A wire arranging machine with automatic adjustable wire position

Abstract

The present invention discloses a wire arranging machine with automatically adjustable wire positions, wherein a first wire clamping module is provided with a row of first wire clamping teeth distributed longitudinally, and a second wire clamping module is provided with a row of second wire clamping teeth distributed longitudinally, a first driving device for driving the first wire clamping module to move longitudinally is provided between the first wire clamping module and the installation panel, and a second driving device for driving the second wire clamping module to move longitudinally is provided between the second wire clamping module and the installation panel, and a shearing device for cutting the wire is provided on the side of the second wire clamping module close to the wire pay-off frame, and the relative positions of the first wire clamping teeth and the second wire clamping teeth are adjusted by the first driving device and the second driving device, so that the two ends of the same section of wire can be clamped on the first wire clamping teeth and the second wire clamping teeth at the same or different line positions, thereby making the connectors at the two ends of the wire arrangement correspond to the required wiring terminals, thereby making the installation of the wire arrangement easier, improving the installation efficiency, and reducing the generation of waste during installation.

Description

Technical Field

[0001] The present invention relates to the technical field of wire arranging equipment, and in particular to a wire arranging machine with automatic adjustable wire position. Background Art

[0002] An automatic cable traversing machine is a device that cuts a long wire to the required length. Currently, the wire sequences at both ends of the same wire produced by the cable traversing machines on the market generally correspond one-to-one, and the wires do not intersect. However, in actual applications, sometimes the wiring terminals connected to both ends of the cable do not correspond one-to-one and are arranged in sequence. The ends of different wires may need to be staggered to correspond to the wrong sequence of wire positions. This results in the need to peel the cable and adjust the line position during installation, or to use multiple sets of cables to meet the connection requirements. This makes installation very inconvenient, inefficient, and generates more waste. Currently, there is no effective way to solve the above problems.

[0003] The present invention is made based on the above-mentioned situation. Summary of the Invention

[0004] The present invention overcomes the shortcomings of the prior art and provides a wire arranging machine with automatic adjustable wire position that can adjust the wire positions at both ends of the same wire section as required and can simultaneously process wires of different lengths.

[0005] The present invention is achieved through the following technical solutions:

[0006] A wire arranging machine with automatic adjustable wire position, comprising an installation panel, on which is provided a wire pay-off rack for placing wires and a wire pulling module for pulling out the wires, a second wire clamping module and a first wire clamping module are sequentially arranged on the installation panel along the wire pulling direction, the first wire clamping module is provided with a row of first wire clamping teeth distributed longitudinally and used to clamp the wires, the second wire clamping module is provided with a row of second wire clamping teeth distributed longitudinally and used to clamp the wires, a first driving device for driving the first wire clamping module to move longitudinally is provided between the first wire clamping module and the installation panel, a second driving device for driving the second wire clamping module to move longitudinally is provided between the second wire clamping module and the installation panel, and a shearing device for cutting the wires is provided on the second wire clamping module on the side close to the wire pay-off rack.

[0007] In the above-mentioned automatic line position adjustable wire arrangement machine, the first wire clamping module further includes a first pressing block provided above the first wire clamping tooth and a third driving device for driving the first pressing block to move up and down.

[0008] In the above-mentioned automatic line position adjustable wire arrangement machine, the second wire clamping module further includes a second pressing block provided above the second wire clamping teeth and a fourth driving device for driving the second pressing block to move up and down.

[0009] In the above-mentioned automatic wire position adjustable wire arrangement machine, the first wire clamping module is detachably mounted with a first wire clamping plate, and the first wire clamping teeth are provided on the first wire clamping plate.

[0010] In the above-mentioned automatic wire position adjustable wire arrangement machine, the second wire clamping module is detachably mounted with a second wire clamping plate, and the second wire clamping teeth are provided on the second wire clamping plate.

[0011] In the wire arranging machine with automatic adjustable wire position as described above, the shearing device includes a lower cutter, an upper cutter arranged above the lower cutter, and a first cylinder for driving the upper cutter to move up and down and cooperate with the lower cutter to cut the wire.

[0012] As described above, a wire arranging machine with automatic adjustable wire position, the wire pulling module includes a wire pulling frame and a fifth driving device for driving the wire pulling frame to move, the wire pulling frame is provided with a guide needle, the wire pulling frame is also provided with a guide hole that passes through the wire pulling frame and the guide needle and is used for the wire to pass through, and a second cylinder for tightening or loosening the wire.

[0013] In the above-mentioned automatic line position adjustable wire arrangement machine, the first driving device includes a first linear module, and the second driving device includes a second linear module.

[0014] As described above, in a wire arrangement machine with automatic adjustable line position, a slide rail is further provided on the installation panel, a first slider is provided at the lower portion of the first linear module to enable the first linear module to slide along the slide rail, and a second slider is provided at the lower portion of the second linear module to enable the second linear module to slide along the slide rail.

[0015] In the above-mentioned automatic wire position-adjustable wire arrangement machine, the pay-off frame is provided with one or more rows of longitudinally distributed threading holes for the wires to pass through.

[0016] Compared with the prior art, the present invention has the following advantages:

[0017] 1. The present invention adjusts the relative positions of the first and second wire-clamping teeth by means of the first and second drive devices according to the corresponding wire positions of the two ends of the same wire section in actual applications, thereby enabling the two ends of the same wire section to be clamped to the first and second wire-clamping teeth at the same or different wire positions, thereby enabling the connectors at both ends of the cable to correspond to the required wiring terminals, thereby making cable installation easier, improving installation efficiency, and reducing the generation of waste during installation.

[0018] 2. The first wire clamping tooth is provided on the first wire clamping plate, and the second wire clamping tooth is provided on the second wire clamping plate. The first wire clamping plate is detachably mounted on the first wire clamping module, and the second wire clamping plate is detachably mounted on the second wire clamping module. After processing the same bundle of cables, the cables can be directly removed together with the first wire clamping plate and the second wire clamping plate to maintain the wire position.

[0019] 3. The wire is clamped or loosened by the first cylinder, which is simple, easy to produce and control.

[0020] 4. A slide rail is also provided on the mounting panel. The first linear module is connected to the slide rail through a first slider, and the second linear module is connected to the slide rail through a second slider. The distance between the first wire clamping module and the second wire clamping module and the distance between the two and the wire pay-off frame can be adjusted according to processing requirements, thereby increasing processing accuracy and efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The specific embodiments of the present invention are further described in detail below with reference to the accompanying drawings, wherein:

[0022] Figure 1 It is a structural schematic diagram of the present invention;

[0023] Figure 2 is a side view of the present invention;

[0024] Figure 3 is a top view of the present invention;

[0025] Figure 4 It is a structural diagram of the second wire clamping module in the present invention;

[0026] Figure 5 This invention Figure 2 Enlarged view of part A in the middle;

[0027] Figure 6 This is a schematic structural diagram of the first wire clamping module in the present invention;

[0028] Figure 7 It is a structural schematic diagram of the wire drawing module in the present invention;

[0029] Figure 8 This is a schematic structural diagram of the first wire clamping tooth provided on the first wire clamping plate in the present invention;

[0030] Figure 9 This is a schematic diagram of the one-to-one corresponding terminal blocks at both ends of the wire currently on the market;

[0031] Figure 10 This is a schematic diagram of one type of wire in the present invention, with the two ends of the wire corresponding to the wiring terminals. DETAILED DESCRIPTION

[0032] The present invention will be further described below in conjunction with the accompanying drawings:

[0033] like Figures 1 to 8The illustrated embodiment of an automatically adjustable wire position traversing machine includes a mounting panel 1, on which is disposed a wire payout frame 2 for placing wires and a wire drawing module 3 for drawing the wires. A second wire clamping module 5 and a first wire clamping module 4 are sequentially disposed on the mounting panel 1 along the wire drawing direction. The first wire clamping module 4 is provided with a row of longitudinally distributed first wire clamping teeth 41 for clamping the wires, and the second wire clamping module 5 is provided with a row of longitudinally distributed second wire clamping teeth 51 for clamping the wires. The first wire clamping teeth 41 and the second wire clamping teeth 51 are aligned. A first drive device 6 for longitudinally moving the first wire clamping module 4 is disposed between the first wire clamping module 4 and the mounting panel 1. A second drive device 7 for longitudinally moving the second wire clamping module 5 is disposed between the second wire clamping module 5 and the mounting panel 1. A shearing device 8 for cutting the wires is disposed on the second wire clamping module 5 near the wire payout frame 2. The wire payout frame 2 is provided with one or more longitudinally distributed rows of threading holes 21 for the wires to pass through.

[0034] According to the different line positions corresponding to the two ends of the same section of wire in actual application, the relative positions of the first wire clamping tooth 41 and the second wire clamping tooth 51 are adjusted by the first drive device 6 and the second drive device 7, so that the two ends of the same section of wire can be clamped on the first wire clamping tooth 41 and the second wire clamping tooth 51 of the same or different line positions, thereby making the connectors at both ends of the cable correspond to the required terminal blocks 20, making the installation of the cable easier, improving the installation efficiency, and reducing the generation of waste during installation.

[0035] The first wire clamping module 4 also includes a first pressure block 42 located above the first wire clamping tooth 41 and a third drive device 43 for driving the first pressure block 42 to move up and down. The second wire clamping module 5 also includes a second pressure block 52 located above the second wire clamping tooth 51 and a fourth drive device 53 for driving the second pressure block 52 to move up and down. The third drive device 43 is a third cylinder, and the first pressure block 42 is mounted on the piston rod of the third cylinder. The fourth drive device 53 is a fourth cylinder, and the second pressure block 52 is mounted on the piston rod of the fourth cylinder. The third cylinder and the fourth cylinder respectively control the first pressure block 42 and the second pressure block 52 to press the wire against the first wire clamping tooth 41 and the second wire clamping tooth 51.

[0036] The first wire clamping module 4 is detachably mounted with a first wire clamping plate 44, and the first wire clamping tooth 41 is provided on the first wire clamping plate 44. The second wire clamping module 5 is detachably mounted with a second wire clamping plate 54, and the second wire clamping tooth 51 is provided on the second wire clamping plate 54. The first wire clamping module 4 is provided with a first clamping block 45, and the first wire clamping plate 44 is provided with a first clamping slot 441 that is clamped to the first clamping block 45. The second wire clamping module 5 is provided with a second clamping block 54, and the second wire clamping plate 54 is provided with a second clamping slot that is clamped to the second clamping block 54. After processing the same bundle of cables, the cables can be directly removed together with the first and second wire clamping plates 44 and 54 to maintain the wire position.

[0037] The shearing device 8 includes a lower cutter 81, an upper cutter 82 disposed above the lower cutter 81, and a first air cylinder 83 for driving the upper cutter 82 to move up and down, thereby cooperating with the lower cutter 81 to cut the wire. In another embodiment, the lower cutter 81 can also be moved up and down by the air cylinder to cooperate with the upper cutter 82 to cut the wire.

[0038] The wire drawing module 3 includes a wire drawing frame 31 and a third driving device 32 for driving the wire drawing frame 31 to move. The wire drawing frame 31 is provided with a guide pin 311. The wire drawing frame 31 is also provided with a guide hole that passes through the wire drawing frame 31 and the guide pin 311 and is used for the wire to pass through, and a second cylinder 312 for compressing or loosening the wire. When the wire drawing module 3 pulls the wire toward the first wire clamping module 4, the second cylinder 312 compresses the wire. After the first wire clamping module 4 clamps one end of the wire, the second cylinder 312 loosens the wire. The wire drawing module 3 moves back to the corresponding position according to the preset length of each wire. At this time, the second cylinder 312 compresses the wire again. The wire drawing module 3 pulls the wire to the second wire clamping module 5 to clamp the wire, and the shearing device 8 cuts the wire, so that the length of each wire obtained by cutting can be different, which is convenient for arranging wires to make different shapes. The structure of this device is simple, easy to produce and control, and reduces production costs. In one embodiment, the third driving device 32 can be a screw and a motor for controlling the rotation of the screw, and the screw is provided with a mounting seat for mounting and threadedly connecting the wire drawing frame 31. In another embodiment, the third driving device 32 can also be a belt drive mechanism or a chain drive mechanism.

[0039] In one embodiment, the first drive device 6 is a first linear module, and the second drive device 7 is a second linear module. In another embodiment, the first drive device 6 and the second drive device 7 can also be a belt drive mechanism or a chain drive mechanism.

[0040] The mounting panel 1 is also provided with a slide rail 11. A first slider 12 is provided below the first linear module, enabling the module to slide along the slide rail 11. A second slider 13 is provided below the second linear module, enabling the module to slide along the slide rail 11. The spacing between the first and second wire-gripping modules 4 and 5, as well as their distances from the pay-off frame 2, can be adjusted according to processing requirements, thereby increasing processing accuracy and efficiency.

[0041] The first slider 12 and the second slider 13 are provided with threaded holes, and the first slider 12 and the second slider 13 can be locked on the slide rail 11 by screws, thereby limiting the movement of the first wire clamping module 4 and the second wire clamping module 5 when cutting the wire, resulting in changes in the length of the cut wire.

[0042] Working principle of the present invention:

[0043] The wire arranging machine is also provided with a control system for controlling the operation of the wire arranging machine. When processing wires, the length of each wire section and the line positions of the first wire clamping teeth 41 and the second wire clamping teeth 51 at both ends of the wire are preset on the control system according to needs. After the first pressing block 52 is pushed by the fourth cylinder 53, the upper cutter 83 is pushed to cut the wire, and then the next section of wire is cut according to the above steps.

[0044] like Figure 9 The figure shows a schematic diagram of the one-to-one corresponding connection terminals 20 at both ends of the wires currently on the market. The wire arranging machines on the market cannot arrange the wires in a staggered manner.

[0045] like Figure 10 The figure shows a schematic diagram of a wire in which both ends are staggered to correspond to the terminal blocks 20 in the present invention. The wires in the cable arrangement can be staggered to meet the required connection requirements.

Claims

1. A wire traversing machine with automatic adjustable wire position, characterized by: The invention comprises an installation panel (1), wherein a wire pay-off frame (2) for paying out wires and a wire drawing module (3) for drawing out wires are provided on the installation panel (1), a second wire clamping module (5) and a first wire clamping module (4) are sequentially provided on the installation panel (1) along the wire drawing direction, the first wire clamping module (4) is provided with a row of first wire clamping teeth (41) distributed longitudinally and used for clamping wires, the second wire clamping module (5) is provided with a row of second wire clamping teeth (51) distributed longitudinally and used for clamping wires, a first driving device (6) for driving the first wire clamping module (4) to move longitudinally is provided between the first wire clamping module (4) and the installation panel (1), a second driving device (7) for driving the second wire clamping module (5) to move longitudinally is provided between the second wire clamping module (5) and the installation panel (1), and a shearing device (8) for cutting wires is provided on the second wire clamping module (5) on a side close to the wire pay-off frame (2); The first wire clamping module (4) further comprises a first pressing block (42) arranged above the first wire clamping tooth (41) and a third driving device (43) for driving the first pressing block (42) to move up and down; The second wire clamping module (5) further comprises a second pressing block (52) arranged above the second wire clamping tooth (51) and a fourth driving device (53) for driving the second pressing block (52) to move up and down; The shearing device (8) includes a lower cutter (81), an upper cutter (82) disposed above the lower cutter (81), and a first cylinder (83) for driving the upper cutter (82) to move up and down and cooperate with the lower cutter (81) to cut the wire material; The wire drawing module (3) comprises a wire drawing frame (31) and a fifth driving device (32) for driving the wire drawing frame (31) to move; the wire drawing frame (31) is provided with a guide needle (311); the wire drawing frame (31) is further provided with a guide hole penetrating the wire drawing frame (31) and the guide needle (311) and for allowing the wire to pass through; and a second cylinder (312) for pressing or loosening the wire. The wire arranging machine is also provided with a control system for controlling the operation of the wire arranging machine. When processing wires, the length of each section of wire and the line positions of the first wire clamping teeth (41) and the second wire clamping teeth (51) at both ends of the wire are preset on the control system according to the needs. According to the preset line positions, the first wire clamping teeth (41) are adjusted to the clamping position of the guide pin (311) by the first driving device (6). The wire pulling module (3) presses the wire through the second cylinder (312), pulls the wire on the pay-off frame (2) out and pulls it to the first wire clamping teeth (41), and pushes the first pressing block (42) to press the wire through the third cylinder (43). On the first wire clamping tooth (41), the second cylinder (312) releases the wire, and the wire drawing module (3) retreats to the corresponding position according to the preset wire length. According to the preset wire position, the second driving device (7) adjusts the wire clamping position of the second wire clamping tooth (51) corresponding to the guide pin (311). The second cylinder (312) re-clamps the wire and moves it to the second wire clamping tooth (51). The fourth cylinder (53) pushes the second pressing block (52) to press the wire onto the second wire clamping tooth (51). The first cylinder (83) pushes the upper cutter (82) to cut the wire, and then the next section of wire is cut according to the above steps.

2. The automatic adjustable line position traversing machine according to claim 1, characterized in that: The first wire clamping module (4) is detachably mounted with a first wire clamping plate (44), and the first wire clamping teeth (41) are arranged on the first wire clamping plate (44).

3. The automatic adjustable line position traversing machine according to claim 1, characterized in that: The second wire clamping module (5) is detachably mounted with a second wire clamping plate (54), and the second wire clamping teeth (51) are arranged on the second wire clamping plate (54).

4. The automatic adjustable line position traversing machine according to claim 1, characterized in that: The first driving device (6) includes a first linear module, and the second driving device (7) includes a second linear module.

5. The automatic adjustable line position traversing machine according to claim 4, characterized in that: The mounting panel (1) is further provided with a slide rail (11); a first slider (12) is provided at the lower portion of the first linear module, enabling the first linear module to slide along the slide rail (11); and a second slider (13) is provided at the lower portion of the second linear module, enabling the second linear module to slide along the slide rail (11).

6. The automatic adjustable line position traversing machine according to claim 1, characterized in that: The pay-off frame (2) is provided with one or more rows of longitudinally distributed threading holes for the wires to pass through.

Images