Efficient electromagnetic chuck

The design of heat dissipation fins, guide plates and exhaust fans solves the problem of heating of the electromagnetic chuck coil, achieves efficient heat dissipation and dust prevention effects, and improves the operating stability and efficiency of the electromagnetic chuck.

CN223357187UActive Publication Date: 2025-09-19LAIWU LUYUE ELECTROMAGNETISM EQUIP CO LTD
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Patent Information

Application Number
CN202422857059.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-22
Publication Date
2025-09-19
Estimated Expiration
2034-11-22

AI Technical Summary

Technical Problem

The coil of the electromagnetic chuck will heat up after long-term operation, which may cause damage during long-term use and reduce operating efficiency. It is necessary to stop using it and wait for the coil to dissipate heat and cool down.

Method used

The heat dissipation area of ​​the coil is increased by combining heat dissipation fins, guide plates and exhaust fans, which reduces coil temperature through air circulation. The filter and leaf structure prevent dust from entering, thus improving air quality and heat dissipation efficiency.

Benefits of technology

Effectively improve the heat dissipation efficiency of the electromagnetic chuck, extend the operation time, prevent dust from affecting heat dissipation, and ensure the stable operation of the electromagnetic chuck.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an efficient electromagnetic chuck, which belongs to the technical field of electromagnetic chucks, and comprises a chuck body and a coil installed inside, the inner wall of the chuck body is connected with heat dissipation fins, the outer surface of each heat dissipation fin is connected with a flow guide plate, the inner side of the chuck body is provided with an exhaust port, and the exhaust port is communicated with the heat dissipation fins. And an exhaust fan is installed on the inner wall of the exhaust pipe, through cooperation of the cooling fins, the flow guide plate and the exhaust fan, the cooling area of the coil is increased through the cooling fins, the efficiency of dissipating heat in the coil to the outside is improved, the flow guide plate can disperse air entering the suction cup body, the air is guided to flow to the two sides of the cooling fins, and the heat dissipation efficiency is improved. The cooling fins are in uniform contact with air, the exhaust fan serves as a power source to provide power for air flowing, the air circulation speed in the suction cup body is increased, high temperature on the coil absorbed by the cooling fins is discharged through air circulation, the temperature of the coil is reduced, and the operation duration of the electromagnetic suction cup is prolonged.
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Description

Technical Field

[0001] The utility model relates to the technical field of electromagnetic chucks, in particular to a high-efficiency electromagnetic chuck. Background Art

[0002] An electromagnetic chuck is a clamping device that works based on the electromagnetic principle. It generates a magnetic field by energizing a coil, thereby adsorbing ferromagnetic materials. When the current is turned off, the magnetic field disappears and the chuck releases the adsorbed ferromagnetic material. Electromagnetic chucks are widely used in mechanical processing, material handling, medical equipment, scientific research experiments and other fields. They can provide strong adsorption force to ensure the stability of workpieces during processing, while simplifying the loading and unloading process and improving production efficiency and safety.

[0003] After the electromagnetic chuck has been in operation for a long time, the coil inside the electromagnetic chuck will heat up. Long-term use may cause damage to the coil. It is necessary to stop using and wait for the coil to dissipate heat and cool down. The operation can be continued only after the coil cools down, which reduces the operating efficiency of the electromagnetic chuck. In order to solve this technical problem, the utility model proposes a high-efficiency electromagnetic chuck. Utility Model Content

[0004] The main purpose of the utility model is to provide a high-efficiency electromagnetic chuck, which can effectively solve the problems mentioned in the background technology.

[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0006] A high-efficiency electromagnetic suction cup comprises a suction cup body and a coil installed inside, the inner wall of the suction cup body is connected to heat dissipation fins, the lower surface of the heat dissipation fins is in contact with the upper surface of the coil, the inner side of the suction cup body is provided with an air inlet, the outer surface of the heat dissipation fins is connected to a guide plate, and the guide plate has an inclination angle, the inner side of the suction cup body is detachably connected to a filter screen, and the filter screen corresponds to the air inlet, the interior of the filter screen is provided with a positioning mechanism, the inner side of the suction cup body is provided with an exhaust port, and the exhaust port is located above the heat dissipation fins, the upper surface of the suction cup body is connected to a condenser, the upper surface of the condenser is connected to an exhaust pipe, and the inner wall of the exhaust pipe is installed with an exhaust fan.

[0007] Preferably, one end of the exhaust pipe is rotatably connected to a plurality of page plates, the bottom ends of the plurality of page plates are connected to magnet 1, the top ends of the plurality of page plates are connected to magnet 2, and magnet 1 and magnet 2 are magnetically attracted to each other.

[0008] Preferably, four lifting ears are connected to the upper surface of the suction cup body, and the four lifting ears are arranged in an equilateral quadrilateral.

[0009] Preferably, the outer surface of the suction cup body is connected to a blocking net, and the blocking net is located outside the filter net.

[0010] Preferably, the positioning mechanism includes a claw, one end of which is rotatably connected to the inner wall of the filter screen, and a positioning groove is provided on the inner side of the suction cup body, and the inner wall of the positioning groove is in contact with the other end of the claw.

[0011] Preferably, the lower surface of the claw is connected to a positioning pin 1, the inner bottom wall of the filter is connected to a positioning pin 2, the outer parts of the positioning pin 1 and the positioning pin 2 are sleeved with a spring, and the two ends of the spring are respectively connected to the lower surface of the claw and the inner bottom wall of the filter.

[0012] Preferably, a button is connected to the upper surface of the claw, and the height of the button is higher than the filter screen.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] The utility model discloses through the cooperation between the heat dissipation fins, the guide plate and the exhaust fan, the heat dissipation area of ​​the coil is increased by the heat dissipation fins, and the efficiency of dissipating the heat inside the coil to the outside is improved; the guide plate can disperse the air entering the interior of the suction cup body and guide the air to flow to both sides of the heat dissipation fins, so that the heat dissipation fins are evenly in contact with the air; the exhaust fan is used as a power source to provide power for the air flow, drive the air to flow to the outside of the suction cup body, improve the air circulation speed inside the suction cup body, reduce the high temperature absorbed by the heat dissipation fins on the coil through air circulation, reduce the temperature of the coil, and improve the operation time of the electromagnetic suction cup.

[0015] In the utility model, the filter screen and the leaf plate cooperate to filter and intercept dust contained in the air through the filter screen, thereby preventing the dust from entering the interior of the suction cup body and adhering to the heat dissipation fins, thereby reducing the heat dissipation effect. The filter screen intercepts and improves the quality of the air entering the interior of the suction cup body, and the leaf plate forms a seal on the exhaust pipe to prevent dust from entering the interior of the suction cup body through the exhaust pipe. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the overall structure of a high-efficiency electromagnetic chuck of the utility model;

[0017] Figure 2 This is a schematic diagram of the exhaust port structure in a high-efficiency electromagnetic chuck of the utility model;

[0018] Figure 3 This is a schematic diagram of the internal structure of an exhaust pipe in a high-efficiency electromagnetic chuck of the present utility model;

[0019] Figure 4 This is a high-efficiency electromagnetic chuck in the utility model Figure 3 A local enlarged structural diagram;

[0020] Figure 5 This is a schematic diagram of the heat dissipation fin structure in a high-efficiency electromagnetic chuck of the utility model;

[0021] Figure 6 This is a schematic diagram of the coil structure of a high-efficiency electromagnetic chuck of the present invention;

[0022] Figure 7 This is a high-efficiency electromagnetic chuck in the utility model Figure 6 A partial enlarged schematic diagram at point B;

[0023] Figure 8 The utility model is a schematic diagram of the internal structure of the filter in a high-efficiency electromagnetic chuck.

[0024] In the figure: 1. Suction cup body; 2. Coil; 3. Heat dissipation fins; 4. Air inlet; 5. Filter; 6. Positioning mechanism; 601. Clamping claw; 602. Positioning slot; 603. Positioning pin 1; 604. Positioning pin 2; 605. Button; 606. Spring; 7. Exhaust port; 8. Collector hood; 9. Exhaust pipe; 10. Exhaust fan; 11. Leaf plate; 12. Magnet 1; 13. Magnet 2; 14. Lifting ear; 15. Blocking net; 16. Guide plate. DETAILED DESCRIPTION

[0025] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.

[0026] like Figure 1-8 As shown, a high-efficiency electromagnetic suction cup includes a suction cup body 1 and a coil 2 installed inside. The inner wall of the suction cup body 1 is connected with a heat dissipation fin 3, and the lower surface of the heat dissipation fin 3 is in contact with the upper surface of the coil 2. The heat dissipation area of ​​the coil 2 is increased by the heat dissipation fin 3, thereby improving the efficiency of heat dissipation from the inside of the coil 2 to the outside.

[0027] The outer surface of the heat dissipating fin 3 is connected with a guide plate 16, and the guide plate 16 has an inclined angle. The guide plate 16 is located at the air inlet 4. The guide plate 16 can disperse the air entering the inside of the suction cup body 1 so that the heat dissipating fin 3 is evenly exposed to the air.

[0028] An air inlet 4 is provided on the inner side of the suction cup body 1, and a filter 5 is detachably connected to the inner side of the suction cup body 1, and the filter 5 corresponds to the air inlet 4. External air enters the suction cup body 1 through the air inlet 4, and dust mixed in the air is filtered through the filter 5, thereby improving the quality of air entering the suction cup body 1.

[0029] An exhaust port 7 is provided on the inner side of the suction cup body 1, and the exhaust port 7 is located above the heat dissipation fins 3. The upper surface of the suction cup body 1 is connected with a condenser 8, which is connected to the external condenser 8 through the exhaust port 7, so that the air inside the suction cup body 1 can be discharged. The upper surface of the condenser 8 is connected with an exhaust pipe 9, and an exhaust fan 10 is installed on the inner wall of the exhaust pipe 9. The exhaust fan 10 is used as a power source to drive the air flow, thereby increasing the outflow of air from the inside of the suction cup body 1 to the outside, and increasing the air circulation speed inside the suction cup body 1.

[0030] One end of the exhaust pipe 9 is rotatably connected to multiple leaf plates 11, the bottom ends of the multiple leaf plates 11 are connected to magnet 12, and the tops of the multiple leaf plates 11 are connected to magnet 2 13. Magnet 12 and magnet 2 13 are magnetically attracted to each other. When the exhaust fan 10 drives the air inside the suction cup body 1 to flow to the outside, the flowing air provides power for the leaf plate 11 to flip, blowing the leaf plate 11 to flip. After the leaf plate 11 flips, it opens the outlet of the exhaust pipe 9. After the fan stops rotating, the leaf plate 11 loses power, and the pressure plate falls freely downward to form a seal on the outlet of the exhaust pipe 9, preventing external dust from entering the interior of the suction cup body 1 through the exhaust pipe 9. After the leaf plate 11 falls, magnet 12 and magnet 2 13 are adsorbed together, so that the leaf plate 11 will not open easily, thereby improving the stability of the leaf plate 11 sealing the exhaust pipe 9.

[0031] Four lifting ears 14 are connected to the upper surface of the suction cup body 1 , and the four lifting ears 14 are arranged in an equilateral quadrilateral. The lifting ears 14 are connected to a lifting device or a moving device to drive the suction cup body 1 to move.

[0032] The outer surface of the suction cup body 1 is connected to a blocking net 15, and the blocking net 15 is located outside the filter 5. The electromagnetic suction cup is often used in the transportation operation of sucking some loose accessories. In order to prevent the filter 5 from being damaged by the loose accessories, the blocking net 15 is used to form a barrier outside the filter 5 to prevent the loose accessories from contacting the filter 5, thereby improving the safety of the filter 5.

[0033] The interior of the filter 5 is provided with a positioning mechanism 6, which improves the stability of the filter 5. The positioning mechanism 6 includes a claw 601, one end of the claw 601 is rotatably connected to the inner wall of the filter 5, and a positioning groove 602 is provided on the inner side of the suction cup body 1. The inner wall of the positioning groove 602 contacts the other end of the claw 601. The claw 601 contacts the positioning groove 602 to limit the movement of the claw 601. The claw 601 further limits the movement of the filter 5 to maintain the stability of the filter 5. The lower surface of the claw 601 is connected to a positioning pin 1 603, and the inner bottom wall of the filter 5 is connected to a positioning pin 2 604. The outer portion of the positioning pin 1 603 and the positioning pin 2 604 is sleeved with a spring 606. 606 provides elastic support force for the claw 601, so that the claw 601 always keeps in contact with the positioning groove 602. The two ends of the spring 606 are respectively connected to the lower surface of the claw 601 and the inner bottom wall of the filter screen 5. The spring 606 will be deformed during elastic contraction. In order to prevent the spring 606 from being out of contact with the claw 601 after deformation, the positioning pin 1 603 and the positioning pin 2 604 are used to support the inside of the spring 606 to maintain the stability of the spring 606 during elastic movement. The upper surface of the claw 601 is connected to the button 605, and the height of the button 605 is higher than the filter screen 5. The claw 601 is flush with the outside of the filter screen 5, and it is not convenient for the hand to enter the inside of the filter screen 5. The button 605 is used to facilitate pressing the claw 601 downward.

[0034] It should be noted that in actual use of the device, the exhaust fan 10 is first started to rotate. While the exhaust fan 10 rotates, it drives the air inside the suction cup body 1 to flow to the outside. After the air inside the suction cup body 1 flows to the outside, the inside is under negative pressure. At the same time, the external air is filtered through the filter 5 and then enters the suction cup body 1 through the air inlet 4. The heat on the heat dissipation fins 3 is taken away by the air circulation flow.

[0035] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.

Claims

1. A high-efficiency electromagnetic chuck, comprising a chuck body (1) and a coil (2) mounted therein, characterized in that: The inner wall of the suction cup body (1) is connected to a heat dissipation fin (3), the lower surface of the heat dissipation fin (3) is in contact with the upper surface of the coil (2), the inner side of the suction cup body (1) is provided with an air inlet (4), the outer surface of the heat dissipation fin (3) is connected to a guide plate (16), and the guide plate (16) has an inclined angle, the inner side of the suction cup body (1) is detachably connected to a filter (5), and the filter (5) corresponds to the air inlet (4), and a positioning mechanism (6) is provided inside the filter (5), the inner side of the suction cup body (1) is provided with an exhaust port (7), and the exhaust port (7) is located above the heat dissipation fin (3), the upper surface of the suction cup body (1) is connected to a condenser (8), the upper surface of the condenser (8) is connected to an exhaust pipe (9), and an exhaust fan (10) is installed on the inner wall of the exhaust pipe (9).

2. A high-efficiency electromagnetic chuck according to claim 1, characterized in that: One end of the exhaust pipe (9) is rotatably connected to a plurality of leaf plates (11), the bottom ends of the plurality of leaf plates (11) are connected to magnet one (12), the top ends of the plurality of leaf plates (11) are connected to magnet two (13), and the magnet one (12) and the magnet two (13) are magnetically attracted to each other.

3. The high-efficiency electromagnetic chuck according to claim 1, characterized in that: Four lifting ears (14) are connected to the upper surface of the suction cup body (1), and the four lifting ears (14) are arranged in an equilateral quadrilateral.

4. The high-efficiency electromagnetic chuck according to claim 1, characterized in that: The outer surface of the suction cup body (1) is connected to a blocking net (15), and the blocking net (15) is located outside the filter net (5).

5. The high-efficiency electromagnetic chuck according to claim 1, characterized in that: The positioning mechanism (6) comprises a claw (601), one end of which is rotatably connected to the inner wall of the filter screen (5), and a positioning groove (602) is provided on the inner side of the suction cup body (1), the inner wall of the positioning groove (602) is in contact with the other end of the claw (601).

6. The high-efficiency electromagnetic chuck according to claim 5, characterized in that: The lower surface of the clamping claw (601) is connected to a positioning pin 1 (603), and the inner bottom wall of the filter screen (5) is connected to a positioning pin 2 (604). The outer portions of the positioning pin 1 (603) and the positioning pin 2 (604) are sleeved with a spring (606), and the two ends of the spring (606) are respectively connected to the lower surface of the clamping claw (601) and the inner bottom wall of the filter screen (5).

7. The high-efficiency electromagnetic chuck according to claim 6, characterized in that: A button (605) is connected to the upper surface of the claw (601), and the height of the button (605) is higher than the filter screen (5).

Citation Information

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