixedly connected to the telescopic plate, a sliding hole cooperating with the push rod is provided on the inner wall of the device groove, a push plate is fixedly installed at the end of the push rod, a telescopic device is fixedly installed on the outer wall of the device column, the push plate is fixedly connected to the telescopic end of the telescopic device, multiple bumps cooperating with the elastic air bag are fixedly connected to the outer wall of the reciprocating rod, and the elastic air bag is communicated with the annular air bag through a connecting pipe.
[0011] Furthermore, in order to scrape off the scale adsorbed on the surface of the heating column, descaling rings are slidably sleeved on the outer walls of multiple said heating columns, and multiple descaling rings are fixedly connected to the lower ends of multiple reciprocating rods through connecting rods.
[0012] Furthermore, in order to make the operation simpler and more convenient, the telescopic device is an electric telescopic rod.
[0013] Furthermore, in order to improve the sealing performance between the push rod and the sliding hole, a sealing ring cooperating with the push rod is provided on the inner wall of the sliding hole.
[0014] Furthermore, in order to reduce the friction between the bump and the elastic air bag, an arc surface is provided on the surface of the bump.
[0015] Furthermore, in order to improve the cleaning efficiency of the descaling ring, evenly distributed cleaning brushes are provided on the inner walls of multiple said descaling rings.
[0016] Compared with the prior art, the present invention provides a steam generator structure with a descaling function, and has the following beneficial effects:
[0017] 1. For the steam generator structure with a descaling function, scale generated in water is adsorbed by multiple thin sheets with concave holes on the outer wall, so that the scale adsorbed on the heating column is reduced, the service life of the heating column can be improved, and the energy consumption of the equipment can be reduced;
[0018] 2. The steam generator structure with a descaling function drives multiple reciprocating lead screws to rotate through a driving motor. Multiple reciprocating sliders will drive multiple reciprocating rods to slide up and down reciprocally. Multiple reciprocating rods will drive multiple groups of thin plates to slide up and down in the steam tank, so that multiple groups of thin plates can contact hot water more fully, thereby improving the effect of the thin plates adsorbing scale.
[0019] 3. The steam generator structure with a descaling function. The reciprocating rods sliding up and down will drive multiple descaling rings to slide up and down reciprocally on the surface of the heating column through connecting rods, thereby scraping off the scale adsorbed on the surface of the heating column, and further ensuring the heating efficiency of the heating column.
[0020] 4. The steam generator structure with a descaling function. By closing the first valve and opening the second valve, the steam in the steam tank will be discharged from the sewage pipe at this time. The steam flowing in the cavity will cause the massive scale on the outer wall of the thin plate to break off and be discharged from the sewage pipe under the action of the flowing steam, thereby automatically cleaning the scale on the thin plate and making the cleaning more convenient.
[0021] 5. The steam generator structure with a descaling function. The telescopic device drives the elastic airbag to extend into the cavity. When the reciprocating rod slides up and down reciprocally, the elastic airbag will contract and reset intermittently, and the annular airbag will drive the descaling brush to intermittently poke the scale on the outer wall of the thin plate, thereby further improving the effect of scale cleaning. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic front sectional view of a steam generator structure with a descaling function proposed by the present invention;
[0023] Figure 2 It is an isometric structural view of the reciprocating rod of a steam generator structure with a descaling function proposed by the present invention;
[0024] Figure 3 It is a steam generator structure with a descaling function proposed by the present invention Figure 1 Schematic view of the structure at A in;
[0025] Figure 4 It is a steam generator structure with a descaling function proposed by the present invention Figure 1 Schematic view of the structure at B in;
[0026] Figure 5 It is a steam generator structure with a descaling function proposed by the present invention Figure 1 Schematic view of the structure at C in.
[0027] In the figure: 1. Steam tank; 2. Main exhaust pipe; 3. Heating column; 4. Device column; 5. Cavity; 6. Reciprocating rod; 7. Thin sheet; 8. Device hole; 9. Reciprocating slider; 10. Driving motor; 11. Reciprocating lead screw; 12. Scaling ring; 13. Chain drive; 14. Drain pipe; 15. First valve; 16. Second valve; 17. Annular groove; 18. Annular airbag; 19. Descaling brush; 20. Telescopic plate; 21. Elastic airbag; 22. Convex block; 23. Connecting pipe; 24. Push rod; 25. Slide hole; 26. Device groove; 27. Telescopic device; 28. Push plate; 29. Connecting rod. Detailed implementation mode
[0028] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.
[0029] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention.
[0030] Embodiment 1:
[0031] Refer to Figures 1-5 , a steam generator structure with a descaling function, including the steam tank 1 on the steam generator, and further including: a main exhaust pipe 2, fixedly connected to the upper end of the steam tank 1, wherein a plurality of vertically upward heating columns 3 are fixedly installed at the inner bottom of the steam tank 1; a plurality of device columns 4, all fixedly connected to the upper end of the steam tank 1, wherein a cavity 5 extending into the steam tank 1 is provided in each of the plurality of device columns 4, and a scale enrichment device is provided in each of the plurality of cavities 5. The scale enrichment device includes a reciprocating rod 6 slidably connected in the cavity 5 and extending into the steam tank 1; a plurality of circumferentially distributed thin sheets 7, fixedly connected to the outer wall of the lower end of the reciprocating rod 6, wherein the surface of the thin sheet 7 is provided with uniformly distributed concave holes, and an up-and-down reciprocating mechanism connected to the reciprocating rod 6 is provided in each of the plurality of cavities 5. During the operation of the steam generator, the thin sheets 7 on the outer wall of the reciprocating rod 6 will be inserted into the hot water in the steam tank 1, and the plurality of thin sheets 7 with concave holes on the outer wall will adsorb the scale generated in the water, thereby reducing the scale adsorbed on the heating column 3, improving the service life of the heating column 3, and reducing the energy consumption of the equipment. The up-and-down reciprocating mechanism will drive multiple groups of thin sheets 7 to slide up and down in the steam tank 1, so that multiple groups of thin sheets 7 can contact the hot water more fully, thereby improving the effect of the thin sheets 7 adsorbing scale.
[0032] Example 2:
[0033] Refer to Figure 1 、 Figure 3 and Figure 4 which is basically the same as Example 1. Further: The up-and-down reciprocating mechanism includes a reciprocating lead screw 11 rotatably connected to the top inside multiple cavities 5. The outer walls of multiple reciprocating lead screws 11 are sleeved with reciprocating sliders 9 that cooperate with them. Device holes 8 are provided at the upper ends of multiple reciprocating rods 6. Multiple reciprocating sliders 9 are respectively fixedly connected to the upper ports of multiple device holes 8. The upper ends of multiple reciprocating lead screws 11 all extend to the upper end of the device column 4. The upper ends of multiple reciprocating lead screws 11 are connected by a chain drive 13. A driving motor 10 is fixedly installed at the upper end of one of the device columns 4. The output shaft of the driving motor 10 is fixedly connected to the upper end of one of the reciprocating lead screws 11. The driving motor 10 will drive multiple reciprocating lead screws 11 to rotate through the chain drive 13. Multiple reciprocating sliders 9 will drive multiple reciprocating rods 6 to slide up and down reciprocally. Multiple reciprocating rods 6 will drive multiple groups of thin plates 7 to slide up and down in the steam tank 1, so that multiple groups of thin plates 7 can contact the hot water more fully, thereby improving the effect of the thin plates 7 adsorbing scale.
[0034] Further, scraping rings 12 are slidably sleeved on the outer walls of multiple heating columns 3. Multiple scraping rings 12 are fixedly connected to the lower ends of multiple reciprocating rods 6 through connecting rods 29. When the reciprocating rods 6 slide up and down reciprocally, the reciprocating rods 6 will drive multiple scraping rings 12 to slide up and down reciprocally on the surface of the heating columns 3 through the connecting rods 29, thereby scraping off the scale adsorbed on the surface of the heating columns 3, and further ensuring the heating efficiency of the heating columns 3.
[0035] Further, uniformly distributed cleaning brushes are provided on the inner walls of multiple scraping rings 12, which can further improve the cleaning efficiency of the scraping rings 12.
[0036] Example 3:
[0037] Refer to Figure 1 and Figure 4 which is basically the same as Example 1. Further: Sewage pipes 14 communicating with the cavities 5 are fixedly connected to the side walls of the lower ends of multiple device columns 4. A first valve 15 and a second valve 16 are respectively fixedly installed on the main exhaust pipe 2 and the sewage pipe 14. When it is necessary to remove the scale adsorbed on the outer wall of the thin plate 7, close the first valve 15 and open the second valve 16. At this time, the steam in the steam tank 1 will enter the cavity 5 and finally be discharged from the sewage pipe 14. When the reciprocating rod 6 drives the thin plate 7 into the cavity 5, the flowing steam in the cavity 5 will cause the massive scale on the outer wall of the thin plate 7 to break off and be discharged from the steam tank 1 through the sewage pipe 14 under the action of the flowing steam, thereby automatically cleaning the scale on the thin plate 7 and making its cleaning more convenient.
[0038] Example 4:
[0039] Reference Figure 1 , Figure 4 as well as Figure 5 , which is basically the same as Example 1, and further: the inner walls of the lower ports of the multiple cavities 5 are provided with annular grooves 17, and annular air bags 18 are fixedly connected in the multiple annular grooves 17, and the inner and outer walls of the multiple annular air bags 18 are provided with evenly distributed descaling brushes 19, and the inner walls of the multiple cavities 5 are provided with device grooves 26, and the multiple device grooves 26 are provided with reciprocating air supply components respectively connected to the multiple annular air bags 18. During the sewage discharge from the sewage pipe 14, the annular air bags 18 can be indirectly expanded by the reciprocating air supply components, and the annular air bags 18 will drive the descaling brushes 19 to indirectly poke the scale on the outer wall of the thin sheet 7, thereby further improving the effect of cleaning the scale.
[0040] Embodiment 5:
[0041] Reference Figure 1 , Figure 4 as well as Figure 5 , which is basically the same as Example 1, and further, the reciprocating air supply assembly includes a telescopic plate 20 arranged in a device groove 26, an elastic airbag 21 is fixedly installed on the outer wall of the telescopic plate 20, a push rod 24 extending to the outer wall of the device column 4 is fixedly connected to the telescopic plate 20, and a sliding hole 25 cooperating with the push rod 24 is provided on the inner wall of the device groove 26, a push plate 28 is fixedly installed at the end of the push rod 24, a telescopic device 27 is fixedly installed on the outer wall of the device column 4, and the push plate 28 is fixedly connected to the telescopic end of the telescopic device 27, and a plurality of protrusions 22 cooperating with the elastic airbag 21 are fixedly connected to the outer wall of the reciprocating rod 6, and the elastic airbag 21 is connected to the annular airbag 18 through the connecting tube 23, and the push rod 24 on the push plate 28 is driven to advance into the cavity 5 through the telescopic device 27, and the push rod 24 will The telescopic plate 20 and the elastic airbag 21 are driven to extend from the device groove 26 into the cavity 5. When the reciprocating rod 6 slides back and forth up and down, the protrusion 22 on the outer wall of the reciprocating rod 6 will indirectly press the elastic airbag 21, and the elastic airbag 21 will indirectly shrink and reset. When the elastic airbag 21 shrinks, the internal gas will be transported to the annular airbag 18 through the connecting tube 23, and the annular airbag 18 will expand, and then the descaling brush 19 will be pushed into the cavity 5, and the descaling brush 19 will brush the thin sheet 7 sliding up and down, thereby improving the efficiency of cleaning the scale of the thin sheet 7, and the indirectly contracted elastic airbag 21 will cause the annular airbag 18 to indirectly expand, and the annular airbag 18 will drive the descaling brush 19 to indirectly poke the scale on the outer wall of the thin sheet 7, thereby further improving the effect of cleaning the scale.
[0042] Furthermore, the telescopic device 27 is an electric telescopic rod, which makes the operation simpler and more convenient.
[0043] Furthermore, a sealing ring cooperating with the push rod 24 is provided on the inner wall of the sliding hole 25 to improve the sealing performance between the push rod 24 and the sliding hole 25.
[0044] Furthermore, an arc surface is provided on the surface of the bump 22, which can reduce the friction between the bump 22 and the elastic airbag 21.
[0045] Working principle: In the present invention, during the operation of the steam generator, the thin sheets 7 on the outer wall of the reciprocating rod 6 will be inserted into the hot water in the steam tank 1, and multiple thin sheets 7 with concave holes on the outer wall will adsorb the scale generated in the water, thereby reducing the scale adsorbed on the heating column 3, which can improve the service life of the heating column 3 and reduce the energy consumption of the equipment. During this process, the driving motor 10 will drive the rotation of multiple reciprocating lead screws 11 through the chain drive 13, and multiple reciprocating sliders 9 will drive multiple reciprocating rods 6 to slide up and down reciprocally. Multiple reciprocating rods 6 will drive multiple groups of thin sheets 7 to slide up and down in the steam tank 1, so that multiple groups of thin sheets 7 can contact the hot water more fully, thereby improving the effect of the thin sheets 7 adsorbing scale. When the reciprocating rod 6 slides up and down reciprocally, the reciprocating rod 6 will drive multiple descaling rings 12 to slide up and down reciprocally on the surface of the heating column 3 through the connecting rod 29, thereby scraping off the scale adsorbed on the surface of the heating column 3, and then ensuring the heating efficiency of the heating column 3. When it is necessary to remove the scale adsorbed on the outer wall of the thin sheet 7, the first valve 15 is closed and the second valve 16 is opened. At this time, the steam in the steam tank 1 will enter the cavity 5 and finally be discharged from the sewage pipe 14. When the reciprocating rod 6 drives the thin sheet 7 into the cavity 5, the flowing steam in the cavity 5 will cause the massive scale on the outer wall of the thin sheet 7 to detach and be discharged from the steam tank 1 through the sewage pipe 14 under the action of the flowing steam, thereby automatically cleaning the scale on the thin sheet 7 and making the cleaning more convenient. During this process, the push rod 24 on the push plate 28 is pushed into the cavity 5 by the telescopic device 27, and the push rod 24 will drive the telescopic plate 20 and the elastic airbag 21 to extend into the cavity 5 from the device groove 26. When the reciprocating rod 6 slides up and down reciprocally, the bump 22 on the outer wall of the reciprocating rod 6 will indirectly press the elastic airbag 21, and the elastic airbag 21 will indirectly contract and reset. When the elastic airbag 21 contracts, it will transport the internal gas to the annular airbag 18 through the connecting pipe 23, and the annular airbag 18 will expand, and then the descaling brush 19 will be pushed against the cavity 5. The descaling brush 19 will brush the thin sheet 7 sliding up and down, thereby improving the efficiency of cleaning the scale on the thin sheet 7. And the indirectly contracting elastic airbag 21 will cause the annular airbag 18 to expand indirectly, and the annular airbag 18 will drive the descaling brush 19 to indirectly poke the scale on the outer wall of the thin sheet 7, thereby further improving the effect of cleaning the scale.
[0046] The above are only the preferred specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, making equivalent substitutions or changes, shall be covered by the protection scope of the present invention.
Claims
1. A steam generator structure with a descaling function, including a steam tank (1) on the steam generator, characterized in that, It further includes: A main exhaust pipe (2), fixedly connected to the upper end of the steam tank (1), wherein, a plurality of vertically upward heating columns (3) are fixedly installed on the inner bottom of the steam tank (1); A plurality of device columns (4), all fixedly connected to the upper end of the steam tank (1), wherein, cavities (5) extending into the steam tank (1) are provided in a plurality of the device columns (4), scale enrichers are provided in the plurality of cavities (5), and the scale enricher includes a reciprocating rod (6) slidably connected in the cavity (5) and extending into the steam tank (1); A plurality of circumferentially distributed thin plates (7), fixedly connected to the outer wall of the lower end of the reciprocating rod (6), wherein, concave holes are evenly distributed on the surface of the thin plate (7), and an up-and-down reciprocating mechanism connected to the reciprocating rod (6) is provided in each of the plurality of cavities (5); Side walls at the lower ends of the plurality of device columns (4) are all fixedly connected with drain pipes (14) communicating with the cavities (5), and a first valve (15) and a second valve (16) are respectively fixedly installed on the main exhaust pipe (2) and the drain pipe (14); Inner wall surfaces of lower ports of the plurality of cavities (5) are all provided with annular grooves (17), annular air bags (18) are fixedly connected in the plurality of annular grooves (17), descaling brushes (19) are evenly distributed on the outer wall of the inner ring of the plurality of annular air bags (18), device grooves (26) are provided on the inner walls of the plurality of cavities (5), and reciprocating air supply assemblies respectively connected to the plurality of annular air bags (18) are provided in the plurality of device grooves (26).
2. The structure of a steam generator with a descaling function according to claim 1, characterized in that, The up-and-down reciprocating mechanism includes reciprocating lead screws (11) rotatably connected to the tops of the plurality of cavities (5), reciprocating sliders (9) matching with the reciprocating lead screws (11) are sleeved on the outer walls of the plurality of reciprocating lead screws (11), device holes (8) are provided at the upper ends of the plurality of reciprocating rods (6), the plurality of reciprocating sliders (9) are respectively fixedly connected to upper ports of the plurality of device holes (8), upper ends of the plurality of reciprocating lead screws (11) all extend to the upper ends of the device columns (4), upper ends of the plurality of reciprocating lead screws (11) are connected by a chain drive (13), a drive motor (10) is fixedly installed at the upper end of one of the device columns (4), and an output shaft of the drive motor (10) is fixedly connected to the upper end of one of the reciprocating lead screws (11).
3. A steam generator structure with a descaling function according to claim 1, characterized in that, The reciprocating air supply assembly includes a telescopic plate (20) disposed in the device groove (26). An elastic airbag (21) is fixedly installed on the outer wall of the telescopic plate (20). A push rod (24) extending to the outer wall of the device column (4) is fixedly connected to the telescopic plate (20). A sliding hole (25) matching with the push rod (24) is provided on the inner wall of the device groove (26). A push plate (28) is fixedly installed at the end of the push rod (24). A telescopic device (27) is fixedly installed on the outer wall of the device column (4). The push plate (28) is fixedly connected to the telescopic end of the telescopic device (27). A plurality of bumps (22) matching with the elastic airbag (21) are fixedly connected to the outer wall of the reciprocating rod (6). The elastic airbag (21) is communicated with the annular airbag (18) through a connecting pipe (23).
4. A steam generator structure with a descaling function according to claim 2, characterized in that, Scaling removal rings (12) are slidably sleeved on the outer walls of the plurality of heating columns (3). The plurality of scaling removal rings (12) are fixedly connected to the lower ends of the plurality of reciprocating rods (6) through connecting rods (29).
5. The structure of a steam generator with a descaling function according to claim 3, characterized in that, The telescopic device (27) is an electric telescopic rod.
6. The structure of a steam generator with a descaling function according to claim 3, characterized in that, A sealing ring matching with the push rod (24) is provided on the inner wall of the sliding hole (25).
7. The structure of a steam generator with a descaling function according to claim 3, characterized in that, The surface of the bump (22) is provided with an arc surface.
8. The structure of a steam generator with a descaling function according to claim 4, characterized in that, Uniformly distributed cleaning brushes are provided on the inner walls of the plurality of scaling removal rings (12).
Citation Information
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