Mounting frame for mounting horizontal ultraviolet sensor and mounting method thereof
By designing the installation rack for horizontal ultraviolet sensors, the structure of clamping slot and center slot is used to solve the problem of sliding and glass rupture during the installation process, realizing the stable and efficient installation process, improving the performance of the sensor's performance And convenient use.
Patent Information
- Application Number
- CN202210662043.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-06-13
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2042-06-13
AI Technical Summary
The existing horizontal ultraviolet sensors are easy to slide during installation, resulting in the detection viewing angle being unable to be guaranteed, and the installation is difficult, which can easily lead to glass rupture and gas leakage, affecting the sensor performance.
An installation frame is designed, including a first support beam and a second support beam. Through the design of the clamping groove and the central groove, the stable installation of the horizontal UV sensor is ensured, and the fixation is enhanced through the curing of the glue.
The reliable installation of the horizontal ultraviolet sensor is achieved, ensuring the stability of the sensor's performance, reducing the difficulty of installation and the risk of glass rupture, and increasing the user experience.
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Figure CN114962909B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of optical sensors, in particular to the technical field of ultraviolet sensors, and specifically refers to a mounting frame for mounting a horizontal ultraviolet sensor and a mounting method thereof. Background Art
[0002] The UV photoelectric sensors on the market (hereinafter referred to as UV sensors) are all cylindrical glass bulbs, with a steel photosensitive component and glass injected into the interior, and the glass bulb is inflated. According to the usage, UV sensors can be divided into two types: vertical and horizontal. The photosensitive component of the horizontal UV sensor faces the radial direction of the cylindrical glass bulb, so its usage is relatively lying on a flat surface.
[0003] As we all know, glass products are relatively fragile. The solder pins of UV sensors on the market extend from the inside of the glass bulb to the outside, and part of them are fixed to the glass as a whole, which makes the glass at the junction very easy to break; UV sensors are photoelectric sensors, and their performance depends on the intensity of the received UV light. Therefore, in order to avoid light refraction and loss, the glass bulb must be extremely smooth to ensure the performance of the sensor; at the same time, glass products are processed and formed in liquid state, and their appearance consistency is relatively poor, and the precision is low;
[0004] In order to have a wider range of applications, the development trend of sensor products is mostly towards reducing their size. The UV sensors on the market are no exception and are relatively small in size.
[0005] This leads to the following problems when applying UV sensors:
[0006] 1. Because the outer surface is smooth, it is easy to slide after installation, the detection angle cannot be guaranteed, and quality control problems are likely to occur during production;
[0007] 2. The design of UV sensor mounting components is difficult, and the quality control problems caused by poor consistency and low precision of UV tube shape need to be fully considered. Increasing the window glass is a more conventional method, but the window glass of optical sensors uses special glass with high light transmittance. Increasing the window size will lead to a significant increase in product costs;
[0008] 3. The installation of horizontal UV sensors needs to consider more freedom constraints than vertical UV sensors;
[0009] 4. The installation action can easily cause the sensor soldering foot to break at the junction of the glass. The inside of the UV sensor glass tube is filled with the gas required for the reaction. If the glass breaks, the internal gas will leak out, and the UV sensor will be damaged and unusable. The installation operation is difficult.
[0010] 5. Due to its small size, poor shape consistency and smooth surface, the fixing element must have sufficient contact with it to ensure the reliability of installation when in use, but this will also cause the problem of the optical receiving surface being blocked. Once the optical receiving surface is blocked, its receiving angle performance to a certain extent will be greatly reduced, which will reduce the product performance. How to ensure reliable installation and ensure that the mounting parts do not affect the receiving performance of the UV sensor is also a design difficulty of the fixing parts;
[0011] 6. There is a flat solid section at the tail of the UV sensor, which is not on the same horizontal plane as the internal photosensitive component. There is a certain angle K between the two. The size of K is not certain, it may be 0, or even 90°. So when the UV sensor is installed, if you only ensure that the flat solid section of the UV sensor is horizontal, it cannot ensure that the photosensitive component is also horizontal with the installation surface. Then, for receiving light, the receiving range of the tilted photosensitive component becomes smaller, the signal strength of the sensor becomes lower, and the performance becomes worse. Summary of the invention
[0012] The purpose of the present invention is to overcome the shortcomings of the above-mentioned prior art and provide a mounting frame and an installation method for mounting a horizontal ultraviolet sensor which has excellent installation reliability and outstanding and convenient use performance.
[0013] In order to achieve the above object, the mounting frame for mounting a horizontal ultraviolet sensor and the mounting method thereof of the present invention are as follows:
[0014] The main features of the mounting bracket for mounting a horizontal UV sensor include:
[0015] A first support beam is disposed on a first side of a top end of the mounting frame body;
[0016] A second supporting beam is disposed on a second side of the top end of the mounting frame body and opposite to the first side;
[0017] A first mounting groove support surface is connected to the first end of the first support beam and the first end of the second support beam, and the first end of the first support beam and the first end of the second support beam are both arranged on the upper end surface of the first mounting groove support surface;
[0018] The second mounting groove support surface is connected to the second end of the first support beam and the second end of the second support beam, and the second end of the first support beam and the second end of the second support beam are both arranged on the upper end surface of the second mounting groove support surface;
[0019] A mounting support bottom surface is provided at the bottom of the mounting frame body, the mounting support bottom surface extends to the left and is connected to the lower end surface of the first mounting groove support surface, and the mounting support bottom surface extends to the right and is connected to the lower end surface of the second mounting groove support surface; and
[0020] The central groove faces the inner space of the mounting frame body and is respectively arranged at the center position of the first supporting beam and the second supporting beam.
[0021] Preferably, the first support beam is arranged to be in a "T" shape from the front side facing the inner space of the mounting frame body, wherein the central groove is arranged at the exact center of the "I" shape of the first support beam, and a clamping groove is arranged at the same preset distance from the left and right sides of the central groove, respectively, and the clamping grooves each include a contact surface facing the inner space of the mounting frame body, and the upper and lower ends of the contact surface are both provided with a triangular balancing surface protruding outward;
[0022] The "I" shape of the first support beam includes a contact surface set at a first inclination angle, and an inclined surface adjacent to the contact surface and integrated with the "I" shaped plane, wherein the first inclination angle set for the contact surface of the first support beam is specifically vertically symmetrically distributed along the vertical center axis of the horizontal ultraviolet sensor, the left end face and the right end face of the first support beam form a detection viewing angle set at a second inclination angle with the center groove as the center, and the irradiation angle of the horizontal ultraviolet sensor in the axial direction is not less than the second inclination angle, the contact surface and the inclined surface of the first support beam are set to be higher than the triangular balance surface protruding from the clamping groove, and the arc diameter of the contact surface of the first support beam is set to be smaller than the arc diameter of the horizontal ultraviolet sensor.
[0023] Preferably, the second support beam is arranged to be in an inverted "T" shape facing the inner space of the mounting frame body from the front, wherein the central groove is arranged at the exact center of the "I" shape of the second support beam, and a clamping groove is arranged at the same preset distance from the left and right sides of the central groove, respectively, and the clamping grooves each include a contact surface facing the inner space of the mounting frame body, and the upper and lower ends of the contact surface are both provided with a triangular balancing surface protruding outward;
[0024] The "I" shape of the second support beam includes a contact surface set at a third inclination angle, and an inclined surface adjacent to the contact surface and integrated with the "I" shaped plane, wherein the third inclination angle set for the contact surface of the second support beam is specifically vertically symmetrically distributed along the vertical center axis of the horizontal ultraviolet sensor, the left end face and the right end face of the second support beam form a detection viewing angle set at a fourth inclination angle with the center groove as the center, and the irradiation angle of the horizontal ultraviolet sensor in the axial direction is not less than the fourth inclination angle, the contact surface and the inclined surface of the second support beam are set to be higher than the triangular balance surface protruding from the clamping groove, and the arc diameter of the contact surface of the second support beam is set to be smaller than the arc diameter of the horizontal ultraviolet sensor.
[0025] Preferably, the contact surfaces of the clamping grooves of the first support beam and the second support beam are arranged to face the internal space of the mounting frame body, and the length of the contact surface is arranged to be greater than the width of the "I"-shaped bottom surface of the first support beam or the first support beam, so that the contact area between the horizontal ultraviolet sensor and each of the contact surfaces is more sufficient, and each of the contact surfaces is in an arc shape, and the arc diameter of the clamping groove is arranged to be smaller than the minimum diameter of the tolerance range of the horizontal ultraviolet sensor, so as to fix and clamp the horizontal ultraviolet sensor during insertion and installation; and
[0026] The first supporting beam and the second supporting beam are symmetrically arranged along the horizontal central axis of the horizontal ultraviolet sensor.
[0027] Preferably, the top end portion of the upper end surface of the supporting surface of the first installation groove is further provided with a first crossbeam matched and connected thereto.
[0028] The top end of the upper end surface of the second mounting groove support surface is also provided with a second crossbeam matched and connected thereto.
[0029] The outer peripheries of the upper end surfaces of the first cross beam and the second cross beam are both arranged in an arc shape, the first cross beam and the second cross beam are arranged opposite to each other, and the first cross beam and the second cross beam are both arranged to be higher than the first supporting beam and the second supporting beam;
[0030] A first mounting groove is also provided on the first mounting groove support surface. The first mounting groove is a flat circular ring structure with a top adjacent to the first cross beam.
[0031] Preferably, a second mounting groove is also provided on the supporting surface of the second mounting groove, and the second mounting groove is a flat circular ring structure whose top is adjacent to the second cross beam, and the lower end surface of the second mounting groove is also provided with a protruding fixing structure extending outward, and the middle end surface of the top of the protruding fixing structure is an arc-shaped concave structure, the left and right sides of the concave structure are symmetrical planar structures, and the bottom surface of the protruding fixing structure is a hollow structure.
[0032] Preferably, a mounting buckle is further provided at the middle position of the bottom end of the protruding fixing structure, and the mounting buckle cooperates with the mounting hole provided on the bottom surface of the mounting support to cooperate and stabilize the mounting frame body when installing the horizontal ultraviolet sensor.
[0033] Preferably, the mounting support bottom surface comprises:
[0034] The glue guide groove is arranged at the center of the bottom surface of the mounting support;
[0035] Glue dripping holes, the glue dripping holes are centered on the glue guide groove and are symmetrically arranged along the left and right sides of the glue guide groove;
[0036] A mounting hole, the mounting hole is centered on the adhesive guide groove and is symmetrically arranged along the left and right sides of the adhesive guide groove;
[0037] Wherein, the distance between the glue dripping holes symmetrically arranged along the glue guiding groove is smaller than the distance between the mounting holes symmetrically arranged along the glue guiding groove.
[0038] Preferably, the glue dripping hole is set to a rectangular shape, so that the glue can flow more fully when the glue is dripped in, and the back sides of the glue dripping holes on the left and right sides of the glue guide groove are set to a mutually conductive planar structure, so that after the glue is dripped in, the amount of glue in each glue dripping hole is more uniform, which is used to keep the liquid level of the glue below the bottom surface of the mounting support, and after the glue is solidified, it can play a role in strengthening and stabilizing the horizontal ultraviolet sensor.
[0039] Preferably, the mounting hole comprises:
[0040] A first mounting hole is provided on the left side of the glue guide groove, and
[0041] A second mounting hole is arranged on the right side of the glue guide groove;
[0042] The first mounting hole and the second mounting hole are both used to install screws to make the mounting frame body more stable, wherein:
[0043] The back side of the second mounting hole is in the same plane as the back side of each of the glue dripping holes, and the back side of the first mounting hole is arranged to be in the same plane as the bottom surface of the first supporting beam and the bottom surface of the second supporting beam.
[0044] Preferably, when installing the horizontal ultraviolet sensor, the photosensitive component structure inside the cylindrical glass bulb of the horizontal ultraviolet sensor needs to be kept level with the bottom surface of the mounting support, and the photosensitive component structure needs to be placed at the center position of the mounting frame body.
[0045] Preferably, after the horizontal ultraviolet sensor is installed, a preset distance gap is maintained between the installed horizontal ultraviolet sensor and the mounting support bottom surface of the mounting frame body, and the preset distance gap will dynamically change according to the diameter error of the horizontal ultraviolet sensor, specifically:
[0046] When the diameter of the horizontal UV sensor is smaller, the gap value of the preset distance is larger.
[0047] When the diameter of the horizontal ultraviolet sensor is larger, the gap value of the preset distance is smaller.
[0048] The method for installing a horizontal ultraviolet sensor using the above-mentioned mounting frame has the following main features:
[0049] (1) inserting the conical end of the horizontal UV sensor into the mounting frame body along the first mounting groove of the first mounting groove support surface;
[0050] (2) The user manually or by using an installation tool pinches the flat solid section at the tail of the horizontal UV sensor to optimally adjust the horizontal UV sensor;
[0051] (3) After the optimal debugging is completed, glue is dripped into the glue dripping hole, and the glue is waited for to solidify so that the horizontal UV sensor can be more stably fixed on the mounting frame body;
[0052] (4) The horizontal UV sensor is installed and can be stored or used by the user as needed.
[0053] Preferably, the step (1) comprises the following steps:
[0054] (1.1a) Insert the flat solid section of the tail of the horizontal UV sensor obliquely from the first mounting groove into the mounting frame.
[0055] (1.2a) Then squeeze the cylindrical glass bulb of the horizontal UV sensor into each clamping groove so that the surface of the cylindrical section of the horizontal UV sensor can fully contact the contact surface of the clamping groove to fix the horizontal UV sensor;
[0056] Alternatively, the step (1) comprises the following steps:
[0057] (1.1b) Insert the conical end of the cylindrical glass bulb of the horizontal UV sensor into the clamping groove first, so that the cylindrical glass bulb of the horizontal UV sensor remains fixed;
[0058] (1.2b) Then, insert the flat solid section of the tail of the horizontal UV sensor obliquely from the first mounting groove into the mounting bracket.
[0059] Preferably, the step (2) comprises:
[0060] (2.1) After the horizontal UV sensor is installed in the mounting frame body, pinch the flat solid section at the tail of the horizontal UV sensor manually or with an installation tool.
[0061] (2.2) The user adjusts the placement position and detection angle of the horizontal UV sensor by naked eyes or tooling;
[0062] (2.3) Placing the photosensitive component structure of the horizontal ultraviolet sensor at a position where the viewing window of the cylindrical glass bulb allows adjustment of the detection viewing angle, so that the photosensitive component structure is kept level with the bottom surface of the mounting support and is not arranged at the center of the mounting frame body;
[0063] (2.4) Rotate the angle of the horizontal UV sensor to adjust it to the optimal detection state.
[0064] The mounting bracket and the mounting method for mounting a horizontal ultraviolet sensor of the present invention are adopted, wherein the mounting bracket is a structural member designed based on the reaction principle of elastic deformation of engineering plastics, and is exquisitely and compactly designed and easy to use, and can effectively ensure the installation reliability and performance of the ultraviolet sensor. At the same time, the problems existing in the prior art, such as design difficulties, slipping during installation, low quality control, high difficulty in installation operation, and poor signal strength of the sensor, can be effectively overcome, and the mounting bracket has a relatively outstanding availability and ease of use, which greatly improves the user's sense of use. BRIEF DESCRIPTION OF THE DRAWINGS
[0065] Figure 1 It is a structural schematic diagram of installing a horizontal ultraviolet sensor in the prior art.
[0066] Figure 2 It is a front view of the mounting frame for mounting a horizontal ultraviolet sensor of the present invention.
[0067] Figure 3 It is a rear view of the mounting bracket for mounting a horizontal ultraviolet sensor according to the present invention.
[0068] Figure 4 It is a left view of the mounting frame for mounting a horizontal ultraviolet sensor of the present invention.
[0069] Figure 5 It is a right side view of the mounting frame for mounting a horizontal ultraviolet sensor of the present invention.
[0070] Figure 6 The figure is a top view of a mounting bracket for mounting a horizontal ultraviolet sensor according to the present invention.
[0071] Figure 7 The figure is a bottom view of the mounting bracket for mounting a horizontal ultraviolet sensor according to the present invention.
[0072] Figure 8 It is a schematic diagram of the first three-dimensional structure of the mounting frame for mounting a horizontal ultraviolet sensor of the present invention.
[0073] Fig. 9 It is a second three-dimensional structural schematic diagram of the mounting frame for mounting a horizontal ultraviolet sensor of the present invention.
[0074] Fig.10 It is a third stereoscopic structural schematic diagram of the mounting bracket for mounting a horizontal ultraviolet sensor according to the present invention.
[0075] Fig.11 The figure is a schematic diagram of the installation structure of the installation frame for installing a horizontal ultraviolet sensor according to the present invention.
[0076] Fig.12 The figure is a schematic diagram of the manual installation structure of the mounting frame for mounting a horizontal ultraviolet sensor according to the present invention.
[0077] Fig.13 The figure is a schematic diagram of the installation process of the mounting bracket for mounting a horizontal ultraviolet sensor of the present invention.
[0078] Fig.14 The figure is a schematic diagram of the inclination angle of the supporting beam structure of the mounting frame for mounting a horizontal ultraviolet sensor of the present invention.
[0079] Fig.15 The figure is a schematic diagram of the inclination angle between the first supporting beam and the second supporting beam of the mounting frame for mounting a horizontal ultraviolet sensor of the present invention.
[0080] Fig.16 The figure is a schematic diagram of the stress condition of the mounting frame for mounting a horizontal ultraviolet sensor of the present invention after the mounting is completed.
[0081] Fig.17 The schematic diagram is a schematic diagram of the illumination width of the photosensitive component and the formed illumination angle of the mounting frame for mounting a horizontal ultraviolet sensor of the present invention after the mounting is completed.
[0082] Fig.18 The schematic diagram is a schematic diagram of the illumination width and detection viewing angle formed by the photosensitive element between the set crossbeam structure distances after the installation of the mounting frame for mounting the horizontal ultraviolet sensor of the present invention is completed.
[0083] Fig.19 It is a schematic diagram of the mounting frame for mounting a horizontal ultraviolet sensor of the present invention during the actual debugging and measurement process.
[0084] Fig. 20 The present invention is a schematic diagram of a gap between a horizontal ultraviolet sensor and a bottom surface of a mounting support maintaining a preset distance after the mounting bracket for mounting a horizontal ultraviolet sensor is installed.
[0085] Fig.21 The figure is a schematic diagram of the clamping range of the mounting frame for mounting a horizontal ultraviolet sensor according to the present invention.
[0086] Reference numerals
[0087] 1 Solder pin
[0088] 2 Photosensitive parts
[0089] 3 Glass Bubble
[0090] 4 Cone end
[0091] 5 Cylindrical segment
[0092] 6 Flat solid segments
[0093] 7 The first beam
[0094] 8 Second beam
[0095] 9 First beam
[0096] 10 Second beam
[0097] 11 Clamping slot
[0098] 12 Center slot
[0099] 13 First mounting hole
[0100] 14 Glue hole
[0101] 15 Install the clip
[0102] 16 Glue guide groove
[0103] 17 Second mounting hole
[0104] 18 Protruding fixed structure
[0105] 19 Install the support bottom
[0106] 20 First installation slot
[0107] 21 First mounting slot support surface
[0108] 22 Second mounting slot
[0109] 23 Second mounting support surface DETAILED DESCRIPTION
[0110] In order to more clearly describe the technical content of the present invention, further description is given below in conjunction with specific embodiments.
[0111] Before describing in detail embodiments according to the present invention, it should be noted that, hereinafter, the terms "comprises", "includes" or any other variations are intended to cover non-exclusive inclusion, whereby a process, method, article or apparatus comprising a series of elements includes not only these elements, but also other elements not explicitly listed or inherent to such process, method, article or apparatus.
[0112] See also Figure 2 As shown, the mounting frame for mounting a horizontal ultraviolet sensor, wherein the mounting frame specifically includes:
[0113] A first support beam is disposed on a first side of a top end of the mounting frame body;
[0114] A second supporting beam is disposed on a second side of the top end of the mounting frame body and opposite to the first side;
[0115] A first mounting groove support surface is connected to the first end of the first support beam and the first end of the second support beam, and the first end of the first support beam and the first end of the second support beam are both arranged on the upper end surface of the first mounting groove support surface;
[0116] The second mounting groove support surface is connected to the second end of the first support beam and the second end of the second support beam, and the second end of the first support beam and the second end of the second support beam are both arranged on the upper end surface of the second mounting groove support surface;
[0117] A mounting support bottom surface is provided at the bottom of the mounting frame body, the mounting support bottom surface extends to the left and is connected to the lower end surface of the first mounting groove support surface, and the mounting support bottom surface extends to the right and is connected to the lower end surface of the second mounting groove support surface; and
[0118] The central groove faces the inner space of the mounting frame body and is respectively arranged at the center position of the first supporting beam and the second supporting beam.
[0119] As a preferred embodiment of the present invention, the first support beam is arranged to be in a "T" shape from the front side facing the internal space of the mounting frame body, wherein the central groove is arranged at the exact center of the "I" shape of the first support beam, and a clamping groove is arranged at the same preset distance from the left and right sides of the central groove, respectively, and the clamping grooves each include a contact surface facing the internal space of the mounting frame body, and the upper and lower ends of the contact surface are both provided with a triangular balancing surface protruding outward;
[0120] The "I" shape of the first support beam includes a contact surface set at a first inclination angle, and an inclined surface adjacent to the contact surface and integrated with the "I" shaped plane, wherein the first inclination angle set for the contact surface of the first support beam is specifically vertically symmetrically distributed along the vertical center axis of the horizontal ultraviolet sensor, the left end face and the right end face of the first support beam form a detection viewing angle set at a second inclination angle with the center groove as the center, and the irradiation angle of the horizontal ultraviolet sensor in the axial direction is not less than the second inclination angle, the contact surface and the inclined surface of the first support beam are set to be higher than the triangular balance surface protruding from the clamping groove, and the arc diameter of the contact surface of the first support beam is set to be smaller than the arc diameter of the horizontal ultraviolet sensor.
[0121] As a preferred embodiment of the present invention, the second support beam is arranged to be in an inverted "T" shape from the front side facing the internal space of the mounting frame body, wherein the central groove is arranged at the exact center of the "I" shape of the second support beam, and a clamping groove is arranged at the same preset distance from the left and right sides of the central groove, respectively, and the clamping grooves each include a contact surface facing the internal space of the mounting frame body, and the upper and lower ends of the contact surface are both provided with triangular balancing surfaces protruding outward;
[0122] The "I" shape of the second support beam includes a contact surface set at a third inclination angle, and an inclined surface adjacent to the contact surface and integrated with the "I" shaped plane, wherein the third inclination angle set for the contact surface of the second support beam is specifically vertically symmetrically distributed along the vertical center axis of the horizontal ultraviolet sensor, the left end face and the right end face of the second support beam form a detection viewing angle set at a fourth inclination angle with the center groove as the center, and the irradiation angle of the horizontal ultraviolet sensor in the axial direction is not less than the fourth inclination angle, the contact surface and the inclined surface of the second support beam are set to be higher than the triangular balance surface protruding from the clamping groove, and the arc diameter of the contact surface of the second support beam is set to be smaller than the arc diameter of the horizontal ultraviolet sensor.
[0123] As a preferred embodiment of the present invention, the contact surfaces of the clamping grooves of the first support beam and the second support beam are arranged to face the internal space of the mounting frame body, and the length of the contact surface is arranged to be greater than the width of the "I"-shaped bottom surface of the first support beam or the first support beam, so that the contact area between the horizontal ultraviolet sensor and each of the contact surfaces is more sufficient, and each of the contact surfaces is in an arc shape, and the arc diameter of the clamping groove is arranged to be smaller than the minimum diameter of the tolerance range of the horizontal ultraviolet sensor, so as to fix and clamp the horizontal ultraviolet sensor during insertion and installation; and
[0124] The first supporting beam and the second supporting beam are symmetrically arranged along the horizontal central axis of the horizontal ultraviolet sensor.
[0125] Specifically, see Figures 14 to 15 As shown, the first support beam and the second support beam of the mounting frame of the present invention are designed to be in the shape of an angle after calculation, and the upper surface inclination angle is designed to be Δ (i.e., the first inclination angle and the third inclination angle), which are symmetrically set to Δ1 along the vertical center axis of the ultraviolet sensor, and an appropriate margin is left downward. Errors in production and processing can be allowed and the detection angle of the ultraviolet sensor can be guaranteed to be no less than Δ; the ideal value of Δ is 60°, which can also be adjusted according to actual needs;
[0126] See also Figures 17 to 18 As shown, in order to increase the contact surface, the balance surface of each support beam is set as an inclined surface higher than the clamping groove, and forms an angle γ (i.e. the second and fourth inclined angles) along the center of the support beam. This ensures that the sensor's irradiation angle in the axial direction is not less than γ and the illumination width X.
[0127] See also Figures 2 to 11 As shown, in actual application, the left and right ends of the ultraviolet sensor are not designed to be cylindrical. In order to clamp the ultraviolet sensor, the mounting frame described in the present invention is designed with a clamping groove in the middle of the support beam to contact the glass bulb cylindrical section of the ultraviolet sensor. The length of the clamping groove can be set according to the parameters of horizontal ultraviolet sensors of different specifications, and it is centrally symmetrical, which can ensure that the clamping groove completely embraces the glass bulb cylindrical section while ensuring that the photosensitive component of the ultraviolet sensor is in the middle of the mounting frame to facilitate later use.
[0128] In order to ensure the rational use of the detection angle of the UV sensor, the first and second beams are designed with an inclination angle, and the contact surface between the clamping groove and the cylindrical section of the UV sensor glass bulb is reduced. The small contact surface at this time cannot effectively ensure that the UV sensor will not fall out of the mounting frame after being clamped and subjected to slight external forces such as transportation vibration. By increasing the horizontal contact surface of the clamping groove, it is simple and effective to prevent the UV sensor from falling out of the mounting frame due to force. Therefore, a balance surface with larger upper and lower widths is designed at both ends of the clamping groove to make the contact surface of the UV sensor in the horizontal direction larger.
[0129] In actual applications, because the UV sensor needs to be clamped, the arc diameter of the support beam contact surface is smaller than that of the UV sensor. When the UV sensor is installed in the mounting frame, the support beams on both sides of the mounting frame are deformed by force and bulge outwards, and at the same time, the reaction force of elastic deformation clamps the UV sensor bracket. When deformation occurs, the support beam structure will not collapse because the left and right beams fix the two ends of the support beam.
[0130] As a preferred embodiment of the present invention, the top end portion of the upper end surface of the first mounting groove support surface is further provided with a first crossbeam matched and connected thereto.
[0131] The top end of the upper end surface of the second mounting groove support surface is also provided with a second crossbeam matched and connected thereto.
[0132] The outer peripheries of the upper end surfaces of the first cross beam and the second cross beam are both arranged in an arc shape, the first cross beam and the second cross beam are arranged opposite to each other, and the first cross beam and the second cross beam are both arranged to be higher than the first supporting beam and the second supporting beam;
[0133] A first mounting groove is also provided on the first mounting groove support surface. The first mounting groove is a flat circular ring structure with a top adjacent to the first cross beam.
[0134] As a preferred embodiment of the present invention, a second mounting groove is also provided on the second mounting groove support surface, and the second mounting groove is a flat circular ring structure whose top is adjacent to the second cross beam, and the lower end surface of the second mounting groove is also provided with a protruding fixing structure extending outward, and the middle end surface of the top of the protruding fixing structure is an arc-shaped concave structure, the left and right sides of the concave structure are symmetrical planar structures, and the bottom surface of the protruding fixing structure is a hollow structure.
[0135] As a preferred embodiment of the present invention, a mounting buckle is further provided at the middle position of the bottom end of the protruding fixed structure, and the mounting buckle cooperates with the mounting hole provided on the bottom surface of the mounting support to cooperate and stabilize the mounting frame body when installing the horizontal ultraviolet sensor.
[0136] As a preferred embodiment of the present invention, the mounting support bottom surface comprises:
[0137] The glue guide groove is arranged at the center of the bottom surface of the mounting support;
[0138] Glue dripping holes, the glue dripping holes are centered on the glue guide groove and are symmetrically arranged along the left and right sides of the glue guide groove;
[0139] A mounting hole, the mounting hole is centered on the adhesive guide groove and is symmetrically arranged along the left and right sides of the adhesive guide groove;
[0140] Wherein, the distance between the glue dripping holes symmetrically arranged along the glue guiding groove is smaller than the distance between the mounting holes symmetrically arranged along the glue guiding groove.
[0141] As a preferred embodiment of the present invention, the glue dripping hole is set to a rectangular shape, so that the glue can flow more fully when the glue is dripped in, and the back sides of the glue dripping holes on the left and right sides of the glue guide groove are set to a mutually conductive planar structure, so that after the glue is dripped in, the amount of glue in each glue dripping hole is more uniform, which is used to keep the liquid level of the glue below the bottom surface of the mounting support, and after the glue is solidified, it can play a role in strengthening and stabilizing the horizontal ultraviolet sensor.
[0142] As a preferred embodiment of the present invention, the mounting hole comprises:
[0143] A first mounting hole is provided on the left side of the glue guide groove, and
[0144] A second mounting hole is arranged on the right side of the glue guide groove;
[0145] The first mounting hole and the second mounting hole are both used to install screws to make the mounting frame body more stable, wherein:
[0146] The back side of the second mounting hole is in the same plane as the back side of each of the glue dripping holes, and the back side of the first mounting hole is arranged to be in the same plane as the bottom surface of the first supporting beam and the bottom surface of the second supporting beam.
[0147] As a preferred embodiment of the present invention, when installing the horizontal ultraviolet sensor, the photosensitive component structure inside the cylindrical glass bulb of the horizontal ultraviolet sensor needs to be kept level with the bottom surface of the mounting support, and the photosensitive component structure needs to be placed at the center position of the mounting frame body.
[0148] As a preferred embodiment of the present invention, after the horizontal ultraviolet sensor is installed, a preset distance gap is maintained between the installed horizontal ultraviolet sensor and the mounting support bottom surface of the mounting frame body, and the preset distance gap will dynamically change according to the diameter error of the horizontal ultraviolet sensor, specifically:
[0149] When the diameter of the horizontal UV sensor is smaller, the gap value of the preset distance is larger.
[0150] When the diameter of the horizontal ultraviolet sensor is larger, the gap value of the preset distance is smaller.
[0151] The method for installing a horizontal ultraviolet sensor using the above-mentioned mounting bracket is characterized in that the method comprises the following steps:
[0152] (1) inserting the conical end of the horizontal UV sensor into the mounting frame body along the first mounting groove of the first mounting groove support surface;
[0153] (2) The user manually or by using an installation tool pinches the flat solid section at the tail of the horizontal UV sensor to optimally adjust the horizontal UV sensor;
[0154] (3) After the optimal debugging is completed, glue is dripped into the glue dripping hole, and the glue is waited for to solidify so that the horizontal UV sensor can be more stably fixed on the mounting frame body;
[0155] (4) The horizontal UV sensor is installed and can be stored or used by the user as needed.
[0156] As a preferred embodiment of the present invention, the step (1) comprises the following steps:
[0157] (1.1a) Insert the flat solid section of the tail of the horizontal UV sensor obliquely from the first mounting groove into the mounting frame.
[0158] (1.2a) Then squeeze the cylindrical glass bulb of the horizontal UV sensor into each clamping groove so that the surface of the cylindrical section of the horizontal UV sensor can fully contact the contact surface of the clamping groove to fix the horizontal UV sensor;
[0159] Alternatively, the step (1) comprises the following steps:
[0160] (1.1b) Insert the conical end of the cylindrical glass bulb of the horizontal UV sensor into the clamping groove first, so that the cylindrical glass bulb of the horizontal UV sensor remains fixed;
[0161] (1.2b) Then, insert the flat solid section of the tail of the horizontal UV sensor obliquely from the first mounting groove into the mounting bracket.
[0162] As a preferred embodiment of the present invention, the step (2) comprises:
[0163] (2.1) After the horizontal UV sensor is installed in the mounting frame body, pinch the flat solid section at the tail of the horizontal UV sensor manually or with an installation tool.
[0164] (2.2) The user adjusts the placement position and detection angle of the horizontal UV sensor by naked eyes or tooling;
[0165] (2.3) Placing the photosensitive component structure of the horizontal ultraviolet sensor at a position where the viewing window of the cylindrical glass bulb allows adjustment of the detection viewing angle, so that the photosensitive component structure is kept level with the bottom surface of the mounting support and is not arranged at the center of the mounting frame body;
[0166] (2.4) Rotate the angle of the horizontal UV sensor to adjust it to the optimal detection state.
[0167] During the installation process, in order to generate appropriate clamping forces F1 and F2 for the mounting frame, and at the same time consider the convenience of installation, the material of the mounting frame and the thickness of the support beam are the key to the design. Therefore, the present invention selects engineering plastic materials, preferably PET engineering plastics, which have good creep resistance, fatigue resistance, friction resistance, and dimensional stability, and can be used for a long time at a temperature of up to 120°C, so that the mounting frame can clamp the UV sensor stably for a long time in harsh environments without mechanical failure. Other engineering plastic materials can also be replaced according to the actual application environment. When the material is determined, the thickness of the support beam is designed based on the mechanical properties of the material, so that the support beam can apply appropriate downward pressure to open the support beam when installing the UV sensor, and the glass bulb cylindrical section of the UV sensor is clamped and fixed between the two support beams, and the UV sensor is balanced and fixed on the mounting frame through the balance planes at both ends, so that it is difficult to get out of it, and because the balance planes are designed at both ends of the clamping groove and are symmetrical in center, the UV sensor will not be tilted forward and backward due to uneven force.
[0168] See also Fig.16 As shown in the figure, in actual application, the contact surface of the clamping groove is designed to be an arc shape, and the arc diameter is smaller than the minimum diameter of the UV sensor tolerance range. When the UV sensor is installed on the mounting frame, since the contact arc diameter of the first support beam and the second support beam is smaller than the diameter of the UV sensor, it will open through the elastic deformation of the engineering plastic, and at the same time, the reaction forces F1 and F2 of the elastic deformation will be generated to clamp the UV sensor.
[0169] In actual application, once the upper and lower forces of the first support beam and the second support beam are unbalanced, the ultraviolet sensor will be subjected to an inclined clamping force. From a mechanical analysis, the inclined force can be decomposed into forces in the vertical and horizontal directions. The larger the inclined F1 and F2 caused by the clamping imbalance, the greater the vertical forces F1b and F2b, and the easier it is for the ultraviolet sensor to come out of the first support beam and the second support beam. Therefore, it is necessary to ensure that F1 and F2 are completely horizontal and the direction of the force will not change due to the contact surface. Therefore, the first support beam and the second support beam described in the present invention are symmetrical along the horizontal center axis of the ultraviolet sensor to ensure that the clamping forces F1 and F2 generated after the first support beam and the second support beam are elastically deformed are horizontal, and the cylindricity of the cylindrical section of the ultraviolet sensor can be ensured. Then, after F1 and F2 contact the ultraviolet sensor, the direction of the force will not change due to the contact surface, so that the ultraviolet sensor will not come out of the clamped support beam structure due to uneven upper and lower forces.
[0170] See also Fig. 20 As shown, in actual application, the supporting bottom surface on the mounting frame described in the present invention is not in contact with the ultraviolet sensor, but there is a gap with a preset height of h with the ultraviolet sensor. h varies depending on the diameter error of the ultraviolet sensor. When the diameter of the ultraviolet sensor is smaller, the h value is larger, and the larger the diameter of the ultraviolet sensor, the smaller the h value is. After the ultraviolet sensor is installed on the mounting frame, glue is dripped. Through the phenomenon of liquid surface tension, the glue adheres to the surface of the ultraviolet sensor and the mounting frame. If there is too much glue, it will flow out from both sides, but even if it flows out, it will definitely fill the gap. Then, after the glue solidifies, the ultraviolet sensor must be fixed on the mounting frame.
[0171] In order to reduce the impact of displacement difference caused by the fixing of the mounting frame on the product quality control of the application, a mounting buckle and two mounting holes are designed at the bottom of the mounting frame. Since everything is fixed with buckles, there must be buckle deformation and errors caused by buckle holes. At this time, fixing the mounting frame with one or two screws can make the fixing of the mounting frame more reliable.
[0172] If the mounting surface contacts a circuit board, then in order to reduce the impact of the mounting frame on the layout and routing of the circuit board, the bottom of the mounting frame is designed to be hollowed out as much as possible and to reduce the contact area as much as possible.
[0173] See also Figures 12 to 13 As shown, in a specific embodiment of the present invention, the installation principle of the mounting frame for mounting a horizontal ultraviolet sensor is as follows:
[0174] The UV sensor can be directly inserted from the front into the mounting bracket by diagonally inserting the rear end of the sensor, and then squeezing the cylindrical section of the UV sensor into the mounting bracket. After squeezing into the mounting bracket, the UV sensor will be naturally tightened in the clamping groove because the mounting bracket is evenly stressed. Similarly, the cone end of the UV sensor cylindrical glass bulb can be first inserted into the mounting groove at the debugging groove of the mounting bracket and squeezed into the clamping groove. At this time, although the mounting bracket clamps the UV sensor, its damping size can still be pulled and rotated by manpower.
[0175] After the UV sensor is installed in the mounting bracket, you can pinch the flat body of the tail of the UV sensor with your hands or tools, and adjust the detection angle of the UV sensor by eye or tooling. Rotation can solve the range of the angle K, so that the photosensitive component and the supporting bottom surface remain at the same horizontal plane, thereby maximizing the detection receiving angle of the photosensitive component.
[0176] See also Fig.14 As shown, in a specific embodiment of the present invention, it is assumed that the width of the photosensitive element of the ultraviolet sensor is 5. The figure shows an embodiment of a mounting frame designed with a detection angle of Δ. The left figure shows that the photosensitive element of the ultraviolet sensor forms an angle K with the mounting surface, and at this time, the flat solid section of the tail of the sensor may be horizontal with the bottom surface of the support. At this time, although its detection angle is still Δ, when the vertical (or other directions) light shines on the receiving projection surface of the sensor photosensitive element, it is actually only 4.69, not 5 in any direction. The photosensitive element of the ultraviolet sensor shown in the figure is kept horizontal with the mounting surface. At this time, although the flat solid section of the sensor may not be horizontal with the bottom surface of the support, the receiving projection surface of the vertical or other arbitrary directions of light shining on the sensor photosensitive element is 5. It can be seen that the larger the projection surface, the larger the light receiving area, the greater the sensor receiving signal strength, and the better the performance. Therefore, it is very necessary to keep the photosensitive element of the sensor horizontal with the mounting surface.
[0177] Generally, the viewing window of products using UV sensors is designed according to the required detection angle Δ. For the convenience of design, the detection angle of the mounting bracket is also designed to be Δ, and the photosensitive component of the sensor is designed to be placed at a position in the viewing window that allows detection viewing angle. If the center is offset, the viewing window needs to be enlarged and translated accordingly to accommodate the detection viewing angle. Enlarging the viewing window will significantly increase the cost, so it is generally set in the center.
[0178] See also Fig.19As shown, it is an embodiment in which the photosensitive component of the ultraviolet sensor is not placed in the center of the mounting frame. It can be seen that the detection angle on the left is 37.8°. The detection angle on the right is 68°, which is asymmetric. Assume that the detection angle of the application product is 120°. Then the mounting frame itself blocks the detection angle by 14.2° (120°-37.8°-68°). According to the above-mentioned design idea of placing the ultraviolet sensor in the center of the viewing window, the detection angle allowed by the viewing window is 60° symmetrical on the left and right, which means that 8° of the 68° on the right is redundant. Then its detection viewing angle is blocked by 22.2°, which is 97.8° (120°-22.2°). The detection viewing angle does not meet the design and use requirements. Therefore, it is also very necessary to place the photosensitive component of the ultraviolet sensor in the center of the mounting frame.
[0179] Adjust the front and rear position and rotation angle of the UV sensor on the mounting bracket to adjust its detection angle of view to the most ideal state.
[0180] For horizontal UV sensors, they are usually placed on a flat surface during use. Too long solder legs are not very useful. Instead, they may be damaged due to accidental contact with the solder legs at the junction of the glass. The too long solder legs of the UV sensor can be shortened and soldered with soft wiring harnesses to prevent the UV sensor from being damaged due to human operation during debugging.
[0181] After adjusting the detection angle, glue is dripped through the hole at the bottom of the mounting frame. After the glue is cured, the UV sensor can be fixed on the mounting frame through the colloid. Even if it is used in a harsh environment, the engineering plastic will produce stress deformation and the support beam will lose its clamping force, but the UV sensor can still be fixed by the colloid to prevent displacement.
[0182] In order to more conveniently drip glue into the hole, the glue dripping hole is designed to be long and strip-shaped so that the glue dripping hole is as large as possible to facilitate the flow of glue. At the same time, in order to prevent the glue from being higher than the installation surface and affecting the later installation, the end face of the glue dripping hole is set to be lower than the bottom surface of the support. At the same time, a section of the two glue dripping holes is mutually conductive, so that the amount of glue in the two holes after glue dripping can be more uniform. In actual application, in order to have a wider application, the first beam and the second beam are both designed to be arc-shaped, and the top circumscribed diameter is reduced.
[0183] After the horizontal UV sensor is fixed to the mounting bracket, the mounting bracket has become a formed component, and the user can store or use it as needed.
[0184] In the description of this specification, the description with reference to the terms "an embodiment", "some embodiments", "example", "specific example", or "embodiment" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.
[0185] Although the embodiments of the present invention have been shown and described above, it is to be understood that the above embodiments are exemplary and are not to be construed as limitations of the present invention. A person skilled in the art may change, modify, replace and vary the above embodiments within the scope of the present invention.
[0186] The mounting bracket and the mounting method for mounting a horizontal ultraviolet sensor of the present invention are adopted, wherein the mounting bracket is a structural member designed based on the reaction principle of elastic deformation of engineering plastics, and is exquisitely and compactly designed and easy to use, and can effectively ensure the installation reliability and performance of the ultraviolet sensor. At the same time, the problems existing in the prior art, such as design difficulties, slipping during installation, low quality control, high difficulty in installation operation, and poor signal strength of the sensor, can be effectively overcome, and the mounting bracket has a relatively outstanding availability and ease of use, which greatly improves the user's sense of use.
[0187] In this specification, the present invention has been described with reference to specific embodiments thereof. However, it is apparent that various modifications and variations may be made without departing from the spirit and scope of the present invention. Therefore, the specification and drawings should be regarded as illustrative rather than restrictive.
Claims
1. A mounting bracket for mounting a horizontal ultraviolet sensor, characterized in that: include: A first support beam is disposed on a first side of a top end of the mounting frame body; A second supporting beam is disposed on a second side of the top end of the mounting frame body and opposite to the first side; A first mounting groove support surface is connected to the first end of the first support beam and the first end of the second support beam, and the first end of the first support beam and the first end of the second support beam are both arranged on the upper end surface of the first mounting groove support surface; The second mounting groove support surface is connected to the second end of the first support beam and the second end of the second support beam, and the second end of the first support beam and the second end of the second support beam are both arranged on the upper end surface of the second mounting groove support surface; A mounting support bottom surface is provided at the bottom of the mounting frame body, the mounting support bottom surface extends to the left and is connected to the lower end surface of the first mounting groove support surface, and the mounting support bottom surface extends to the right and is connected to the lower end surface of the second mounting groove support surface; and The central groove faces the inner space of the mounting frame body and is respectively arranged at the center position of the first support beam and the second support beam.
2. The mounting bracket for mounting a horizontal ultraviolet sensor according to claim 1, characterized in that: The first support beam is arranged to be in a "T" shape from the front side facing the inner space of the mounting frame body, wherein the central groove is arranged at the exact center of the "I" shape of the first support beam, and a clamping groove is arranged at the same preset distance from the left and right sides of the central groove, respectively, and the clamping grooves each include a contact surface facing the inner space of the mounting frame body, and the upper and lower ends of the contact surface are arranged with a triangular balancing surface protruding outward; The "I" shape of the first support beam includes a contact surface set at a first inclination angle, and an inclined surface adjacent to the contact surface and integrated with the "I" shaped plane, wherein the first inclination angle set for the contact surface of the first support beam is specifically vertically symmetrically distributed along the vertical center axis of the horizontal ultraviolet sensor, the left end face and the right end face of the first support beam form a detection viewing angle set at a second inclination angle with the center groove as the center, and the irradiation angle of the horizontal ultraviolet sensor in the axial direction is not less than the second inclination angle, the contact surface and the inclined surface of the first support beam are set to be higher than the triangular balance surface protruding from the clamping groove, and the arc diameter of the contact surface of the first support beam is set to be smaller than the arc diameter of the horizontal ultraviolet sensor.
3. The mounting bracket for mounting a horizontal ultraviolet sensor according to claim 2, characterized in that: The second support beam is arranged to be in an inverted "T" shape from the front side facing the internal space of the mounting frame body, wherein the central groove is arranged at the exact center of the "I" shape of the second support beam, and a clamping groove is arranged at the same preset distance from the left and right sides of the central groove, respectively, and the clamping grooves each include a contact surface facing the internal space of the mounting frame body, and the upper and lower ends of the contact surface are both provided with triangular balancing surfaces protruding outward; The "I" shape of the second support beam includes a contact surface set at a third inclination angle, and an inclined surface adjacent to the contact surface and integrated with the "I" shaped plane, wherein the third inclination angle set for the contact surface of the second support beam is specifically vertically symmetrically distributed along the vertical center axis of the horizontal ultraviolet sensor, the left end face and the right end face of the second support beam form a detection viewing angle set at a fourth inclination angle with the center groove as the center, and the irradiation angle of the horizontal ultraviolet sensor in the axial direction is not less than the fourth inclination angle, the contact surface and the inclined surface of the second support beam are set to be higher than the triangular balance surface protruding from the clamping groove, and the arc diameter of the contact surface of the second support beam is set to be smaller than the arc diameter of the horizontal ultraviolet sensor.
4. The mounting bracket for mounting a horizontal ultraviolet sensor according to claim 3, characterized in that: The contact surfaces of the clamping grooves of the first support beam and the second support beam are arranged to face the internal space of the mounting frame body, and the length of the contact surface is arranged to be greater than the width of the "I"-shaped bottom surface of the first support beam or the first support beam, so that the contact area between the horizontal ultraviolet sensor and each of the contact surfaces is more sufficient, and each of the contact surfaces is in an arc shape, and the arc diameter of the clamping groove is arranged to be smaller than the minimum diameter of the tolerance range of the horizontal ultraviolet sensor, so as to fix and clamp the horizontal ultraviolet sensor during insertion and installation; and The first supporting beam and the second supporting beam are symmetrically arranged along the horizontal central axis of the horizontal ultraviolet sensor.
5. The mounting bracket for mounting a horizontal ultraviolet sensor according to claim 1, characterized in that: The top end of the upper end surface of the first installation groove support surface is also provided with a first cross beam matched and connected thereto. The top end of the upper end surface of the second mounting groove support surface is also provided with a second crossbeam matched and connected thereto. The outer peripheries of the upper end surfaces of the first cross beam and the second cross beam are both arranged in an arc shape, the first cross beam and the second cross beam are arranged opposite to each other, and the first cross beam and the second cross beam are both arranged to be higher than the first supporting beam and the second supporting beam; A first mounting groove is also provided on the first mounting groove support surface. The first mounting groove is a flat circular ring structure with a top adjacent to the first cross beam.
6. The mounting bracket for mounting a horizontal ultraviolet sensor according to claim 5, characterized in that: A second mounting groove is also provided on the supporting surface of the second mounting groove. The second mounting groove is a flat circular ring structure whose top is adjacent to the second cross beam, and the lower end surface of the second mounting groove is also provided with a protruding fixing structure extending outward. The middle end surface of the top of the protruding fixing structure is an arc-shaped concave structure, the left and right sides of the concave structure are symmetrical planar structures, and the bottom surface of the protruding fixing structure is a hollow structure.
7. The mounting bracket for mounting a horizontal ultraviolet sensor according to claim 6, characterized in that: A mounting buckle is also provided at the middle position of the bottom end of the protruding fixing structure, and the mounting buckle cooperates with the mounting hole provided on the bottom surface of the mounting support to cooperate and stabilize the mounting frame body when installing the horizontal ultraviolet sensor.
8. The mounting bracket for mounting a horizontal ultraviolet sensor according to claim 1, characterized in that: The mounting support bottom surface comprises: The glue guide groove is arranged at the center of the bottom surface of the mounting support; Glue dripping holes, the glue dripping holes are centered on the glue guide groove and are symmetrically arranged along the left and right sides of the glue guide groove; A mounting hole, the mounting hole is centered on the adhesive guide groove and is symmetrically arranged along the left and right sides of the adhesive guide groove; Wherein, the distance between the glue dripping holes symmetrically arranged along the glue guiding groove is smaller than the distance between the mounting holes symmetrically arranged along the glue guiding groove.
9. The mounting bracket for mounting a horizontal ultraviolet sensor according to claim 8, characterized in that: The glue dripping hole is set to a rectangular shape, so that the glue can flow more fully when dripping in the glue, and the backs of the glue dripping holes on the left and right sides of the glue guide groove are set to a mutually conductive planar structure, so that after dripping in the glue, the amount of glue in each glue dripping hole is more uniform, which is used to keep the liquid level of the glue below the bottom surface of the mounting support, and after the glue solidifies, it plays a role in strengthening and stabilizing the horizontal ultraviolet sensor.
10. The mounting bracket for mounting a horizontal ultraviolet sensor according to claim 8, characterized in that: The mounting holes include: A first mounting hole is provided on the left side of the glue guide groove, and A second mounting hole is arranged on the right side of the glue guide groove; The first mounting hole and the second mounting hole are both used to install screws to make the mounting frame body more stable, wherein: The back side of the second mounting hole is in the same plane as the back side of each of the glue dripping holes, and the back side of the first mounting hole is arranged to be in the same plane as the bottom surface of the first supporting beam and the bottom surface of the second supporting beam.
11. The mounting bracket for mounting a horizontal ultraviolet sensor according to claim 1, characterized in that: When installing the horizontal ultraviolet sensor, the photosensitive component structure inside the cylindrical glass bulb of the horizontal ultraviolet sensor needs to be kept level with the bottom surface of the mounting support, and the photosensitive component structure needs to be placed at the center of the mounting frame body.
12. The mounting bracket for mounting a horizontal ultraviolet sensor according to claim 1, characterized in that: When the horizontal ultraviolet sensor is installed, a preset distance gap is maintained between the installed horizontal ultraviolet sensor and the mounting support bottom surface of the mounting frame body. The preset distance gap will dynamically change according to the diameter error of the horizontal ultraviolet sensor, specifically: When the diameter of the horizontal UV sensor is smaller, the gap value of the preset distance is larger. When the diameter of the horizontal ultraviolet sensor is larger, the gap value of the preset distance is smaller.
13. A method for installing a horizontal ultraviolet sensor using the mounting bracket according to any one of claims 1 to 12, characterized in that: The method comprises the following steps: (1) inserting the conical end of the horizontal UV sensor into the mounting frame body along the first mounting groove of the first mounting groove support surface; (2) The user manually or by using an installation tool pinches the flat solid section at the tail of the horizontal UV sensor to optimally adjust the horizontal UV sensor; (3) After the optimal debugging is completed, glue is dripped into the glue dripping hole, and the glue is waited for to solidify so that the horizontal UV sensor can be more stably fixed on the mounting frame body; (4) The horizontal UV sensor is installed and can be stored or used by the user as needed.
14. The method for installing a horizontal ultraviolet sensor according to claim 13, characterized in that: The step (1) comprises the following steps: (1.1a) Insert the flat solid section of the tail of the horizontal UV sensor obliquely from the first mounting groove into the mounting frame. (1.2a) Then squeeze the cylindrical glass bulb of the horizontal UV sensor into each clamping groove so that the surface of the cylindrical section of the horizontal UV sensor can fully contact the contact surface of the clamping groove to fix the horizontal UV sensor; Alternatively, the step (1) comprises the following steps: (1.1b) Insert the conical end of the cylindrical glass bulb of the horizontal UV sensor into the clamping groove first, so that the cylindrical glass bulb of the horizontal UV sensor remains fixed; (1.2b) Then, insert the flat solid section of the tail of the horizontal UV sensor obliquely from the first mounting groove into the mounting bracket.
15. The method for installing a horizontal ultraviolet sensor according to claim 14, characterized in that: The step (2) comprises: (2.1) After the horizontal UV sensor is installed in the mounting frame body, pinch the flat solid section at the tail of the horizontal UV sensor manually or with an installation tool. (2.2) The user adjusts the placement position and detection angle of the horizontal UV sensor by naked eyes or tooling; (2.3) Placing the photosensitive component structure of the horizontal ultraviolet sensor at a position that allows the detection viewing angle to be adjusted in the viewing window of the cylindrical glass bulb, so that the photosensitive component structure is kept level with the bottom surface of the mounting support and is not arranged at the center of the mounting frame body; (2.4) Rotate the angle of the horizontal UV sensor to adjust it to the optimal detection state.
Citation Information
Patent Citations
Mounting rack for mounting horizontal ultraviolet sensor
CN217382322U