Automatic winding and assembling equipment for electric pole and pipe pile prestressed steel reinforcement cage

Abstract

The application belongs to the technical field of reinforcing cage winding equipment, and particularly relates to an automatic winding assembly equipment for electric pole and pipe pile prestressed reinforcing cage. The automatic winding assembly equipment comprises a reinforcing cage winding machine tension detection device for reinforcing cage tensioning and a cold-drawn wire spiral rib knotting detection device. The cold-drawn wire spiral rib knotting detection device comprises a sliding track arranged along the length direction of the reinforcing cage and arranged on one side of the reinforcing cage winding machine tension detection device; a cold-drawn wire loading assembly which is slidingly installed on the sliding track and can slide along the sliding track; and a cold-drawn wire spiral rib knotting detection assembly which is installed on the cold-drawn wire loading assembly and used for conveying the cold-drawn wire and detecting the knotting condition. Compared with the prior art, the automatic winding assembly equipment for electric pole and pipe pile prestressed reinforcing cage is mainly used for winding the cold-drawn wire on the reinforcing cage, and through the mutual cooperation of various modules, the work efficiency and the product quality are improved.

Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of reinforcing cage winding equipment, and particularly relates to an automatic winding and assembling device for prestressed reinforcing cages of electric poles and pipe piles. BACKGROUND

[0002] The prestressed reinforcing cage is a reinforcing mesh framework of a tapered concrete electric pole and a cylindrical concrete pipe pile, and the reinforcing cage needs to be tensioned to a certain tensioning force to be cold-drawn wire wound. In the existing device, the cold-drawn wire knotting detection and the tensioning of the reinforcing cage are first manually performed, and after the cold-drawn wire and the reinforcing cage are both detected, they are respectively transported to the corresponding winding equipment to complete the winding of the cold-drawn wire on the reinforcing cage. In the whole process, manual feeding and transporting are needed, which reduces the overall work efficiency.

[0003] At the same time, the common reinforcing cage tensioning in the industry uses an electric hoist to tension, one end of the reinforcing cage is fixed on a steel column, the other end is connected to the hook of the electric hoist, and the electric hoist is manually operated to tension the reinforcing cage to the tensioning force considered appropriate by the operator, and then the cold-drawn wire is wound. There is no tensioning force detection in the whole tensioning process, and it is completely judged by the experience of workers. The tensioning force is large or small in production, which leads to uneven and loose cold-drawn wire winding of the reinforcing cage, and the quality cannot be guaranteed. When the tensioning pressure of the electric hoist is too large, there is a safety hazard.

[0004] It can be seen that in the existing reinforcing cage tensioning process, there is no tensioning force detection, and it is completely judged by manual operation, which easily leads to large deviation of the tensioning force of each reinforcing cage of the same specification, affecting the product quality. After the reinforcing cage is tensioned, slight tensioning elongation will cause the tensioning force to rise rapidly, and it is difficult for manual operation to judge the tensioning force. If the tensioning force is too large, there will be a risk of damage to the reinforcing cage and the equipment, and a safety hazard to the personnel.

[0005] At present, in the process of winding the cold-drawn wire on the reinforcing cage, the traditional cold-drawn wire knotting condition is first detected manually. The detection of the cold-drawn wire knotting condition by manual operation not only has low detection efficiency and high labor cost, but also the whole bundle of cold-drawn wire is circular and is not convenient for detection. At the same time, the detection workers may miss the detection, leading to incomplete manual inspection, easy occurrence of manual injury risk, and affecting the detection quality. In addition, the existing cold-drawn wire has defects such as non-fixed knotting size and shape.

[0006] Therefore, the application urgently needs to develop an automatic winding and assembling device for prestressed reinforcing cages of electric poles and pipe piles. Through the cooperation of each module, the winding of the cold-drawn wire on the reinforcing cage is completed, the work efficiency is improved, and the defects of the reinforcing cage tensioning and the cold-drawn wire knotting detection are overcome. SUMMARY

[0007] The application provides an automatic winding and assembling device for a pole and a pipe pile prestressed steel cage, which is mainly used for winding of cold-drawn wires on the steel cage, and through mutual cooperation of various modules, work efficiency and product quality are improved.

[0008] In the application, the following technical scheme is adopted: an automatic winding and assembling device for a pole and a pipe pile prestressed steel cage, which comprises a steel cage winding machine tension detection device for tensioning of the steel cage and a cold-drawn wire spiral rib knotting detection device, the steel cage winding machine tension detection device cooperates with the cold-drawn wire spiral rib knotting detection device to realize winding of the cold-drawn wires on the steel cage after tensioning;

[0009] The cold-drawn wire spiral rib knotting detection device comprises:

[0010] A sliding track is arranged along the length direction of the steel cage and on one side of the steel cage winding machine tension detection device;

[0011] A cold-drawn wire loading assembly is slidingly installed on the sliding track and can slide along the sliding track;

[0012] A cold-drawn wire spiral rib knotting detection assembly is installed on the cold-drawn wire loading assembly and is used for conveying of the cold-drawn wires and knotting condition detection.

[0013] Further, the cold-drawn wire loading assembly comprises:

[0014] A rack is arranged along the length direction of the sliding track and on the outer side of the sliding track;

[0015] A cold-drawn wire loading base is slidingly installed on the sliding track;

[0016] A sliding drive motor is installed on the cold-drawn wire loading base, a gear is installed on the output end of the sliding drive motor, the gear is in meshing transmission connection with the rack, and the gear is used for realizing reciprocating movement of the cold-drawn wire loading assembly along the sliding track.

[0017] Further, the cold-drawn wire spiral rib knotting detection assembly comprises a base arranged on the cold-drawn wire loading assembly and a spiral rib automatic conveying mechanism and a cold-drawn wire knotting detection mechanism arranged on the base, and the cold-drawn wire knotting detection mechanism is arranged at the output port of the spiral rib automatic conveying mechanism;

[0018] The spiral rib automatic conveying mechanism comprises:

[0019] A rotating shaft is vertically arranged on the base and rotationally connected with the base;

[0020] A spiral rib rotating disc is fixedly installed on the top of the rotating shaft;

[0021] A power member is fixedly installed on the base, and an output end of the power member is drivingly connected with the bottom of the rotating shaft to drive the rotating shaft to rotate;

[0022] The cold-drawn wire knot detection mechanism comprises:

[0023] A base is fixedly installed on the base;

[0024] A limit switch is fixedly installed on the upper surface of one end of the base, and the limit switch is arranged at the output port of the spiral rib automatic conveying mechanism;

[0025] A guide detection member is fixedly connected with the input end of the limit switch in the outer wall of the guide detection member, and a through hole for the cold-drawn wire to pass through is formed in the axial direction of the guide detection member.

[0026] Further, the guide detection member is a hollow steel column, and the inner diameter of the hollow steel column is 1.5 to 2.5 times the diameter of the cold-drawn wire.

[0027] Further, the cold-drawn wire knot detection mechanism further comprises:

[0028] A guide base is fixedly installed on the upper surface of one end of the base, and is arranged between the guide detection member and the output port of the spiral rib automatic conveying mechanism;

[0029] An upper guide roller is installed on the guide base;

[0030] A lower guide roller is installed on the guide base, arranged below the upper guide roller, and a gap is reserved between the lower guide roller and the upper guide roller.

[0031] Further, the cold-drawn wire knot detection mechanism further comprises:

[0032] A limit switch connecting member has a first connecting end and a second connecting end, the first connecting end is fixedly connected with the outer wall of the guide detection member, and the second connecting end is fixedly connected with the input end of the limit switch;

[0033] An elastic member has a first end and a second end, the first end of the elastic member is fixedly connected with the guide base, and the second end is fixedly connected with the middle part of the limit switch connecting member.

[0034] Further, the tension detection device of the reinforcement cage winding machine comprises:

[0035] A winding machine assembly comprises a winding power machine and a winding machine spindle arranged at the output end of the winding power machine, the winding machine spindle being connected to one end of the reinforcement cage to drive the rotation of the reinforcement cage;

[0036] A rotating support mechanism is arranged at the first end of the winding machine spindle;

[0037] A ring-shaped pressure sensor is arranged at the middle part of the winding machine spindle and is arranged side by side with the rotating support mechanism;

[0038] A sensor fixing seat is arranged at the middle part of the winding machine spindle and covers the ring-shaped pressure sensor;

[0039] A controller is electrically connected to the ring-shaped pressure sensor;

[0040] A tensioning motor is fixedly arranged at the other end of the reinforcement cage, and the output end of the tensioning motor is connected to the reinforcement cage.

[0041] Further, the sensor fixing seat comprises:

[0042] A ring-shaped plate comprises a horizontal top wall part, the outer edge of one end of the top wall part extends vertically outward to form a side wall part, and the side wall part is fixedly connected to the rotating support mechanism;

[0043] A limiting plate is fixedly arranged at the other end of the top wall part, and the lower end surface of the limiting plate is fixedly connected to the outer wall surface of the winding machine spindle.

[0044] Further, a support connecting piece is arranged on the outer wall surface of the rotating support mechanism close to the ring-shaped plate, the support connecting piece is in the shape of a ring-shaped plate and is fixedly connected to the outer wall surface of the rotating support mechanism;

[0045] The side wall part of the ring-shaped plate is arranged opposite to the support connecting piece, a gap is reserved between the two, and they are connected by bolts.

[0046] Further, the ring-shaped pressure sensor comprises a pressure sensitive element and a signal processing piece which are sequentially arranged on the winding machine spindle; the pressure sensitive element is in the shape of a ring, and is electrically connected to the signal processing piece and the controller;

[0047] The pressure sensitive element has a left end surface and a right end surface;

[0048] The left end face is inwardly recessed near the inner edge of the pressure sensitive element to form a lower groove;

[0049] The right end face is inwardly recessed near the outer edge of the pressure sensitive element to form an upper groove.

[0050] Compared with the prior art, the present application has the following advantages:

[0051] 1) In use, first, the steel reinforcement cage is tensioned by the steel reinforcement cage tensioning machine to improve the tensioning quality of the product and improve work efficiency. Then, the cold-drawn wire is transported and the knotting condition is detected by the cold-drawn wire spiral rib knotting detection assembly. If the cold-drawn wire is not knotted, the qualified cold-drawn wire is directly wound on the steel reinforcement cage after tensioning. The pole and pipe pile pre-stressed steel reinforcement cage automatic winding assembly equipment in the present application is mainly used for winding the cold-drawn wire on the steel reinforcement cage. Through the mutual cooperation of various modules, the work efficiency and product quality are improved.

[0052] 2) The cold-drawn wire spiral rib knotting detection assembly in the present application realizes the detection of the knotting of the cold-drawn wire through the guiding detection piece with the through hole, and is suitable for knotting detection of cold-drawn wires of various specifications and different knotting sizes and shapes. Once the cold-drawn wire is knotted, the limit switch will immediately react, which is rapid and sensitive, and the machine is stopped in time to protect the cold-drawn wire and the equipment. At the same time, the cold-drawn wire spiral rib knotting detection assembly is arranged at the front end of the winding process, which does not affect the winding quality of the steel reinforcement cage. In addition, the mechanical detection has high detection efficiency, no labor cost in the detection link, and no safety risk.

[0053] 3) The steel reinforcement cage tensioning machine detection device in the present application is used for transverse tensioning of the steel reinforcement cage. The ring-shaped pressure sensor arranged on the main shaft of the winding machine on the other side of the steel reinforcement cage realizes monitoring of the transverse tension of the steel reinforcement cage, prevents the tensioning force from being too large and damaging the steel reinforcement cage and the whole machine, reduces the tensioning force error, and improves the product quality of the steel reinforcement cage. At the same time, the tensioning of the tensioning motor can be automatically adjusted. When the tension is small, the tensioning is fast. When the tension approaches the target value, the tensioning is adjusted to be intermittent, which improves the overall work efficiency. The tensioning force value meeting the requirements can be set according to the specific requirements of the steel reinforcement cage to meet the requirements of different steel reinforcement cages, which has high practicability. In addition, after transverse tensioning is completed, the winding power machine can be directly controlled to drive the steel reinforcement cage to rotate, and the cold-drawn wire spiral rib knotting detection assembly is cooperated to complete the winding of the cold-drawn wire on the steel reinforcement cage, which makes the winding more convenient and the whole machine more compact. BRIEF DESCRIPTION OF DRAWINGS

[0054] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0055] Figure 1 This is an overall structural diagram of the automatic winding and assembly equipment for prestressed steel cages of utility poles and pipe piles in this embodiment;

[0056] Figure 2 for Figure 1 Schematic diagram of the structure of the intermediate-cooling wire drawing spiral bar knot detection device;

[0057] Figure 3 for Figure 1 A schematic diagram of the overall structure of the intercooled wire drawing spiral bar knot detection component;

[0058] Figure 4 for Figure 3 Enlarged view of a portion of point A in the middle;

[0059] Figure 5 for Figure 4 Enlarged view of a local structure in the middle;

[0060] Figure 6 This is a schematic diagram of the tension force detection device for the prestressed steel cage winding machine in this embodiment;

[0061] Figure 7 Remove Figure 6 A schematic diagram of the middle section structure;

[0062] Figure 8 for Figure 6 A schematic diagram of the combined structure of the winding machine components, the rotary support mechanism, the annular pressure sensor, and the sensor mounting base;

[0063] Figure 9 for Figure 8 A sectional view;

[0064] Among them: sliding track 1;

[0065] Cold-drawing wire spiral rib knot detection assembly 2, base 21; spiral rib automatic conveying mechanism 22, rotating shaft 220, spiral rib rotating disc 221, power element 222; cold-drawing wire knot detection mechanism 23, base 230, limit switch 231, guiding detection element 232, through hole 2321, limit switch connecting element 233, through groove 2331, first connecting end 2332, second connecting end 2333, guiding base 234, upper guide roller 235, lower guide roller 236, elastic element 237, first end 2371, second end 2372, guiding element 238; guiding straightening wheel row mechanism 24;

[0066] Cold-drawing wire loading assembly 3, rack 30, cold-drawing wire loading 31, sliding drive motor 32, gear 33;

[0067] Steel reinforcement cage winding machine tension detection device 4, winding machine assembly 41, winding machine main shaft 411; rotating support mechanism 42, support flange 420, first support end 4201, second support end 4202, first support part 421, rolling bearing 422, bearing seat 423, bearing end cover 424, support connecting element 425; annular pressure sensor 43, lower groove 430, upper groove 431; sensor fixing seat 44, annular plate 440, top wall part 4401, side wall part 4402, limiting plate 441; tensioning motor 45; steel reinforcement cage 46. DETAILED DESCRIPTION

[0068] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work are within the protection scope of the present application.

[0069] It should be noted that all directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present application are only used to explain the relative positional relationship, movement condition, etc. between components in a certain posture (as shown in the drawings), and if the certain posture changes, the directional indications also change accordingly

[0070] In addition, the terms "first" and "second" are only for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" can explicitly or implicitly include at least one of the features. In the description of the present application, the meaning of "a plurality of" is at least two, for example, two, three, etc., unless otherwise explicitly and specifically limited.

[0071] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work are within the protection scope of the present application. Figure 1 to the drawings Figure 9And the specific embodiments will be discussed in detail below:

[0072] As Figures 1-9 The present application provides a kind of automatic winding assembly equipment of electric pole and pipe pile prestressed reinforcement cage, it is mainly applied to electric pole and pipe pile field, it includes the tension detection device of reinforcement cage winding machine tension for reinforcement cage tensioning, and cold-drawn wire spiral rib knot detection device, reinforcement cage winding machine tension detection device is matched with cold-drawn wire spiral rib knot detection device, realizes the winding of cold-drawn wire on reinforcement cage after tensioning, to reach the purpose of strengthening reinforcement cage strength.

[0073] Among them, the cold-drawn wire spiral rib knot detection device includes:

[0074] Sliding track 1, the sliding track 1 is set along the length direction of reinforcement cage, and is set at the front side of the reinforcement cage winding machine tension detection device;

[0075] Cold-drawn wire loading assembly 3, the cold-drawn wire loading assembly 3 is slidably installed on the sliding track 1, and can slide along the sliding track 1;

[0076] Cold-drawn wire spiral rib knot detection assembly 2, the cold-drawn wire spiral rib knot detection assembly 2 is installed on the cold-drawn wire loading assembly 3, for the conveying of cold-drawn wire and knot detection.

[0077] When using, first, the tensioning of reinforcement cage is realized by the reinforcement cage winding machine tension detection device, the tensioning quality of product is improved, and the work efficiency is improved. Then, the cold-drawn wire conveying and knot detection are carried out by the cold-drawn wire spiral rib knot detection assembly 2, if the cold-drawn wire is not knotted, directly feeding and cooperating with the reinforcement cage winding machine tension detection device, the qualified cold-drawn wire is directly wound on the reinforcement cage after tensioning. The automatic winding assembly equipment of electric pole and pipe pile prestressed reinforcement cage in the application is mainly used for winding cold-drawn wire on reinforcement cage, through the cooperation of each module, the work efficiency is improved, and the product quality is improved.

[0078] Further, in some preferred embodiments, the cold-drawn wire loading assembly 3 includes:

[0079] Rack 30, the rack 30 is set along the length direction of the sliding track 1, and is set at the outside of the sliding track 1;

[0080] Cold-drawn wire loading base 31, the cold-drawn wire loading 31 base is slidably installed on the sliding track 1;

[0081] A slip drive motor 32 is installed on the cold-drawn wire loading base 31, and a gear 33 is installed at the output end of the slip drive motor 32, and the gear 33 is in meshing transmission connection with the rack 30; the gear 33 is driven to rotate by the slip drive motor 32, and the gear 33 is driven to move on the meshing transmission rack 30, so as to realize the reciprocating movement of the cold-drawn wire loading assembly 3 along the sliding rail 1. The gear and rack transmission has simple and reliable implementation, and has good movement stability.

[0082] Further, in some preferred embodiments, the cold-drawn wire spiral rib knot detection assembly 2 comprises a base 21 arranged on the cold-drawn wire loading assembly 3, and a spiral rib automatic conveying mechanism 22 and a cold-drawn wire knot detection mechanism 23 arranged on the base 21, and the cold-drawn wire knot detection mechanism 23 is arranged at the output port of the spiral rib automatic conveying mechanism 22, so as to facilitate the input of the spiral rib output from the output port of the spiral rib automatic conveying mechanism 22 into the cold-drawn wire knot detection mechanism 23 for knot detection.

[0083] The spiral rib automatic conveying mechanism 22 comprises:

[0084] A rotating shaft 220 is vertically arranged on the base 21 and is in rotational connection with the base 21;

[0085] A spiral rib rotating disc 221 is arranged on the top of the rotating shaft 220 and is used for placing a whole bundle of spiral ribs;

[0086] A power member 222 is fixedly installed on the base 21, and the output end of the power member 222 is in transmission connection with the bottom of the rotating shaft 220, so as to drive the rotating shaft 220 to rotate, and then realize the rotation of the spiral rib rotating disc 221, realize the spiral horizontal conveying of the spiral rib, and correspondingly pull out the cold-drawn wire. The power member 222 in the embodiment is a motor.

[0087] The cold-drawn wire knot detection mechanism 23 comprises:

[0088] A base 230 is fixedly installed on the base 21; in the embodiment, the base 230 comprises a vertical support rod and a platform plate arranged on the top of the vertical support rod, and other components in the cold-drawn wire knot detection mechanism 23 are placed on the platform plate;

[0089] A limit switch 231 is fixedly installed on the upper surface of one end of the base 230, and the limit switch 231 is arranged at the output port of the spiral rib automatic conveying mechanism 22; the limit switch 231 has a self-resetting resilience, and the size of the self-resetting resilience can be selected and set according to actual needs; in the present application, the specific structure of the limit switch 231 is not limited, and a finished product sold on the market can be used as long as it can realize the function of limiting and locking.

[0090] A guide detection piece 232, the outer wall of the guide detection piece 232 is fixedly connected with the input end of the limit switch 231, and a through hole 2321 for the cold-drawn wire to pass through is arranged along the axial direction of the guide detection piece 232.

[0091] In use, the mechanical limit switch 231 is connected with the guide detection piece 232 in the cold-drawn wire knot detection mechanism 23, and the cold-drawn wire is inserted into the through hole 2321 of the guide detection piece 232 to detect whether the cold-drawn wire is knotted. If the cold-drawn wire is knotted, the knotted cold-drawn wire cannot pass through the through hole 2321 of the guide detection piece 232, so that the guide detection piece 232 is pressed to act on the limit switch 231, thereby limiting the conveying of the cold-drawn wire. When the knotted cold-drawn wire is unblocked, the guide detection piece 232 is no longer pressed, and the limit switch 231 has a certain self-resetting resilience and returns to the initial state.

[0092] In the present application, the cold-drawn wire spiral rib knot detection assembly 2 works as follows: firstly, knot detection is generally performed during the winding process, the power piece 222 drives the rotation of the rotating shaft 220, thereby realizing the rotation of the spiral rib rotating disc 221, achieving spiral horizontal conveying of the spiral rib, and correspondingly pulling out the cold-drawn wire without manual pulling, thereby reducing the labor intensity of workers and improving the work efficiency. Then, the cold-drawn wire is detected at one end, and knot detection is performed by the cold-drawn wire knot detection mechanism 23; if the cold-drawn wire is knotted, the knotted cold-drawn wire cannot pass through the through hole 2321 of the guide detection piece 232, so that the guide detection piece 232 is pressed to act on the limit switch 231, and correspondingly, a knot signal is transmitted to the control system of the whole machine device to automatically stop and alarm, reminding the operator to solve the problem of abnormal cold-drawn wire.

[0093] The cold-drawn wire spiral rib knot detection assembly 2 in the application realizes detection of the knot of the cold-drawn wire through the guiding detection piece 232 provided with the through hole 2321, can adapt to knot detection of cold-drawn wires of various specifications, and is applicable to different knot sizes and shapes of the cold-drawn wire and has strong adaptability. Once the cold-drawn wire is knotted, the limit switch 231 will immediately react, and the reaction is rapid and sensitive, so that the cold-drawn wire and the equipment are protected in time. Meanwhile, the cold-drawn wire spiral rib knot detection assembly 2 is arranged at the front end of the winding process, and does not affect the winding quality of the reinforcement cage. In addition, mechanical detection has high detection efficiency, no labor cost in the detection link, and no safety risk.

[0094] Specifically, the guiding detection piece 232 is a hollow steel column, and the inner diameter of the hollow steel column is 1.5 to 2.5 times the diameter of the cold-drawn wire. The shape of the steel column can be square, circular, polygonal, etc., which is not limited in the application. In the embodiment, the inner diameter of the hollow steel column is about 2 times the diameter of the cold-drawn wire. When the through hole 2321 in the hollow steel column is too small, the cold-drawn wire is slightly bent and deformed, and the limit switch 231 may perform a limit action, resulting in an incorrect judgment of the system. When the through hole 2321 in the hollow steel column is too large, the knotted cold-drawn wire can directly pass through the through hole 2321, resulting in a decrease in detection accuracy.

[0095] Specifically, the cold-drawn wire knot detection mechanism 23 can further include:

[0096] The limit switch connecting piece 233 has a first connecting end 2332 and a second connecting end 2333. The first connecting end 2332 is fixedly connected to the outer wall of the guiding detection piece 232, and the second connecting end 2333 is fixedly connected to the input end of the limit switch 231. Through the limit switch connecting piece 233, the mechanical connection between the limit switch 231 and the guiding detection piece 232 is realized, the production and manufacturing of parts are facilitated, and the production and processing cost is saved.

[0097] Specifically, the cold-drawn wire knot detection mechanism 23 can further include:

[0098] The guiding base 234 is fixedly installed on the upper surface of one end of the base 230 and is arranged between the guiding detection piece 232 and the output port of the spiral rib automatic conveying mechanism 22. In the embodiment, the guiding base 234 is in the shape of an inverted U.

[0099] The upper guide roller 235 is installed on the guiding base 234.

[0100] A lower guide roller 236 is installed on the guide base 234, arranged below the upper guide roller 235, and a gap is reserved between the lower guide roller 236 and the upper guide roller 235 for the passing of the cold-drawn wire, which plays a guiding role in the conveying of the cold-drawn wire.

[0101] Specifically, the cold-drawn wire knot detection mechanism 23 can further include:

[0102] An elastic member 237 has a first end 2371 and a second end 2372, the first end 2371 of the elastic member 237 is fixedly connected with the guide base 234, and the second end 2372 is fixedly connected with the middle part of the limit switch connecting piece 233. In this embodiment, the elastic member 237 is a tension spring, and a certain tension value is preset in the initial state, and the specific tension value can be designed by the person skilled in the art according to the actual situation. Preferably, the limit switch connecting piece 233 is a long strip plate, a through groove 2331 is formed along the length direction of the limit switch connecting piece 233, and the second end 2372 of the elastic member 237 is hooked at the through groove 2331 of the limit switch connecting piece, so as to realize the movable connection between the second end 2372 of the elastic member 237 and the limit switch connecting piece 233.

[0103] When the cold-drawn wire is normally conveyed, the cold-drawn wire inevitably has a contact friction force with the through hole 2321 of the guide detection member 232, and the hollow steel column will also bear a certain extrusion force. In order to prevent the limit switch 231 from malfunctioning due to the friction extrusion force, an elastic member 237 (spring) is fixedly installed in the direction opposite to the stress of the guide detection member 232, the first end 2371 of the elastic member 237 is fixedly connected with the guide base 234, and the second end 2372 is fixedly connected with the middle part of the limit switch connecting piece 233. In this way, the elastic member 237 can play a role of counterbalancing the friction force and avoiding malfunction on one hand, and the counteracting tension of the elastic member 237 can also help the limit switch 231 to reset after the limit switch 231 starts the limiting action and then the knotted cold-drawn wire is unblocked.

[0104] Specifically, the cold-drawn wire knot detection mechanism 23 can further include:

[0105] A guide piece 238 is fixedly installed on the upper surface of the base 230, is arranged opposite to the output side of the guide detection piece 232, and is provided with a through hole for the cold-drawn wire to pass through along the axial direction of the guide piece 238. The through hole of the guide piece 238 is substantially in the same straight line as the through hole 2321 of the guide detection piece 232, and plays a certain supporting and guiding role on the detected cold-drawn wire. In the embodiment, the through hole of the guide piece 238 is arranged opposite to the through hole 2321 of the guide detection piece 232, and the supporting and guiding effect is better.

[0106] Specifically, the cold-drawn wire spiral rib knot detection assembly 2 can further include:

[0107] A guide straightening wheel arrangement mechanism 24 is arranged on the side of the guide piece 238 away from the cold-drawn wire knot detection mechanism 23, and is used for adjusting the detected cold-drawn wire. In the present application, the specific structure of the guide straightening wheel arrangement mechanism 24 is not limited, and a finished product sold on the market can be used as long as it can achieve the straightening effect.

[0108] Further, in some preferred embodiments, the steel reinforcement cage winding machine tension detection device 4 includes:

[0109] A winding machine assembly 41 includes a winding power machine, and a winding machine main shaft 411 arranged at the output end of the winding power machine. The winding machine main shaft 411 is connected to one end of the steel reinforcement cage 46 to drive the steel reinforcement cage 46 to rotate.

[0110] A rotating support mechanism 42 is sleeved on the first end of the winding machine main shaft 411.

[0111] A ring-shaped pressure sensor 43 is sleeved on the middle part of the winding machine main shaft 411 and is arranged side by side with the rotating support mechanism 42.

[0112] A sensor fixing seat 44 is sleeved on the middle part of the winding machine main shaft 411 and covers the ring-shaped pressure sensor 43 to play a sealing and dustproof role.

[0113] A tensioning motor 45 is fixedly arranged at the other end of the steel reinforcement cage 46, and the output end of the tensioning motor 45 is connected to the steel reinforcement cage 46 to horizontally stretch the steel reinforcement cage 46.

[0114] A controller is electrically connected with the ring-shaped pressure sensor 43 and the tensioning motor 45, transmits the pressure data information detected by the ring-shaped pressure sensor 43 to the controller, and the controller is used for real-time display of the horizontal tension value of the steel reinforcement cage.

[0115] In use, the tensioning motor 45 is started to stretch the steel reinforcement cage horizontally, and the corresponding annular pressure sensor 43 monitors the pressure data information and transmits the pressure data information to the controller, and after the controller reads the pressure data information, the pressure data information is compared with the target value preset in the controller. When the pressure data value reaches the preset target value, the controller sends a corresponding control instruction to control the disconnection of the tensioning motor 45, so that the steel reinforcement cage cannot be continuously stretched horizontally, and the safety of the steel reinforcement cage, the whole machine equipment and personnel is protected. After completing the horizontal tensioning operation, the control power machine is driven to rotate the steel reinforcement cage 46 and cooperate with the cold-drawn wire spiral rib knot detection device to complete the winding of the cold-drawn wire on the steel reinforcement cage 46.

[0116] The tensioning force detection device 4 of the steel reinforcement cage winding machine in the application, the tensioning motor 45 is used for horizontal tensioning of the steel reinforcement cage, and the annular pressure sensor 43 on the winding machine main shaft 411 on the other side of the steel reinforcement cage is arranged to realize monitoring of the horizontal tensioning force of the steel reinforcement cage, prevent the tensioning force from being too large, damage the steel reinforcement cage, the whole machine equipment and the like, reduce the tensioning force error, and improve the product quality of the steel reinforcement cage. At the same time, the tensioning of the control tensioning motor 45 can realize automatic tensioning adjustment, for example, when the tensioning force is small, the tensioning force is quickly tensioned, and when the tensioning force approaches the target value, the tensioning force can be adjusted to be point tensioning, so that the overall working efficiency is improved; the tensioning force value meeting the requirements can be set according to the specific requirements of the steel reinforcement cage, the requirements of different steel reinforcement cages are met, and the practicability is high. In addition, after completing the horizontal tensioning, the winding of the cold-drawn wire on the steel reinforcement cage 46 can be completed by directly controlling the winding power machine to drive the steel reinforcement cage 46 to rotate and cooperate with the cold-drawn wire spiral rib knot detection device, the winding is more convenient, and the whole machine equipment is more compact.

[0117] Specifically, the rotating support mechanism 42 comprises:

[0118] The support flange 420 is a hollow annular structure, which is correspondingly sleeved on the first end of the winding machine main shaft 411; the support flange 420 has a first support end 4201 and a second support end 4202, the outer edge of the first support end 4201 extends inward to form a first support part 421, and the first support part 421 is stepped on the side close to the rolling bearing 422; meanwhile, the lower end surface of the first support part 421 is fixedly connected with the outer wall surface of the winding machine main shaft 411, so as to support the winding machine main shaft 411.

[0119] Two rolling bearings 422 are oppositely arranged and respectively arranged at the first support end 4201 and the second support end 4202 of the support flange 420; the rolling bearing 422 arranged at the second support end 4202 of the support flange 420 is mounted on the winding machine main shaft 411 through a bearing seat 423 and a bearing end cover 424. In the embodiment, the rolling bearing 422 is a tapered roller bearing. The winding machine main shaft 411 is supported by the pair of rolling bearings 422, and the support effect is better.

[0120] Specifically, the sensor fixing seat 44 comprises:

[0121] The annular plate 440 comprises a horizontal top wall part 4401, an outer edge of one end of the top wall part 4401 extends vertically outward to form a side wall part 4402, and the side wall part 4402 is fixedly connected with the rotary support mechanism 42;

[0122] The limiting plate 441 is vertically fixedly arranged at the other end of the top wall part 402 and is weldedly connected between the annular plate 440 and the limiting plate 441; meanwhile, the lower end surface of the limiting plate 441 is fixedly connected with the outer wall surface of the winding machine main shaft 411.

[0123] Meanwhile, a support connecting piece 425 is sleeved on the outer wall surface of the rotary support mechanism 42 close to the annular plate end, the support connecting piece 425 is in the shape of an annular plate and is fixedly connected with the outer wall surface of the rotary support mechanism 42. Correspondingly, the side wall part 4402 of the annular plate 440 is oppositely arranged with the support connecting piece 425 and is connected through bolts. It should be noted that a gap is reserved between the side wall part 4402 of the annular plate 440 and the connecting piece 22, and the size of the gap can be designed by the skilled person in the art according to the actual situation. During the tensioning process of the tensioning motor 45, the support flange 420 may move towards the annular pressure sensor 43, and the gap reserved between the side wall part 4402 of the annular plate 440 and the connecting piece 22 enables the side wall part 4402 of the annular plate 440 to be loosely connected with the support connecting piece 425 through bolts, thereby reserving a certain movement space for the support flange 420.

[0124] Specifically, the annular pressure sensor 43 can sense a pressure signal and can convert the pressure signal into an available output electrical signal according to a certain rule, thereby transmitting corresponding pressure data information to a controller. The annular pressure sensor 43 comprises a pressure sensitive element and a signal processing piece which are sequentially sleeved on the winding machine main shaft 411. The pressure sensitive element is in the shape of a ring, and the signal processing piece is electrically connected with the controller, thereby transmitting the pressure data detected by the annular pressure sensor 43 to the controller. In the embodiment, the rated range of the annular pressure sensor 43 is 20T.

[0125] In the embodiment, the pressure sensitive element has a left end surface and a right end surface. The left end surface is inwardly recessed near the inner edge of the pressure sensitive element to form a lower groove 430, and the right end surface is inwardly recessed near the outer edge of the pressure sensitive element to form an upper groove 431, so that the annular pressure sensor 43 is in contact with the limiting plate 441 and the first supporting part 421 of the supporting flange 420, which is partial end surface contact, to achieve the effect of concentrated stress, thereby improving the detection effect of the annular pressure sensor 3.

[0126] The application is further described above with the aid of specific embodiments, but it should be understood that the specific description herein should not be construed as limiting the spirit and scope of the application, and various modifications made by those of ordinary skill in the art after reading the specification belong to the scope of the application.

Claims

1. An automatic winding and assembly equipment for prestressed steel cages of utility poles and pipe piles, characterized in that: It includes a reinforcement cage winding machine tension detection device for reinforcement cage tensioning, and a cold-drawn wire spiral reinforcement knot detection device, the reinforcement cage winding machine tension detection device cooperates with the cold-drawn wire spiral reinforcement knot detection device to realize the winding of the cold-drawn wire on the reinforcement cage after tensioning; The cold-drawn wire spiral reinforcement knot detection device comprises: A sliding track is arranged along the length direction of the reinforcement cage and on one side of the reinforcement cage winding machine tension detection device; A cold-drawn wire loading assembly is slidably arranged on the sliding track and can slide along the sliding track; A cold-drawn wire spiral reinforcement knot detection assembly is arranged on the cold-drawn wire loading assembly for conveying the cold-drawn wire and detecting the knotting condition; The reinforcement cage winding machine tension detection device comprises: A winding machine assembly comprises a winding power machine and a winding machine main shaft arranged at the output end of the winding power machine, the winding machine main shaft is connected with one end of the reinforcement cage to drive the rotation of the reinforcement cage; A rotating support mechanism is sleeved on the first end of the winding machine main shaft; A ring-shaped pressure sensor is sleeved on the middle part of the winding machine main shaft and arranged side by side with the rotating support mechanism; A sensor fixing seat is sleeved on the middle part of the winding machine main shaft and covers the ring-shaped pressure sensor; A controller is electrically connected with the ring-shaped pressure sensor; A tensioning motor is fixedly arranged at the other end of the reinforcement cage, and the output end of the tensioning motor is connected with the reinforcement cage; The sensor fixing seat comprises: A ring-shaped plate comprises a horizontal top wall part, the outer edge of one end of the top wall part extends vertically outward to form a side wall part, and the side wall part is fixedly connected with the rotating support mechanism; A limiting plate is vertically fixedly arranged at the other end of the top wall part, and the lower end face of the limiting plate is fixedly connected with the outer wall face of the winding machine main shaft; A support connecting piece is sleeved on the outer wall face of the rotating support mechanism close to the end of the ring-shaped plate, the support connecting piece is in the shape of a ring-shaped plate and is fixedly connected with the outer wall face of the rotating support mechanism; The side wall part of the ring-shaped plate is arranged opposite to the support connecting piece, a gap is reserved therebetween, and they are connected through bolts; The ring-shaped pressure sensor comprises a pressure sensitive element and a signal processing piece which are sequentially sleeved on the winding machine main shaft; the pressure sensitive element is in the shape of a ring, and is electrically connected with the signal processing piece and the controller; The pressure sensitive element has a left end face and a right end face; The left end face is recessed inward near the inner edge of the pressure sensitive element to form a lower groove; The right end face is recessed inward near the outer edge of the pressure sensitive element to form an upper groove.

2. The automatic winding assembly equipment for the prestressed reinforcement cage of the electric pole and pipe pile according to claim 1, wherein: The cold-drawn wire loading assembly comprises: A rack is arranged along the length direction of the sliding track and on the outer side of the sliding track; The cold-drawing wire loading base is slidingly installed on the sliding rail; The sliding drive motor is installed on the cold-drawing wire loading base, and a gear is installed at the output end of the sliding drive motor, which is in meshing transmission connection with the rack to realize the reciprocating movement of the cold-drawing wire loading assembly along the sliding rail.

3. The automatic winding assembly equipment for the pole and pipe pile prestressed reinforcement cage according to claim 1, characterized in that: The cold-drawing wire spiral rib knot detection assembly comprises a base installed on the cold-drawing wire loading assembly, and a spiral rib automatic conveying mechanism and a cold-drawing wire knot detection mechanism installed on the base, wherein the cold-drawing wire knot detection mechanism is installed at the output port of the spiral rib automatic conveying mechanism; The spiral rib automatic conveying mechanism comprises: a rotating shaft vertically installed on the base and in rotational connection with the base; a spiral rib turntable fixedly installed on the top of the rotating shaft; a power member fixedly installed on the base and in transmission connection between the output end of the power member and the bottom of the rotating shaft to drive the rotating shaft to rotate; The cold-drawing wire knot detection mechanism comprises: a base fixedly installed on the base; a limit switch fixedly installed on the upper surface of one end of the base and arranged at the output port of the spiral rib automatic conveying mechanism; a guide detection member, wherein the outer wall of the guide detection member is fixedly connected with the input end of the limit switch, and a through hole for the cold-drawing wire to pass through is formed in the axial direction of the guide detection member.

4. The automatic winding assembly equipment for the pole and pipe pile prestressed reinforcement cage according to claim 3, characterized in that: The guide detection member is a hollow steel column, and the inner diameter of the hollow steel column is 1.5 to 2.5 times the diameter of the cold-drawing wire.

5. The automatic winding assembly equipment for the pole and pipe pile prestressed reinforcement cage according to claim 3, characterized in that: The cold-drawing wire knot detection mechanism further comprises: a guide base fixedly installed on the upper surface of one end of the base and arranged between the guide detection member and the output port of the spiral rib automatic conveying mechanism; an upper guide roller installed on the guide base; a lower guide roller installed on the guide base and arranged below the upper guide roller, and a gap is reserved between the lower guide roller and the upper guide roller.

6. The automatic winding assembly equipment for the pole and pipe pile prestressed reinforcement cage according to claim 5, characterized in that: The cold-drawing wire knot detection mechanism further comprises: a limit switch connecting member having a first connecting end and a second connecting end, wherein the first connecting end is fixedly connected with the outer wall of the guide detection member, and the second connecting end is fixedly connected with the input end of the limit switch; a resilient member having a first end and a second end, wherein the first end of the resilient member is fixedly connected with the guide base, and the second end is fixedly connected with the middle part of the limit switch connecting member.

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