Container delivery system

By designing a material box delivery system, the automatic transportation and recycling of the material box is realized, the workpiece damage and safety hazards caused by manual handling are solved, and the production efficiency and safety are improved.

CN114955507BActive Publication Date: 2025-08-26GAC TOYOTA MOTOR
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Patent Information

Application Number
CN202210620280.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-06-02
Publication Date
2025-08-26
Estimated Expiration
2042-06-02

AI Technical Summary

Technical Problem

During the automobile manufacturing process, manual material handling can easily lead to deformation or damage of the workpiece to be assembled, and there are safety hazards.

Method used

A material box delivery system is designed, including a loading platform, a loading device, a loading rack, a recycling rack and a recycling device. Fully automatic control is achieved through sensors and processors to avoid manual handling, and the automatic conveying and recycling of the material box is achieved by using a material pushing mechanism, a handling mechanism and a collection mechanism.

Benefits of technology

It improves production efficiency and conveying accuracy, avoids deformation and damage to workpieces caused by falling box, and ensures the safety of workers.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a material box delivery system, which includes a transfer platform, a loading device, a loading rack, a recovery rack and a recovery device. The transfer platform is provided with a loading tray; the loading device includes a loading platform and a pushing mechanism provided on the loading platform; the loading rack includes a loading roller and a conveying mechanism; the recovery rack includes a recovery roller provided side by side with the loading roller; the recovery device includes a connecting frame, a recovery platform rotatably connected to the connecting frame, and a collecting mechanism provided on the connecting frame; the collecting mechanism is used for the connecting frame to pull the empty material box on the loading tray to the recovery platform. In the present invention, the exchange process of empty and full boxes does not require workers to perform handling operations between running equipment, which ensures the safety of workers and improves production efficiency and the accuracy of transportation and docking, thereby avoiding deformation and damage of the workpiece to be assembled caused by the falling of the material box or the falling of parts in the material box during the handling and transportation process.
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Description

Technical Field

[0001] The present invention relates to the technical field of parts transfer, and in particular to a material box delivery system. Background Art

[0002] In the automotive manufacturing process, parts bins are often used to store workpieces from various processes and batches for accurate batch identification and classification. During factory assembly, manual handling is often required to exchange empty and full bins. This manual handling process can easily cause parts to fall, deforming or damaging the workpieces being assembled. Furthermore, workers working between running equipment pose a safety hazard.

[0003] Therefore, it is necessary to provide a new material box delivery system to solve the above technical problems. Summary of the Invention

[0004] The main purpose of the present invention is to provide a material box delivery system, which aims to solve the problem that the existing transportation method easily causes deformation or damage of the workpiece to be assembled and poses a safety hazard to the workers.

[0005] The loading platform is provided with a loading tray; the loading device comprises a loading platform and a pushing mechanism arranged on the loading platform, the loading platform is slidably arranged on the ground, the loading platform can slide between a first position and a second position, and the pushing mechanism is used to push the material box on the loading platform to the loading tray when the loading platform is in the first position; the loading rack comprises a loading roller and a conveying mechanism, when the loading platform is in the second position, the loading roller is docked with the loading platform, and the conveying mechanism is erected between the loading roller and the loading rack Above the material platform, the conveying mechanism is used to convey the material box on the loading roller to the loading platform; the recycling material rack includes a recycling roller arranged side by side with the loading roller; the recycling device includes a connecting frame, a recycling platform rotatably connected to the connecting frame, and a collecting mechanism arranged on the connecting frame; the connecting frame is slidably arranged on the ground, and the connecting frame can slide between the first position and the third position. When the connecting frame is in the first position, the collecting mechanism is used to pull the empty material box on the carrier to the recycling platform when the connecting frame is in the first position; when the connecting frame is in the third position, the recycling platform rotates to make the empty material box slide to the recycling roller.

[0006] Preferably, the loading roller includes a first inclined section and a transfer section, the transfer section can be raised and lowered in the vertical direction, the first inclined section is tilted downward in the direction close to the transfer section, and the conveying mechanism is erected above the transfer section and extends in the direction away from the first inclined section; when the loading platform is in the second position, the transfer section descends so that the two ends of the transfer section are respectively connected to the first inclined section and the loading platform, or the transfer section rises to push the material box to be stuck in the conveying mechanism, and the conveying mechanism is used to convey the material box to the loading platform.

[0007] Preferably, an array of balls is arranged on the loading platform, and an avoidance channel is also formed on the loading platform. The pushing mechanism includes a pushing drive and a push rod. The pushing drive is installed on the lower side of the loading platform, and one end of the push rod is connected to the output end of the pushing drive. An avoidance channel slidably connected to the push rod is also formed on the loading platform. The pushing drive drives the push rod to slide to push the material box to the loading tray.

[0008] Preferably, the transport mechanism includes an installation frame, a first trolley, a clamping assembly and a plurality of columns. The installation frame is erected above the transfer section through the plurality of columns. The trolley is slidably connected to the installation frame. The clamping assembly includes two clamping arms respectively arranged on both sides of the trolley. The two clamping arms move closer to or farther away from each other to clamp or release the material box.

[0009] Preferably, each of the clamping arms includes a first lifting drive member, a first clamping drive member and a first clamping block, the first lifting drive member is connected to the first trolley, the first clamping drive member is connected to the output end of the first lifting drive member, and the first clamping block is connected to the output end of the first clamping drive member.

[0010] Preferably, the recovery roller includes a receiving section and a second inclined section, the second inclined section is inclined downward in a direction away from the receiving section, and the receiving section can be raised and lowered in a vertical direction. The receiving section rises to dock with the second inclined section, and the receiving section descends to dock with the recovery platform in the third position.

[0011] Preferably, the recycling material rack also includes a stacking assembly mounted above the receiving section, the stacking assembly includes a mounting frame and two clamping arms arranged on both sides of the mounting frame, the mounting frame is mounted above the receiving section, each of the clamping arms includes a second clamping drive and a second clamping block, the second clamping drive is connected to the mounting frame, the second clamping block is connected to the output end of the second clamping drive, and the two second clamping drives are used to respectively drive the two second clamping blocks closer to or away from each other to clamp or release the empty material box.

[0012] Preferably, the collecting mechanism includes a second crane, a material picking assembly and two relatively arranged support frames, the two support frames are arranged on both sides of the recycling platform, the second crane is slidably arranged on the top of the two support frames, one end of the material picking assembly is connected to the second crane, and the other end of the material picking assembly is provided with a material picking part.

[0013] Preferably, the material picking assembly includes a second lifting drive member and a recovery rod, the second lifting drive member is connected to the second crane, one end of the recovery rod is connected to the output end of the second lifting drive member, and the other end forms the material picking part.

[0014] Preferably, the material taking part is a suction head structure, or the material taking part is a snap-fit ​​structure that matches the folded edge of the empty material box.

[0015] In the technical solution of the present invention, the loading rack is used to store boxes containing workpieces to be assembled, and the loading device is used to move the boxes on the loading rack to the carrier, and the transfer platform moves the boxes to the assembly station; after assembly is completed, the transfer platform moves the empty boxes back to the first position, and the recovery device recovers the empty boxes and transfers them to the recovery rack; the above process is repeated to complete the vehicle assembly. The entire process can be sensed in place by setting sensors, and the processor runs a preset program to fully automatically control the transfer platform, loading device, loading rack, recovery rack and recovery device. The entire process does not require workers to perform handling operations between running equipment, ensuring the safety of workers, and improving production efficiency and the accuracy of transportation and docking, thereby avoiding deformation and damage of the workpieces to be assembled caused by the boxes falling or the parts in the boxes falling during the handling and transfer process. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying any creative work.

[0017] Figure 1 This is a structural diagram of a material box delivery system according to an embodiment of the present invention;

[0018] Figure 2 Schematic diagram of the structure of the feeding device, feeding rack, recovery device and recovery rack in the embodiment of the present invention;

[0019] Figure 3 Schematic diagram of the structure of the feeding device and the feeding rack in the embodiment of the present invention;

[0020] Figure 4Schematic diagram of the structure of the recovery device and the recovery rack in an embodiment of the present invention.

[0021] Description of Figure Numbers:

[0022] Label name Label name 100 Material box delivery system 3252 First clamping drive member 1 Transfer platform 3253 First clamp 11 carrier plate 4 Recycling rack 2 Loading device 41 Recovery roller 21 Loading platform 411 Connecting section 211 Ball 412 Second inclined section 212 Avoidance channel 42 Stacking components 22 Pushing mechanism 421 Mounting bracket 221 Push drive parts 422 Clamping arm 222 putter 4221 Second clamping drive member 3 Loading rack 4222 Second clamp 31 Loading roller 5 Recovery device 311 First inclined section 51 Connecting frame 312 Transfer section 52 Recycling Platform 32 Transporting Agency 53 Collection Agency 321 Mounting frame 531 Second line 322 First driving 532 Reclaiming components 323 Clamping components 5321 Second lifting drive member 324 Column 5322 Retrieval rod 325 Clamping arm 533 Support frame 3251 First lifting drive member

[0023] The purpose, features and advantages of the present invention will be further described with reference to the accompanying drawings and in conjunction with the embodiments. DETAILED DESCRIPTION

[0024] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.

[0025] It should be noted that all directional indications in the embodiments of the present invention (such as up, down, left, right, front, back, etc.) are only used to explain the relative position relationship, movement status, etc. between the various components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0026] In addition, the terms "first," "second," and so on, used in this disclosure are for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referenced. Thus, a feature specified as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of this disclosure, "plurality" means at least two, such as two or three, unless otherwise specifically defined.

[0027] In the present invention, unless otherwise specified or limited, the terms "connection" and "fixation" should be understood in a broad sense. For example, "fixation" can mean fixed connection, detachable connection, or integration; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; internal communication between two elements or interaction between two elements, unless otherwise specified. Those skilled in the art will be able to understand the specific meanings of the above terms in the present invention based on specific circumstances.

[0028] In addition, the technical solutions between the various embodiments of the present invention can be combined with each other, but it must be based on the fact that ordinary technicians in this field can implement it. When the combination of technical solutions is mutually contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.

[0029] like Figures 1 to 4 As shown, in one embodiment of the present invention, the material box delivery system 100 includes a transfer platform 1, a loading device 2, a loading rack 3, a recovery rack 4 and a recovery device 5, and a loading tray 11 is provided on the transfer platform 1; the loading device 2 includes a loading platform 21 and a pushing mechanism 22 provided on the loading platform 21, the loading platform 21 is slidably provided on the ground, and the loading platform 21 can slide between a first position and a second position, and the pushing mechanism 22 is used to push the material box on the loading platform 21 to the loading tray 11 when the loading platform 21 is in the first position; the loading rack 3 includes a loading roller 31 and a conveying mechanism 32, when the loading platform 21 is in the second position, the loading roller 31 is docked with the loading platform 21, and the conveying mechanism 32 is mounted on the loading roller Above the road 31 and the loading platform 21, the conveying mechanism 32 is used to convey the material box on the loading roller 31 to the loading platform 21; the recovery rack 4 includes a recovery roller 41 arranged side by side with the loading roller 31; the recovery device 5 includes a connecting frame 51, a recovery platform 52 rotatably connected to the connecting frame 51, and a collecting mechanism 53 arranged on the connecting frame 51; the connecting frame 51 is slidably arranged on the ground, and the connecting frame 51 can slide between the first position and the third position. When the connecting frame 51 is in the first position, the collecting mechanism 53 is used to pull the empty material box on the carrier 11 to the recovery platform 52 when the connecting frame 51 is in the first position; when the connecting frame 51 is in the third position, the recovery platform 52 rotates to allow the empty material box to slide to the recovery roller 41.

[0030] In the above embodiment, the loading rack 3 is used to store boxes containing workpieces to be assembled, and the loading device 2 is used to move the boxes on the loading rack 3 to the carrier 11, and the transfer platform 1 moves the boxes to the assembly station; after the assembly is completed, the transfer platform 1 moves the empty boxes back to the first position, and the recovery device 5 recovers the empty boxes and transfers them to the recovery rack 4; the above process is repeated to complete the vehicle assembly. The entire process can be sensed in place by setting sensors, and the processor runs a preset program to fully automatically control the transfer platform 1, loading device 2, loading rack 3, recovery rack 4 and recovery device 5. The entire process does not require workers to perform handling operations between running equipment, which ensures the safety of workers and improves production efficiency and the accuracy of transportation and docking, thereby avoiding deformation and damage of the workpieces to be assembled caused by the boxes falling or the parts in the boxes falling during the handling and transportation process.

[0031] Specifically, the transfer platform 1 can be an AGV trolley. The bins containing the workpieces to be assembled are stacked on the loading roller 31, and the bins are able to move on the loading roller 31. When the loading platform 21 returns to the second position, the transport mechanism 32 transports a bin from the loading roller 31 to the loading platform 21. The loading platform 21 then transports the bin to the first position. The pushing mechanism 22 pushes the bin to the left until the bin completely falls onto the carrier 11. At this time, the pushing mechanism 22 retracts, and the loading platform 21 returns to the second position. That is, when the loading platform 21 returns to the second position, the transport mechanism 32 can pre-transfer a bin from the loading roller 31 to the loading platform 21, reducing intermediate waiting time and improving assembly efficiency.

[0032] When the transfer platform 1 moves the empty material box to the first position, the connecting frame 51 moves to the first position so that the recovery platform 52 docks with the carrier 11. The empty material box is pulled or sucked by the collecting mechanism 53 and moved to the recovery platform 52. The connecting frame 51 moves to the third position, and at the same time, the loading platform 21 moves from the second position to the first position to load the material. When the connecting frame 51 moves to the third position, the recovery platform 52 rotates counterclockwise so that the recovery platform 52 docks with the recovery roller 41. The empty material box slides down and moves onto the recovery platform 52 under the action of gravity, thereby realizing the complete empty and full box exchange function. In the present invention, the assembly efficiency is improved by reducing the intermediate waiting time.

[0033] Specifically, rollers are arranged in an array on the loading platform 21, the loading roller 31, the recovery platform 52 and the recovery roller 41. By setting the rollers, the friction between the material box and the loading platform 21, the loading roller 31, the recovery platform 52 and the recovery roller 41 is reduced, and at the same time, wear of the material box or the loading platform 21, the loading roller 31, the recovery platform 52 and the recovery roller 41 can be avoided.

[0034] In one embodiment, the loading roller conveyor 31 includes a first inclined section 311 and a transfer section 312. The transfer section 312 can be raised and lowered vertically. The first inclined section 311 is tilted downward toward the transfer section 312. The transport mechanism 32 is mounted above the transfer section 312 and extends away from the first inclined section 311. When the loading platform 21 is in the second position, the transfer section 312 descends so that its ends dock with the first inclined section 311 and the loading platform 21, respectively. The transfer section 312 then ascends to push the container into the transport mechanism 32, which is used to transport the container to the loading platform 21. The first inclined section 311 has a high end and a low end. The low end of the first inclined section 311 docks with the transfer section 312. The container slides on the first inclined section 311 under its own weight until it reaches the transfer section 312. The transfer section 312 is sized to accommodate a container. When the material box on the transfer section 312 is removed, the next material box can be automatically filled into the transfer section 312. In a preferred embodiment, a stop mechanism can be further provided between the first inclined section 311 and the transfer section 312. The stop mechanism is used to separate the material box on the first inclined section 311 from the material box on the transfer section 312, and can prevent the material box on the first inclined section 311 from exerting pressure on the material box on the transfer section 312. The stop mechanism can specifically include a baffle of a cylinder, which is connected to the piston rod of the cylinder. The cylinder extends so that the baffle stops between the material box on the transfer section 312 and the material box on the first inclined section 311.

[0035] Based on the above embodiment, the loading platform 21 is provided with an array of balls 211, and an avoidance channel 212 is also formed on the loading platform 21. The pushing mechanism 22 includes a pushing drive 221 and a push rod 222. The pushing drive 221 is installed on the lower side of the loading platform 21. One end of the push rod 222 is connected to the output end of the pushing drive 221, and the other end extends from the avoidance channel 212. The pushing drive 221 drives the push rod 222 to slide in the avoidance channel 212 to push the material box to the carrier 11. The loading platform 21 can have a base plate, and a position for installing the balls 211 and the avoidance channel 212 is formed by grooves on the base plate. The loading platform 21 can also be a frame structure, and a plurality of slide grooves with balls 211 installed are provided on the frame, and an avoidance channel 212 is formed between two adjacent slide grooves. The pushing drive 221 is a cylinder, and a horizontal plate can be set at one end of the push rod 222 away from the pushing drive 221. By setting the horizontal plate, the thrust acting on the material box is ensured to be uniform, avoiding the material box from tipping or tilting during movement, and ensuring safety and reliability during the material box transportation process.

[0036] The transport mechanism 32 includes a mounting frame 321, a first trolley 322, a clamping assembly 323, and a plurality of columns 324. The mounting frame 321 is mounted above the transfer section 312 via the plurality of columns 324. The trolley is slidably connected to the mounting frame 321. The clamping assembly 323 includes clamping arms 325 located on either side of the trolley. The clamping arms 325 move toward or away from each other to clamp or release the material box. The mounting frame 321 is a square frame that covers at least the area where the loading platform 21 and the transfer section 312 are located, ensuring that the trolley's travel range can meet the material box transport requirements. Each clamping arm 325 includes a first lifting drive 3251, a first clamping drive 3252, and a first clamping block 3253. The first lifting drive 3251 is connected to the first trolley 322, the first clamping drive 3252 is connected to the output end of the first lifting drive 3251, and the first clamping block 3253 is connected to the output end of the first clamping drive 3252. The first clamping drive 3252 can synchronously drive the two first clamping blocks 3253, or two first clamping drives 3252 can be provided to separately drive the two first clamping blocks 3253. When transporting a material box, the crane moves to above the transfer section 312, and the first lifting drive 3251 drives the first clamping drive 3252 and the first clamping block 3253 to descend to a designated position. The first clamping drive 3252 drives the two first clamping blocks 3253 to approach each other and clamp the material box. The first lifting drive 3251 then drives the two first clamping blocks 3253 to move the material box toward the upper feeding platform 21 until the material box is above the loading platform 21. At this time, the first lifting drive 3251 drives the two first clamping blocks 3253 to move the material box downward, and the material box contacts the loading platform 21. The first clamping drive 3252 drives the two first clamping blocks 3253 to move away from each other to release the material box, thereby achieving the transport of the material box.

[0037] In one embodiment, the recovery roller 41 includes a receiving section 411 and a second inclined section 412. The second inclined section 412 is tilted downward in a direction away from the receiving section 411. The receiving section 411 can be raised and lowered in the vertical direction. The receiving section 411 rises to dock with the second inclined section 412, and then descends to dock with the recovery platform 52 in the third position. The second inclined section 412 is tilted downward from left to right. The receiving section 411 can move in the up-down direction. When the recovery platform 52 is in the third position, the receiving section 411 descends to dock with the recovery platform 52, and the height of the receiving section 411 is lower than the height of the recovery platform 52. The recovery platform 52 tilts toward the side where the receiving section 411 is located, causing the empty material box on the recovery platform to slide onto the receiving section 411. The receiving section 411 rises to dock with the second inclined section 412. Under the action of gravity, the empty material box can slide down along the inclined direction of the second inclined section 412 to achieve recycling and sorting of the material box.

[0038] In addition, the recycling rack 4 also includes a stacking assembly 42 mounted above the receiving section 411. The stacking assembly 42 includes a mounting frame 421 and two clamping arms 422 disposed on either side of the mounting frame 421. The mounting frame 421 is mounted above the receiving section 411. Each clamping arm 422 includes a second clamping driver 4221 and a second clamping block 4222. The second clamping driver 4221 is connected to the mounting frame 421. The second clamping block 4222 is connected to the output end of the second clamping driver 4221. The two second clamping drivers 4221 are used to respectively drive the two second clamping blocks 4222 to move toward or away from each other to clamp or release the empty bins. By providing the stacking assembly 42, the empty bins can be stacked, improving space utilization and enabling the recycling roller 41 to store more empty bins.

[0039] Based on the above embodiment, when the recovery platform 52 rotates to make the empty material box slide to the receiving section 411, the receiving section 411 rises, so that the empty material box is clamped by the two clamping arms 422, and then the receiving section 411 descends, so that there is a gap between the empty material box clamped by the clamping arms 325 and the receiving section 411, and the recovery platform 52 transports the next empty material box to the third position, and the next empty material box is moved to the gap, the receiving section 411 rises and the two clamping arms 325 release the empty material box, so that the two empty material boxes are stacked and moved to the second inclined section 412 and slide down along the second inclined section 412, thereby realizing full utilization of the space where the recovery roller 41 is located and storing more empty material boxes.

[0040] Similarly, the material boxes on the loading roller 31 can also be stacked. The stacking of two material boxes is used for illustration. The loading boxes on the first inclined section 311 are stacked in two layers, and the upper material box and the lower material box are arranged in a one-to-one correspondence. The two stacked material boxes slide synchronously onto the loading platform 21. When transporting the upper material box, the first lifting drive 3251 maintains the initial state, and the second clamping drive 4221 drives the two first clamping blocks 3253 to clamp the upper material box. The first crane 322 drives the first clamping blocks 3253 for transportation, and the lower material box is transported after the first lifting drive 3251 drives the first clamping drive 3252 to descend.

[0041] Specifically, the collecting mechanism 53 includes a second trolley 531, a material picking assembly 532, and two support frames 533 arranged opposite to each other. The two support frames 533 are respectively arranged on both sides of the recycling platform 52. The second trolley 531 is slidably arranged on the top of the two support frames 533. One end of the material picking assembly 532 is connected to the second trolley 531, and the other end of the material picking assembly 532 is provided with a material picking portion. The two support frames 533 are arranged opposite to each other and are connected to the two side edges of the recycling platform in a one-to-one correspondence. The second trolley 531 is slidably arranged on the top of the two support frames 533 and thus mounted on the second trolley 531. The second trolley 531 drives the material picking assembly 532 to move rightward, so that the material picking assembly 532 can extend to contact and cooperate with the empty material box on the carrier 11. During the retraction of the material picking assembly 532, the empty material box is moved to the recycling platform 52. During the retraction of the material picking assembly 532, the second trolley 531 moves leftward synchronously, thereby accelerating the transportation speed while ensuring the stable transportation of the empty material box.

[0042] In order to ensure that the material box does not slide down due to inertia during the movement of the transfer platform 1, a rib is formed at the edge of the carrier 11, and the rib is surrounded by a structure that matches the shape of the material box, thereby limiting and stopping the empty material box.

[0043] Based on the above embodiment, the material retrieving assembly 532 includes a second lifting drive 5321 and a recovery rod 5322. The second lifting drive 5321 is connected to the crane. One end of the recovery rod 5322 is connected to the output end of the second lifting drive 5321, and the other end forms a material retrieving unit. By providing the second lifting drive 5321, when the recovery rod 5322 contacts and engages with the empty material bin, the second lifting drive 5321 drives the recovery rod 5322 and the empty material bin upward to cross the retaining edge. Furthermore, the material retrieving unit recovery method occupies less space than the clamping recovery method, and the difficulty of transporting the empty material bin is less than that of transporting a bin containing workpieces to be assembled. Using the material retrieving unit handling method also ensures the stability of the empty material bin during transportation.

[0044] The retrieving portion can be a suction head structure. By adopting a suction head-shaped retrieving portion, negative pressure is generated at the suction head, ensuring that the recovery rod 5322 is stably connected to the empty material box during transportation, preventing the empty material box from detaching or falling. The retrieving portion can also be a snap-fit ​​structure that matches the folded edge of the empty material box. When the retrieving rod 5322 approaches the empty material box under the action of the driving, the second lifting assembly drives the retrieving rod 5322 to rise when it contacts the empty material box, thereby driving the retrieving portion to snap into the folded edge of the empty material box, thereby preventing the empty material box from detaching or falling.

[0045] When the displacement requirements for the first lifting drive 3251, the first clamping drive 3252, the second lifting drive 5321, and the second clamping drive 4221 are only two stages, these drives can all be cylinders. If stepless position adjustment is required, the first lifting drive 3251, the first clamping drive 3252, the second lifting drive 5321, and the second clamping drive 4221 can use a module or screw drive structure.

[0046] The loading rack 3 also includes a sensor and an alarm. The sensor is located at the junction of the first inclined section 311 and the transfer section 312. The sensor is used to detect whether there is a material box on the first inclined section 311. If the sensor detects that there is no material box on the first inclined section 311, the alarm is controlled to sound an alarm to remind the staff to store the material box containing the workpieces to be assembled on the first inclined section 311. Both the sensor and the alarm can adopt existing technologies. For example, the sensor can be a camera or a photoelectric switch, and the alarm can be a buzzer, an alarm light, a communication element, or a combination thereof. By providing a timed reminder of material shortage, the sensor and the alarm can reduce the waiting time caused by material shortage.

[0047] Similarly, the recycling rack 4 can also be equipped with sensors and alarms. The sensors are used to detect the storage status of the empty boxes, such as whether they are tilted or swayed or filled with the second inclined section 412. The alarm is used to sound an alarm when the status of the empty boxes on the second inclined section 412 is abnormal, reminding the staff to collect or sort the empty boxes in time.

[0048] In the present invention, the second position and the third position are fixed positions, and the first position only needs to be between the second position and the third position, preferably at the center of the second position and the third position, thereby ensuring that the moving distances of the loading platform 21 and the recovery platform 52 are consistent, shortening the waiting time for movement. In addition, since the transfer platform 1 adopts an AGV trolley, the inertial stop position accuracy is insufficient, and the position where the transfer platform 1 stops is taken as the first position. The loading platform 21 and the recovery platform 52 are both provided with a sensing component that matches the transfer platform 1. The loading platform 21 or the recovery platform 52 stops when it moves to the sensing component and sends a signal, thereby ensuring the docking of the transfer platform 1 and the loading platform 21, as well as the docking of the transfer platform 1 and the recovery platform 52. The loading platform 21 and the recovery platform 52 can be slidably set on the ground by two side-by-side slide rails, thereby ensuring the position accuracy of the loading platform 21 and the recovery platform 52 when they stop.

[0049] The above description is only a preferred embodiment of the present invention and does not limit the patent scope of the present invention. All equivalent structural transformations made by using the contents of the present invention description and drawings under the inventive concept of the present invention, or direct / indirect application in other related technical fields are included in the patent protection scope of the present invention.

Claims

1. A material box delivery system, characterized in that: The material box delivery system includes: A transfer platform, wherein a loading tray is provided on the transfer platform; A loading device, comprising a loading platform and a pushing mechanism disposed on the loading platform, wherein the loading platform is slidably disposed on the ground and can slide between a first position and a second position, and wherein the pushing mechanism is used to push the material box on the loading platform to the loading tray when the loading platform is in the first position; A loading rack, the loading rack comprising a loading roller and a conveying mechanism, when the loading platform is in the second position, the loading roller is docked with the loading platform, the conveying mechanism is erected above the loading roller and the loading platform, and the conveying mechanism is used to transport the material box on the loading roller to the loading platform; A recycling rack, the recycling rack comprising a recycling roller arranged side by side with the loading roller; A recycling device, the recycling device includes a connecting frame, a recycling platform rotatably connected to the connecting frame, and a collecting mechanism arranged on the connecting frame; the connecting frame is slidably arranged on the ground, and the connecting frame can slide between the first position and the third position. When the connecting frame is in the first position, the collecting mechanism is used to pull the empty material box on the carrier to the recycling platform when the connecting frame is in the first position; when the connecting frame is in the third position, the recycling platform rotates to make the empty material box slide to the recycling roller.

2. The material box delivery system according to claim 1, characterized in that: The loading roller includes a first inclined section and a transfer section, the transfer section can be raised and lowered in a vertical direction, the first inclined section is tilted downward in a direction close to the transfer section, and the conveying mechanism is erected above the transfer section and extends in a direction away from the first inclined section; when the loading platform is in the second position, the transfer section descends so that the two ends of the transfer section are respectively connected to the first inclined section and the loading platform, or the transfer section rises to push the material box to be stuck in the conveying mechanism, and the conveying mechanism is used to convey the material box to the loading platform.

3. The material box delivery system according to claim 2, characterized in that: Balls are arranged in an array on the loading platform, and an avoidance channel is also formed on the loading platform. The pushing mechanism includes a pushing drive and a push rod. The pushing drive is installed on the lower side of the loading platform, and one end of the push rod is connected to the output end of the pushing drive. An avoidance channel slidably connected to the push rod is also formed on the loading platform. The pushing drive drives the push rod to slide to push the material box to the loading tray.

4. The material box delivery system according to claim 2, characterized in that: The transport mechanism includes an installation frame, a first trolley, a clamping assembly and multiple columns. The installation frame is erected above the transfer section through multiple columns. The trolley is slidably connected to the installation frame. The clamping assembly includes two clamping arms respectively arranged on both sides of the trolley. The two clamping arms move closer or farther away from each other to clamp or release the material box.

5. The material box delivery system according to claim 4, characterized in that: Each of the clamping arms includes a first lifting drive member, a first clamping drive member and a first clamping block. The first lifting drive member is connected to the first crane, the first clamping drive member is connected to the output end of the first lifting drive member, and the first clamping block is connected to the output end of the first clamping drive member.

6. The container delivery system according to any one of claims 1 to 5, characterized in that: The recovery roller includes a receiving section and a second inclined section, the second inclined section is inclined downward in a direction away from the receiving section, and the receiving section can be raised and lowered in a vertical direction. The receiving section rises to dock with the second inclined section, and the receiving section descends to dock with the recovery platform in the third position.

7. The container delivery system according to claim 6, characterized in that: The recycling material rack also includes a stacking assembly mounted above the receiving section, the stacking assembly includes a mounting frame and two clamping arms arranged on both sides of the mounting frame, the mounting frame is mounted above the receiving section, each of the clamping arms includes a second clamping drive and a second clamping block, the second clamping drive is connected to the mounting frame, the second clamping block is connected to the output end of the second clamping drive, and the two second clamping drives are used to respectively drive the two second clamping blocks to move closer to or away from each other to clamp or release the empty material box.

8. The container delivery system according to claim 7, wherein: The collecting mechanism includes a second crane, a material-grabbing assembly and two relatively arranged support frames. The two support frames are respectively arranged on both sides of the recycling platform. The second crane is slidably arranged on the top of the two support frames. One end of the material-grabbing assembly is connected to the second crane, and the other end of the material-grabbing assembly is provided with a material-grabbing part.

9. The container delivery system according to claim 8, wherein: The material picking assembly includes a second lifting drive member and a recovery rod. The second lifting drive member is connected to the second crane. One end of the recovery rod is connected to the output end of the second lifting drive member, and the other end forms the material picking portion.

10. The container delivery system according to claim 8, wherein: The material taking part is a suction head structure, or the material taking part is a snap-fit ​​structure that matches the folded edge of the empty material box.

Citation Information

Patent Citations

  • Material box delivery system

    CN217534527U