High-efficiency sugarcane leaf-stripping device for sugar mill

By using high-efficiency sugarcane peeling equipment on the sugar mill production line, and utilizing the peeling plates and peeling column structure in the drum device, efficient peeling and impurity removal of sugarcane can be achieved, solving the problems of low efficiency and environmental pollution in existing technologies, and improving the production efficiency and resource utilization of sugar mills.

CN114946401BActive Publication Date: 2026-01-16KUNMING KELIN LIGHT IND MACHINERY GROUP
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Patent Information

Application Number
CN202210746429.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-06-28
Publication Date
2026-01-16
Estimated Expiration
2042-06-28

AI Technical Summary

Technical Problem

Existing sugarcane leaf stripping equipment is inefficient and cannot meet the needs of large-scale sugar mill processing. In addition, manual leaf stripping is labor-intensive, inefficient, and costly, making it difficult to realize the resource utilization of sugarcane leaves and posing a risk of environmental pollution.

Method used

Design a high-efficiency sugarcane leaf stripping device for sugar factories. It adopts a multi-spiral distributed leaf stripping plate and leaf stripping column structure in the drum device. The continuous rotation of the drum realizes the spiral tumbling of sugarcane, stripping the sugarcane leaves and separating them into the collection tank. Combined with the variable frequency reduction motor to control the speed, it achieves efficient leaf stripping and impurity removal.

Benefits of technology

It effectively reduces the impurity content of sugarcane raw materials, increases sugar yield, reduces labor intensity, enables centralized collection and resource utilization of sugarcane leaves, reduces environmental pollution risks, and is suitable for efficient processing of existing sugar mill production lines.

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Abstract

The application discloses a kind of high-efficiency sugarcane leaf stripping equipment for sugar factory, including roller device, roller device includes feed cylinder, 1st screen cylinder, intermediate connecting cylinder, 2nd screen cylinder and discharge cylinder, using flange plate is sequentially coaxial connection of equal diameter as a whole, the stripping leaf scraper and stripping leaf column that are distributed in multiple spirals are equipped in roller device, roller device is supported by supporting ring device, in the mode that feed cylinder end is high and discharge cylinder end is low, it is installed on base in inclination, the outside of 1st screen cylinder, the lower section of the outside of 2nd screen cylinder is provided with collecting groove, the roller device is continuously rotated under the driving of transmission device.The raw material of sugarcane transported to sugar factory is efficiently stripped and impurity-removed to replace manual stripping, or the raw material of incoming factory is further stripped and impurity-removed, effectively reduces the impurity rate of raw material of sugarcane, and the sugarcane leaves are separated to the subsequent process for centralized treatment, to improve the sugar yield of sugar factory and the comprehensive utilization of sugarcane leaf resources.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of sugar cane sugar equipment, and particularly relates to a high-efficiency sugarcane leaf stripping device for sugar mills. BACKGROUND

[0002] Due to the domestic prohibition of burning after sugarcane harvesting, although the combined harvester used is designed with a leaf stripping device, the leaf removal effect is poor, the impurity content of the sugarcane raw material is high, and it is difficult to meet the production requirements of sugar mills, and a pre-impurity removal system needs to be added. In the case of the increasing shortage of labor and the rising labor cost, manual sugarcane harvesting has a large workload, low efficiency, high intensity, and the quality is difficult to control, and the mechanical solution of sugarcane leaf stripping is urgently needed. At the same time, sugarcane leaves can be used in papermaking, energy, feed and other fields as renewable biomass resources, and the centralized collection and application of sugarcane leaves have become a new demand for domestic sugar enterprises to realize cost reduction and efficiency increase and high-quality development. However, the existing sugarcane leaf removal technology is mostly in the form of returning sugarcane leaves to the field, and the efficiency and effect are difficult to meet the application requirements of large-scale centralized processing of sugar mills, and there is also the risk of environmental pollution. SUMMARY

[0003] In order to overcome the above technical defects, the purpose of the present application is to provide a high-efficiency sugarcane leaf stripping device for sugar mills, which uses the device on the existing production line of the sugar mill to strip and remove impurities from the sugarcane raw material transported to the sugar mill, thereby replacing manual leaf stripping, or further stripping and removing impurities from the sugarcane raw material entering the mill, effectively reducing the impurity content of the sugarcane raw material, and separating the sugarcane leaves to the subsequent process for centralized processing and use, thereby improving the sugar yield of the sugar mill and the comprehensive utilization of sugarcane leaf resources.

[0004] In order to achieve the above purpose, the technical scheme adopted by the present application is:

[0005] A high-efficiency sugarcane leaf stripping device for sugar mills, comprising a roller device 1, the roller device 1 comprising a feeding cylinder 1.1, a first-stage screen cylinder 1.2, an intermediate connecting cylinder 1.3, a second-stage screen cylinder 1.4 and a discharging cylinder 1.5, which are coaxially connected in sequence by flanges 1.6, the roller device 1 is provided with leaf stripping scrapers 2 and leaf stripping columns 3 in a multi-spiral distribution, the roller device 1 is supported on a roller support device 5 through a rolling ring 4, is installed on a base 6 in a manner that the end of the feeding cylinder 1.1 is high and the end of the discharging cylinder 1.5 is low, a collecting groove 7 is arranged on the outside of the first-stage screen cylinder 1.2 and the lower section of the outside of the second-stage screen cylinder 1.4, and the roller device 1 is continuously rotated under the drive of a transmission device 8.

[0006] Further, the leaf stripping scraper 2 is a long plate structure, the upper two ends of the leaf stripping scraper 2 are arc-shaped, leaf stripping nails 2.1 are uniformly distributed on the two side surfaces of the leaf stripping scraper 2, the leaf stripping nails 2.1 and the plate 2.2 are in an integral structure, and the height and length of the leaf stripping scraper 2 vary according to the position of the device, the amount and characteristics of the sugarcane to be processed.

[0007] Further, the stripping leaf copying board 2 is arranged in the 1st stage screen cylinder 1.2, the intermediate connecting cylinder 1.3 and the 2nd stage screen cylinder 1.4, and the structures are the same but the lengths are different. The stripping leaf copying board 2 in the 1st stage screen cylinder 1.2 is in the form of helix, and is equidistantly spaced and distributed. The stripping leaf copying board 2 in the intermediate connecting cylinder 1.3 is only one in one position. The stripping leaf copying board 2 in the 2nd stage screen cylinder 1.4 is arranged on the helix of the stripping leaf column 3, and is about 3.5 times of the spacing of the stripping leaf column 3.

[0008] Further, the stripping leaf column 3 is a steel cylindrical structure, the upper part of the stripping leaf column 3 is in the form of hemisphere, and the stripping leaf nails 3.1 are equidistributed on the outer part of the stripping leaf column 3. The stripping leaf nail 3.1 and the column body 3.2 are in the form of integral structure. The height and diameter of the stripping leaf column 3 are changed according to the amount and characteristics of the sugarcane to be processed, and the height is lower than that of the stripping leaf copying board 2.

[0009] Further, the 1st stage screen cylinder 1.2 and the 2nd stage screen cylinder 1.4 are in the form of cylinder, and the screen strips are equidistributed along the axis of the cylinder device 1 in the form of ring. The two ends of the screen cylinder are fixed by flanges 1.6, and the middle part is fixed by supporting rings 1.7 and supporting rods 1.8. The screen strips are connected in the form of integral structure with reasonable spacing.

[0010] Further, the inner wall of the 1st stage screen cylinder 1.2 is provided with the stripping leaf copying board 2 and the stripping leaf column 3. The stripping leaf copying board 2 is equidistantly welded on the inner wall of the cylinder body along the axis of the cylinder device 1 in the form of inclination with the same angle, and is distributed in the form of helix. The stripping leaf copying boards of the adjacent two groups are staggered along the helix. The stripping leaf column 3 is equidistantly welded on the inner wall of the cylinder body in the form of inclination with the same helix angle of the stripping leaf copying board 3, and is distributed in the form of helix between the groups of the stripping leaf copying board. The stripping leaf columns of the adjacent two groups are staggered along the helix.

[0011] Further, the inner wall of the 2nd stage screen cylinder 1.4 is provided with the stripping leaf column 3. The stripping leaf column 3 is equidistantly welded on the inner wall of the cylinder in the form of helix along the axis of the cylinder with the same helix angle of the stripping leaf copying board 2 of the 1st stage screen cylinder. The stripping leaf columns of the adjacent two groups are staggered along the helix. The stripping leaf copying board 2 is arranged on each group of the stripping leaf column 3, and the stripping leaf copying boards are distributed along the helix of the stripping leaf column 2, so as to divide the stripping leaf column 2 into multiple areas.

[0012] Further, the feeding cylinder 1.1, the intermediate connecting cylinder 1.3 and the discharging cylinder 1.5 are in the form of cylinder made of steel plate. The inner wall of the feeding cylinder 1.1 is provided with the feeding guide plate 9, which is installed along the helix of the stripping leaf copying board 2 of the 1st stage screen cylinder. The inner wall of the intermediate connecting cylinder 1.3 is provided with the stripping leaf copying board 2, which is installed along the helix of the stripping leaf copying board 2 of the 1st stage screen cylinder. The inner wall of the discharging cylinder 1.5 is provided with the discharging guide plate 10, which is installed at a certain angle with the helix of the stripping leaf column of the 2nd stage screen cylinder 1.4.

[0013] Further, the length direction of the discharge guide plate 10 is installed at an inclination of about 50° with respect to the axis of the second-stage screen cylinder 1.4, and is opposite in rotation direction to the drum device 1.

[0014] Further, the collection groove 7 is a steel plate groove body, and is divided into a first-stage collection groove 7.1 and a second-stage collection groove 7.2, and is coaxially installed with the first-stage screen cylinder 1.2 and the second-stage screen cylinder 1.4, and is open at the top and bottom, and the two side surfaces and two end heads are surrounded by steel plates, and are kept at a certain distance from the outside of the screen cylinder, and are installed on the base 6 by using a support.

[0015] Further, the transmission device 8 is a variable frequency speed reduction motor 8.1, and uses a large chain wheel 8.3, a small chain wheel 8.4 and a chain 8.2, and drives the drum device 1 to rotate at a speed set according to the situation of the sugarcane raw material by chain transmission, and the large chain wheel 8.3 is bolted to the flange plate 1.6 of the intermediate connecting cylinder, and the small chain wheel 8.4 is installed on the output shaft of the variable frequency speed reduction motor 8.1, and the variable frequency speed reduction motor 8.1 is installed on the base 6 by using a support 8.5.

[0016] Further, the base 6 is a steel frame structure, and the base 6 is provided with the supporting wheel device 5 and the blocking wheel device 11, and the feeding cylinder 1.1, the intermediate connecting cylinder 1.2 and the discharge cylinder 1.3 are installed on the supporting wheel device 5 by using the rolling ring 4, and the supporting surface of the base 6 is inclined at an angle required for discharging the drum device 1, and the blocking wheel device 11 is installed at the outer end surface of the rolling ring 4 at the bottom of the discharge cylinder 1.5.

[0017] The beneficial effects of the present application.

[0018] 1. The unique drum device structure of the equipment can cut and scatter the baled or stacked sugarcane raw material in the drum, and quickly move to the discharge end, so that the sugarcane leaves wrapped on the sugarcane are stripped clean, and the dirt, sugarcane leaves and other impurities in the raw material are removed efficiently. It can replace manual leaf stripping, effectively reduce labor intensity, improve harvesting efficiency, reduce impurity content of raw material, and collect sugarcane leaves to the next process for separation and use, which is beneficial to the cost reduction and efficiency improvement of sugar enterprises and high-quality development. According to the field test in the sugar factory, 24 tons of raw sugarcane (harvested manually without leaf stripping), with an impurity content of 5%, using a grab car to feed, the leaf stripping is completed within 1 hour, the screened out sugarcane leaves and other impurities are about 893 kg, the impurity content is 74.4%, and the impurity content of the raw material is reduced to 1.28%.

[0019] 2. The unique leaf stripping scoop and leaf stripping column structure of the present application, and the spiral distribution type in the drum, can make the sugarcane rely on its own weight and the continuous rotation of the drum to realize spiral rolling movement, and fully contact the leaf stripping nails on the leaf stripping scoop and leaf stripping column from multiple directions and multiple points, so that the wrapped sugarcane leaves are stripped clean. At the same time, it also avoids excessive damage and crushing of the sugarcane, and prevents sugar loss.

[0020] 3. The unique drum structure of the device can reasonably control the spacing of the screen bars of the screen drum, separate the impurities such as soil, sand, and sugarcane leaves mixed in the raw sugarcane and the stripped sugarcane leaves into the collecting tank, effectively reduce the impurity content, reduce the equipment wear, improve the sugar yield, and facilitate the recovery and application of sugarcane leaves in the sugar mill.

[0021] 4. The device has novel and simple structure, is easy to operate, has low capital investment, and has large processing capacity. The raw sugarcane can be directly processed on the existing production line of the sugar mill, and the sugarcane with unqualified impurity content can be further processed to remove impurities, effectively reduce the impurity content of the raw material, and facilitate the production management of the sugar mill. One or more devices can be used in parallel according to the demand of the sugar mill to meet the large-scale production of the sugar mill, and have strong applicability. BRIEF DESCRIPTION OF DRAWINGS

[0022] Figure 1 It is a three-dimensional overall view of the present application.

[0023] Figure 2 It is an A view of the overall assembly of the present application.

[0024] Figure 3 It is a three-dimensional axonometric drawing of the leaf stripping scoop.

[0025] Figure 4 It is a three-dimensional axonometric drawing of the leaf stripping column.

[0026] Figure 5 It is a three-dimensional sectional view of the drum device of the present application.

[0027] In the figure, 1 is the drum device, 1.1 is the feed cylinder, 1.2 is the first-stage screen drum, 1.3 is the intermediate connecting cylinder, 1.4 is the second-stage screen drum, 1.5 is the discharge cylinder, 1.6 is the flange plate, 1.7 is the support ring, 1.8 is the support rod; 2 is the leaf stripping scoop, 2.1 is the leaf stripping nail, 2.2 is the plate; 3 is the leaf stripping column, 3.1 is the leaf stripping nail, 3.2 is the column body; 4 is the rolling ring; 5 is the supporting wheel device; 6 is the base; 7 is the collecting tank, 7.1 is the first-stage collecting tank, 7.1 is the second-stage collecting tank; 8 is the transmission device, 8.1 is the variable frequency reduction motor, 8.2 is the chain, 8.3 is the large sprocket, 8.4 is the small sprocket, 8.5 is the bracket; 9 is the feed guide plate; 10 is the discharge guide plate; 11 is the blocking wheel device. DETAILED DESCRIPTION

[0028] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.

[0029] As Figures 1-5 The application discloses a high-efficiency sugarcane leaf stripping device for a sugar mill, which is composed of a roller device 1, a leaf stripping paddle 2, a leaf stripping column 3, a rolling ring 4, a supporting wheel device 5, a base 6, a collecting groove 7, a transmission device 8 and a blocking wheel device 11. The leaf stripping paddle 2 and the leaf stripping column 3 are arranged in the roller device 1 in a multi-spiral mode. The supporting wheel device 5, the transmission device 8 and the blocking wheel device 11 are fixed to the base 6. The roller device 1 is supported on the supporting wheel device 5 through the rolling ring 4, is arranged in a mode that the feeding end is higher than the discharging end, and is obliquely arranged on the base 6. The collecting groove 7 is arranged in sections at the lower section of the roller device 1 and is fixed to the base 6 by using a support. The roller device 1 is continuously rotated at a set speed and direction under the driving of the transmission device 8, cuts and scatters the bundled or stacked sugarcane raw materials put into the roller device 1, rolls and moves the sugarcane from the feeding end to the discharging end quickly, completes the leaf stripping and impurity removing treatment, enters the next production process from the discharging end, and the soil, sand, sugarcane leaves and stripped sugarcane leaves mixed in the raw materials are screened into the collecting groove 7 and then are sent to the next process for centralized treatment.

[0030] The leaf stripping paddle 2 is a long plate structure, the upper two ends of the leaf stripping paddle 2 are in arc shapes, leaf stripping nails 2.1 are uniformly distributed on the two side surfaces of the leaf stripping paddle 2, the height and length of the leaf stripping nails 2.1 are changed according to the position of the device, the amount and characteristics of the sugarcane to be treated, the treatment amount is ensured, the contact times and contact surfaces of the sugarcane surface and the leaf stripping paddle 2 are increased, better leaf stripping effect is obtained, and the sugarcane is prevented from being excessively damaged and broken and from losing sugar.

[0031] The leaf stripping column 3 is a steel cylindrical structure, the upper part of the leaf stripping column is in a semispherical shape, leaf stripping nails 3.1 are uniformly distributed on the outer part of the leaf stripping column at equal intervals, the height and diameter of the leaf stripping nails 3.1 are changed according to the amount and characteristics of the sugarcane to be treated, the height is lower than that of the leaf stripping paddle 2, the inner and outer layers of the sugarcane are rolled and moved, the contact times and contact surfaces of the sugarcane surface and the leaf stripping paddle 2 are increased, the sugarcane leaves wrapped on the sugarcane are stripped clean, the sugarcane is prevented from being excessively damaged and broken and from losing sugar.

[0032] The roller device 1 is composed of a feeding cylinder 1.1, a first-stage screening cylinder 1.2, an intermediate connecting cylinder 1.3, a second-stage screening cylinder 1.4 and a discharging cylinder 1.5, and is integrally connected into a whole through flanges 1.6 in sequence at equal diameters and coaxially, and performs two-stage leaf stripping and impurity removing treatment on the sugarcane raw materials.

[0033] Further, the first-stage screening cylinder 1.2 and the second-stage screening cylinder 1.4 are steel screening strips which are uniformly distributed in a ring shape at equal intervals along the axis of the roller device 1 and are in a cylindrical shape, the two ends of the screening cylinder are fixed through the flanges 1.6, the middle part is fixed through supporting rings 1.7 and supporting rods 1.8, the screening strips are connected into a whole at a reasonable interval, the screening cylinder has sufficient strength and rigidity, can meet a larger treatment amount, has enough screening gaps, and can separate the soil, sand, sugarcane leaves and stripped sugarcane leaves mixed in the sugarcane raw materials to the collecting groove 7.

[0034] Further, the inner wall of the first screening cylinder 1.2 is provided with stripping blades 2 and stripping columns 3. The stripping blades 2 are welded to the inner wall of the cylinder body at equal intervals in groups along the axis of the roller device 1 at the same angle, and are distributed in a spiral manner, and the stripping blades of adjacent groups are staggered along the spiral line. The stripping columns 3 are welded to the inner wall of the cylinder body at equal intervals in groups along the axis of the roller at the same spiral angle of the stripping blades 3, and are distributed in a spiral manner between the groups of stripping blades, and the stripping columns of adjacent groups are staggered along the spiral line, so that the bundled or stacked sugarcane raw materials can be cut open and scattered, and move along the inner wall of the cylinder by rolling, and the first stripping is performed, and the soil, sand, and sugarcane leaves and other impurities carried in the sugarcane are separated into the first collecting groove 7.1 during the rolling movement.

[0035] Further, the inner wall of the second screening cylinder 1.4 is provided with stripping columns 3. The stripping columns 3 are welded to the inner wall of the cylinder body at equal intervals in groups along the axis of the roller at the same spiral angle of the stripping blades 2 of the first screening cylinder, and are distributed in a spiral manner, and the stripping columns of adjacent groups are staggered along the spiral line. Each group of stripping columns 3 is provided with stripping blades 2, and the stripping blades 2 are distributed along the spiral line of the stripping columns, so that the stripping columns 2 are divided into multiple regions, the sugarcane raw materials continue to move along the cylinder wall by rolling, the first stripping is performed, the sugarcane leaves that have not been stripped are stripped clean, and the sugarcane leaves are separated into the second collecting groove 7.2 during the rolling movement.

[0036] Further, the feeding cylinder 1.1, the intermediate connecting cylinder 1.3, and the discharging cylinder 1.5 are cylindrical structures made of steel plates, which facilitates the installation and fixation of the roller device 1, and facilitates the feeding of the sugarcane raw materials, the two-stage stripping and impurity removal, and the discharging of the materials.

[0037] Further, the inner wall of the feeding cylinder 1.1 is provided with a feeding guide plate 9, which is installed along the spiral line of the stripping blades 2 of the first screening cylinder, so that the sugarcane raw materials can enter the first screening cylinder 1.2 at a certain angle, which facilitates the rolling and movement of the sugarcane in the first screening cylinder 1.2, cuts open and scatters the bundled or stacked sugarcane, and screens out the soil, sand, and sugarcane leaves and other impurities carried in the sugarcane raw materials.

[0038] Further, the inner wall of the intermediate connecting cylinder 1.3 is provided with stripping blades 2, which are installed along the spiral line of the stripping blades 2 of the first screening cylinder, so that the sugarcane raw materials can enter the second screening cylinder while maintaining the same rolling movement direction, preventing the sugarcane from rolling disorderly in the second screening cylinder, and affecting the movement and stripping effect.

[0039] Further, the inner wall of the discharging cylinder 1.5 is provided with a discharging guide plate 10, which is installed at a certain angle with the spiral line of the stripping columns of the second screening cylinder 1.4, so as to timely guide the sugarcane out of the roller device.

[0040] The collecting groove 7 is divided into two sections, i.e. a first-stage collecting groove 7.1 and a second-stage collecting groove 7.2, and is coaxially installed with the first-stage screen cylinder 1.2 and the second-stage screen cylinder 1.4, and is open at the top and the bottom, and is surrounded by the steel plates on the two sides and the two ends of the impurity-removing area of the roller device 1 and is installed on the base by using a support, the first-stage collecting groove 7.1 is mainly used for collecting the soil, sand and cane leaves screened by the first-stage screen cylinder 1.2, and the second-stage collecting groove 7.2 is mainly used for collecting the cane leaves screened by the second-stage screen cylinder 1.4.

[0041] The transmission device 8 is composed of a variable-frequency speed-reducing motor 8.1, a chain 8.2, a large sprocket 8.3 and a small sprocket 8.4, is installed on the base 6 by using a support 8.5, the large sprocket 8.3 is installed on the flange plate 1.6 of the intermediate connecting cylinder by using bolts, the small sprocket 8.4 is installed on the output shaft of the variable-frequency speed-reducing motor 8.1, the variable-frequency speed-reducing motor 8.1 drives the small sprocket 8.4 to rotate, the small sprocket 8.4 drives the large sprocket 8.3 to rotate through the chain 8.2, and the roller device 1 rotates with the large sprocket 8.3.

[0042] Further, the variable-frequency speed-reducing motor 8.1 can adjust and set a suitable rotating speed according to the processing amount and the impurity content of the processed sugarcane raw materials, the stripping difficulty of the cane leaves wrapped on the sugarcane and other conditions, so as to ensure the leaf-stripping and impurity-removing efficiency of the equipment and obtain a more ideal impurity content.

[0043] The base 6 is inclined according to the angle required by the discharging of the roller device 1, so as to facilitate the discharging of the sugarcane, and the wheel stopping device 11 is installed on the base at the outer end surface of the rolling ring 4 at the bottom of the discharging cylinder 1.5, so as to prevent the axial movement of the roller device 1.

[0044] The working principle of the present application is as follows:

[0045] In operation, the roller device is driven by the transmission device to rotate continuously at a set speed and direction. The raw cane is fed into the feeding cylinder by a grab bucket and a feeding chute or a feeding system, and is sent into the first-stage screen cylinder. Under the pushing of the spiral-distributed stripping paddle and stripping column, the raw cane rolls and moves along the screen cylinder wall by relying on its own weight and the rotation of the device. In the process of rolling and moving, the bunched or stacked cane is contacted with the stripping nails on the stripping paddle and stripping column in multiple directions and multiple times, and is cut open and scattered. The leaves wrapped around the cane are partially stripped, and the impurities such as mud and leaves mixed in the raw cane fall into the first-stage collecting chute from the screen gap of the first-stage screen cylinder, completing the first-stage stripping and impurity removal of the raw cane. Subsequently, the raw cane rolls and moves to the intermediate connecting cylinder, enters the second-stage screen cylinder, and continues to roll and move along the screen cylinder wall under the pushing of the spiral-distributed stripping paddle and stripping column. Through continuous all-directional frictional contact with the densely distributed stripping column, the leaves wrapped around the cane are stripped completely, and the stripped leaves fall into the second-stage collecting chute from the screen gap of the second-stage screen cylinder, completing the second-stage stripping and impurity removal of the raw cane. The raw cane rolls and moves from the second-stage screen cylinder to the discharge cylinder, and falls into the conveying equipment of the sugar mill production line from the discharge cylinder.

Claims

1. A high efficiency sugarcane leaf stripper for sugar mill characterized in that, The application relates to a stripping device for sugarcane, which comprises a drum device (1) comprising a feeding drum (1.1), a first-stage screening drum (1.2), an intermediate connecting drum (1.3), a second-stage screening drum (1.4) and a discharging drum (1.5) which are coaxially and equally connected in sequence by flanges (1.6) and are internally provided with leaf-stripping scrapers (2) and leaf-stripping columns (3) in a multi-spiral distribution, wherein the drum device (1) is supported by a supporting ring (4) on a supporting wheel device (5) in a way that the feeding drum end is higher and the discharging drum end is lower, and is obliquely installed on a base (6), and the first-stage screening drum (1.2) and the lower section of the second-stage screening drum (1.4) are provided with collecting grooves (7), and the drum device (1) is continuously rotated under the drive of a transmission device (8). The leaf-stripping scraper (2) is a long plate structure, the upper two ends of the leaf-stripping scraper (2) are arc-shaped, leaf-stripping nails (2.1) are uniformly distributed on the two side faces of the leaf-stripping scraper (2), the leaf-stripping nails (2.1) and the plate (2.2) are an integral structure, and the height and length of the leaf-stripping scraper (2) change according to the device position, the amount and characteristics of the sugarcane to be processed. The leaf-stripping scrapers (2) arranged in the first-stage screening drum (1.2), the intermediate connecting drum (1.3) and the second-stage screening drum (1.4) have the same structure but different lengths, the leaf-stripping scrapers (2) arranged in the first-stage screening drum (1.2) are arranged in a spiral line, are equidistantly spaced and distributed, the leaf-stripping scrapers (2) arranged in the intermediate connecting drum (1.3) are only one piece at one position, and the leaf-stripping scrapers (2) arranged in the second-stage screening drum (1.4) are arranged on a spiral line of leaf-stripping columns and have a length of about 3.5 times the interval of the leaf-stripping columns. The leaf-stripping column (3) is a steel cylindrical structure, the upper part of the leaf-stripping column is semispherical, leaf-stripping nails (3.1) are uniformly distributed on the outer part of the leaf-stripping column, the leaf-stripping nails (3.1) and the column body (3.2) are an integral structure, the height and diameter of the leaf-stripping column (3) change according to the amount and characteristics of the sugarcane to be processed, and the height is lower than that of the leaf-stripping scraper (2). The inner wall of the first-stage screening drum (1.2) is provided with the leaf-stripping scrapers (2) and the leaf-stripping columns (3), the leaf-stripping scrapers (2) are equidistantly welded to the inner wall of the drum body in groups and at the same angle along the axis of the drum device (1) in a spiral distribution, and adjacent two groups of the leaf-stripping scrapers are staggered along the spiral line, the leaf-stripping columns (3) are equidistantly welded to the inner wall of the drum body in groups and at the same spiral angle of the leaf-stripping scrapers (2) in a spiral distribution between the leaf-stripping scraper groups, and adjacent two groups of the leaf-stripping columns (3) are staggered along the spiral line.

2. A high efficiency cane stripper for sugar mill as claimed in claim 1 wherein, The first-stage screening drum (1.2) and the second-stage screening drum (1.4) are cylindrical screening drums with screening strips equidistantly and uniformly distributed along the axis of the drum device (1), the two ends of the screening drum are fixed by flanges (1.6), the middle part is fixed by supporting rings (1.7) and supporting rods (1.8), the screening strips are connected in a body at a reasonable interval, and the screening strips are steel strips.

3. A high efficiency cane stripper for sugar mill as claimed in claim 1 wherein, The inner wall of the 2nd-stage screen cylinder (1.4) is provided with stripping columns (3), which are helically welded to the inner wall of the cylinder at the same helix angle as the stripping flaps (2) of the 1st-stage screen cylinder, in groups and equidistantly, with the stripping columns (3) of adjacent two groups being staggered along the helix, and each group of the stripping columns (3) being provided with stripping flaps (2) which are distributed along the helix of the stripping columns and staggered.

4. A high efficiency cane stripper for sugar mill as claimed in claim 1 wherein, The feeding cylinder (1.1), the intermediate connecting cylinder (1.3) and the discharging cylinder (1.5) are steel plate-made cylindrical structures, the inner wall of the feeding cylinder (1.1) is provided with a feeding guide plate (9) which is installed along the helix of the stripping flaps (2) of the 1st-stage screen cylinder, the inner wall of the intermediate connecting cylinder (1.3) is provided with stripping flaps (2) which are installed along the helix of the stripping flaps (2) of the 1st-stage screen cylinder, and the inner wall of the discharging cylinder (1.5) is provided with a discharging guide plate (10) which is installed at a certain angle with the helix of the stripping columns of the 2nd-stage screen cylinder (1.4). The length direction of the discharging guide plate (10) is installed at an inclination of about 50° with the axis of the 2nd-stage screen cylinder (1.4) and opposite to the rotation direction of the cylinder device (1).

5. A high efficiency cane stripper for sugar mill as claimed in claim 1 wherein, The collecting tank (7) is a steel plate-made tank body, divided into a 1st-stage collecting tank (7.1) and a 2nd-stage collecting tank (7.2), coaxially installed with the 1st-stage screen cylinder (1.2) and the 2nd-stage screen cylinder (1.4), open at the top and bottom, and surrounded by steel plates at the two side faces and two end heads to keep a certain distance from the outer part of the screen cylinder and installed on the base (6) by a support.

6. A high efficiency cane stripper for sugar mill as claimed in claim 1 wherein, The transmission device (8) is a variable frequency speed reduction motor (8.1) which uses a large and small sprocket and a chain (8.2) to drive the cylinder device (1) to rotate at a speed set according to the situation of the sugarcane raw material, the large sprocket (8.3) is bolted to the flange plate (1.6) of the intermediate connecting cylinder, and the small sprocket (8.4) is installed on the output shaft of the variable frequency speed reduction motor (8.1), and the variable frequency speed reduction motor (8.1) is installed on the base (6) by a support (8.5).

7. A high efficiency cane stripper for sugar mill as claimed in claim 1 wherein, The base (6) is a steel frame structure, provided with a supporting roller device (5) and a blocking roller device (11), the feeding cylinder (1.1), the intermediate connecting cylinder (1.3) and the discharging cylinder (1.5) are installed on the supporting roller device (5) by a rolling ring (4), the supporting surface of the base (6) is inclined at an angle required for discharging of the cylinder device (1), and the blocking roller device (11) is installed at the outer end surface of the rolling ring (4) at the bottom of the discharging cylinder (1.5).

Citation Information

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