Vibrating automatic dust blowing workbench

Abstract

The application discloses a vibrating type automatic dust blowing workbench, which comprises a frame and a PLC controller, a dust blowing mechanism, a vibrating mechanism and a sliding device are fixedly installed on the frame, the dust blowing mechanism comprises a material container, a blowing nozzle group, an air pipe and a solenoid valve group, the material container is movably installed on the upper portion of the frame, a plurality of sieve holes are formed in the bottom of the material container, the air pipe is connected with the blowing nozzle group, the solenoid valve group is connected with the air pipe, the solenoid valve group is connected with the PLC controller, and the vibrating mechanism and the sliding device are connected with the bottom end of the material container respectively. Through the dust blowing mechanism, the vibrating mechanism and the sliding device and the like, the application realizes automatic dust blowing and vibrating, filtering and removing of aluminum scraps and other impurities on a radiator, reduces the labor intensity of employees and improves the production efficiency of a workshop.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of aluminum scrap cleaning, and particularly relates to a vibrating type automatic dust blowing workbench. BACKGROUND

[0002] In the production of a controller mainboard, a pre-assembly post of a power module radiator needs to be first blown dust and impurities on the radiator so as to be assembled. In order to avoid the quality hidden danger that aluminum scraps of the radiator fall on the mainboard and cause short circuit of the mainboard, the aluminum scraps on the radiator need to be completely removed.

[0003] The original operation mode is that an employee holds an air gun to blow dust on the radiator one by one, and the production efficiency is low and the labor intensity is large. SUMMARY

[0004] In order to overcome the above-mentioned defects that the aluminum scraps on the radiator are manually removed by holding an air gun and the dust blowing needs to be performed one by one, the efficiency is low and the labor intensity is large, the purpose of the present application is to provide a vibrating type automatic dust blowing workbench.

[0005] The technical scheme adopted by the present application to solve the technical problem is that a vibrating type automatic dust blowing workbench comprises a frame and a PLC controller, a dust blowing mechanism, a vibrating mechanism and a sliding device are fixedly installed on the frame, the dust blowing mechanism comprises a material container, a blowing nozzle group, an air pipe and an electromagnetic valve group, the material container is movably installed on the upper portion of the frame, a plurality of sieve holes are formed in the bottom of the material container, the air pipe is connected with the blowing nozzle group, the electromagnetic valve group is connected with the air pipe, the electromagnetic valve group is connected with the PLC controller, and the vibrating mechanism and the sliding device are respectively connected with the bottom end of the material container.

[0006] As a further improvement of the present application, the upper portion of the frame is provided with a mounting plate, a mounting port is formed in the mounting plate, and the material container is installed on the mounting port.

[0007] As a further improvement of the present application, the cross-sectional area of the mounting port is greater than the cross-sectional area of the material container.

[0008] As a further improvement of the present application, a fixing frame is arranged on the mounting plate, and the dust blowing mechanism is further provided with a dust blowing cover plate, the dust blowing cover plate is movably installed on the fixing frame.

[0009] As a further improvement of the present application, the blowing nozzle group is fixedly installed on the dust blowing cover plate.

[0010] As a further improvement of the present application, the vibrating mechanism is provided with a vibrating cylinder and a connecting plate, the connecting plate is connected with the bottom of the material container, the vibrating cylinder is connected with the connecting plate, and the vibrating cylinder is further connected with the PLC controller.

[0011] As a further improvement of the present application: the sliding device is provided with a slide rail and a sliding block, one end of the sliding block is fixedly connected with the bottom end of the material container, the other end of the sliding block is movably installed on the slide rail, and the slide rail is fixedly installed on the frame.

[0012] As a further improvement of the present application: the lower side of the material container is further provided with an aluminum scrap box.

[0013] As a further improvement of the present application: a hard sponge block is arranged on the outer side of the material container.

[0014] Compared with the prior art, the present application has the following beneficial effects:

[0015] The present application adopts a dust blowing mechanism, a vibration mechanism and a sliding device, and through a PLC controller, a blowing nozzle, a vibration cylinder, a slide rail and a solenoid valve, precise control of blowing and vibration is achieved, dust is removed for 30s each time, about 200 aluminum scraps and other impurities on the radiator can be removed at a time, automatic dust blowing and vibration filtering and removal of aluminum scraps and other impurities on the radiator are realized, the labor intensity of employees is reduced, and the workshop production efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS

[0016] Fig. 1 The present application is a structural schematic view.

[0017] Fig. 2 The present application is a front view.

[0018] The drawings are as follows: 1, frame, 101, mounting plate, 102, mounting port, 103, fixing frame, 2, material container, 201, sieve hole, 3, dust blowing cover plate, 4, blowing nozzle group, 401, blowing nozzle, 5, vibration cylinder, 6, connecting plate, 7, slide rail, 8, sliding block, 9, hard sponge block, 10, aluminum scrap box. DETAILED DESCRIPTION

[0019] In order to make the purpose, technical scheme and advantages of the present application clearer, the technical scheme of the present application will be described clearly and completely below in combination with specific embodiments of the present application and corresponding drawings. Obviously, the described embodiments are only some of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0020] In order to solve the technical problems in the prior art, the present application will be further described in combination with the drawings and embodiments:

[0021] As Figs. 1-2The application discloses a vibrating type automatic dust blowing workbench, which comprises a frame 1 and a PLC controller, a dust blowing mechanism, a vibrating mechanism and a sliding device are fixedly installed on the frame 1, the dust blowing mechanism and the vibrating mechanism are connected with the PLC controller respectively, the dust blowing mechanism is used for blowing off aluminum scraps adhered on a radiator, the vibrating mechanism is used for filtering the aluminum scraps and the like impurities, and the sliding device is used for realizing the vibration of the radiator in a container, so that the blown-off aluminum scraps can be quickly dropped out of the container, and the removal of the aluminum scraps on the surface of the radiator is completed.

[0022] The dust blowing mechanism comprises a material container 2, a dust blowing cover plate 3, a blowing nozzle group 4, an air pipe and an electromagnetic valve group, the material container 2 is movably installed on the upper portion of the frame 1 and is used for placing radiator material to be removed of aluminum scraps, one end of the dust blowing cover plate 3 is movably hinged to the frame 1, the dust blowing cover plate 3 seals the upper portion of the material container 2 when being covered downwards, the blowing nozzle group 4 is installed on the dust blowing cover plate 3, the air pipe is connected with the blowing nozzle group 4, the electromagnetic valve group is connected with the air pipe, the electromagnetic valve group is connected with the PLC controller and is used for controlling the working state of the blowing nozzle group 4, so that the automatic blowing off of the aluminum scraps is realized, the working mode of manually removing the aluminum scraps one by one by using a gas gun is replaced, the labor intensity of workers is reduced, and the production efficiency is improved.

[0023] Preferably, a plurality of sieve holes 201 are formed in the bottom of the material container 2.

[0024] The vibrating mechanism and the sliding device are connected with the bottom end of the material container 2 respectively.

[0025] Preferably, an installation plate 101 is arranged on the upper portion of the frame 1, an installation opening 102 is formed in the installation plate 101, and the material container 2 is installed on the installation opening 102.

[0026] Preferably, the cross-sectional area of the installation opening 102 is greater than that of the material container 2.

[0027] Preferably, a fixing frame 103 is arranged on the installation plate 101, a hinged structure is arranged on the fixing frame 103, and the hinged structure is movably connected with the dust blowing cover plate 3.

[0028] The upper end of the fixing frame 103 is higher than the upper end of the material container 2, so that, after the dust blowing cover plate 3 is turned over and covers the upper portion of the material container 2, a space for air circulation is left, the air in the material container 2 can circulate during the removal of the aluminum scraps on the radiator, the removal of the aluminum scraps is complete, the effect of removing the aluminum scraps is achieved, the aluminum scraps are prevented from flying out completely when being blown to the radiator from different positions, the environment is prevented from being polluted, and the health of employees is protected.

[0029] Preferably, one side of the material container 2 is provided with an opening, so that the aluminum scraps floating up can be blown out of the opening by the air blowing nozzle group 4 when the air blowing nozzle group 4 blows air or the air pressure is insufficient, thereby improving the aluminum scrap removal efficiency and the complete aluminum scrap removal effect.

[0030] Preferably, the air blowing nozzle group 4 is provided with at least three air blowing nozzles 401, and the electromagnetic valve group is provided with at least one electromagnetic valve for simultaneously controlling the three air blowing nozzles 401.

[0031] More preferably, the air blowing nozzle group 4 is provided with six air blowing nozzles 401, and the electromagnetic valve group is provided with two electromagnetic valves, each of which controls three air blowing nozzles 401, and the electromagnetic valve is used to control the opening and closing of the air pipe.

[0032] Preferably, the vibration mechanism is provided with a vibration cylinder 5 and a connecting plate 6, the connecting plate 6 is connected to the bottom of the material container 2, the vibration cylinder 5 is connected to the connecting plate 6, and the vibration cylinder 5 is also connected to the PLC controller. The working state of the vibration cylinder 5 is controlled by the PLC controller, so that the connecting plate 6 drives the material container 2 to move, the heat sink placed in the material container 2 shakes, and the aluminum scraps blown off fall quickly from the sieve hole 201.

[0033] Preferably, the vibration cylinder 5 is fixedly installed on the frame 1, and the vibration cylinder 5 is arranged below the material container 2.

[0034] The sliding device is provided with a sliding rail 7 and a sliding block 8, at least two sliding blocks 8 are provided, at least two sliding rails 7 can also be provided, and at least two sliding blocks 8 can also be provided on each sliding rail 7. One end of the sliding block 8 is fixedly connected to the bottom end of the material container 2, the other end of the sliding block 8 is movably installed on the sliding rail 7, and the sliding rail 7 is fixedly installed on the frame 1.

[0035] Preferably, a hard sponge block 9 is arranged on the outer side wall of the material container 2, and the hard sponge block 9 contacts the side edge of the fixed frame 103 when the material container 2 shakes.

[0036] At least two hard sponge blocks 9 are provided.

[0037] When the vibration cylinder 5 pushes the connecting plate 6 to make the material container 2 shake, the sliding block 8 also moves on the sliding rail 7, and the hard sponge block 9 is increased to prevent the material container 2 from shaking violently and to achieve a slight impact. The heat sink in the container collides due to the inertial effect and slightly shakes, thereby achieving the vibration of the heat sink to remove aluminum scraps and other impurities.

[0038] Preferably, an aluminum scrap box 10 is further arranged below the material container 2 to collect the aluminum scraps coming out of the sieve hole 201, thereby avoiding pollution of the workshop and achieving recycling.

[0039] A fixing plate is arranged below the aluminum scrap box 10 for placing the aluminum scrap box 10.

[0040] Preferably, the mounting plate 101 is provided with a control button 104.

[0041] Embodiment 1

[0042] The embodiment discloses a vibrating automatic dust blowing workbench, which comprises a frame 1 and a PLC controller, wherein the frame 1 is fixedly provided with a dust blowing mechanism, a vibrating mechanism and a sliding device, the vibrating mechanism and the sliding device are arranged below the dust blowing mechanism, the dust blowing mechanism comprises a material container 2, a dust blowing cover plate 3, a blowing nozzle group 4, an air pipe and an electromagnetic valve group, the material container 2 is movably arranged on the upper portion of the frame 1, the dust blowing cover plate is movably hinged on the frame 1, the material container 2 is arranged on the upper portion of the frame 1, the blowing nozzle group 4 is fixed on the dust blowing cover plate, the air pipe is communicated with the blowing nozzle group 4, the air pipe is connected with the electromagnetic valve group, the electromagnetic valve is connected with the PLC controller, and the bottom of the material container 2 is provided with a plurality of sieve holes 201.

[0043] The cross-sectional area of the dust blowing cover plate is greater than that of the material container 2.

[0044] The upper portion of the frame 1 is provided with a mounting plate 101, the mounting plate 101 is provided with a mounting opening 102, the material container 2 is arranged in the mounting opening 102, the area of the mounting opening 102 is greater than that of the material container 2, and the material container 2 is movably arranged on the mounting opening 102.

[0045] The sieve holes 201 are upwardly protruding holes or downwardly recessed holes.

[0046] The sieve holes 201 can be round holes, wavy holes or square holes, but are not limited to this.

[0047] Similarly, the material container 2 can be square or circular.

[0048] The material container 2 is internally hollow.

[0049] The sliding device and the vibrating mechanism are connected with the bottom of the material container 2.

[0050] An aluminum scrap box 10 is further arranged below the material container 2, and a fixing plate is arranged below the aluminum scrap box 10 for placing the aluminum scrap box 10.

[0051] The blowing nozzle group 4 is provided with 6 blowing nozzles 401, the electromagnetic valve group is provided with 2, and 1 electromagnetic valve is used to control the on-off of the corresponding air pipe of 3 blowing nozzles 401 simultaneously, when the gas consumption is large and the air pressure is low, only 3 blowing nozzles 401 are opened, so as to ensure the high flow impact force, and the aluminum scraps adhered on the radiator are blown off.

[0052] The vibration mechanism is provided with a vibration cylinder 5 and a connecting plate 6, the connecting plate 6 is connected with the bottom of the material container 2, the vibration cylinder 5 is connected with the connecting plate 6, and the vibration cylinder 5 is also connected with the PLC controller.

[0053] The sliding device is provided with a sliding rail 7 and a sliding block 8, at least two sliding blocks 8 are provided, and at least two sliding rails 7 can also be provided, at least 2 sliding blocks 8 are arranged on each sliding rail 7, one end of the sliding block 8 is fixedly connected with the bottom end of the material container 2, the other end of the sliding block 8 is movably installed on the sliding rail 7, and the sliding rail 7 is fixedly installed on the frame 1.

[0054] Two hard sponge blocks 9 are arranged on the outer side wall of the material container 2, the two hard sponge blocks 9 are arranged on different sides, and when shaking, the hard sponge block 9 is in contact with the fixed frame 103.

[0055] The mounting plate 101 is provided with a control button 104.

[0056] The material container 2 can place about 300 radiators at a time, the working mode of employees blowing dust one by one is changed, the labor intensity is greatly reduced, and the workshop processing production efficiency is improved, automatic removal of aluminum scraps and other impurities is realized, the PLC controller and the electromagnetic valve are used to realize accurate control of blowing and vibration, dust removal is realized for 30S at a time, automatic gas blowing is realized, the dust blowing time of a single radiator is improved by 0.5S, and the efficiency of the post is improved by 10%.

[0057] The main function of the present application is that the dust blowing mechanism, the vibration mechanism and the sliding device are used to realize automatic dust blowing and vibration filtering and removal of aluminum scraps and other impurities on the radiator, so as to reduce the labor intensity of employees and improve the workshop production efficiency.

[0058] It should be noted that the terms "first", "second", and the like, herein do not necessarily have an ordinal or chronological significance. Rather, these terms are used to distinguish a different structure, process, or element from another. It should be understood that the use of these terms is not intended to limit the scope of the present application to the embodiments described herein. It should also be noted that the use of the terms "include", "have", and the like, are used herein to indicate the presence of the described features, steps, elements, etc., but do not preclude the presence or addition of one or more other features, steps, elements, etc.

[0059] The preceding description is merely exemplary of the application. Various modifications to these embodiments can be made by those skilled in the art without departing from the spirit of the application, which is defined by the appended claims. The elements of the described embodiments, as well as other elements that are not specifically described, are each provided in a form suitable for use in practicing the application in accordance with the principles of the present application. The application is not limited to the embodiments described herein but can be practiced with modifications and alterations within the scope of the appended claims. Accordingly, the application is not limited to that which can be described only in the best mode, but is defined by the positive teachings set forth herein and by the claims that follow.

Claims

1. A vibrating automatic dust blowing worktable, characterized in that, Including frame and PLC controller, the frame is fixedly installed with blowing dust mechanism, vibration mechanism and sliding device, the blowing dust mechanism includes material container, blowing nozzle group, air pipe and electromagnetic valve group, the material container is movably installed on the upper portion of the frame, a plurality of sieve holes are formed in the bottom of the material container, the air pipe is connected with the blowing nozzle group, the electromagnetic valve group is connected with the air pipe, the electromagnetic valve group is connected with the PLC controller, the vibration mechanism and the sliding device are connected with the bottom end of the material container respectively, the vibration mechanism is provided with vibration cylinder and connecting plate, the connecting plate is connected with the bottom of the material container, the vibration cylinder is connected with the connecting plate, and the vibration cylinder is connected with the PLC controller; The PLC controller is used for controlling the working state of the blowing nozzle group, the upper portion of the frame is provided with a mounting plate, the mounting plate is provided with a fixing frame, the blowing dust mechanism is further provided with a blowing dust cover plate, the blowing dust cover plate is movably installed on the fixing frame, the upper end of the fixing frame is higher than the upper end of the material container, so that when the blowing dust cover plate covers the upper portion of the material container after turning over, a space for air circulation is left, the mounting plate is provided with a mounting opening, the material container is installed on the mounting opening, the cross-sectional area of the mounting opening is larger than the cross-sectional area of the material container, the blowing nozzle group is fixedly installed on the blowing dust cover plate, and the outer side of the material container is provided with a hard sponge block.

2. A vibrating automatic dust blowing worktable according to claim 1, characterized in that, The sliding device is provided with a sliding rail and a sliding block, one end of the sliding block is fixedly connected with the bottom end of the material container, and the other end of the sliding block is movably installed on the sliding rail, and the sliding rail is fixedly installed on the frame.

3. The vibrating automatic dust blowing worktable according to claim 1, characterized in that, An aluminum scrap box is further arranged below the material container.

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