Universal ZZ Channel for mounting wall plates to existing walls

By installing a frame formed by Z-shaped components on the existing walls and designing a uniform air gap between the heat insulation plate and the outer wall panel, the problem of difficulty in maintaining the air gap thickness and moisture penetration in the prior art is solved, and the effect of reducing installation costs and preventing mold accumulation is achieved.

CN114961158BActive Publication Date: 2025-05-13亨利·H·毕尔格
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Patent Information

Application Number
CN202210157075.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Priority Date
2021-12-22
Filing Date
2022-02-21
Publication Date
2025-05-13
Estimated Expiration
2042-02-21

AI Technical Summary

Technical Problem

The prior art is difficult to maintain a uniform air gap thickness when installing an external heat insulator, which increases installation cost and complexity, and cannot effectively prevent moisture penetration and mold accumulation.

Method used

A number of Z-shaped components are used to connect to each other along the exterior of the existing wall to form a frame to secure the insulation plate and to form a uniform air gap between the insulation plate and the outer wall plate by a J-shaped wall and an upper lip design.

Benefits of technology

It realizes a uniform air gap between the external heat insulation body and the outer wall panel, reduces installation costs and complexity, and effectively prevents moisture penetration and mold accumulation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a cladding system along an existing exterior wall of a building, characterized by a plurality of perimeter beam members, the system further comprising a plurality of Z-shaped members and a plurality of edge members spaced apart from one another and disposed at an angle, wherein insulation material is inserted between any two perimeter beam members. The perimeter beam members form air circulation and moisture gaps between the exterior wall panels and the insulation. The plurality of perimeter beam members may include grooves that further provide air circulation and drainage, and provide anchor points for retaining elements that securely attach insulation material between adjacent perimeter beam members to the existing wall without unnecessarily disrupting exterior sheets or weather membranes that may be present on the existing wall. The use of clips, stakes, or rods further speeds up the installation process and reduces the cost and efficiency of insulation, while improving the insulation of the members attached to the perimeter beam members.
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Description

Technical Field

[0001] The present invention relates generally to a wall system, and more particularly to a system for easily installing siding panels on an existing wall while concealing exterior insulation. Background Art

[0002] Exterior finish work on existing walls is exposed to the elements, especially to moisture. While caulking and other gap repair techniques are ubiquitous and well known, moisture can still penetrate. Despite moisture penetration, good airflow can draw moisture away before mold and other destructive consequences occur. For this reason, good construction practices, and in some cases building codes, require gaps between exterior siding and insulating materials to facilitate air circulation and drainage.

[0003] This gap is also very desirable to promote energy conservation within the building structure. Due to the principle of conduction, even insulators transfer heat or cold to the surface they insulate and thus lose some of their effectiveness. To overcome the loss of insulation efficiency caused by conduction, good building practice recommends creating an air gap between the outer layer of the exterior insulation and the exterior siding layer. The air gap forms a reflective barrier, and the hot or cold air radiating from the exterior siding is reflected by the insulation layer due to the presence of the air gap.

[0004] Having an air gap between the insulation and the exterior siding is a common practice mandated by building codes. However, there is currently no standard and fail-safe compliance method. Instead, contractors attempt to comply by inserting separate strips of material between the exterior siding and the insulation. Existing methods have several serious disadvantages. First, higher installation costs and length. Costs are increased due to the need to purchase and stock the parts required to ensure the gap exists. Second, installation requires separate steps involving non-standard parts. Third, uniform air gap thickness is often difficult to maintain when non-standard and varying parts are used. Finally, the presence of additional structural components increases the complexity of the project and increases the risk of errors or accidents occurring due to the additional level of complexity.

[0005] Furthermore, in some cases, the presence of gaps alone may not be enough. For example, some facades will allow a small amount of water to trickle from within the wall cladding or along the rear. This requires drainage outlets and must be properly ventilated to prevent the accumulation of harmful moisture, fungus or mold. Existing solutions do not adequately address the above issues.

[0006] In practice, the technical disclosure of this application is installed on the exterior facade of a building and represents the exterior or first installation line, which is installed outside the waterproofing layer of the siding. It is therefore important to ensure that the installation of insulation at this level does not destroy the waterproofing quality of the waterproofing membrane used. In existing methods, the insulation boards are usually nailed or fastened to the siding to fix them in place, but this inevitably punctures the waterproofing membrane. Optimal deployment requires that rigid, semi-rigid and flexible insulation solutions at this level can all be fixed in place without having to bolt the insulation boards to the wall. The solution is to attach to the same perimeter beams used to attach the exterior siding.

[0007] It would therefore be desirable to provide a system that creates a single structural component that forms a frame for attaching exterior insulation to an existing wall, which frame also serves as an attachment point for the exterior siding, and which leaves a uniform air gap between the exterior siding and the insulation. Summary of the invention

[0008] It is an object of the present invention to provide a simple and uniform means for ensuring the presence of an air gap between the outer or cladding covering and the outer thermal insulation.

[0009] Another object of the present invention is to provide a sustainable and sufficient airflow between the cladding panels and the insulation, one of the advantages of which is to prevent uncontrolled moisture accumulation.

[0010] Another object of the present invention is to provide a first moisture gap which can be formed by maintaining the shape of the Z-shaped beam or Z-shaped member of the insulation board and the outer wall panel.

[0011] Another object of the present invention is to provide a wide first moisture gap above the insulation panels and below the cladding panels, and a second moisture gap between the insulation panels and the existing walls of the structure.

[0012] It is yet another object of the present invention to provide a way to hold a thermal insulation panel between two adjacent Z-shaped members by using a rod that spans the two Z-shaped members.

[0013] Another object of the present invention is to be able to use insulation boards of varying thicknesses, wherein the insulation boards are still securely positioned between the Z-shaped members by using rods of varying thicknesses or diameters.

[0014] Another object of the present invention is to enable the use of insulation boards of varying thicknesses, wherein a plurality of holding pegs mounted within the holding grooves securely position the insulation boards of varying thicknesses between the Z-shaped members regardless of the presence of moisture drainage ports.

[0015] Thus, according to the present invention, a system for ensuring that an external insulator is mounted at a desired distance from a housing or cladding panel comprises a plurality of Z-shaped members. The plurality of Z-shaped members are interconnected in a parallel and spaced manner along the exterior of an existing wall. Each Z-shaped member is made of a first wall, a second wall and a J-shaped third wall. The first wall has a first end and a second end. Preferably, the first wall is parallel to the existing wall and is mounted vertically, horizontally or diagonally thereto.

[0016] The second wall extends forward from the first wall at an angle, preferably at a right angle. The free end of the second wall comprises a J-shaped wall. The J-shaped wall is made of two parts. The first part is parallel to the first wall, but extends in a direction opposite to the first wall. The second part extends backward from the free end of the first part, and the free end of the second part is located at a certain distance above the first wall. The first part of the J-shaped wall is configured to receive an outer wall panel or a cladding wall panel bolted thereto.

[0017] The J-shaped wall extends the entire length of the Z-shaped member and forms a hollow channel that is open on one side, namely between the free end of the second portion and the second wall. In another embodiment, the insert is configured to serve as a strength member and receive a mounting bolt. The strength member is inserted into the hollow channel formed by the J-shaped portion. The additional durability cladding can be in the form of a protective bracket placed on the surface of the first wall, which can include a front lip for further shielding the first wall. The protective bracket is configured to receive a fastening bolt.

[0018] In another embodiment, the second wall of the Z-shaped component further comprises an upper lip. The protruding upper lip extends obliquely and is at an angle, preferably a right angle, to the first side of the second wall. The upper lip is drawn from the free end of the first side and is coplanar with the free end of the second part. In embodiments where the second wall is not oriented perpendicular to the first wall, the upper lip is preferably arranged parallel to the first wall, which is translated at an acute or obtuse angle relative to the second wall.

[0019] In another embodiment, the second wall of the Z-shaped component includes a flared portion along its height. The flared portion may be present throughout the length of the second wall and appear on both or one of the first and second sides of the second wall. The flared portion is intended to dig into the first end of the insulation board adjacent to the second side and the second end of the next insulation board adjacent to the first side to form a greater moisture seal between adjacent components. The first end of the next insulation board will similarly be enclosed against the flared protrusion on the second side of the next Z-shaped component.

[0020] An edge member is disclosed. The edge member is in a spaced parallel relationship with at least one of the plurality of Z-shaped members, the plurality of Z-shaped members being deployed parallel to each other along an existing wall. The edge member terminates a portion of an insulation board. The edge member comprises a first wall, a second wall extending forwardly from the first wall at an angle, preferably a right angle, and a J-shaped wall on a free end of the second wall, the J-shaped wall extending in the same direction as the first wall in a parallel and spaced configuration with the first wall. The J-shaped wall of the edge member is formed by a first portion and a second portion. The first portion is parallel to the first wall and is configured to receive an exterior panel or cladding panel bolted to the exterior surface of the first portion. The second portion extends rearwardly from the free end of the first portion and has a free end terminating at a distance above the first wall. The free end of the second portion on the edge member is coplanar with the free end of the second portion of the continuous Z-shaped member. This means that the free ends of the second portions are at the same distance relative to their respective first walls. The free ends of the Z-shaped member or edge member form and reinforce the required air gap between the exterior surface of the insulation board and the bottom surface of the exterior panel. It should be noted that both the Z-shaped member and the edge member are the perimeter beam members described in the present disclosure, and both are intended to form a support system for installing the wall cladding to an existing facade or wall of a structure. In addition, the disclosed perimeter beam members of the disclosed system support the fixing of the insulation material in the space between two adjacent perimeter beams, which is also the space between the existing wall and the wall cladding. The insulation material is fixed using the perimeter beam itself, with or without the use of retaining elements, and there is no need to fasten the insulation material directly to the existing wall.

[0021] The J-shaped wall of the edge component forms a hollow channel that is open on one side (i.e., the side between the free end of the second component and the second wall). The present invention discloses an insert for forming a strength element for the hollow channel of the edge component. The insert is interchangeable with the insert for any other Z-shaped component. The insert can be placed into the hollow channel by inserting the insert into the opening on either side of the hollow channel or wedging the insert into the open side of the hollow channel.

[0022] In another embodiment of the disclosed system of supporting wall cladding, Z-shaped members are presented having a plurality of openings to allow free movement of air between the Z-shaped members. Preferably, this means that each second wall further comprises a plurality of elongated air gaps and the second portion of the J-shaped wall further comprises air openings.

[0023] The opening or locating slot can be of any shape and can be placed at any position along the second wall of the Z-shaped member. The locating slot is configured to receive a retaining element configured to secure the thermal insulation material. The retaining element can be, but is not limited to, a rod, a pole, a stake, a clip, or a length of cable, or any combination thereof. The retaining element is securely attached to one Z-shaped member, or can span a gap between a Z-shaped member and another adjacently placed Z-shaped member, or a gap between a Z-shaped member and an edge member, or a gap between two adjacent edge members. It is important to note that the Z-shaped members can be placed in parallel, or can be mounted in parallel and horizontally to form a grid-like deployment. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 is a perspective view of a preferred embodiment of a Z-shaped member.

[0025] Figure 2 yes Figure 1 A perspective view of a preferred embodiment is shown.

[0026] Figure 3 is a side elevation view of the Z-shaped component.

[0027] Figures 3A-3H Various different shapes of the second portion of the J-shaped wall of the Z-shaped member or edge member are shown.

[0028] Figure 4 is another side view of the Z-shaped member showing thermal insulation panels mounted adjacent the first and second sides of the second wall.

[0029] Figure 5 yes Figure 4 A perspective view of a Z-shaped component shown in , which also shows the recessed portion along the height of the second wall.

[0030] Figure 6 It is shown Figure 5 A perspective view of a second side of the Z-shaped component shown in FIG.

[0031] Figure 7 is a side view of a Z-shaped component showing the recessed portion and the outer plate bolted to the outer surface of the first portion of the J-shaped wall.

[0032] Figure 8 and Fig. 9 A recessed portion along the height of the second wall is shown.

[0033] Fig.10 and 10A is a perspective view of the edge component, where Fig.10 A flared portion is provided along the second wall.

[0034] Fig.11 A side view of the Z-shaped component and the edge component is shown.

[0035] Fig.12 is a view of multiple Z-shaped components with thermal insulation panels installed between them.

[0036] Fig.13 An alternative embodiment of the Z-shaped members is shown in which thermal shields are mounted between the Z-shaped members and secured with cross bars.

[0037] Fig.14 yes Fig.13 A closer view of the embodiment shown in FIG.

[0038] Fig.15 An alternative embodiment of the Z-shaped members is shown in which thermal shields are mounted between the Z-shaped members and secured with cross bars.

[0039] Fig.16 yes Fig.14 A closer view of the embodiment shown in FIG.

[0040] Fig.17 yes Fig.13 A vertical view of an alternative embodiment of a Z-shaped member is shown.

[0041] Fig.18 Shown from another angle Fig.13 Another vertical view of an alternative embodiment of a Z-shaped member is shown in FIG.

[0042] Fig.19 and Fig. 20 is an embodiment of a rod for positioning a thermal insulation panel between two adjacent Z-shaped members.

[0043] Fig. 20A and 21 is a detailed view of an alternative embodiment of an edge member having a plurality of air slots and air openings.

[0044] Fig. 22 is another schematic diagram of a rod used to hold a thermal shield between two adjacent Z-shaped members.

[0045] Fig.23 Shows the Z-shaped components and Fig.13 Combination of edge components shown.

[0046] Fig.24 and 25 A method of insulating and placing wall cladding on an existing wall using the Z-shaped members and edge members shown in the present invention is shown.

[0047] Fig.26 is a contextual perspective view of an alternative embodiment of the present invention.

[0048] Fig. 27is a perspective view of a Z-shaped member showing the air openings and the retaining openings containing the retaining pegs.

[0049] Fig.28 Shows Fig. 27 The opposite side of the Z-shaped component shown in .

[0050] Fig.29 is a cross-sectional view of a Z-shaped component.

[0051] Fig.30 is a perspective view of another alternative embodiment of the present invention.

[0052] Fig.31 is a perspective view of a retaining post in the context of a preferred use.

[0053] Fig.32 is a contextual perspective view of another alternative embodiment of the present invention.

[0054] Fig.33 yes Fig.32 A cross-sectional view of a Z-shaped component is shown in FIG.

[0055] Fig.34 and 35 is the view that holds the pile.

[0056] Fig.36 The process of deploying clips or rods into the detents between the Z-shaped components to secure the thermal shield is shown.

[0057] Fig.37 is a diagram of the deployed clips and rods that secure the thermal insulation panels.

[0058] Figure 38-40 Various embodiments of Z-shaped components having detents are shown, wherein the detents have different shapes.

[0059] Fig.41 is a detailed contextual representation of the use of Z-shaped members as a method of securing insulation and as mounting points for attaching siding.

[0060] Fig.42 and 43 is a contextual detail of the clamp device.

[0061] Fig.44 and 45 is a contextual detail of the rod device.

[0062] Fig.46 and 47 is a detailed view of the clamp assembly.

[0063] Fig.48 and 49 is a detailed view of the rod assembly.

[0064] Fig.50 and Fig.51 is an additional contextual representation of the Z-shaped component and the structure used with it.

[0065] Fig.52 A system of girder beams demonstrating various applications of retaining elements is shown.

[0066] Fig.53A and 53B Several embodiments of rods used as retaining elements are shown.

[0067] Fig.54A , 54B and 54C show several variations of Z-shaped beams having alternative sets of locating slots. DETAILED DESCRIPTION

[0068] Preferred embodiments of the present invention will now be described with reference to the accompanying drawings. The same elements in the various drawings are denoted by the same reference numerals.

[0069] Now will be referred to in detail embodiments of the present invention. These embodiments are provided by explaining the present invention, and the present invention is not limited thereto. In fact, it will be appreciated by those of ordinary skill in the art upon reading this specification and viewing the accompanying drawings that various modifications and variations may be made thereto.

[0070] Now the accompanying drawings will be described. Figure 1 An embodiment of a Z-shaped component 10 is shown having a first wall 20, a second wall 30, and a J-shaped wall 34. The first wall 20 has a first end 22 and a second end 24. The second wall 30 extends forwardly from the second end 24 of the first wall 20 at an angle (preferably a right angle) or is slightly offset from the second end 24 of the first wall 20. Figure 1 In the illustrated embodiment, the second wall 20 extends from the second end 24, and the extension creates a lower lip 28 that is coplanar with the remainder of the first wall 20. Preferably, the extension forming the lower lip 28 is uniform for the entire length 48.

[0071] The free end 41 includes a J-shaped wall 34. The J-shaped wall is also referred to as a rearwardly extending wall, which can take any shape depending on the application. The J-shaped wall 34 also includes a first portion 36, which is substantially planar and oriented parallel to the lower lip 28 of the first wall 20, but extends in a direction opposite to the first wall 20. The first portion 36 includes an outer surface 40, which, as will be shown in the following figures, is configured to receive an outer wall cladding, such as a wall panel 90. The wall cladding can be in the form of a plurality of thick boards, strips, tiles or panels or a combination thereof, and can be made of wood, stone, polymer or metal or a composite material. The second portion 38 extends rearwardly from the free end 38b of the first portion 36. Approximately halfway down the height of the second portion 38, the second portion 38 bends toward the first side 33, wherein the free end 39 terminates at a distance from the second side. The structure of the J-shaped wall 34 forms a hollow channel 42, which can receive the plug-in 55.

[0072] Although Figure 1 Only one Z-shaped member 10 is shown in the figure, but preferably, a plurality of Z-shaped members 10 are fastened to the outer surface of the existing wall in an orientation parallel to each other and spaced apart, wherein the insulation board 72 ( Figure 5 ) are assembled between each two parallel Z-shaped members. The length 48 of the Z-shaped member 10 is variable and commensurate with the deployment plan of the wall or insulation board or exterior panel of the building. In a plurality of such Z-shaped members, the height 53 of each Z-shaped member 10 (particularly the second wall 30) can be uniform or variable from one member to the next to support uneven surface designs of exterior wall panels or wall panels of different thicknesses.

[0073] Figure 2 A perspective top view of a Z-shaped component 10 is shown. The figure shows a first wall 20, a second wall 30, and a J-shaped wall 34. An upper lip 26 extends laterally from a first side 32 at an angle (preferably a right angle) to the second wall 30. The lip 24 leads from a free end 41, thereby forming a gap 25. The height of the gap 25 can be equal to or different from the depth of the hollow channel 42.

[0074] A protective bracket 46 can be used to cover the surface of the first wall 20. The protective bracket 46 can further include a rearwardly extending flange 48. The flange 48 is adjacent to the first end 22. The protective bracket 46 receives fasteners therethrough and provides a stronger anchoring location than the first wall 20. The first wall 20 and the entire Z-shaped member can be made of a polymeric composition that can be fibrous to enhance strength and thermal insulation. These components can also be made of metal alloys as well as wood and wood-based composite materials.

[0075] Figure 24. Visible in FIG. 4 is a removable insert 50. The removable insert 50 includes a first wall 50a. The first wall 50a is adjacent to the second wall 30. The second wall 50b extends laterally from the first wall 50a. The second wall 50b is adjacent to the first portion 36 of the J-shaped wall 34. A third wall 50c extends rearwardly from the second wall 50b. The third wall 50c is adjacent to the second portion 38 and has a shape that is consistent with the shape of the second portion 38. A corner 50e between the first wall 50a and the second wall 50b is adjacent to the angle formed by the second wall 30 and the J-shaped wall 34. A corner 50d is adjacent to the corner formed by the first portion 36 and the second portion 38. The insert 50 can be introduced into the hollow passage 42 through the side opening 52 or through the gap between the free end 39 and the second side 33.

[0076] It should be understood that the plug-in 50 need not be Figure 2 The insert 50 is not shaped in the manner shown, but can be shaped as a solid rod or a rectangular parallelepiped. The insert 50 is intended to provide additional strength to the J-shaped wall 34 and serve as an anchor point for fasteners that carry the outer wall panels. The length of the insert 50 does not have to be the same as the length of the hollow channel 42.

[0077] The J-shaped wall 34 reinforces the first moisture gap between the insulation board and the exterior trim board. However, it should be understood that the J-shaped wall 34 needs to be in the shape of a "J", but can be implemented in a variety of other shapes. Figures 3A-3H Some alternative designs of the J-shaped wall 34 are shown. The first portion 36 may be at right angles to the second portion 38, wherein the second portion 38 does not bend laterally toward the first side 33, but remains substantially straight until the free end 39, as shown in FIG. Figure 3A As shown, the free end may be bent transversely to form a wall 38b (coplanar with the lip 24) Figure 3D Alternatively, the first portion 36 may be at an acute angle 38c ( Figure 3B ) or obtuse angle ( Figure 3E ) intersects with the second portion 38. The J-shaped wall 34 may have a substantially trapezoidal shape ( Figure 3C ), wherein the first wall 35 is slightly curved laterally and meets the first portion 36 at an obtuse angle, wherein the first portion 36 is connected to the second portion at an obtuse angle and to the wall 38b at an acute angle, wherein the wall 38b is coplanar with the upper lip 26. The second portion 38 can extend rearwardly from the free end of the first portion 36, but begins to protrude at a distance from the free end, thereby creating an overhanging extension 38f ( Figure 3F ).

[0078] like Figure 3G As shown, the second portion 38 can be replaced by a removable insert 50. The third wall 50c of the insert 50 performs the function of the second portion 38. The free end 39 of the insert 50 now increases the thickness of the first moisture gap 79 ( Fig.11). The second wall 30 may be at an angle 25a with the first wall 20, which angle 25a is more of an obtuse angle. If it is desired that the first portion 36 remain parallel to the plane of the first wall 20, then preferably the same obtuse angle 25b is present at the free end 41 of the second wall 30. The upper lip 26 will preferably remain parallel to the plane of the first wall 20, thereby creating an acute angle 26a.

[0079] Figure 4 The Z-shaped member 10 is shown mounted to an existing wall 60 with fasteners 64. The fasteners 64 are shown passing through the protective brackets 46 and the first wall 20. At this point, the protective brackets 46 act as washers and anchor points to ensure that the first wall 20 does not break under the strain of the fasteners 64. The inserts 50 and protective brackets 46 allow the Z-shaped member to be made of polymers or other composite materials to minimize the manufacturing cost or weight of the entire construction, wherein the inserts 50 and protective brackets 46 increase the strength of the device.

[0080] The second end 74 of each insulation board 70 is adjacent to the second side 32 of the second wall 30 and the first end 76 is adjacent to the second side 32. The orientation of the insulation material relative to the first side 32 or the second side 33 is stated here for contextual purposes only and is completely reversible, such that the second end 76 is adjacent to the first side 32 and the first end 74 is adjacent to the second side 33. Each insulation board 70 is held in place along its top surface 72 by the lip 25 of one Z-shaped member 10 and the free end 39 of the next Z-shaped member 10. The space 79 then represents a first moisture gap.

[0081] The bottom surface 78 of each insulation board 70 rests on the lip 24 of the first wall 20 of one Z-shaped member 10 and the first wall 20 of an adjacent Z-shaped member 10. The thickness of the first wall 20 creates a second moisture gap 62 between the existing wall 60 and each insulation board 70.

[0082] Figure 5 A general deployment of the Z-shaped member 10 is illustrated, which is shown between two panels of insulating material 70. The insulating material or panels 70 are shown contained between the upper lip 26 and the J-shaped wall 34 and between the lower lip 28 and the first wall 20. Figure 5 and Figure 6 An embodiment is shown having a recessed section 80 along the height of the second wall 30. The recessed section 80 may include a flared portion on at least one side of the second wall 30 and is intended to secure and seal the contact points between the second wall 30 and the first and second ends 76, 74 of the insulation board 70.

[0083] Figure 7A complete deployment of one of a plurality of Z-shaped members 10 is shown. A first wall 20 is shown attached to an existing wall 60 by fasteners 64. A second wall 30 extends forward from the first wall 20 at an angle, preferably a right angle. The second wall 30 is in communication with a first end 76 and a second end 74 of an insulation board 70, which are further secured by a flared portion 80. An upper lip 26 captures a top surface 72 of one of the insulation boards. The upper lip 26 reinforces a desired first moisture gap 79, also referred to as a thermal gap, along a first side 32 from a lead-out section 25 of a free end 41 of the second wall. A wall panel 90, representing an exterior or cladding panel 90, is fastened to an outer surface 40 of a J-shaped wall 34. The free end 39 of the J-shaped wall 34 reinforces an air or moisture gap 79 along a second side 33 of the Z-shaped member 10. The insert 50, if deployed within the hollow passage 42, also serves as an anchor point for the fastener 92. The preferred thickness of the moisture gap 79 may be between 1.5 cm and 2.5 cm.

[0084] Figure 8 and Fig. 9 The flared portion 80 shown here is also shown to be provided along the entire length of the second wall 30 and on both sides thereof. Alternatively, the flared portion 80 may be placed in one or more locations along the length 48, or only on one of the two sides of the second wall 30. The flared portions 80a and 80b may be present on either side of the second wall 80 or only on one side.

[0085] Fig.10 Edge member 110 is shown. A first wall 120 is shown having a first end 122 and a second end 124. First wall 120 is connected to existing wall 60 ( Fig.11 ) is parallel to and fastened thereto. The second wall 130 extends forward from a free end (also referred to as the second end 124) at a certain angle (preferably a right angle). A J-shaped wall 134 extends from a free end 141 of the second wall 130. A first portion of the J-shaped wall 136 extends in the same direction as the first wall 120 and in an orientation parallel to the first wall 120. A second portion 138 extends downwardly from the free end of the first portion 136, and a free end 139 bends toward the second wall 130 and stops at a certain distance from the second wall 130, thereby forming a gap 143. The curvature of the J-shaped wall 134 forms a hollow passage 142.

[0086] Preferably, an insert 150 is present and is removably insertable into the hollow passage 142 through the side opening 132 or through the gap 143. The insert 150 has a first wall 150a, which is generally shown as a short cylindrical wall adjacent to the second wall 130. A second wall 150b, adjacent to and parallel to the first portion 136, extends laterally from the first wall 150a at a certain angle, preferably a right angle. Extending downwardly from the free end of the second wall 150b is a third wall 150c, which in this embodiment is used to reflect the curvature of the second portion 138. It should be understood that the shapes of the walls 150a-150c can be different and not completely or actually adjacent to the outer walls forming the hollow passage 142. It should also be understood that the insert 150 can be a solid rod or rectangular parallelepiped, or extend a portion of the length of the hollow passage 142. It should also be understood that the various shapes depicting the J-shaped wall 134 of the Z-shaped component 10 Figures 3A-3E This can be achieved with edge member 100 with the same effect. Fig.10 The illustrated embodiment shows a protective bracket 146 which also has a flange 148 .

[0087] Fig.11 An embodiment of an edge member 110 and a Z-shaped member 10 is shown. The edge member 100 is deployed along an existing wall 60 and in a parallel and spaced configuration with one of the plurality of Z-shaped members 10. The insulation board is positioned between the edge member 100 and the adjacent Z-shaped member 10. The first end 76 is adjacent to the second wall 30 and the second end 74 is adjacent to the second wall 130. The illustrated embodiment also includes a flared portion 80 on the second wall 30 and a flared portion 180 on the second wall 130. However, as Fig. 10A As shown, the second wall 130 need not include the flared portion 180. Either or both of the Z-shaped member 10 and the edge member 100 may be disposed with a second wall that does not have a flared portion.

[0088] Preferably, the free end 39 of the Z-shaped member 10, the free end 139 of the Z-shaped member 100, and the upper lip of the Z-shaped member 10 are coplanar to enforce a uniform or minimal moisture or thermal gap 79 between the top surface of the insulation panel and the outer or cladding panel 90. The outer panel 90 is secured to the J-shaped wall 34 and the J-shaped wall 134. The second moisture gap 62 is enforced by the first wall 20 and the first wall 120 of the Z-shaped member 10 and the edge member 100, respectively.

[0089] Fig.12A plurality of Z-shaped members 10 are shown deployed in a parallel and spaced configuration along an existing wall 60. A plurality of insulation panels 70, each panel is positioned in the space between two adjacent Z-shaped members 10, or in the space between an adjacent Z-shaped member and an edge member. A plurality of exterior wall panels 90 are fastened to the Z-shaped members 10 or / and the J-shaped walls 34 of the edge members. The J-shaped walls 34 are shown forming a first moisture gap 79, and the first wall 20 is shown forming a second moisture gap 62.

[0090] Fig.13 An alternative embodiment of a system for securing a thermal insulation panel using Z-shaped members 10 is shown. Each Z-shaped member 10 shown includes a plurality of elongated air slots 160. The elongated slots 160 are in parallel and spaced relationship with each other. At least one cross slot 162 crosses each of the elongated slots 160. The cross slots 160 are configured to allow the base wall 182 of a rod 180 to be inserted therein. The rod 180 spans the distance between two adjacent Z-shaped members 10 and is used to lock the thermal insulation panel in place relative to the wall 60 and the first moisture gap 79. One rod 180 may cross two or more adjacent Z-shaped members in a series of adjacently placed Z-shaped members 10, or a separate rod 180 may span each distance between any two Z-shaped members 10.

[0091] Fig.13 The embodiment shown in Fig.14 . A Z-shaped component 10 is shown having a first wall 20, a second wall 30, and a rearwardly extending wall 40a. The rearwardly extending wall 40a is also referred to as a J-shaped wall, but can be any shape or angle relative to the second wall 30. The shape and structure of the rearwardly extending wall 40a can vary, as provided in the previous figures. Fig.14 Also shown in the figure are a plurality of elongated air gaps 160 arranged at intervals throughout the third wall 30. The elongated air gaps 160 are shown as being perpendicular to the axis of the first wall 20, but may be offset at an angle thereto. Each elongated air gap 160 has an A end 164 facing proximal or near the free end 38a of the second wall 30 and a B end 166 facing proximal or near the first wall 20. The intersecting groove 162 intersects the elongated air gap 160 at a distance from the A end. Fig.14 As shown, preferably, all of the cross slots 162 are located at the same level and are parallel to each other. Additional cross slots may be formed along the length of the elongated air gap 160 (not shown) to accommodate thinner insulation panels 70.

[0092] Still reference Fig.14, a rod 180 is shown. The rod 180 preferably has at least one second wall 184 extending at an angle, preferably at a right angle, from the base wall 182. The first end 186 of the base wall 182 is inserted into one of the cross slots 162, and the second end 187 is inserted below the free end 41 of the adjacent Z-shaped component or continues through the cross slot 162a of the adjacent Z-shaped component. The second wall 184 abuts the second wall 30 of one Z-shaped component 10 and the second portion 38 of the rearwardly extending wall 40a of the adjacent Z-shaped component 10 to maintain a certain degree of insertion of the first point 186 and the second point 187 relative to the slots 162 and 162a, respectively. Obviously, there can be a separate rod inserted into each cross slot 160 and the corresponding slot 162a. Or there can be fewer rods 180 than the number of elongated slots 160.

[0093] Fig.15 and Fig.16 How to adjust the width of gap 79 using rod 180 is shown. Fig.14 , the second wall 184 is shown as being away from the top surface 72, so the first air gap 79 is the distance between the free end 41 and the wall plate 90 ( Fig.11 ).exist Fig.15 and Fig.16 , the second wall 184 faces the top surface 72 of the thermal insulation board 70. Therefore, taking into account the width of the wall 184, the first air gap 79 has been increased.

[0094] Fig.17 and 18 An alternative embodiment of the Z-shaped member 10 is shown that features a plurality of parallel elongated air gaps 160. The function of the air gaps 160 is to allow a constant airflow through the Z-shaped member. This airflow provides the necessary ventilation to keep the insulation board 70 dry and free of mold and other harmful buildup that would otherwise result from the ever-present moisture. A plurality of air openings 190 made through the second portion 38 of the J-shaped wall 40 work in conjunction with the elongated air gaps 160. The air openings 190 are designed to allow air to pass through even though the remaining length of the second wall 30 may be blocked by the presence of the insulation board 70. The air openings 190 are preferably coaxial with or in line and parallel with the elongated air gaps 160, but may be offset in other embodiments.

[0095] Fig.19 and 20A rod 180 is shown. A base wall 182, at least one second wall 184, a first end 186, and a second end 187 are shown. The width 185 of the second wall 184 can vary based on preference, the thickness of the insulation board used, or the desired air gap, wherein a larger width 185 results in a larger air gap if the second wall 184 is directed toward the top surface 72 of the panel 70. The shape of the second wall 184 can be circular. The second wall 184 is shown as extending perpendicularly from the free side of the base wall 182. Alternatively, the angle of the second wall 184 relative to the base wall 182 can be different, and the second wall 184 can be set toward the middle of the base wall 182, or not appear as a solid wall, but rather as a series of protrusions.

[0096] Fig. 20 An edge member having a slightly different embodiment than that shown in the previous figures is shown. An edge member 110 having a first wall 120, a second wall 130, and a forwardly extending wall 140a is shown. The forwardly extending wall 140a includes a first portion 136 that begins at an angle (preferably a right angle) from a free end 141 of the second wall 130. The first portion is parallel to and spaced apart from the first wall 120. The second portion 138 extends downwardly and toward the first wall 120 and is spaced apart parallel to the second wall 130. The free end 139 is the farthest end of the second portion 138 and is preferably coaxial or coplanar (meaning at the same level) with the free end 39 of the Z-shaped member 10 mounted adjacent the edge member 110.

[0097] There are a plurality of elongated air gaps 160, shown extending through the second wall 130 with the A end 164 abutting the forwardly extending wall 140a and the B end abutting the first wall 120. At least one intersecting slot 162 preferably perpendicularly intersects each of the elongated air gaps 160. Additional intersecting slots 162 may be present on each air gap 160. Fig.21 A plurality of air openings 190 are shown along the second portion 138 above the free end 139 .

[0098] Fig. 22 and 23 1 shows how an edge member 110 works in conjunction with a Z-shaped member 10. The edge member 110 is deployed along the edge of an existing wall 60 or at the end of a portion of the wall cladding, where a portion of the wall cladding 90 ( Fig.12 ) must be interrupted.

[0099] like Fig. 22 The first end 186 of the rod 180 is mounted in one of the intersecting slots 162 of the edge member 110, and the second end 187 is mounted in the intersecting slot 162 of the nearest adjacent Z-shaped member 10. The width 189 and orientation of the second wall 184 of the rod 180 determines the width of the air gap 79. Fig. 22In the embodiment, the second wall is directed toward and against the top surface 72 of the insulation board 70. This configuration is required to widen the air gap 79, or when a thinner insulation board 70 is used. If the rod 180 is used to fix a portion of the insulation board 70, then use Fig.23 Here, the second wall 184 of the rod 180 points away from the top surface 180, and the thickness of the air gap 79 is measured from the free end 39 or 139 of the Z-shaped member 10 or edge member 110, respectively, or from the desired level of the cross slot 162. Although the air gaps 160 are shown as being elongated, these air gaps can be formed in any shape, such as a plurality of circular openings, or more oval openings, or gaps extending across the second wall 30 or 130 and parallel to the second wall 20 or 120.

[0100] Fig.24 and 25 A method of installing wall cladding on an existing wall using the disclosed girt system is described. The method is preferably used along the exterior facade of a building, but can also be used on interior walls. Fig.24 and 25 Shown are steps for installing an insulation panel to an existing wall, including the steps of installing at least two Z-shaped components to an existing wall 310, or installing one or more Z-shaped components in combination with at least one edge component to an existing wall. The installation of the Z-shaped components and the edge components is performed by maintaining the Z-shaped components and the edge components in a spaced orientation from each other, thereby creating a space for installing the insulation material. This is followed by a step 320 of inserting the insulation material between the Z-shaped components (or between the Z-shaped components and the edge components, or between two adjacent edge components). Steps 310 and 320 result in locking the installed insulation panel in place between the second walls of adjacent Z-shaped components (whether two components or a series of Z-shaped components). Steps 310 and 320 work in conjunction with step 330 by creating a gap between the insulation material and the wall cladding, and step 350 of installing the wall cladding to the Z-shaped components while maintaining air circulation and drainage.

[0101] The disclosed method is further enhanced with step 335, wherein air circulation and drainage are further enhanced by having a plurality of elongated slots or positioning slots in the Z-shaped member or edge member. These slots can be introduced during the production of the Z-shaped member or edge member, or can be opened during the installation of the Z-shaped member and edge member at the construction site. In step 345, the slots are used to further secure the thermal insulation material using a retaining element. The retaining element can be at least one clip, at least one rod, a length of cable spanning the space between two adjacent perimeter beams, or a cross rod or cable between two adjacent perimeter beams.

[0102] Fig.26Additional alternative embodiments are disclosed that are alternatives to the display rod 180. A retaining stake 240 is shown that is configured to retain a portion of the insulation board 70. At least one retaining stake is inserted into the locating slot 220. The locating slots 220a are all at the same level and are preferably just above the top surface 72 of the insulation board 70, so that when multiple retaining stakes are placed in a one-to-one relationship within multiple locating slots 220, the retaining stakes 240 will be adjacent to the top surface 72 and securely hold the section of the insulation board 70 in place. Directly above the locating slots 220a are multiple second air openings 202 that are substantially located near the free end 31 of the second wall 30. The multiple second air openings 202 shown are arranged in a single row along the entire width. Alternatively, or as desired, the second air openings 202 can be sporadically across portions of the second wall 30 or arranged in multiple rows. The locating slots 220 are preferably grouped together to expand their utility, such as in Fig.26 , 27 The coplanar approach shown in et al.

[0103] Fig.26 Also shown is a rearwardly extending wall 40a, which is Fig.26 The first moisture gap 62 is substantially "J" shaped, including a first portion 36 and a second portion 38, wherein the free end 39 reinforces the first air gap 79. The second moisture gap 62 is an air gap reinforced by the first wall 20 and the lower lip 28, which support the ends of the sections of the insulation board 70.

[0104] Fig. 27 and Fig.28 Shown Fig.26 . A plurality of second air openings 202 are shown arranged substantially across the width of the second wall. At least another plurality of air openings may be provided at another region of the second wall 30. Fig. 27 , the additional plurality of air openings is a third plurality of air openings 206, which are disposed proximate the first wall 20, or on the other side, proximate the lower lip 28. The third plurality of openings 206 are shown as including openings that are substantially larger than the second plurality of air openings 202 and more sparsely positioned than the second plurality of air openings 202. Alternatively, the second plurality of air openings and the third plurality of air openings may have the same or varying sizes, shapes, and concentrations.

[0105] Fig. 27 and Fig.28 This is clearly demonstrated by showing a plurality of detents 220 grouped into tiered groups of coaxial detents 220a, 220b, 220c and other levels as required. Each tier of detents 220 locates a particular thickness of insulation board 70 thereunder.

[0106] like Fig.28As shown, the plurality of second air openings 202 or the plurality of third air openings 206 of the second wall 20 respectively cooperate with the plurality of air openings 190 disposed across the second portion 38 of the rearwardly extending wall 40a.

[0107] Fig. 27 and 28 The operational function of the retaining stake 240 is shown. The first portion 246 is inserted into and through one of the positioning slots 220 until it protrudes substantially on the other side of the second wall 30. The second portion 242 remains protruding on the first side of the second wall 30 and is prevented from further insertion by the lip 244. Preferably, the first portion 246 fits tightly within the opening 220 and is not easily removed from the opening 220. Obviously, when there is no retaining stake 240 obstructing the opening 220, the free opening 220 serves as another set of moisture absorption and ventilation openings.

[0108] Fig. 27 and Fig.28 The Z-shaped component shown in is intended for use with similar airflow enabling components that are positioned adjacent to each other, parallel, and in a spaced-apart configuration in a group featuring a plurality of parallel Z-shaped components. However, the ventilating Z-shaped component 10 can be used with non-ventilating Z-shaped components or ventilating components in a different configuration. In addition, it should be understood that the second portion 242 positions the end of one insulation board 70, while the first portion 246 positions the end of another insulation board 70.

[0109] Fig.29 Shown in FIG. 1 is a cross-sectional view of the Z-shaped component 10 showing the first wall 20 , the lower lip 28 , the second wall 30 , and the rearwardly extending wall 40 including the first portion 36 and the second portion 38 and having a free end 39 .

[0110] Fig.30 Yet another variation of a Z-shaped member 10 is shown, which features a plurality of air openings. Fig.30 The use of multiple adjacent rows or groups of first plurality of second openings 202 disposed in region 30c is shown. While region 30d is shown without any air openings, a greater concentration of air openings in another region (i.e., region 30c) is intended to compensate for the lack of air openings in another region.

[0111] Fig.31Yet another embodiment of the present invention is shown in the context of FIG. A retaining post 240 is shown placed within an opening 220 located adjacent to but just below the rearwardly extending wall 40a. The rearwardly extending wall 40a shown in this embodiment does not have the features of the second portion 38 as in the other figures, wherein the first air gap 79 is provided by the thickness of the retaining post 240. Although the opening 220 is shown adjacent to the rearwardly extending wall 40, the illustrated embodiment may utilize thinner insulation panels 70, wherein the retaining opening 220 is accordingly positioned just above these panels 70.

[0112] Fig.32 Shows Fig.31 The embodiment shown has no ventilation gaps other than the positioning gap 220. Alternatively, additional gaps may be provided on the surface of the second wall 30. An opening 23 is shown on the first wall 20, which may be used for fastening means for attaching the Z-shaped member to the wall, or for additional ventilation capacity.

[0113] Fig.33 yes Fig.32 2 is a cross-sectional view of an embodiment of a Z-shaped component 10 shown in FIG. A first wall 20 is shown, with a lower lip 28 being coplanar with the first wall 20. A second wall, which extends upwardly from the first wall 20 at an angle, preferably a right angle, to the first wall 20. A rearwardly extending wall 40a, which connects at a certain angle, preferably a right angle, at the free end 31. The rearwardly extending wall 40a includes a first portion 39 and terminates at a free end 39.

[0114] Fig.34 and 35 Features of a retaining post 240 are shown. A first portion 246 and a second portion 242 are shown. The first and second portions are coextensive or integral with each other and are interrupted by a lip 244. A tapered portion 248 helps place the retaining post 240 within the locating gap 220. A bottom surface 249 is shown as being uniform. Alternatively, the bottom surface 249 can have or include a lip in addition to the lip 244. Notably, the locating slot 220 is configured to locate the distal end of the locating rod 180 and the cross slot 162 can accommodate the retaining post 240.

[0115] The height 53 ( Fig.37 ) is made according to the expected insulation board 70 and is preferably slightly larger than the thickness 53a of the insulation board 70 to enhance the existence of the first air gap 79. Fig.36The adjacent Z-shaped members 10a and 10b are shown parallel to each other and spaced apart, enabling one of the plurality of insulation panels to be installed in the space between the parallel Z-shaped members 10a and 10b. Another insulation panel of the plurality of insulation panels 70 is installed in the spaces 30a and 30b and spans to another adjacent Z-shaped member (not shown) or edge member (see Fig.10 110 in the above table).

[0116] Fig.36 and 37 Also shown are a plurality of positioning slots 220. The positioning slots 220 are preferably coaxial and arranged in rows, such as a coaxial first row 220a and a coaxial second row 220b. Each positioning slot 220 is configured to receive and retain a first portion 246 ( 246 ) of a retaining post 240 in a removable but substantially tightly associated manner. Fig.35 ), or Fig.36 and 37 As disclosed in the drawings, the first end 410 of the clip 400 or the first end 460 or the second end 470 of the rod 450 is received and retained respectively. The retaining elements or retaining posts can be the posts 240, the clips 400 or the rods 450. Each insulation board 70 rests on the lower lip 24 of an adjacent Z-shaped member 10a and the first wall 20 of the opposite adjacent Z-shaped member 10b, thereby retaining the second air gap 62, and on the posts 240, the clips 400, the rods 180 ( Fig.13 ) or below rod 450 (alternative embodiment).

[0117] Fig.38 yes Fig.36 Detailed view of a Z-member embodiment shown in . The Z-member 10 has a first wall 20 mounted against an existing wall 60, which may be a waterproof membrane or exterior sheet. A second wall 30, which extends outwardly from the second end at a certain angle (preferably a right angle), the second wall having a first side 32 and a second side 33. A lower lip 24, which extends from the second end of the first wall 20 and is coplanar with the first wall 20. A rearwardly extending wall 40a extending from the free end 31. The rearwardly extending wall 40a extends in a direction coaxial with the first wall 20 but opposite to it. The rearwardly extending wall 40a may be parallel to the first wall 20, or at an acute or obtuse angle to the first wall 20. The end of the rearwardly extending wall 40a forms a free end 39. The height 53 of the second wall 30 may vary depending on the desired thickness of the insulation 70. The plurality of locating slots 220 may be placed anywhere in the area of ​​the second wall 30, but are preferably placed in multiple rows, such as a first row 220a and a second row 220b, etc.

[0118] The positioning groove 220 can be of any shape. For example, the elongated and elliptical shape 220e ( Fig.38 ), or a rectangle or a parallelogram. The positioning groove 220 may be a circular shape 220f ( Fig.39 ) or triangle 220g( Fig.40 ), or any combination of shapes. It should be noted that any locating slot 220 that is not blocked by the insulation board 70 or does not retain the stake 240, clip 400 or rod 180 or 450 acts as an opening for air and moisture circulation, which promotes drying in the event of moisture penetration, thereby avoiding the accumulation of fungus and mold.

[0119] Fig.41 A context assembly is shown that utilizes a Z-shaped member 10 to accommodate external insulation, promote air gaps and serve as a mounting point for exterior siding. An existing wall 60 is shown, which may be concrete, brick or composite wood or synthetic siding. A plurality of parallel and spaced studs 60b are mounted to the siding 60. Then, after the space 60a is filled with soft or sprayed insulation, an additional siding layer 60c is attached to the studs 60b. A waterproof membrane 60d is spread over the exterior of the additional siding 60c. The Z-shaped member 10 is then fastened to the waterproof siding 40. The Z-shaped member 10 is preferably molded of a thermally insulating material that isolates the surfaces attached to the Z-shaped member from each other, thereby supplementing the waterproof properties of the membrane 60d. In addition, the completely flush and tight bond between the membrane surface 60d and the first wall 20 of the Z-shaped member 10 forms a waterproof seal that compensates for perforations of the membrane surface 60d during installation of the Z-shaped member 10. A plurality of clips 400 and / or a plurality of rods 450 secure the rigid, flexible or semi-rigid insulation board 70, and then install the insulation board 70 between each adjacent Z-shaped member 10 (or in some cases, between the Z-shaped member 10 and the adjacent edge member 110). The protruding wall 430 of the clip 400 or the protruding wall 480 of the rod 450 is located between the top surface 72 of the board 70 and the wall plate 90 ( Figure 7 ) between the first air gap 79, the wall plate 90 is installed on the wall 40a extending backward. It should be noted that Fig.41 The arrangement of components shown in can represent a Z-shaped component 10 located on the exterior of a wall, or, located on the interior of a wall, wherein a rearwardly extending wall 40 is provided with interior wall panels, such as plywood or composite panels or gypsum boards.

[0120] Fig.42 The illustrated clip 400 includes a first portion 410 and a second portion 420. The second portion 420. The first portion 410 is configured to be received in the positioning groove 220. The second portion includes a protruding wall 430 extending from a first side 422 of the second portion 420. The extending length of the protruding wall 430 is preferably equal to the minimum width of the first air gap 79. Although one protruding wall 430 is shown as being disposed substantially longitudinally along the middle of the second portion 420, additional protruding walls 430 may be used and may be further disposed closer to the edge of the second portion 420. The proximal end 430a abuts the first side 32 of the second wall 30 and prevents the clip 400 from sinking further to the optimal insertion level, as shown. Fig.43 As shown. The first portion 410 may include a tapered portion 415 and is configured to be closely associated with the positioning groove 220. Like the pile 240 ( Fig.35 ), clips 400 may be used to lock the rigid insulation board 70 in place.

[0121] Fig.44 and 45 A rod 450 is shown having a second portion 482 that spans the distance between two parallel and adjacent Z-shaped members 10. Each rod includes a second portion 482 and at least one first portion 460 disposed on each distal end of the rod 450. A protruding wall 480 extends from the first side 452 of the rod 450. The protruding wall preferably extends through the entire length of the second portion 482, or may be inserted into segments with gaps between each segment. The protruding wall 480 is shown as extending substantially from the middle of the first side 452, but may also be disposed closer to the edge, such as Fig. 20 The proximal end 430a terminates the protruding wall 480 and marks the optimal insertion point of the first end 460. The proximal end 430a abuts the first side 32. The rod 450 is best suited for securing a semi-rigid or flexible insulation board 70 and can be used in conjunction with or as an alternative to the clip 400 or the retaining post 240. Fig.46 and 47 Detailed features of the clip 400 are shown. The clip 400 includes a first portion 410, a second portion 420, a first side 422, and a second side 433. At least one protruding wall 430 extends from a proximal end 430a to a distal end 430b. The first portion 410 may also include a tapered portion 415, the slope of the taper originating from the second side 433, which is the side adjacent to the top surface 72 of the insulation board 70. The tapered portion enables the installer to introduce the clip 400 at a slight angle away from the surface of the insulation board 70 to achieve a more comfortable and secure grip of the device, inserting the clip 400 into the positioning slot 220. Both the clip 400 and the rod 450 are preferably made of a composite material and / or an insulating material.

[0122] Fig.48 and 49 A rod 450 is shown, which is Fig. 204. An alternative embodiment of the rod 180 shown in FIG. The rod 450 includes an elongated section 482 and preferably two first sections 460 and 470 on each end of the elongated second section 482. The first surface 452 along the second section 482 also includes at least one protruding wall 480, which is set along the length of the second section 482. The protruding wall ends at points 450a and 450b, which mark the optimal insertion points of the first sections 460 and 470. At least one of the first sections 460 can also include a tapered surface 465, wherein the slope of the taper starts from the second side 453 to enable the rod 450 to be introduced at an angle when installed in the fixing slot 200.

[0123] Fig.50 and 51 60c is a context diagram showing the Z-shaped member 10 being deployed along a wall panel 60c. As shown, the Z-shaped member 10 can be deployed coaxially or coplanarly with the wall stud 60b, or at an angle thereto, such as a right angle, such as Fig.50 As shown. The insulation board can be positioned between adjacent and parallel Z-shaped members 10, or held between the Z-shaped member 10 and the adjacent edge member 110. The Z-shaped member 10 and the edge member 110 are fastened to the wall panel 60c with fasteners 64. However, further perforation of the waterproof membrane 60d is not required to fix the wall panel 70, because the retaining piles 240 inserted into the positioning grooves 220 can be used to fix these panels.

[0124] Fig.52 1 is a further demonstration of the disclosed system, characterized by at least two beam members. In this case, the beam members are adjacent Z-shaped members 10b and 10c, which are in a spaced configuration relative to each other, forming a space 10e. The system of beam members can be a plurality of spaced Z-shaped members or a plurality of Z-shaped members with edge members 110 ( Fig.50 ). The surround beam members need not be parallel to one another, but may be mounted at angles to one another, including right angles.

[0125] Fig.52 Several examples of multiple retaining elements are shown in , which are not intended to limit the retaining elements. Any retaining element capable of retaining the insulating material 72 within the space 10e can be used. This includes but is not limited to piles 240, clips 400, flat rods 450a, tubular rods 450b, cables or ropes 397 or any combination thereof. The cable 397 includes a first portion 398 and a second portion 399 inserted into the positioning groove 220, and the second portion 399 can be a section of wire, cable, string, rope or ribbon. The retaining elements can be deployed horizontally, vertically, diagonally or in an overlapping manner through the positioning groove 200. It should also be noted that although the surrounding beams 10a and 10b are shown as having multiple positioning grooves 200, these positioning grooves 200 can be formed during the production of these surrounding beams, or introduced at will by the installer or dispenser of the surrounding beams.

[0126] Fig.53A and 53B Additional variations of the retaining element as rod 450 are shown. A tubular rod 450b and a semi-tubular rod 450c are shown. Each comprises at least one first portion 460 continuously connected to a second portion 482. The first side 453 is generally against the top surface of the insulating material 72, while the second side 452 faces the wall cladding. However, for certain applications, this orientation can be reversed.

[0127] Figures 54A-54C Further variations of Z-shaped components are shown. Fig.54A 2 shows a first wall 20 having a first end 22 and a second end 24. A second wall 30 extends forward from the second end 24. A rearwardly extending wall 40a extends from a free end 41 of the second wall 30, the rearwardly extending wall 40a terminating at a free end 38b. Depending on the embodiment, the rearwardly extending wall 40a may include one or more additional portions that are designed to orient the free end 38b in a particular manner. Figures 54A-54C As shown, the slot, which may be an elongated slot 180 or a positioning slot 220, may be of any shape and may additionally form or produce a letter or geometric shape profile that may intersect a majority of the width or length of the sending wall, as shown by a Z-shaped slot 220e, which may be formed in the form or profile of any other letter or geometric shape.

[0128] Fig.54A Further shown is a protective bracket 46 mounted on the first wall 20 . Fig.54A and Fig.54B Also shown is a lower lip 28 which may extend at an angle, preferably at a right angle, from the second end 24 of the first wall 20. It should be noted that the surround members and retaining elements may be made of insulating (isolating) materials, such as plastic, polymer, rubber or resin, and they may be made of non-insulating or semi-insulating materials, such as stone, metal alloy, glass or wood.

[0129] While the present invention has been described with a certain degree of particularity, it should be understood that the invention has been made by way of illustration only and that numerous changes may be made in the details of construction and arrangement of parts without departing from the spirit and scope of the invention.

[0130] Although various inventive aspects, concepts and features of the present invention may be described and illustrated herein as embodied in combination in exemplary embodiments, these various aspects, concepts and features may be used alone or in various combinations and sub-combinations thereof in many alternative embodiments. Unless expressly excluded herein, all such combinations and sub-combinations shall be within the scope of the present invention. In addition, although various alternative embodiments of various aspects, concepts and features of the present invention may be described herein, such as alternative materials, structures, constructions, methods, devices and components, alternatives to form, coordination and function, etc., these descriptions are not intended to be a complete or exhaustive list of available alternative embodiments, whether currently known or developed later. Those skilled in the art may easily adopt one or more inventive aspects, concepts or features to additional embodiments and uses within the scope of the present invention, even if these embodiments are not explicitly disclosed herein. In addition, even if some features, concepts or aspects of the present invention may be described herein as preferred arrangements or methods, the description is not intended to imply that the feature is required or necessary unless expressly stated. In addition, exemplary or representative values ​​and ranges may be included to help understand the present disclosure, however, these values ​​and ranges should not be interpreted as limiting, and are intended to be critical values ​​or ranges only when expressly stated. Unless expressly stated otherwise, parameters identified as "approximately" or "about" a specified value are intended to include the specified value and values ​​within 10%-20% of the specified value. In addition, it should be understood that the drawings accompanying the present disclosure may, but are not necessarily, drawn to scale and, therefore, may be understood to teach the various ratios and proportions apparent in the drawings. In addition, while various aspects, features, and concepts may be expressly identified herein as being inventions or forming part of an invention, such identification is not intended to be exclusive, and there may be inventive aspects, concepts, and features fully described herein without being expressly identified as such or as part of a particular invention, which inventions are set forth in the appended claims, as currently written or as modified or added in the future. Descriptions of exemplary methods or processes are not limited to including all steps required in all cases, nor should the order in which the steps are presented be construed as required or necessary unless expressly stated.

Claims

1. A system for fixing thermal insulation between an existing wall and an exterior siding, characterized in that include: A plurality of Z-shaped components; Each of the plurality of said Z-shaped members has a first wall, the first wall having a first end and a second end, the first wall being parallel to and mounted on an existing wall; a second wall extending outwardly at an angle from the second end, the second wall having a first side and a second side; a rearwardly extending wall extending from a free end of the second wall, wherein the rearwardly extending wall faces in a direction opposite to the first wall; wherein the second wall further comprises at least one row of a plurality of positioning slots; wherein the plurality of positioning slots are oriented along the second wall; wherein each of said Z-shaped components is in a configuration spaced apart from one another, thereby forming a space; wherein the space between each two of the Z-shaped members is configured to position an insulating material; wherein a bottom surface of the insulating material is configured adjacent to the first wall and a top surface of the insulating material is configured in a configuration adjacent to but spaced from a free end of the rearwardly extending wall; wherein a first end of the insulating material is configured to be adjacent to the first side of a first one of the two of the plurality of Z-shaped members, and wherein a second end of the insulating material is configured to be adjacent to the second side of a second one of the two of the Z-shaped members; and wherein the rearwardly extending wall is configured to have a wall cladding attached thereto; The second wall is spaced apart from the second end of the first wall by a distance, wherein the distance serves as a lower lip, and the lower lip extends rearward from the second end of the first wall and is coplanar with the first wall.

2. A system for fixing insulation between an existing wall and an exterior siding according to claim 1, characterized in that The positioning grooves are arranged in clusters or in a coplanar manner.

3. The system for securing insulation between an existing wall and an exterior siding according to claim 1, characterized in that: Each of the plurality of positioning grooves is configured to have a retaining element inserted therein; wherein the retaining element is configured to securely position the thermal insulation material within the space.

4. A system for fixing insulation between an existing wall and an exterior siding according to claim 3, characterized in that: The retaining element is a clip, wherein the clip has a first portion and a second portion; wherein the first portion is configured to be inserted into one of the plurality of positioning slots; wherein the second portion and the first portion are collinear and have a common first side and second side; wherein a protruding wall extends from the first side of the second portion, the protruding wall being configured to prevent the first portion from being over-inserted into the one of the plurality of positioning slots; and wherein the protruding wall is configured to reinforce an air gap between the top surface of the insulating material and the wall cladding; and wherein the second side is configured to extend above the top surface of the insulating material.

5. The system for securing insulation between an existing wall and exterior siding according to claim 3, characterized in that: The retaining element is a rod, wherein the rod has a first portion, the first portion is configured to be inserted into one of the plurality of positioning slots; wherein the rod has another first portion opposite to the first portion, wherein the another first portion is configured to be inserted into one of the plurality of positioning slots on an adjacent Z-shaped member; an elongated segment, the elongated segment having a first side and a second side; the elongated segment separates the first portion from the another first portion; The elongated section is co-linear with the first portion and the further first portion; A protruding wall extends from the first side of the elongated section; and wherein the protruding wall is configured to extend above the top surface of the insulating material.

6. The system for securing insulation between an existing wall and exterior siding according to claim 3, characterized in that: Each retaining element is a rod or a clip, wherein the clip has a first portion and a second portion; wherein the first portion is configured to be inserted into one of the plurality of positioning slots; wherein the second portion and the first portion are collinear and have a common first side and second side; wherein a protruding wall extends from the first side of the second portion, the protruding wall being configured to prevent the first portion from being over-inserted into the one of the plurality of positioning slots; and wherein the protruding wall is configured to reinforce an air gap between the top surface of the insulating material and the wall panel; and wherein the second side is configured to extend above the top surface of the insulating material.

7. A system for securing insulation between an existing wall and exterior siding according to claim 6, characterized in that: The insulating material is at least one insulating board, and wherein the wall cladding is at least one wall panel.

8. The system for securing insulation between an existing wall and exterior siding according to claim 7, characterized in that: Any of the plurality of retaining slots that is not retaining a stake is configured to function as an air slot; wherein the air slot is configured to promote air circulation and drainage between the top surface of the insulation material and the wall panel.

9. A system for securing insulation between an existing wall and an exterior siding according to claim 8, characterized in that: Any of the plurality of coplanarly arranged positioning grooves forms a group including a circular groove, a rectangular groove, a triangular groove, an elongated groove or any combination thereof.

10. The system for securing insulation between an existing wall and exterior siding according to claim 9, characterized in that: Also comprising at least one edge member in spaced relation to at least one of the plurality of Z-shaped members; wherein the at least one edge member has a first wall that is parallel to the existing wall and configured to be secured to the existing wall; a second wall of the at least one edge component extending at an angle from the free end of the first wall of the at least one edge component, the second wall of the at least one edge component having a first side and a second side; a front extension wall extending from the free end of the second wall of the at least one edge component, the front extension wall also comprising a first portion extending from the free end of the second wall of the at least one edge component; wherein an outer surface of the first portion of the at least one edge component is configured to allow the wall cladding to be fastened thereto; wherein the free end of the second portion of the at least one edge component is coplanar with a free end of a rear extension wall of one of the plurality of Z-shaped components adjacent to the at least one edge component; and wherein the thermal insulation material is configured to be fitted in a space between the at least one edge component and one of the plurality of Z-shaped components adjacent to the at least one edge component, or wherein the thermal insulation material is configured to be fitted in a space between the at least one edge component and another of the at least one edge components, the at least one edge component and the other of the at least one edge component being in a configuration spaced apart from each other.

11. The system for securing insulation between an existing wall and an exterior siding according to claim 10, characterized in that: The plurality of Z-shaped members are oriented at an angle to the edge member, and wherein the plurality of Z-shaped members, the at least one of the edge members, and the retaining element are fabricated from a thermally insulating or thermally conductive material.

12. The system for securing insulation between an existing wall and exterior siding according to claim 10, wherein: The first wall also includes a protective bracket.

13. A method for installing an insulation panel on an existing wall, characterized in that The following steps are involved: installing a perimeter beam system comprising at least two Z-shaped members or at least one Z-shaped member and at least one adjacent edge member to an existing wall, wherein the at least two Z-shaped members or one of the one Z-shaped members and one of the edge members are in a spaced-apart configuration; inserting at least one insulating material into the spaced-apart configuration, wherein the at least one insulating material is locked in place within the spaced-apart configuration using a retaining element; wherein each of the Z-shaped members or each of the edge members is configured to support at least one positioning groove for positioning the retaining element, and wherein the at least one positioning groove is free of the retaining element configured to promote air circulation and drainage; and mounting a wall cladding to said at least one Z-shaped member or said at least one edge member while maintaining said air circulation and drainage between said at least one insulating material and said wall cladding.

14. System for fixing insulation between an existing wall and an exterior siding, characterized in that include: a plurality of enclosure beam members deployed to the existing wall in a spaced-apart configuration, Each of the plurality of the perimeter beam members further comprises a Z-shaped member having a first wall, the first wall having a first end and a second end, the first wall being parallel to and mounted on an existing wall; a second wall extending outwardly at an angle from the second end, the second wall having a first side and a second side; a rearwardly extending wall extending from a free end of the second wall in a direction opposite to the first wall, wherein the rearwardly extending wall further comprises a first portion oriented parallel to the first wall, the first portion being configured to have a wall cladding secured thereto; the rearwardly extending wall further comprises a second portion extending rearwardly from the first portion in spaced relation to the second wall; wherein the first side further comprises an upper lip, the upper lip being coplanar with the free end of the second portion; wherein each of at least two of the plurality of enclosure beam members is connected to the existing wall adjacently and in a spaced-apart configuration, wherein the at least two of the plurality of enclosure beam members are configured to position an insulating material; wherein a bottom surface of the insulating material is configured to be adjacent to the first wall of any one of the at least two of the plurality of enclosure beam members, and a top surface of the insulating material is configured to be adjacent to a free end of the rearwardly extending wall of any one of the at least two of the plurality of enclosure beam members; and wherein a first end of the insulating material is configured to be adjacent to the first side of a first of the two of the plurality of enclosure beam members, and wherein a second end of the insulating material is configured to be adjacent to the second side of a second of the two of the plurality of enclosure beam members; The first wall of any one of the plurality of Z-shaped members further comprises a lower lip extending rearwardly from the second end of the first wall; The first wall of any one of the plurality of Z-shaped components further includes a lower lip extending rearward from the second end portion of the first wall.

15. The system for securing insulation between an existing wall and exterior siding according to claim 14, wherein: Also comprising at least one edge member in a spaced-apart parallel relationship with at least one of the plurality of said Z-shaped members; wherein said at least one edge member has a first wall, said first wall being parallel to an existing wall and configured to be secured to the existing wall; a second wall extending at an angle from a free end of the first wall of the at least one edge member, the second wall of the edge member having a first side and a second side; a forwardly extending wall extending from the free end of the second wall of the at least one edge member, the forwardly extending wall of the edge member further comprising a first portion extending from the free end of the second wall of the at least one edge member; wherein the first portion of the at least one edge member is in a spaced-apart and parallel relationship to the first wall of the at least one edge member; and a second portion of the forwardly extending wall of the at least one edge member extending rearwardly from the first portion in a spaced-apart relationship to the second wall of the edge member; wherein an outer surface of the first portion of the edge member is configured to have the wall cladding fastened thereto; wherein a free end of the second portion of the at least one edge member is coplanar with the free end of the rearwardly extending wall of one of the plurality of Z-shaped members adjacent to the at least one edge member; and wherein one of the plurality of thermal insulation panels is configured to fit in a space between the edge member and one of the Z-shaped members adjacent to the at least one edge member.

16. The system for securing insulation between an existing wall and exterior siding according to claim 15, wherein: The second wall of the at least one of the plurality of Z-shaped members and the second wall of the at least one edge member have a plurality of grooves; wherein the second portion of the rearwardly extending wall of the at least one of the plurality of Z-shaped members and the second portion of the forwardly extending wall of the at least one edge member have a plurality of grooves; wherein the at least one retaining element is configured to be inserted into one of the plurality of grooves on the second wall of the at least one of the plurality of Z-shaped components or the second wall of the at least one edge component, or wherein the at least one retaining element is configured to be inserted into one of the plurality of grooves on the second portion of the rearwardly extending wall of the at least one of the plurality of Z-shaped components.

17. The system for securing insulation between an existing wall and exterior siding according to claim 16, wherein: The retaining element is part of the group comprising stakes, clips, rods, cables or any combination thereof.

18. The system for securing insulation between an existing wall and exterior siding according to claim 17, wherein: The first wall of the plurality of Z-shaped components or the at least one edge component further includes a protective bracket.

19. The system for securing insulation between an existing wall and exterior siding according to claim 17, wherein: The second wall of the plurality of the Z-shaped components or the at least one edge component further includes a flared portion.

Citation Information

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