A cut tobacco sorting and recovery device

Abstract

The application discloses a cut tobacco sorting and recycling device, which comprises a lifting feeding device, a first-stage vibrating inclined screen, an air separator, and a second-stage horizontal vibrating screen, a feeding port of the lifting feeding device is communicated with a feeding port of the first-stage vibrating inclined screen, a discharging port of the first-stage vibrating inclined screen is communicated with a feeding port of the air separator, the air separator is driven by a fan, a discharging port of the air separator is communicated with a feeding port of the second-stage horizontal vibrating screen, and the lifting feeding device, the first-stage vibrating inclined screen, the fan, the air separator, a material falling air lock, and the second-stage horizontal vibrating screen are all connected with an electric control cabinet through wires. The cut tobacco sorting and recycling device is sequentially sorted through the first-stage vibrating inclined screen, the air separator and the second-stage horizontal vibrating screen, the amount of stems and leaves removed in the cut tobacco cooling process can be increased, as many stems and leaves as possible are removed in the cut tobacco process, the pressure of removing stems and leaves in the subsequent rolling process is greatly reduced, and the defects of cigarette piercing, burning cone falling and 'flowering smoke' caused by stems and leaves are reduced to the maximum extent.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of tobacco leaf sorting, in particular to a tobacco leaf sorting and recycling device. BACKGROUND

[0002] The stem and thread sorting and usable leaf recycling in the tobacco leaf cooling process can improve the quality of cigarette products, reduce the consumption of tobacco raw materials and improve the yield of tobacco leaves.

[0003] The stems in the finished tobacco can easily cause the cigarette to be pierced during the rolling process, or the burning cone to fall off during smoking, and "flowering smoke" defects, which not only affect the burning property and stability of the physical and chemical indicators of the cigarette, but also have a great influence on the smoking quality of the entire cigarette.

[0004] Therefore, a tobacco leaf sorting and recycling device is needed that can remove stems as much as possible, improve the purity of tobacco, and maximize the recycling of usable tobacco leaves. SUMMARY

[0005] The present application aims to provide a tobacco leaf sorting and recycling device to solve the problems in the background art.

[0006] To achieve the above-mentioned purpose, the present application provides the following technical scheme: a tobacco leaf sorting and recycling device, comprising a lifting feeding device, a first-stage vibration inclined screen, a fan, an air separator, a material falling air lock, a second-stage horizontal vibration screen and an electric control cabinet, the feeding port of the lifting feeding device is communicated with the feeding port of the first-stage vibration inclined screen, the discharging port of the first-stage vibration inclined screen is communicated with the feeding port of the air separator, the air separator is driven by the fan, the discharging port of the air separator is communicated with the feeding port of the second-stage horizontal vibration screen, and the lifting feeding device, the first-stage vibration inclined screen, the fan, the air separator, the material falling air lock and the second-stage horizontal vibration screen are connected with the electric control cabinet through wires.

[0007] Further, the lifting feeding device adopts a baffle type feeding conveyor belt, and the baffle type feeding conveyor belt adopts frequency conversion control.

[0008] Further, the first-stage vibration inclined screen comprises a baffle, a sawtooth-shaped screen, a tobacco leaf outlet, a stem and tobacco leaf mixture outlet, a first stem outlet and a second stem outlet, the sawtooth-shaped screen is arranged in a stepped inclined angle structure, baffles are mounted on the edges of the sawtooth-shaped screen, and the edges of the sawtooth-shaped screen are sequentially provided with the tobacco leaf outlet, the stem and tobacco leaf mixture outlet, the first stem outlet and the second stem outlet.

[0009] Further, the winnower comprises passage one, passage front area control one, passage rear area control one, passage two, passage front area control two, passage rear area control two, stem feeding port, tobacco feeding port, the winnower adopts parallel double-cavity four-passage structure, and parallel passage two and passage one respectively process the tobacco after the first level vibration inclined screen, and the stems after the separation from stem outlet one and stem outlet two are subjected to secondary winnowing, the passage one and the passage two are respectively provided as independent structures, the passage one is provided with the passage front area control one and the passage rear area control one, and the passage two is provided with the passage front area control two and the passage rear area control two.

[0010] Further, the secondary horizontal vibration screen comprises a tobacco inlet, a finished tobacco passage, a fine tobacco passage, a finished tobacco outlet and a fine tobacco outlet, the finished tobacco passage is arranged in the machine body below the tobacco inlet, the finished tobacco passage is connected with the finished tobacco outlet through a slope at the right end, the finished tobacco passage is provided as a screen mesh structure, and the fine tobacco passage is arranged below the finished tobacco passage, and the fine tobacco passage is connected with the fine tobacco outlet through a slope.

[0011] Compared with the prior art, the beneficial effects of the present application are that the leaf sorting and recycling device is sequentially subjected to the sorting of the first level vibration inclined screen, the winnower and the secondary horizontal vibration screen, the amount of stems removed in the leaf cooling process can be increased, as many stems as possible are removed in the leaf processing process, the pressure of stem removal in the subsequent rolling process is greatly reduced, the defects such as cigarette piercing, burning cone falling and 'flowering smoke' caused by stems are greatly reduced, the secondary screening of the passages of the winnower and the tobacco after the passage winnowing is performed by the secondary horizontal vibration screen, the ash and tobacco fines mixed in the tobacco are completely screened through the upper and lower finished tobacco passages and the fine tobacco passage, and the purity of the tobacco is further improved. BRIEF DESCRIPTION OF DRAWINGS

[0012] Figure 1 It is a schematic diagram of the overall structure of the device of the present application;

[0013] Figure 2 It is a schematic diagram of the top view structure of the first level vibration inclined screen of the present application;

[0014] Figure 3 It is a schematic diagram of the top passage structure of the winnower of the present application;

[0015] Figure 4 It is a schematic diagram of the structure of the secondary horizontal vibration screen of the present application.

[0016] In the figure: 1, lifting feeding device, 2, first-stage vibrating inclined screen, 21, baffle, 22, zigzag screen, 23, tobacco shreds outlet, 24, stem and tobacco shreds mixture outlet, 25, stem outlet one, 26, stem outlet two, 3, fan, 4, air separator, 41, passage one, 411, front zone control one, 412, rear zone control one, 42, passage two, 421, front zone control two, 422, rear zone control two, 43, stem feeding inlet, 44, tobacco shreds feeding inlet, 5, falling material air lock, 6, second-stage horizontal vibrating screen, 61, tobacco shreds inlet, 62, finished tobacco shreds passage, 63, broken tobacco shreds passage, 64, finished tobacco shreds outlet, 65, broken tobacco shreds outlet, 7, electric control cabinet;

[0017] A area: stem distribution area;

[0018] B area: mixed distribution area of stem and tobacco shreds;

[0019] C area: tobacco shreds distribution area. DETAILED DESCRIPTION

[0020] In the description of the present application, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "both ends", "one end", "the other end" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first", "second" are only for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0021] In the description of the present application, it should be noted that, unless otherwise explicitly specified and limited, the terms "mounting", "provided with", "connection" and the like should be broadly understood, for example, "connection" can be fixed connection, can also be detachable connection, or integrally connected; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0022] The technical solutions in the embodiments of the present application will be described clearly and completely below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without making creative efforts fall within the scope of protection of the present application.

[0023] Please refer to Figures 1-4The application provides a technical scheme: a cut tobacco sorting and recycling device, which comprises a lifting feeding device 1, a first-stage vibration inclined screen 2, a fan 3, a winnower 4, a material falling air lock 5, a second-stage horizontal vibration screen 6 and an electric control cabinet 7, the feeding port of the lifting feeding device 1 is communicated with the feeding port of the first-stage vibration inclined screen 2, the discharging port of the first-stage vibration inclined screen 2 is communicated with the feeding port of the winnower 4, the winnower 4 is driven by the fan 3, the discharging port of the winnower 4 is communicated with the feeding port of the second-stage horizontal vibration screen 6, and the lifting feeding device 1, the first-stage vibration inclined screen 2, the fan 3, the winnower 4, the material falling air lock 5 and the second-stage horizontal vibration screen 6 are connected with the electric control cabinet 7 through wires.

[0024] The lifting feeding device 1 adopts a baffle type feeding conveying belt instead of a traditional air conveying mode, so as to reduce the breakage and moisture loss possibly generated in the conveying process.

[0025] As shown in the accompanying drawings Figure 2 The first-stage vibration inclined screen 2 comprises a baffle 21, a sawtooth screen 22, a cut tobacco outlet 23, a stem and cut tobacco mixture outlet 24, a first stem outlet 25 and a second stem outlet 26, the sawtooth screen 22 is arranged in a stepped inclined angle structure, the baffle 21 is arranged at the edge of the sawtooth screen 22, and the cut tobacco outlet 23, the stem and cut tobacco mixture outlet 24, the first stem outlet 25 and the second stem outlet 26 are sequentially arranged at the edge of the sawtooth screen 22.

[0026] a. When the removed waste passes through the vibrating inclined screen, the broken tobacco and tobacco dust are first separated through the sawtooth screen 22, and a large amount of long and thin tobacco clumps, usable cut tobacco and stems continue to be conveyed on the inclined screen, and under the action of the high-frequency force of the screen, the transverse centrifugal force and the baffle 21, a vortex area is formed in the center of the inclined screen.

[0027] b. Due to the differences in the shape and density of the long and thin tobacco clumps, usable cut tobacco and stems, the long and thin tobacco clumps, usable cut tobacco and stems are distributed in different positions in the vortex area in the center of the vibrating screen.

[0028] The stem, the stem and cut tobacco mixture area and the usable cut tobacco distribution area are fan-shaped, wherein the stem is distributed at the front end of the first-stage vibration inclined screen, the A area in the figure, and is discharged through the first stem outlet 25 and the second stem outlet 26; the stem and cut tobacco mixture area is distributed in the middle area, the B area in the figure, and is discharged through the stem and cut tobacco mixture outlet 24; and the usable cut tobacco is distributed at the rear end, the C area in the figure, and is discharged through the cut tobacco outlet 23.

[0029] c, stem and tobacco through the blanking tube into the feeding lifting device, mixed with VAS to remove waste, through the first vibration inclined screen for further classification.

[0030] As shown in the accompanying drawings Figure 3 , the winnower 4 includes channel one 41, channel front area control one 411, channel rear area control one 412, channel two 42, channel front area control two 421, channel rear area control two 422, stem feeding port 43, tobacco feeding port 44, the winnower 4 adopts parallel double-cavity four-channel structure, and the parallel channel two 42 and channel one 41 respectively process the tobacco separated by the tobacco outlet 23 of the first vibration inclined screen 2, and the stems separated from the stem outlet one 25 and the stem outlet two 26 are subjected to secondary winnowing, the channel one 41 and the channel two 42 are respectively provided as independent structures, the channel one 41 is provided with the channel front area control one 411 and the channel rear area control one 412, and the channel two 42 is provided with the channel front area control two 421 and the channel rear area control two 422, according to the difference in specific gravity of the materials, the materials can be subjected to independent winnowing twice in the winnower, the tobacco can be better separated from the stems, the purity of the tobacco after winnowing is higher, each independent channel two 42 and channel one 41 is provided with a damper driver with feedback function, and is controlled by a PLC electric control system.

[0031] As shown in the accompanying drawings Figure 4 , the secondary horizontal vibration screen 6 includes a tobacco inlet 61, a finished tobacco channel 62, a broken tobacco channel 63, a finished tobacco outlet 64, and a broken tobacco outlet 65, the finished tobacco channel 62 is arranged in the machine body below the tobacco inlet 61, the finished tobacco channel 62 is connected with the finished tobacco outlet 64 through a ramp at the right end, the finished tobacco channel 62 is provided as a screen structure, and the broken tobacco channel 63 is arranged below the finished tobacco channel 62, the broken tobacco channel 63 is connected with the broken tobacco outlet 65 through a ramp, the secondary horizontal vibration screen 6 performs secondary screening on the tobacco separated by the channel one 41 and the channel two 42 of the winnower 4, the soot and tobacco dust mixed in the tobacco are completely screened through the upper and lower finished tobacco channels 62 and broken tobacco channels 63, and the purity of the tobacco is further improved.

[0032] Although embodiments of the present application have been shown and described, it is to be understood that various modifications, substitutions, replacements and changes can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A cut tobacco sorting and recovery apparatus, characterized in that, The device comprises a lifting feeding device (1), a first-stage vibration inclined screen (2), a fan (3), an air separator (4), a material falling air lock (5), a second-stage horizontal vibration screen (6) and an electric control cabinet (7), the feeding port of the lifting feeding device (1) is communicated with the feeding port of the first-stage vibration inclined screen (2), the discharging port of the first-stage vibration inclined screen (2) is communicated with the feeding port of the air separator (4), the air separator (4) is driven by the fan (3), the discharging port of the air separator (4) is communicated with the feeding port of the second-stage horizontal vibration screen (6), and the lifting feeding device (1), the first-stage vibration inclined screen (2), the fan (3), the air separator (4), the material falling air lock (5) and the second-stage horizontal vibration screen (6) are connected with the electric control cabinet (7) through wires; The lifting feeding device (1) adopts a baffle type feeding conveying belt, and the baffle type feeding conveying belt adopts frequency conversion control; The first-stage vibration inclined screen (2) comprises a baffle (21), a sawtooth screen (22), a tobacco shreds outlet (23), a stem and tobacco shreds mixture outlet (24), a first stem outlet (25) and a second stem outlet (26), the sawtooth screen (22) is arranged in a stepped inclined angle structure, the baffle (21) is mounted on the edge of the sawtooth screen (22), and the edge of the sawtooth screen (22) is sequentially provided with the tobacco shreds outlet (23), the stem and tobacco shreds mixture outlet (24), the first stem outlet (25) and the second stem outlet (26). The working principle of the first-stage vibration inclined screen (2) is as follows: a. When the waste is removed through the first-stage vibration inclined screen, the broken shreds and tobacco dust are first separated through the sawtooth screen (22), a large number of long and thin bundled shreds, usable tobacco shreds and stems continue to be conveyed forward on the inclined screen, and under the action of high-frequency force, transverse centrifugal force and the baffle (21), a vortex area is formed in the central part of the inclined screen; b. The stem, the stem and tobacco shreds mixture area and the usable tobacco shreds distribution area are fan-shaped, wherein the stem is distributed at the front end of the first-stage vibration inclined screen and is discharged through the first stem outlet (25) and the second stem outlet (26); the stem and tobacco shreds mixture area is distributed in the middle area and is discharged through the stem and tobacco shreds mixture outlet (24); and the usable tobacco shreds are distributed at the rear end of the first-stage vibration inclined screen and are discharged through the tobacco shreds outlet (23); c. The stem and tobacco shreds enter the lifting feeding device through the material falling square tube and are classified and screened again through the first-stage vibration inclined screen.

2. A cut tobacco sorting and recycling apparatus according to claim 1, wherein: The second-stage horizontal vibration screen (6) comprises a tobacco shreds inlet (61), a finished tobacco shreds channel (62), a broken tobacco dust channel (63), a finished tobacco shreds discharging port (64) and a broken tobacco dust discharging port (65), the finished tobacco shreds channel (62) is arranged in the machine body below the tobacco shreds inlet (61), the finished tobacco shreds channel (62) is connected with the finished tobacco shreds discharging port (64) through a slope at the right end, the finished tobacco shreds channel (62) is arranged in a screen-shaped structure, the broken tobacco dust channel (63) is arranged below the finished tobacco shreds channel (62), and the broken tobacco dust channel (63) is connected with the broken tobacco dust discharging port (65) through a slope.

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