Large diameter steel pipe straightening equipment

By designing a large-diameter steel pipe straightening device, the automatic straightening of steel pipes is achieved by utilizing the combined movement of extrusion components and flexible layers. This solves the problems of low straightening efficiency and easy breakage of steel pipes in existing technologies, and improves the straightening effect and efficiency.

CN114951351BActive Publication Date: 2025-01-07SHANDONG GUOJIAN ENG GRP CO LTD
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Patent Information

Application Number
CN202210528589.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-05-16
Publication Date
2025-01-07
Estimated Expiration
2042-05-16

AI Technical Summary

Technical Problem

Existing technologies for straightening large-diameter steel pipes are inefficient and prone to breakage. In particular, when bending and deforming in multiple directions, multiple reverse external forces need to be applied, resulting in poor straightening effect.

Method used

A large-diameter steel pipe straightening device was designed, including a base, a straightening cylinder, a first drive assembly, a second drive assembly, and an extrusion assembly. The extrusion assembly moves radially and circumferentially along the straightening cylinder, and combined with a flexible layer and a material transfer assembly, the steel pipe is automatically straightened.

Benefits of technology

It achieves automatic straightening of large-diameter steel pipes, with good straightening effect and high efficiency, avoiding steel pipe breakage, and is suitable for steel pipes that are bent and deformed in multiple directions.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides a large diameter steel pipe correction device, which belongs to the field of building material processing technology, including a base, a correction cylinder, a first drive assembly, a second drive assembly and an extrusion assembly. The correction cylinder is fixedly mounted on one side of the base, and one end of the correction cylinder is open. The first drive assembly, the second drive assembly and the extrusion assembly are all arranged on the inner side of the correction cylinder. The extrusion assembly is distributed axially along the correction cylinder. The second drive assembly is used to drive the extrusion assembly to move radially along the correction cylinder, and the first drive assembly is used to drive the extrusion assembly to move in a circular motion. Compared with the prior art, the embodiment of the present invention can realize the automatic correction of large diameter steel pipes, and has the advantages of good correction effect and high correction efficiency.
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Description

Technical Field

[0001] The invention belongs to the technical field of building material processing, in particular to a large-diameter steel pipe correction device. Background Art

[0002] At present, construction steel pipes are prone to bending and deformation after use, and the bent and deformed steel pipes need to be straightened during subsequent use.

[0003] In the prior art, the straightening process for steel pipes is mostly carried out by applying an external force in the opposite direction of the bending deformation to the steel pipe to "straighten" the steel pipe. This straightening method is relatively traditional. The steel pipe is prone to breakage when subjected to external force, and when the steel pipe has bending deformation in multiple directions, it is necessary to apply external forces in different opposite directions for multiple times, resulting in poor straightening effect and low straightening efficiency of the steel pipe. Summary of the invention

[0004] In view of the above-mentioned deficiencies in the prior art, the technical problem to be solved by the embodiments of the present invention is to provide a large-diameter steel pipe correction device.

[0005] In order to solve the above technical problems, the present invention provides the following technical solutions:

[0006] A large diameter steel pipe straightening device comprises a base, a straightening cylinder, a first drive assembly, a second drive assembly and an extrusion assembly.

[0007] The correction tube is fixedly mounted on one side of the base, and one end of the correction tube is open.

[0008] The first drive assembly, the second drive assembly and the extrusion assembly are all arranged inside the correction cylinder.

[0009] The extrusion components are distributed along the axial direction of the correction cylinder.

[0010] The second driving assembly is used to drive the extrusion assembly to move radially along the correction cylinder.

[0011] The first driving assembly is used to drive the extrusion assembly to move in a circular motion.

[0012] As a further improvement of the present invention: the extrusion assembly includes a pressure rod,

[0013] The first driving assembly includes a transmission gear, a driving gear and a driving motor.

[0014] The driving motor is fixedly installed inside the correction cylinder, one side of the driving gear is connected to the output end of the driving motor through a driving shaft, one side of the transmission gear is rotatably connected to the inner wall of the correction cylinder through a supporting rod, and the transmission gear is meshed with the driving gear.

[0015] The second driving assembly is fixedly mounted on one side of the transmission gear, and an output end of the second driving assembly is connected to the pressure rod.

[0016] As a further improvement of the present invention: a pressure roller is rotatably arranged outside the pressure rod.

[0017] As a further improvement of the present invention: the inner wall of the correction cylinder is further provided with an annularly distributed flexible layer.

[0018] As a further improvement of the present invention: the flexible layer is a rubber layer or a plastic layer.

[0019] As a further improvement of the present invention: a material moving assembly is also provided on one side of the base.

[0020] The material moving assembly is used to move the large diameter steel pipe into the correction cylinder or move it out from the correction cylinder.

[0021] As a further improvement of the present invention: the material moving assembly includes a support plate, a connecting rod, a screw rod and a motor.

[0022] The motor is fixedly mounted on one side of the base, the screw rod is mounted on the output end of the motor, one end of the screw rod away from the motor passes through the connecting rod and is threadedly engaged with the connecting rod, and the support plate is fixedly arranged at one end of the connecting rod.

[0023] As a further improvement of the present invention: the support plate is in an arc-shaped structure, and the inner wall of the correction cylinder is provided with an arc-shaped groove matched with the support plate.

[0024] As a further improvement of the present invention: a guide rod is fixedly provided on one side of the base, the guide rod is offset and parallel to the screw rod, and the guide rod passes through the connecting rod and movably cooperates with the connecting rod.

[0025] As a further improvement of the present invention: an electric heating plate is embedded in the inner wall of the correction cylinder.

[0026] Compared with the prior art, the present invention has the following beneficial effects:

[0027] In an embodiment of the present invention, when correcting a large diameter steel pipe, the open end of the large diameter steel pipe from the correction cylinder can be placed inside the correction cylinder, so that the extrusion assembly passes through the inside of the large diameter steel pipe, and the second driving assembly drives the extrusion assembly to move radially along the correction cylinder, so that the extrusion assembly acts on the inner wall of the large diameter steel pipe and squeezes the large diameter steel pipe onto the inner wall of the correction cylinder, and the first driving assembly drives the extrusion assembly to move in a circular motion. When the extrusion assembly moves in a circular motion, the large diameter steel pipe can be driven to roll along the inner wall of the correction cylinder, and the extrusion assembly can cooperate with the extrusion effect of the extrusion assembly on the inside of the large diameter steel pipe, so that the wall of the large diameter steel pipe can be straightened. Compared with the existing technology, it can realize automatic correction of large diameter steel pipes, and has the advantages of good correction effect and high correction efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 It is a structural schematic diagram of a large diameter steel pipe correction equipment;

[0029] Figure 2 It is a schematic diagram of the structure of an extrusion assembly in a large diameter steel pipe straightening device;

[0030] Figure 3 It is a structural schematic diagram of a material transfer assembly in a large diameter steel pipe straightening device;

[0031] In the figure: 10-base, 20-correction cylinder, 201-flexible layer, 202-arc groove, 30-first drive assembly, 301-transmission gear, 302-support rod, 303-drive gear, 304-drive shaft, 40-second drive assembly, 50-extrusion assembly, 501-pressure roller, 502-pressure rod, 60-material moving assembly, 601-support plate, 602-connecting rod, 603-screw rod, 604-motor, 605-guide rod. DETAILED DESCRIPTION

[0032] The technical solution of this patent is further described in detail below in conjunction with specific implementation methods.

[0033] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0034] See also Figure 1The present embodiment provides a large diameter steel pipe straightening device, including a base 10, a straightening cylinder 20, a first drive assembly 30, a second drive assembly 40 and an extrusion assembly 50. The straightening cylinder 20 is fixedly mounted on one side of the base 10, and one end of the straightening cylinder 20 is open. The first drive assembly 30, the second drive assembly 40 and the extrusion assembly 50 are all arranged on the inner side of the straightening cylinder 20. The extrusion assembly 50 is distributed axially along the straightening cylinder 20. The second drive assembly 40 is used to drive the extrusion assembly 50 to move radially along the straightening cylinder 20. The first drive assembly 30 is used to drive the extrusion assembly 50 to move in a circular motion.

[0035] When correcting a large diameter steel pipe, the open end of the large diameter steel pipe from the correction cylinder 20 can be placed inside the correction cylinder 20, so that the extrusion assembly 50 passes through the inside of the large diameter steel pipe, and the second drive assembly 40 drives the extrusion assembly 50 to move radially along the correction cylinder 20, so that the extrusion assembly 50 acts on the inner wall of the large diameter steel pipe and squeezes the large diameter steel pipe onto the inner wall of the correction cylinder 20, and the first drive assembly 30 drives the extrusion assembly 50 to move in a circular motion. When the extrusion assembly 50 moves in a circular motion, the large diameter steel pipe can be driven to roll along the inner wall of the correction cylinder 20, and the extrusion assembly 50 can cooperate with the extrusion effect of the extrusion assembly 50 on the inside of the large diameter steel pipe, so that the wall of the large diameter steel pipe can be straightened.

[0036] See also Figure 1 and Figure 2 In one embodiment, the extrusion assembly 50 includes a pressure rod 502, the first driving assembly 30 includes a transmission gear 301, a driving gear 303 and a driving motor, the driving motor is fixedly installed inside the correction cylinder 20, one side of the driving gear 303 is connected to the output end of the driving motor through a driving shaft 304, one side of the transmission gear 301 is rotatably connected to the inner wall of the correction cylinder 20 through a support rod 302, the transmission gear 301 is meshed with the driving gear 303, the second driving assembly 40 is fixedly installed on one side of the transmission gear 301, and the output end of the second driving assembly 40 is connected to the pressure rod 502.

[0037] After the large diameter steel pipe is placed inside the correction cylinder 20, the pressure rod 502 is driven by the second driving component 40 to move radially along the correction cylinder 20, so that the pressure rod 502 acts on the inner wall of the large diameter steel pipe and presses the large diameter steel pipe against the inner wall of the correction cylinder 20, and the driving motor drives the driving gear 303 to rotate, and the meshing action of the driving gear 303 and the transmission gear 301 is utilized to drive the transmission gear 301 to rotate, thereby driving the second driving component 40 and the pressure rod 502 to move in a circle, and the squeezing action of the pressure rod 502 can drive the large diameter steel pipe to roll against the inner wall of the correction cylinder 20, and cooperate with the squeezing action of the pressure rod 502 to realize the straightening treatment of the large diameter steel pipe.

[0038] In one embodiment, the second driving component 40 can be a hydraulic cylinder or a linear motor, which is not limited here.

[0039] See also Figure 1 and Figure 2 In one embodiment, a pressure roller 501 is rotatably arranged on the outside of the pressure rod 502. Through the arrangement of the pressure roller 501, when the pressure rod 502 moves in a circular motion, the pressure roller 502 can roll relative to the inner wall of the large-diameter steel pipe, thereby reducing the friction between the pressure rod 502 and the inner wall of the large-diameter steel pipe, ensuring that the large-diameter steel pipe can smoothly roll along the inner wall of the correction cylinder 20, thereby improving the straightening effect of the large-diameter steel pipe.

[0040] See also Figure 1 In one embodiment, the inner wall of the correction cylinder 20 is further provided with an annularly distributed flexible layer 201. The flexible layer 201 can increase the friction between the large diameter steel pipe and the inner wall of the correction cylinder 20, thereby preventing the large diameter steel pipe and the inner wall of the correction cylinder 20 from sliding relative to each other, thereby further improving the straightening effect of the large diameter steel pipe.

[0041] In one embodiment, the flexible layer 201 may be a rubber layer or a plastic layer, which is not limited here.

[0042] See also Figure 1 and Figure 3 In one embodiment, a material moving assembly 60 is further provided on one side of the base 10 , and the material moving assembly 60 is used to move the large diameter steel pipe into the correction cylinder 20 or move it out from the correction cylinder 20 .

[0043] See also Figure 1 and Figure 3 In one embodiment, the material moving assembly 60 includes a support plate 601, a connecting rod 602, a screw rod 603 and a motor 604. The motor 604 is fixedly mounted on one side of the base 10, and the screw rod 603 is mounted on the output end of the motor 604. The end of the screw rod 603 away from the motor 604 passes through the connecting rod 602 and is threadedly engaged with the connecting rod 602. The support plate 601 is fixedly set at one end of the connecting rod 602.

[0044] During correction, the large diameter steel pipe is placed on one side of the support plate 601, and the motor 604 drives the screw rod 603 to rotate. The screw rod 603 and the connecting rod 602 are threaded together to drive the connecting rod 602 and the support plate 601 to move along the length direction of the screw rod 603. The support plate 601 drives the large diameter steel pipe to move from the open end of the correction cylinder 20 to the inside of the correction cylinder 20. After the correction of the large diameter steel pipe is completed, the motor 604 drives the screw rod 603 to rotate in the opposite direction, and then drives the connecting rod 602 and the support plate 601 to move in the opposite direction to move the large diameter steel pipe out of the correction cylinder 20.

[0045] See also Figure 1 and Figure 3 In one embodiment, the support plate 601 is in an arc-shaped structure, and an arc-shaped groove 202 matched with the support plate 601 is opened on the inner wall of the correction cylinder 20. Through the cooperation between the support plate 601 and the arc-shaped groove 202, when the support plate 601 drives the large-diameter steel pipe to move into the correction cylinder 20, the support plate 601 can be embedded in the arc-shaped groove 202, so that the support plate 601 can form a complete annular surface with the inner wall of the correction cylinder 20, so that the large-diameter steel pipe can roll smoothly along the inner wall of the correction cylinder 20, thereby improving the straightening effect of the large-diameter steel pipe.

[0046] See also Figure 1 and Figure 3 In one embodiment, a guide rod 605 is fixedly provided on one side of the base 10 . The guide rod 605 is offset from and parallel to the screw rod 603 . The guide rod 605 passes through the connecting rod 602 and movably cooperates with the connecting rod 602 .

[0047] The setting of the guide rod 605 can provide a guiding function for the movement of the connecting rod 602, thereby ensuring the smooth movement of the connecting rod 602 and the supporting plate 601.

[0048] In one embodiment, an electric heating plate is also embedded in the inner wall of the correction cylinder 20. Through the setting of the electric heating plate, when the large diameter steel pipe rolls along the inner wall of the correction cylinder 20, the electric heating plate can heat the large diameter steel pipe, thereby enhancing the plasticity of the large diameter steel pipe and cooperating with the extrusion effect of the pressure roller 501, thereby improving the straightening effect of the large diameter steel pipe.

[0049] In an embodiment of the present invention, when correcting a large diameter steel pipe, the open end of the large diameter steel pipe from the correction cylinder 20 can be placed inside the correction cylinder 20, so that the extrusion assembly 50 passes through the inside of the large diameter steel pipe, and the second drive assembly 40 drives the extrusion assembly 50 to move radially along the correction cylinder 20, so that the extrusion assembly 50 acts on the inner wall of the large diameter steel pipe and squeezes the large diameter steel pipe onto the inner wall of the correction cylinder 20, and the first drive assembly 30 drives the extrusion assembly 50 to move in a circular motion. When the extrusion assembly 50 moves in a circular motion, the large diameter steel pipe can be driven to roll along the inner wall of the correction cylinder 20, and the extrusion assembly 50 can cooperate with the extrusion effect of the extrusion assembly 50 on the inside of the large diameter steel pipe, so that the wall of the large diameter steel pipe can be straightened. Compared with the prior art, it can realize automatic correction of large diameter steel pipes, and has the advantages of good correction effect and high correction efficiency.

[0050] The above describes in detail the preferred implementation of this patent, but this patent is not limited to the above implementation. Various changes can be made within the knowledge scope of ordinary technicians in this field without departing from the purpose of this patent.

Claims

1. A large diameter steel pipe straightening equipment, characterized in that: It includes a base, a correction cylinder, a first drive assembly, a second drive assembly and an extrusion assembly. The correction tube is fixedly mounted on one side of the base, and one end of the correction tube is open. The first drive assembly, the second drive assembly and the extrusion assembly are all arranged inside the correction cylinder. The extrusion components are distributed along the axial direction of the correction cylinder. The second driving assembly is used to drive the extrusion assembly to move radially along the correction cylinder. The first driving assembly is used to drive the extrusion assembly to move in a circular motion. The extrusion assembly includes a pressure rod, The first driving assembly includes a transmission gear, a driving gear and a driving motor. The driving motor is fixedly installed inside the correction cylinder, one side of the driving gear is connected to the output end of the driving motor through a driving shaft, one side of the transmission gear is rotatably connected to the inner wall of the correction cylinder through a support rod, and the transmission gear is meshed with the driving gear. The second driving assembly is fixedly mounted on one side of the transmission gear, and the output end of the second driving assembly is connected to the pressure rod. The pressure rod is provided with a pressure roller for rotation outside. The second driving assembly drives the extrusion assembly to move radially along the correction cylinder, so that the extrusion assembly acts on the inner wall of the large diameter steel pipe and squeezes the large diameter steel pipe onto the inner wall of the correction cylinder. The first driving assembly drives the extrusion assembly to move in a circular motion, and when the extrusion assembly moves in a circular motion, the large diameter steel pipe can be driven to roll along the inner wall of the correction cylinder.

2. A large diameter steel pipe straightening device according to claim 1, characterized in that: The inner wall of the correction cylinder is also provided with a flexible layer distributed in an annular manner.

3. A large diameter steel pipe straightening device according to claim 2, characterized in that: The flexible layer is a rubber layer or a plastic layer.

4. A large diameter steel pipe straightening device according to claim 1, characterized in that: A material moving assembly is also provided on one side of the base. The material moving assembly is used to move the large diameter steel pipe into the correction cylinder or move it out from the correction cylinder.

5. A large diameter steel pipe straightening device according to claim 4, characterized in that: The material moving assembly includes a support plate, a connecting rod, a screw rod and a motor. The motor is fixedly mounted on one side of the base, the screw rod is mounted on the output end of the motor, one end of the screw rod away from the motor passes through the connecting rod and is threadedly engaged with the connecting rod, and the support plate is fixedly arranged at one end of the connecting rod.

6. A large diameter steel pipe straightening device according to claim 5, characterized in that: The support plate is in an arc-shaped structure, and the inner wall of the correction cylinder is provided with an arc-shaped groove matched with the support plate.

7. The large diameter steel pipe straightening equipment according to claim 5, characterized in that: A guide rod is also fixedly provided on one side of the base, the guide rod is offset and parallel to the screw rod, and the guide rod passes through the connecting rod and movably cooperates with the connecting rod.

8. The large diameter steel pipe straightening equipment according to claim 1, characterized in that: An electric heating plate is also embedded in the inner wall of the correction cylinder.

Citation Information

Patent Citations

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