An assembled horizontal component installation support device for building safety management
The split-design assembled horizontal component support device uses a synchronization and lifting mechanism to achieve rapid adjustment and movement, solving the problem of inconvenient adjustment of traditional support devices and improving construction accuracy and speed.
Patent Information
- Application Number
- CN202210654844.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-06-10
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2042-06-10
AI Technical Summary
The traditional prefabricated horizontal component support device is an integrated structure that is difficult to adjust and move quickly, resulting in slow construction speed and prone to errors.
The support device adopts a split design, which realizes height adjustment and movement through the synchronization mechanism and the lifting mechanism, and maintains the horizontal position in combination with the balance mechanism. It includes the coordinated work of components such as the output rod, intermediate rod, tail rod, locking plate, gear rack and cylinder.
It realizes the rapid adjustment and movement of the supporting device, improves the construction accuracy and speed, reduces errors, and adapts to different building heights and construction requirements.
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Figure CN114922441B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of construction engineering, and more particularly to an assembled horizontal component installation support device for building safety management. Background Art
[0002] Prefabricated horizontal components generally refer to prefabricated composite beams and prefabricated composite slabs. The characteristic of prefabricated composite beams is that the beams are divided into two parts, prefabricated and cast-in-place. The prefabricated part is manufactured in the factory, assembled on-site, and then the composite layer concrete is poured on-site to form an integrally stressed beam. For prefabricated composite slabs, the characteristic is that the slabs are divided into two parts, prefabricated and cast-in-place. Currently, prefabricated composite slabs mostly use composite slabs with reinforced trusses. Both designs require verification during the construction and use stages.
[0003] When installing prefabricated horizontal components, after the wall formwork is completed, surveyors mark the positions and install vertical support devices at the marked positions. Then, a crane and sling are used to lift the composite beam or composite plate, hang it above the support device, guide it to fall onto the support device, remove the hook and perform corrections to complete the installation. Traditional support devices for prefabricated horizontal components have the following problems:
[0004] First, the traditional support device is a fixed integrated structure. Therefore, it is fixed at the marked position according to a certain spacing and then waits to support the composite beam or composite plate. When the construction needs to be adjusted, or when the construction is completed and the support is carried out at the next position, the fixed support device needs to be removed and re-fixed, which makes it impossible to adjust quickly.
[0005] Second, the floor heights of different buildings are different, and after construction, the installation heights of composite beams or composite slabs will also have slight differences. Traditional support devices cannot quickly adjust the height, which will reduce the overall construction speed. Moreover, after repeated use, the support device itself is prone to damage, and the horizontal position of the support surface cannot be guaranteed, which can easily cause construction errors. Summary of the Invention
[0006] In order to overcome the above-mentioned defects of the prior art, the implementation regulations of the present invention provide an assembled horizontal component installation support device for building safety management. The technical problem to be solved by the present invention is: when the horizontal component is installed, its support device is an integrated structure that is not easy to move, and the height adjustment is inconvenient, and there is an error problem caused by the uneven top of the support device.
[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an assembled horizontal component installation support device for building safety management, comprising a fixed base plate, one side of the top of the fixed base plate is fixedly connected to a connecting plate, the top of the connecting plate is fixedly connected to a first cylinder, the side of the first cylinder is fixedly connected to a synchronization mechanism, the side of the synchronization mechanism is movably engaged with a transmission mechanism, the side of the transmission mechanism is movably engaged with a lifting mechanism, the top of the lifting mechanism is fixedly connected to a balancing mechanism, the side of the first cylinder is fixedly connected to an output rod, the other side of the output rod is movably connected to an intermediate rod, the side of the intermediate rod away from the output rod is fixedly connected to a tail rod, the other side of the tail rod is fixedly connected to a limiting plate, the top of the output rod is fixedly connected to a first rack, and the side of the output rod is movably connected to a stabilizing plate;
[0008] The top of the first rack is movably engaged with an output gear, the interior of the output gear is fixedly connected to a transmission rod, both sides of the transmission rod are fixedly connected to transmission gears, the side of the transmission gear is movably engaged with a second rack, the side of the second rack away from the second rack is fixedly connected to a moving block, the top of the moving block is fixedly connected to a push plate, the side of the moving block is movably sleeved with a fixed outer cylinder, and the bottom end of the fixed outer cylinder is fixedly connected to the top of the fixed base plate;
[0009] The top of the ejection plate is fixedly connected to the connection box, the bottom end inside the connection box is fixedly connected to the support plate, the side of the support plate is fixedly connected to the support shaft, the side of the support shaft is movably connected to the balance plate, the side of the balance plate is movably connected to the connecting shaft, and the side of the connecting shaft is movably connected to the output connecting plate.
[0010] In a preferred embodiment, a locking plate is fixedly connected to the side of the intermediate rod close to the output rod, a mounting groove adapted to the locking plate is provided on the side of the output rod, and two corresponding threaded holes are provided on the top of the locking plate and the output rod.
[0011] In a preferred embodiment, the intermediate rod and the tail rod are connected by a locking plate, and the top ends of the intermediate rod and the tail rod are fixedly connected with a first rack. The number of the tail rods can be increased according to the building size. The output rod is located in the sliding hole of the stabilizing plate, and the bottom end of the output rod is provided with a sliding groove adapted to the limit block. The bottom end of the limit block is fixedly connected to the bottom end of the sliding hole of the stabilizing plate.
[0012] In a preferred embodiment, a sliding groove adapted to the slider is provided on the inner side of the fixed outer cylinder away from the second rack, the side of the slider is fixedly connected to the side of the moving block, and a sliding groove adapted to the limiting rod is provided inside the moving block, and the bottom end of the limiting rod is fixedly connected to the top end of the fixed base plate.
[0013] In a preferred embodiment, a mounting groove adapted for the electromagnet is provided on a side surface of the fixed substrate, and the contact surfaces of the two fixed substrates are fixedly connected to the electromagnet.
[0014] In a preferred embodiment, the bottom end of the side of the output connecting plate is movably connected to a connecting block, the side of the connecting block is fixedly connected to a telescopic shaft, the side of the telescopic shaft away from the connecting block is fixedly connected to a second cylinder, and the interior of the connecting block is movably connected to a pulley.
[0015] In a preferred embodiment, a magnetic block is fixedly connected to one side of the bottom end of the connection box, a rolling groove plate is fixedly connected to the other side of the bottom end of the connection box, a sliding groove adapted to the pulley is provided at the top end of the rolling groove plate, and a permanent magnet is fixedly connected to the bottom end of the balance plate, and the permanent magnet and the magnetic block are in the same axial position.
[0016] The technical effects and advantages of the present invention are as follows:
[0017] 1. The present invention is provided with an output rod, an intermediate rod, a tail rod, and a locking plate, thereby dividing the whole into three parts. The number of intermediate rods can be selected according to the actual size of the building, thereby transforming the integrated support equipment into an assembled type. In addition, all parts operate synchronously, so that the height of the support is the same, which is convenient for movement and has higher support accuracy.
[0018] 2. The present invention is provided with a second rack, a moving block, an output gear, and a transmission gear. When the output gear rotates, it drives the transmission gear to rotate through the transmission rod. When the transmission gear rotates, it drives the moving block to move upward through the second rack. During the upward movement of the moving block, it is limited by the slider and the limit rod. Therefore, it can be raised and lowered quickly while ensuring its stability.
[0019] 3. The present invention is provided with a second cylinder to drive the telescopic shaft to move, and when the telescopic shaft moves, the connecting shaft is driven to move through the connecting block and the output connecting plate. At this time, the balance plate rotates around the support shaft, so that the angle of the balance plate can be adjusted, so that its top end remains horizontal, thereby improving the accuracy of the horizontal component after construction. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0021] Figure 2 It is an exploded schematic diagram of the synchronization mechanism of the present invention.
[0022] Figure 3 Schematic diagram of the transmission mechanism of the present invention.
[0023] Figure 4 It is an exploded schematic diagram of the lifting mechanism of the present invention.
[0024] Figure 5 Schematic diagram of the interior of the balancing mechanism of the present invention.
[0025] Figure 6 It is an exploded schematic diagram of the balancing mechanism of the present invention.
[0026] The accompanying drawings are marked as follows: 1. fixed base plate; 2. connecting plate; 3. first cylinder; 4. synchronization mechanism; 401. output rod; 402. intermediate rod; 403. tail rod; 404. first rack; 405. locking plate; 406. limit plate; 407. limit block; 5. transmission mechanism; 501. output gear; 502. transmission rod; 503. transmission gear; 6. lifting mechanism; 601. fixed outer cylinder; 602. moving block; 603. first Second rack; 604, limit rod; 605, slider; 606, ejection plate; 7, balancing mechanism; 701, connecting box; 702, rolling groove plate; 703, magnetic block; 704, second cylinder; 705, telescopic shaft; 706, connecting block; 707, support plate; 708, balancing plate; 709, output connecting plate; 710, support shaft; 711, connecting shaft; 712, pulley; 713, permanent magnet; 8, stabilizing plate; 9, electromagnet. DETAILED DESCRIPTION
[0027] The technical solutions of the present invention will be described clearly and completely below in conjunction with the drawings in the present invention. In addition, the forms of the various structures described in the following embodiments are merely examples. The assembled horizontal component installation and support device for building safety management involved in the present invention is not limited to the various structures described in the following embodiments. All other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0028] Reference Figure 1 and Figure 2The present invention provides an assembled horizontal component installation support device for building safety management, comprising a fixed base plate 1, one side of the top of the fixed base plate 1 is fixedly connected to a connecting plate 2, the top of the connecting plate 2 is fixedly connected to a first cylinder 3, the side of the first cylinder 3 is fixedly connected to a synchronization mechanism 4, the side of the synchronization mechanism 4 is movably engaged with a transmission mechanism 5, the side of the transmission mechanism 5 is movably engaged with a lifting mechanism 6, the top of the lifting mechanism 6 is fixedly connected to a balancing mechanism 7, the side of the first cylinder 3 is fixedly connected to an output rod 401, the other side of the output rod 401 is movably connected to an intermediate rod 402, the side of the intermediate rod 402 close to the output rod 401 is fixedly connected to a locking plate 405, the side of the output rod 401 is provided with a mounting groove adapted to the locking plate 405, the locking plate Two corresponding threaded holes are provided at the top of 405 and the output rod 401. The side of the intermediate rod 402 away from the output rod 401 is fixedly connected to the tail rod 403, and the other side of the tail rod 403 is fixedly connected to the limiting plate 406. The top of the output rod 401 is fixedly connected to the first rack 404, and the side of the output rod 401 is movably connected to the stabilizing plate 8. The intermediate rod 402 and the tail rod 403 are connected by a locking plate 405. The tops of the intermediate rod 402 and the tail rod 403 are both fixedly connected to the first rack 404. The number of the tail rods 403 can be increased according to the building size. The output rod 401 is located in the sliding hole of the stabilizing plate 8. The bottom end of the output rod 401 is provided with a sliding groove adapted to the limit block 407. The bottom end of the limit block 407 is fixedly connected to the bottom end of the sliding hole of the stabilizing plate 8.
[0029] Through the above technical solution, when the present application is used, the output rod 401, the intermediate rod 402, and the tail rod 403 are first separated from each other, so that they can be moved quickly. After determining the position to be used, the locking plate 405 is inserted into the installation groove of the output rod 401 or the intermediate rod 402, and the two threaded rods are respectively turned into, thereby fixing the output rod 401, the intermediate rod 402, and the tail rod 403. The structures of the output rod 401, the intermediate rod 402, and the tail rod 403 are not exactly the same, so they are convenient to distinguish, and can be adjusted according to the actual length of the building. The number of intermediate rods 402 can be selected, so the present application is more flexible in use. When the output rod 401, the intermediate rod 402, and the tail rod 403 are moving, a slide groove is provided underneath them, and they move relative to the limit block 407, so as to ensure the relative positions of the output rod 401, the intermediate rod 402, and the tail rod 403 when moving. After the output rod 401, the intermediate rod 402, and the tail rod 403 are connected by the locking plate 405, they keep moving synchronously. Therefore, when they drive the transmission mechanism 5 or the lifting mechanism 6 to move, the movement frequency of the transmission mechanism 5 and the lifting mechanism 6 remains the same.
[0030] Reference Figure 2 、 Figure 3 and Figure 4 The top of the first rack 404 is movably engaged with an output gear 501, and the interior of the output gear 501 is fixedly connected to a transmission rod 502. Both sides of the transmission rod 502 are fixedly connected to transmission gears 503. The side of the transmission gear 503 is movably engaged with a second rack 603. The side of the second rack 603 away from the second rack 603 is fixedly connected to a moving block 602. The top of the moving block 602 is fixedly connected to a push plate 606. The side of the moving block 602 is movably sleeved with a fixed outer cylinder 601. The fixed outer cylinder The bottom end of 601 is fixedly connected to the top end of the fixed base plate 1, and a sliding groove adapted to the slider 605 is provided on the inner side of the fixed outer cylinder 601 away from the second rack 603. The side of the slider 605 is fixedly connected to the side of the moving block 602, and a sliding groove adapted to the limiting rod 604 is provided inside the moving block 602. The bottom end of the limiting rod 604 is fixedly connected to the top end of the fixed base plate 1, and a mounting groove adapted to the electromagnet 9 is provided on the side of the fixed base plate 1. The contact surfaces of the two fixed base plates 1 are fixedly connected with the electromagnet 9.
[0031] In the embodiment of the present application, when the synchronization mechanism 4 moves, it drives the output gear 501 to rotate. When the output gear 501 rotates, it drives the transmission gear 503 to rotate through the transmission rod 502. When the transmission gear 503 rotates, it drives the moving block 602 to move upward through the second rack 603. During the upward movement of the moving block 602, the slider 605 on the side of the moving block 602 will limit its moving position, and the limit rod 604 synchronously limits the moving position of the moving block 602, thereby ensuring that the moving block 602 is stably lifted and lowered, and the two moving blocks 602 are connected to the transmission gear 503, so that the position of the push-out plate 606 at the top of the moving block 602 can always be kept horizontal, and the fixed base plate 1 is connected through the electromagnet 9, so that the fixed base plates 1 can be quickly fixed to ensure the integrity of the fixed base plate 1 and can be stably supported.
[0032] Reference Figure 5 and Figure 6The top of the push plate 606 is fixedly connected to the connection box 701, the bottom end of the connection box 701 is fixedly connected to the support plate 707, the side of the support plate 707 is fixedly connected to the support shaft 710, the side of the support shaft 710 is movably connected to the balance plate 708, the side of the balance plate 708 is movably connected to the connecting shaft 711, the side of the connecting shaft 711 is movably connected to the output connecting plate 709, the bottom end of the side of the output connecting plate 709 is movably connected to the connecting block 706, and the side of the connecting block 706 is fixedly connected to the telescopic shaft 7 05, the side of the telescopic shaft 705 away from the connecting block 706 is fixedly connected to the second cylinder 704, the connecting block 706 is movably connected to the inside of the pulley 712, one side of the bottom end of the connecting box 701 is fixedly connected to the magnetic block 703, the other side of the bottom end of the connecting box 701 is fixedly connected to the rolling groove plate 702, the top of the rolling groove plate 702 is provided with a sliding groove adapted to the pulley 712, the bottom end of the balance plate 708 is fixedly connected to the permanent magnet 713, and the permanent magnet 713 and the magnetic block 703 are in the same axial position.
[0033] In the embodiment of the present application, the balance plate 708 is initially maintained in a horizontal position. When the balance plate 708 is supported multiple times and its surface is not horizontal, or the ground of the building is not level, the second cylinder 704 can be started. After the second cylinder 704 is started, it drives the telescopic shaft 705 to move. When the telescopic shaft 705 moves, it drives the output connecting plate 709 to move through the connecting block 706. When the output connecting plate 709 moves, the position of the connecting shaft 711 changes. At this time, the balance plate 708 rotates around the support shaft 710, so that the angle of the balance plate 708 can be adjusted, so that its top end remains horizontal. The pulley 712 rolls in the rolling groove plate 702, saving force when the telescopic shaft 705 moves, and the output connecting plate 709 and the permanent magnet 713 are both magnetic, and the magnetic poles of the contact surfaces of the two are the same, thereby generating a magnetic repulsion force, which can support the balance plate 708.
[0034] Working principle of the present invention:
[0035] The present invention mainly solves the problem of error caused by the uneven top of the supporting device when the horizontal member is installed and the integrated structure is not easy to move, the height adjustment is inconvenient, and the like.
[0036] In order to solve the problem that the supporting device is difficult to move and lift, the present application adopts a synchronization mechanism 4, which includes an output rod 401, an intermediate rod 402, and a tail rod 403. The output rod 401, the intermediate rod 402, and the tail rod 403 are threadedly connected by a locking plate 405. After being connected, they form a whole. At this time, the first cylinder 3 is started, and when the first cylinder 3 is started, the output rod 401 is driven to move. When the output rod 401 moves, the intermediate rod 402 and the tail rod 403 move synchronously. After use, the threaded rod is rotated out of the locking plate 405, so that the output rod 40 1. The middle rod 402 and the tail rod 403 are separated. After separation, they can be moved quickly. After the equipment is assembled, when the first cylinder 3 is started, the first cylinder 3 drives the output rod 401 to move, and the middle rod 402 and the tail rod 403 move synchronously. At this time, the movement of the output rod 401 drives the output gear 501 to rotate. The rotation of the output gear 501 drives the transmission gears 503 on both sides to rotate through the transmission rod 502. When the transmission gear 503 rotates, the second rack 603 moves upward. When the second rack 603 moves upward, the moving block 602 drives the ejection plate 606 to move, thereby quickly adjusting the height.
[0037] Regarding the horizontal position problem of the top of the supporting device, when the balance plate 708 is used multiple times or the ground is not level enough, the second cylinder 704 is started. When the second cylinder 704 is started, it drives the telescopic shaft 705 to move. The movement of the telescopic shaft 705 drives the pulley 712 to rotate and move. When the pulley 712 moves, it can drive the connecting shaft 711 to move through the output connecting plate 709. When the connecting shaft 711 moves, it drives the balance plate 708 to rotate around the support shaft 710, thereby adjusting the horizontal relationship of the top of the balance plate 708 to ensure that the position of the horizontal component after installation is more level.
[0038] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense, and may refer to mechanical or electrical connections, internal communication between two components, or direct connection. "Up," "down," "left," and "right" are only used to indicate relative positional relationships. When the absolute positions of the objects being described change, the relative positional relationships may also change.
[0039] Secondly: The drawings of the embodiments disclosed in the present invention only involve structures related to the implementation regulations of the present disclosure. Other structures can refer to common designs. In the absence of conflicts, the same embodiment and different embodiments of the present invention can be combined with each other;
[0040] Finally: The above description is only an embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. An assembled horizontal component mounting support device for building safety management, comprising a fixed base plate (1), characterized in that: One side of the top of the fixed base plate (1) is fixedly connected to a connecting plate (2), the top of the connecting plate (2) is fixedly connected to a first cylinder (3), the side of the first cylinder (3) is fixedly connected to a synchronization mechanism (4), the side of the synchronization mechanism (4) is movably engaged with a transmission mechanism (5), the side of the transmission mechanism (5) is movably engaged with a lifting mechanism (6), the top of the lifting mechanism (6) is fixedly connected to a balancing mechanism (7), the side of the first cylinder (3) is fixedly connected to an output rod (401), the other side of the output rod (401) is movably connected to an intermediate rod (402), the side of the intermediate rod (402) away from the output rod (401) is fixedly connected to a tail rod (403), the other side of the tail rod (403) is fixedly connected to a limiting plate (406), the top of the output rod (401) is fixedly connected to a first rack (404), and the side of the output rod (401) is movably connected to a stabilizing plate (8); The top of the first rack (404) is movably engaged with an output gear (501), the interior of the output gear (501) is fixedly connected to a transmission rod (502), both sides of the transmission rod (502) are fixedly connected to transmission gears (503), the side of the transmission gear (503) is movably engaged with a second rack (603), the side of the second rack (603) away from the second rack (603) is fixedly connected to a moving block (602), the top of the moving block (602) is fixedly connected to a push-out plate (606), the side of the moving block (602) is movably sleeved with a fixed outer cylinder (601), and the bottom end of the fixed outer cylinder (601) is fixedly connected to the top of the fixed base plate (1); The top end of the ejection plate (606) is fixedly connected to a connection box (701), the bottom end inside the connection box (701) is fixedly connected to a support plate (707), the side of the support plate (707) is fixedly connected to a support shaft (710), the side of the support shaft (710) is movably connected to a balance plate (708), the side of the balance plate (708) is movably connected to a connection shaft (711), and the side of the connection shaft (711) is movably connected to an output connecting plate (709); A locking plate (405) is fixedly connected to the side of the intermediate rod (402) close to the output rod (401); a mounting groove adapted to the locking plate (405) is provided on the side of the output rod (401); and two corresponding threaded holes are provided at the top ends of the locking plate (405) and the output rod (401); The intermediate rod (402) and the tail rod (403) are connected via a locking plate (405); the top ends of the intermediate rod (402) and the tail rod (403) are fixedly connected to a first rack (404); the number of the tail rods (403) can be increased according to the size of the building; the output rod (401) is located in the sliding hole of the stabilizing plate (8); the bottom end of the output rod (401) is provided with a sliding groove adapted to the limit block (407); the bottom end of the limit block (407) is fixedly connected to the bottom end of the sliding hole of the stabilizing plate (8); A sliding groove adapted to the slider (605) is provided on the inner side of the fixed outer cylinder (601) away from the second rack (603); the side of the slider (605) is fixedly connected to the side of the moving block (602); a sliding groove adapted to the limiting rod (604) is provided inside the moving block (602); the bottom end of the limiting rod (604) is fixedly connected to the top end of the fixed base plate (1).
2. The assembled horizontal component installation support device for building safety management according to claim 1, characterized in that: A mounting groove adapted to the electromagnet (9) is provided on the side surface of the fixed base plate (1), and the contact surfaces of the two fixed base plates (1) are both fixedly connected to the electromagnet (9).
3. The assembled horizontal component installation support device for building safety management according to claim 1, characterized in that: The bottom end of the side of the output connecting plate (709) is movably connected to a connecting block (706), the side of the connecting block (706) is fixedly connected to a telescopic shaft (705), the side of the telescopic shaft (705) away from the connecting block (706) is fixedly connected to a second cylinder (704), and the interior of the connecting block (706) is movably connected to a pulley (712).
4. The assembled horizontal component installation support device for building safety management according to claim 3, characterized in that: A magnetic block (703) is fixedly connected to one side of the bottom end of the connection box (701), and a rolling groove plate (702) is fixedly connected to the other side of the bottom end of the connection box (701). A sliding groove that matches the pulley (712) is provided at the top end of the rolling groove plate (702). A permanent magnet (713) is fixedly connected to the bottom end of the balance plate (708), and the permanent magnet (713) and the magnetic block (703) are located on the same axis.
Citation Information
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