Climbing systems and cranes
By setting up an inner climbing frame on the building load-bearing beam in the inner tower climbing machine climbing system, and using a mid-mounted climbing mechanism and step-changing claws, the problem of high raw material costs of the climbing system is solved, and the length of the crawler belt is shortened and the efficient utilization of the operating space is achieved.
Patent Information
- Application Number
- CN202210375388.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-04-11
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2042-04-11
AI Technical Summary
The raw material cost of the existing internal tower climbing machine climbing system is relatively high, mainly due to the excessive length of the crawler belt.
A climbing system is designed, in which the inner climbing frame is arranged on the load-bearing beam of the building, and a middle climbing mechanism is adopted. The step-changing claw is placed under the inner climbing base joint close to the lifting claw, and the length of the crawling belt is shortened to between one to two times the total inner climbing height of the climbing mechanism.
By shortening the length of the crawler belt, the cost of raw materials is reduced, while the efficiency of operating space is improved and easy to operate.
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Figure CN114890327B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of engineering machinery, and in particular relates to a climbing system and a crane. Background Art
[0002] At present, the main climbing methods of internal climbing tower cranes are side-mounted jacking by cylinder and center-mounted jacking. The side-mounted jacking requires a larger operating space, i.e., the size of the elevator shaft, and is not easy to operate. The center-mounted jacking requires a smaller operating space, i.e., the size of the elevator shaft, and the operation is performed inside the internal climbing base section. It is easy to operate and has a wide range of applications. In the current installation form of the climbing belt of the center-mounted jacking, the spacing between the climbing claws is large, and the climbing belt length far exceeds twice the internal climbing height, resulting in a longer climbing belt length and higher raw material costs. Summary of the invention
[0003] The main purpose of the present invention is to provide a climbing system and a crane, aiming to solve the technical problem of high raw material cost of the climbing system in the prior art.
[0004] In order to achieve the above-mentioned purpose, the present invention provides a climbing system, wherein the climbing system comprises: an inner climbing frame, which is arranged on a load-bearing beam fixed to a building; a climbing mechanism, which is located on the inner side of the inner climbing frame, the climbing mechanism comprises an inner climbing base section and a lifting beam which are arranged in sequence along the up-down direction, the lifting beam is connected to the fixed beam of the inner climbing base section through a lifting cylinder, a telescopic beam for positioning and cooperating with the inner climbing frame is arranged at the bottom of the inner climbing base section, a step-changing climbing claw is arranged at a position near the bottom of the inner climbing base section, and the lifting beam is provided with a lifting climbing claw; a climbing belt, which is hoisted on the inner side of the inner climbing frame and can be lifted and lowered relative to the inner climbing frame, a plurality of steps which are positioned and cooperating with the lifting climbing claw and the step-changing climbing claw are evenly arranged on the climbing belt along the length direction, and the length of the climbing belt is greater than or equal to the inner climbing height of the climbing mechanism and less than twice the inner climbing height.
[0005] In an embodiment of the present invention, the step-changing climbing claw and the lifting climbing claw can rotate around the inner climbing base section and the lifting beam respectively, the distance between the step-changing climbing claw and the lifting climbing claw is L1, the distance between any two steps is L2, the lifting stroke of the lifting cylinder is L3, the rotation radius of the step-changing climbing claw and the lifting climbing claw are both a, L2<L3+L1+a<2*L2.
[0006] In the embodiment of the present invention, the distance between the step-changing climbing claw and the lower end surface of the telescopic beam is L4, the distance between the step located at the top and the inner climbing frame located at the top is L5, and L5 is less than L3-(L2-L1)-L4.
[0007] In an embodiment of the present invention, the climbing system further comprises a support block mounted on the top of the inner climbing frame, wherein the support block can flip back and forth between an avoidance position and a support position, and limitably supports the climbing belt at the support position.
[0008] In an embodiment of the present invention, the support block is provided with a limiting member for limiting the position of the climbing belt and a positioning groove for the climbing belt to pass through, and the limiting member and the positioning groove are arranged in sequence along the width direction of the inner climbing frame.
[0009] In the embodiment of the present invention, the limiting member located at the supporting position is located outside the positioning groove.
[0010] In the embodiment of the present invention, a reinforcing pad is provided on the inner side of the top of the inner climbing frame corresponding to the supporting block, and the supporting block located at the supporting position is supported on the reinforcing pad.
[0011] In an embodiment of the present invention, the inner climbing frame is provided with a bracket, and the support block is hinged to the bracket via a support pin.
[0012] In an embodiment of the present invention, the two climbing belts are hoisted on both sides of the inner climbing frame, and the step-changing climbing claws and the jacking climbing claws are respectively arranged on both sides of the inner climbing base section and both sides of the telescopic beam corresponding to the climbing belts.
[0013] The present invention also provides a crane, comprising the climbing system as described above.
[0014] Through the above technical solution, the climbing system provided by the embodiment of the present invention has the following beneficial effects:
[0015] The inner climbing frame is set on the load-bearing beam fixed to the building, and the central climbing system requires a small space for climbing operation and is easy to operate. The step-changing climbing claw is placed lower on the inner climbing base section close to the jacking climbing claw. Compared with the prior art in which the step-changing climbing claw is placed upper, the distance between the step-changing climbing claw and the jacking climbing claw is reduced, so that the length of the climbing belt that needs to cooperate with the climbing mechanism during the climbing process of the climbing mechanism is shortened to between one and two times the total inner climbing height of the climbing mechanism, thereby reducing the length of the climbing belt and reducing the raw material cost of the climbing system.
[0016] Other features and advantages of the present invention will be described in detail in the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The accompanying drawings are used to provide an understanding of the present invention and constitute a part of the specification. Together with the following specific embodiments, they are used to explain the present invention, but do not constitute a limitation of the present invention. In the accompanying drawings:
[0018] Figure 1is a schematic structural diagram of a climbing system according to an embodiment of the present invention;
[0019] Figure 2 It is a partial structural schematic diagram of a climbing system according to one embodiment of the present invention.
[0020] Description of Reference Numerals
[0021] Label name Label name 100 Climbing system 221 Lifting claw 1 Inner crawling frame 23 Lifting cylinder 11 Reinforcement pad 3 Climbing belt 2 Climbing mechanism 31 Step 21 Inner base section 4 Support block 211 Fixed beam 41 Limiting parts 212 Step-changing climbing claw 42 Positioning slot 213 Telescopic beam 5 Bracket 22 Lifting beam 6 Support pin DETAILED DESCRIPTION
[0022] The specific embodiments of the present invention are described in detail below in conjunction with the accompanying drawings. It should be understood that the specific embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.
[0023] The climbing system according to the present invention will be described below with reference to the accompanying drawings.
[0024] like Figure 1 and Figure 2 As shown, in an embodiment of the present invention, a climbing system 100 is provided, wherein the climbing system 100 includes an inner climbing frame 1, a climbing mechanism 2 and a climbing belt 3; the inner climbing frame 1 is arranged on a load-bearing beam fixed to a building; the climbing mechanism 2 is located inside the inner climbing frame 1, and the climbing mechanism 2 includes an inner climbing base section 21 and a lifting beam 22 arranged in sequence along the up-down direction, the lifting beam 22 is connected to the fixed beam 211 of the inner climbing base section 21 through a lifting cylinder 23, and the bottom of the inner climbing base section 21 is arranged There is a telescopic beam 213 for positioning with the inner climbing frame 1, a step-changing climbing claw 212 is provided near the bottom of the inner climbing base section 21, and a lifting climbing claw 221 is provided on the jacking beam 22; the climbing belt 3 is hoisted on the inner side of the inner climbing frame 1 and can be lifted and lowered relative to the inner climbing frame 1, and the climbing belt 3 is evenly spaced along the length direction. A plurality of steps 31 for positioning with the lifting climbing claw 221 and the step-changing climbing claw 212 are provided, and the length of the climbing belt 3 is greater than or equal to the inner climbing height of the climbing mechanism 2 and less than twice the inner climbing height. It can be understood that the inner climbing frame 1 in this embodiment can be set in the elevator shaft of the building, and can also be hung on the wall of the building.
[0025] The inner climbing frame 1 in this embodiment is a frame structure, and the climbing system 100 is mainly used in cranes. The tower crane of the crane is usually installed on the inner climbing base section 21 and climbs with the climbing mechanism 2, wherein the inner climbing height of the climbing mechanism 2 is the total inner climbing distance that the tower crane can climb. Figure 1 The structures in the middle dotted lines are the lifting climbing claw 221 and the step-changing climbing claw 212 respectively.
[0026] When the climbing system 100 in this embodiment is used for climbing operation, the jacking cylinder 23 is used to jack up the fixed beam 211, driving the inner climbing base section 21 to rise until the step-changing climbing claw 212 exceeds the step 31, the step-changing climbing claw 212 is operated to make it fall on the step 31, the jacking cylinder 23 is retracted, and the inner climbing base section 21 is supported by the climbing belt 3, and the jacking cylinder 23 is continuously retracted until the jacking climbing claw 221 located below exceeds a step 31, the jacking climbing claw 221 is operated to make it fall on the step 31 of the climbing belt 3, the jacking cylinder 23 is extended, and the inner climbing base section 21 climbs upward, and the telescopic operation of the jacking cylinder 23 is repeated in the above steps. Finally, after the telescopic beam 213 exceeds the inner climbing frame 1, the telescopic beam 213 is extended so that the telescopic beam 213 falls on the inner climbing frame 1, and the telescopic beam 213 and the inner climbing frame 1 are fixed.
[0027] In this embodiment, the inner climbing frame 1 is set on the load-bearing beam fixed to the building, and the climbing system 100 is placed in the middle. The climbing operation space required is small and easy to operate. The step-changing climbing claw 212 is placed at the bottom of the inner climbing base segment 21 close to the jacking climbing claw 221. Compared with the prior art in which the step-changing climbing claw 212 is placed on top, the distance between the step-changing climbing claw 212 and the jacking climbing claw 221 is reduced, so that the length of the climbing belt 3 that needs to cooperate with the climbing mechanism 2 during the climbing process of the climbing mechanism 2 is shortened to between one and two times the total inner climbing height of the climbing mechanism 2, thereby reducing the length of the climbing belt 3 and reducing the raw material cost of the climbing system 100.
[0028] In one embodiment, the step-changing climbing claw 212 and the lifting climbing claw 221 can rotate around the inner climbing base section 21 and the lifting crossbeam 22 respectively, the distance between the step-changing climbing claw 212 and the lifting climbing claw 221 is L1, the distance between any two steps 31 is L2, the lifting stroke of the lifting oil cylinder 23 is L3, and the rotation radius of the step-changing climbing claw 212 and the lifting climbing claw 221 are both a, L2<L3+L1+a<2*L2. In this embodiment, the length of the climbing belt 3 that needs to be coordinated with the climbing mechanism 2 is further shortened by specifically coordinating the distance between the step-changing climbing claw 212 and the lifting climbing claw 221, the distance between the two steps 31, the lifting stroke of the lifting oil cylinder 23, and the rotation radius of the step-changing climbing claw 212 and the lifting climbing claw 221, thereby shortening the height of the climbing belt 3 as much as possible.
[0029] In the embodiment of the present invention, the distance between the step-changing climbing claw 212 and the lower end surface of the telescopic beam 213 is L4, and the distance between the step 31 at the top and the inner climbing frame 1 at the top is L5, L5<L3-(L2-L1)-L4. In this embodiment, the distance between the step-changing climbing claw 212 and the jacking climbing claw 221 and the jacking stroke of the jacking cylinder 23 are matched, so that the length of the climbing belt 3 that needs to be matched with the climbing mechanism 2 is shortened to the same as the inner climbing height of the climbing mechanism 2.
[0030] like Figure 2As shown, in an embodiment of the present invention, the climbing system 100 also includes a support block 4 installed on the top of the inner climbing frame 1, and the support block 4 can be flipped back and forth between the avoidance position and the support position, and limit the support of the climbing belt 3 at the support position. In one embodiment, the support block 4 can be flipped 180 degrees relative to the inner climbing frame 1. When the climbing belt 3 falls, the support block 4 is in the avoidance position. At this time, the support block 4 faces the outside of the inner climbing frame 1. After the climbing belt 3 falls vertically to a certain position, the support block 4 is flipped so that the support block 4 limits the support of the climbing belt 3 at the support position. When the climbing belt 3 needs to rise, the support block 4 can release the limit support of the climbing belt 3, and the climbing belt 3 is lifted by the driving member and the support block 4 is flipped to the avoidance position. In this embodiment, the climbing belt 3 can be assembled and disassembled only by flipping the support block 4, so that the climbing belt 3 can be assembled and disassembled without the help of auxiliary tools, which reduces the transportation and use costs.
[0031] In one embodiment, the support block 4 is provided with a limiting member 41 for limiting the position of the climbing belt 3 and a positioning groove 42 for the climbing belt 3 to pass through, and the limiting member 41 and the positioning groove 42 are arranged in sequence along the width direction of the inner climbing frame 1. In this embodiment, the positioning groove 42 passes through the support block 4 and is open on one side. After the climbing belt 3 falls to a certain position, the support block 4 can be flipped over so that the climbing belt 3 enters the positioning groove 42 through the opening and is positioned and matched with the positioning groove 42. Then the limiting member 41 can be operated to limit the climbing belt 3. In this embodiment, the limiting pin can be passed through the limiting member and the climbing belt 3 in sequence to achieve the limiting of the climbing belt 3. In addition, in the embodiment of the present invention, the limiting member 41 located at the supporting position is located outside the positioning groove 42.
[0032] In one embodiment, a reinforcing pad 11 is provided on the inner side of the top of the inner climbing frame 1 corresponding to the supporting block 4, and the supporting block 4 located at the supporting position is supported on the reinforcing pad 11. In this embodiment, the upper plane of the reinforcing pad 11 is the supporting plane, and the inner climbing frame 1 specifically supports the supporting block 4 through the reinforcing pad 11, which can avoid the situation where the supporting block 4 is unstable and causes the climbing belt 3 to shake.
[0033] In the embodiment of the present invention, the inner climbing frame 1 is provided with a bracket 5, and the support block 4 is hinged to the bracket 5 through a support pin 6. The bracket 5 in this embodiment can be welded to the inner climbing frame 1, and the support block 4 is hinged to the inner climbing frame 1 in the form of the support pin 6 passing through the bracket 5 and the support block 4 in sequence. Figure 2 As shown, the support block 4 is in the supporting position, and the reinforcing pad 11 and the supporting pin 6 jointly support the climbing belt 3.
[0034] In one embodiment, two climbing belts 3 are hoisted on both sides of the inner climbing frame 1, and the climbing belts 3 are provided with step-changing climbing claws 212 and lifting climbing claws 221 on both sides of the inner climbing base section 21 and both sides of the telescopic beam 213, respectively. Figure 1As shown, the two climbing belts 3 are respectively arranged on the left and right sides of the inner climbing frame 1, and the step-changing climbing claws 212 and the jacking climbing claws 221 are also grouped in two, respectively cooperating with the two climbing belts 3 for positioning and supporting.
[0035] The present invention also provides a crane, which includes the climbing system 100 as described above. The specific structure of the climbing system 100 refers to the above embodiment. Since the crane adopts all the technical solutions of all the above embodiments, it at least has all the beneficial effects brought by the technical solutions of the above embodiments, which will not be described one by one here.
[0036] In the description of the present invention, it should be understood that the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of the features. In the description of the present invention, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0037] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection, an electrical connection, or communication with each other; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0038] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.
[0039] Although the embodiments of the present invention have been shown and described above, it is to be understood that the above embodiments are exemplary and are not to be construed as limitations of the present invention. A person skilled in the art may change, modify, replace and vary the above embodiments within the scope of the present invention.
Claims
1. A climbing system, characterized in that: The climbing system (100) comprises: An inner climbing frame (1) is arranged on a load-bearing beam fixed to the building; A climbing mechanism (2) is located inside the inner climbing frame (1), and comprises an inner climbing base section (21) and a lifting beam (22) arranged in sequence in the up-down direction, wherein the lifting beam (22) is connected to a fixed beam (211) of the inner climbing base section (21) via a lifting oil cylinder (23), a telescopic beam (213) for positioning and cooperating with the inner climbing frame (1) is arranged at the bottom of the inner climbing base section (21), a step-changing climbing claw (212) is arranged near the bottom of the inner climbing base section (21), and a lifting climbing claw (221) is arranged on the lifting beam (22); A climbing belt (3) is hoisted on the inner side of the inner climbing frame (1) and can be raised and lowered relative to the inner climbing frame (1). The climbing belt (3) is evenly spaced along the length direction with a plurality of steps (31) that are positioned and matched with the lifting climbing claw (221) and the step-changing climbing claw (212). The length of the climbing belt (3) is greater than or equal to the inner climbing height of the climbing mechanism (2) and less than twice the inner climbing height.
2. The climbing system according to claim 1, characterized in that: The step-changing climbing claw (212) and the lifting climbing claw (221) can rotate around the inner climbing base section (21) and the lifting crossbeam (22) respectively; the distance between the step-changing climbing claw (212) and the lifting climbing claw (221) is L1; the distance between any two steps (31) is L2; the lifting stroke of the lifting cylinder (23) is L3; the rotation radius of the step-changing climbing claw (212) and the lifting climbing claw (221) are both a, and L2<L3+L1+a<2*L2.
3. The climbing system according to claim 2, characterized in that: The distance between the step-changing climbing claw (212) and the lower end surface of the telescopic beam (213) is L4, and the distance between the step (31) located at the top and the inner climbing frame (1) located at the top is L5, and L5 is less than L3-(L2-L1)-L4.
4. The climbing system according to claim 1, characterized in that: The climbing system (100) further comprises a support block (4) mounted on the top of the inner climbing frame (1); the support block (4) can flip back and forth between an avoidance position and a support position, and limitably supports the climbing belt (3) at the support position.
5. The climbing system according to claim 4, characterized in that: The support block (4) is provided with a limiting member (41) for limiting the position of the climbing belt (3) and a positioning groove (42) for the climbing belt (3) to pass through, and the limiting member (41) and the positioning groove (42) are arranged in sequence along the width direction of the inner climbing frame (1).
6. The climbing system according to claim 5, characterized in that: The limiting member (41) located at the supporting position is located outside the positioning groove (42).
7. The climbing system according to claim 4, characterized in that: A reinforcing pad (11) is provided on the inner side of the top of the inner climbing frame (1) corresponding to the supporting block (4), and the supporting block (4) located at the supporting position is supported on the reinforcing pad (11).
8. The climbing system according to claim 4, characterized in that: The inner climbing frame (1) is provided with a bracket (5), and the support block (4) is hinged to the bracket (5) via a support pin (6).
9. The climbing system according to any one of claims 1 to 8, characterized in that: The two climbing belts (3) are hoisted on both sides of the inner climbing frame (1), and the step-changing climbing claws (212) and the lifting climbing claws (221) are respectively arranged on both sides of the inner climbing base section (21) and both sides of the telescopic beam (213) corresponding to the climbing belts (3).
10. A crane, characterized in that: The crane comprises a climbing system (100) according to any one of claims 1 to 9.
Citation Information
Patent Citations
Climbing belt side hang type jacking device
CN103274316A
Tower crane climbing system with automatic climbing belt lifting function
CN106672821A