An automatic roller-rolled riveting and stacking production line for elevator upper sills

By designing the elevator automatic rolling and riveting and palletizing production line, integrating the rolling, riveting, riveting and storage functions, the problems of low processing rates and output caused by multiple transfers in the existing technology are solved, and an efficient and convenient production process is achieved.

CN115041621BActive Publication Date: 2025-04-01PUWANINI INTELLIGENT EQUIP (CHUZHOU) CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202210427644.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-04-22
Publication Date
2025-04-01
Estimated Expiration
2042-04-22

AI Technical Summary

Technical Problem

The processing of existing elevators on the trunk frame requires multiple transfers, resulting in low processing speed and output.

Method used

An automatic rolling and riveting and palletizing production line for elevator ridges is designed, integrating rolling equipment, riveting equipment, riveting equipment and storage frames to realize the continuous process of workpieces from rolling to palletizing.

Benefits of technology

By reducing the number of transports, the processing rate and output of the trench rack are significantly improved, and the process is simplified, achieving a convenient and fast production process.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure HDA0003610318830000011
    Figure HDA0003610318830000011
  • Figure HDA0003610318830000021
    Figure HDA0003610318830000021
  • Figure HDA0003610318830000031
    Figure HDA0003610318830000031
Patent Text Reader

Abstract

The invention discloses an automatic rolling riveting and stacking production line for elevator upper sills, comprising a rolling device including a frame and rolling components arranged in sequence from left to right in the frame for rolling workpieces into elevator upper sill parts, an upper rivet device including a workbench whose head end is integrally connected with the rear end of the frame and has a blocking plate on the top, a support table arranged at a side position of the frame and a claw hand robot installed on the support table, and the riveting device including a sliding frame which can slide along the side wall of the workbench, a driving mechanism for driving the sliding frame to slide along the workbench, an adsorption component arranged at the four corners of the bottom of the sliding frame and a rivet gun installed at the top of the sliding frame and extending to the bottom, a storage frame is arranged at the rear end of the workbench to store the processed elevator upper sill parts, and the automatic rolling riveting and stacking production line for elevator upper sills can complete the rolling, riveting and stacking of the upper sill frame on one production line without multiple transfers, thereby greatly improving the processing rate and output of the upper sill frame.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of elevator sill processing equipment, in particular to an elevator sill automatic roller-rolling riveting and stacking production line. Background Art

[0002] At present, there are two main types of upper sill frames for elevator floor door devices: one is an integrated guide rail structure, that is, the door guide rail is formed by bending the upper sill frame body and is an integrated structure with the upper sill frame body; the other is a split guide rail structure, that is, the door guide rail is fixed to the upper sill frame body by bolts. Whether it is an integrated structure or a split structure, due to safety needs, the rigidity requirements for the upper sill frame body are relatively high.

[0003] At present, the upper ridge frame generally rolls the upper ridge on a rolling production line to form an upper ridge frame in its initial shape, and then transfers it to a riveting production line for riveting operations, and then stacks it. In the process of forming the upper ridge frame, the workpiece needs to be transferred many times, which seriously affects the processing rate and output of the upper ridge frame. Summary of the invention

[0004] The object of the present invention is to provide an elevator upper sill automatic roller riveting and stacking production line to solve the problems raised in the above background technology.

[0005] In order to solve the above technical problems, the present invention provides the following technical solutions: an elevator upper sill automatic roller riveting and palletizing production line, which comprises:

[0006] A rolling device, comprising a frame and rolling components arranged in sequence from left to right in the frame for rolling a workpiece into an elevator upper sill piece;

[0007] The upper riveting device comprises a workbench whose head end is integrally connected to the tail of the frame and has a blocking plate on the top, a support platform arranged at the side of the frame, and a claw robot installed on the support platform;

[0008] The riveting equipment comprises a sliding frame that can slide along the side wall of a workbench, a driving mechanism that drives the sliding frame to slide along the workbench, adsorption components arranged at the four corners of the bottom of the sliding frame, and a riveting gun installed on the top of the sliding frame and extending to the bottom;

[0009] A storage frame is arranged at the rear end of the workbench to store the processed elevator upper sill parts.

[0010] According to the above technical solution, the rolling assembly includes an upper pressing roller and a lower pressing roller, the upper pressing roller includes a first shaft and an upper pressing wheel surrounding the first shaft and having a gradually changing diameter, the lower pressing roller includes a second shaft and a lower pressing wheel surrounding the second shaft, and the second shaft is connected to a rotating drive motor through a conveyor belt.

[0011] According to the above technical solution, a stopper perpendicular to the conveying direction of the elevator upper sill member is arranged on the workbench, and side baffles are arranged on both sides of the workbench.

[0012] According to the above technical solution, the two side plates of the sliding frame have epitaxial blocks parallel to each other and inner extension blocks attached to the top of the workbench, the bottom of the epitaxial block has a bending block arranged vertically thereto, and the epitaxial block, the bending block and the inner extension block surround to form a sliding groove engaged with the workbench.

[0013] According to the above technical solution, a rack is provided on the top of the workbench along the conveying direction of the elevator upper sill piece;

[0014] The driving mechanism includes a moving driving motor installed on one of the side walls of the sliding frame and having an output end extending through the interior, and a gear arranged on the output end of the moving driving motor and meshing with a rack.

[0015] According to the above technical solution, the adsorption assembly includes a lifting component and an adsorption plate arranged at the bottom of the lifting component.

[0016] According to the above technical solution, the lifting component is an electric telescopic rod or a hydraulic telescopic rod.

[0017] According to the above technical solution, the adsorption disk is a vacuum adsorption disk or an electromagnetic adsorption disk.

[0018] Compared with the prior art, the beneficial effects achieved by the present invention are as follows: in this type of automatic rolling riveting and stacking production line for elevator sills, after the workpiece is rolled, it arrives on the workbench, and the riveting equipment can rivet the elevator sill. After the riveting is completed, the riveting equipment can transport, stack and store the elevator sill while riveting the rivets. The whole process is convenient and fast, and there is no need for multiple transfers. The complex process of rolling the sill on the rolling production line to form a preliminary sill frame, then transferring it to the riveting production line for riveting operations, and then stacking is simplified, which greatly improves the processing rate and output of the sill frame. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0020] Figure 1 It is a schematic structural diagram of one direction of an elevator upper sill automatic roller riveting and stacking production line of the present invention;

[0021] Figure 2 It is a structural schematic diagram of another direction of an elevator upper sill automatic roller riveting and stacking production line of the present invention;

[0022] Figure 3 It is a structural schematic diagram of a riveting device for removing a riveting device from an automatic roller riveting and stacking production line for an elevator upper sill according to the present invention;

[0023] Figure 4 It is a structural schematic diagram of a rolling assembly of an automatic rolling riveting and stacking production line for an elevator upper sill according to the present invention;

[0024] Figure 5 The present invention is a structural schematic diagram of a riveting device of an elevator upper sill automatic roller riveting and palletizing production line. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0026] See also Figure 1-Figure 5 In this embodiment, an elevator upper sill automatic rolling riveting and palletizing production line is provided, and its main parts include a rolling device 100, a rivet-applying device 200, a riveting device 300 and a storage frame 400.

[0027] The rolling device 100 is used to roll the workpiece to form an elevator upper sill member H that has taken shape. Specifically, the rolling device 100 includes a frame 110 and rolling assemblies 120 arranged from left to right in the frame 110 to roll the workpiece into the elevator upper sill member H. In this embodiment, the rolling assembly 120 includes an upper pressing roller 120a and a lower pressing roller 120b. The upper pressing roller 120a includes a first shaft 120a-1 and an upper pressing wheel 120a-2 that surrounds the first shaft 120a-1 and has a gradually changing diameter. The lower pressing roller 120 b includes a second shaft 120b-1 and a lower pressure wheel 120b-2 surrounding the second shaft 120b-1, and the second shaft 120b-1 is connected to a rotary drive motor through a conveyor belt. When in use, the rotary drive motor drives the second shaft 120b-1 to rotate, and the second shaft 120b-1 drives the lower pressure wheel 120b-2 to rotate. At the same time, the upper pressure wheel 120a-2 rotates together with the lower pressure wheel 120b-2 to roll the workpiece to form an elevator upper sill piece H with a preliminary shape and transport it forward to the workbench 210.

[0028] The upper riveting device 200 is used to rivet the elevator upper sill member H after rolling. Specifically, the upper riveting device 200 includes a workbench 210 whose head end is integrally connected to the rear of the frame 110 and has a blocking plate 220a on the top, a support table 220 arranged at the side of the frame 110, and a claw hand robot 230 installed on the support table 220. The workbench 210 is provided with a stopper 210a perpendicular to the conveying direction of the elevator upper sill member H, which is used to intercept the elevator upper sill member H conveyed forward after rolling by the rolling device 100. The elevator upper sill piece H is provided with side baffles 210b on both sides of the workbench 210, which are used to prevent the elevator upper sill piece H from falling from both sides of the workbench 210 to the ground. When in use, when the rolling device 100 rolls the elevator upper sill piece H and is transported to the workbench 210 by the inertia force of the tail, the block 210a intercepts the elevator upper sill piece H, and then the claw robot 230 grabs the rivet on the rivet table and then deflects to the workbench 210, and rivets the elevator upper sill piece H on the workbench 210.

[0029] The riveting device 300 is used to rivet the elevator upper sill member H after the rivet is applied and transport it to the tail at the same time. Specifically, the riveting device 300 includes a sliding frame 310 that can slide along the side wall of the workbench 210, a driving mechanism 320 that drives the sliding frame 310 to slide along the workbench 210, an adsorption assembly 330 arranged at the four corners of the bottom of the sliding frame 310, and a rivet gun 340 installed at the top of the sliding frame 310 and extending to the bottom. The two side plates of the sliding frame 310 have an outer extension block 310a parallel to each other and an inner extension block 310c that is attached to the top of the workbench 210. The bottom of the outer extension block 310a is The outer extension block 310a, the bending block 310b and the inner extension block 310c surround and form a slide groove engaged with the workbench 210. The top of the workbench 210 is provided with a rack 210c along the transmission direction of the elevator upper sill member H. The driving mechanism 320 includes a mobile driving motor 320a installed on one of the side walls of the sliding frame 310 and the output end thereof passes through the interior, and a gear 320b provided on the output end of the mobile driving motor 320a and meshing with the rack 210c. The adsorption assembly 330 includes a lifting component 330a and a gear 320b provided on the lifting component 330a. After the upper rivet device 200 rivets the elevator upper sill H, the mobile driving motor 320a drives the gear 320b to rotate, so that the gear 320b drives the riveting device 300 to slide in the direction close to the rolling device 100 along the rack 210c. When the riveting device 300 abuts against the tail of the rolling device 100, the lifting component 330a of the adsorption assembly 330 drives the adsorption plate 330b to descend, and adsorbs the elevator upper sill H after the rivet is applied. After adsorbing the elevator upper sill H, the mobile driving motor 320a drives the gear 320b again. Rotate so that the gear 320b drives the riveting device 300 to slide along the rack 210c in the direction away from the rolling device 100, and during the sliding process of the riveting device 300, the rivet gun 340 performs riveting operations on the rivets on the elevator upper sill piece H. When the riveting device 300 moves to the tail of the workbench 210, the suction plate 330b releases the elevator upper sill piece H, and the elevator upper sill piece H falls into the storage frame 400. Preferably, in this embodiment, the lifting component 330a is an electric telescopic rod or a hydraulic telescopic rod, and the suction plate 330b is a vacuum suction plate or an electromagnetic suction cup.

[0030] Combination Figure 1-Figure 5In this embodiment, an automatic rolling riveting and stacking production line for elevator upper sills can, after the workpiece is rolled and reaches the workbench 210, the rivet-adding device 200 can rivet the elevator upper sill part H. After the riveting is completed, the riveting device 300 can transport, stack and store the elevator upper sill part H while performing riveting processing on the rivets. The whole process is convenient and fast, and multiple transfers are not required. The complex process of rolling the upper sill on the rolling production line to form an upper sill part with a preliminary shape, then transferring it to the riveting production line for riveting operation, and then stacking is simplified, which greatly improves the processing rate and output of the upper sill frame.

[0031] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0032] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. An elevator upper sill automatic roller riveting and palletizing production line, characterized in that: include: A rolling device (100) comprises a frame (110) and rolling assemblies (120) arranged in sequence from left to right in the frame (110) for rolling a workpiece into an elevator upper sill member (H); An upper riveting device (200) comprises a workbench (210) whose head end is integrally connected to the tail of the frame (110) and has a blocking plate (220a) on the top, a support platform (220) arranged at a side position of the frame (110), and a claw robot (230) installed on the support platform (220); The riveting device (300) comprises a sliding frame (310) that can slide along the side wall of a workbench (210), a driving mechanism (320) that drives the sliding frame (310) to slide along the workbench (210), adsorption components (330) arranged at the four corners of the bottom of the sliding frame (310), and a riveting gun (340) installed at the top of the sliding frame (310) and extending to the bottom; A storage frame (400) is arranged at the rear end of the workbench (210) to store the processed elevator upper sill parts (H); The two side plates of the sliding frame (310) have mutually parallel epitaxial blocks (310a) and inner extension blocks (310c) affixed to the top of the workbench (210), the bottom of the epitaxial block (310a) has a bending block (310b) vertically arranged therewith, and the epitaxial block (310a), the bending block (310b) and the inner extension block (310c) surround and form a slide groove engaged with the workbench (210); A rack (210c) is arranged on the top of the workbench (210) along the transmission direction of the elevator upper sill (H); The driving mechanism (320) comprises a moving driving motor (320a) mounted on one of the side walls of the sliding frame (310) and having an output end extending through the interior, and a gear (320b) disposed on the output end of the moving driving motor (320a) and meshing with a rack (210c).

2. The automatic roller riveting and stacking production line for elevator upper sill according to claim 1 is characterized in that: The rolling assembly (120) includes an upper pressing roller (120a) and a lower pressing roller (120b), wherein the upper pressing roller (120a) includes a first shaft (120a-1) and an upper pressing wheel (120a-2) surrounding the first shaft (120a-1) and having a gradually changing diameter, and the lower pressing roller (120b) includes a second shaft (120b-1) and a lower pressing wheel (120b-2) surrounding the second shaft (120b-1), and the second shaft (120b-1) is connected to a rotating drive motor via a conveyor belt.

3. The automatic roller riveting and stacking production line for elevator upper sill according to claim 1 is characterized in that: The workbench (210) is provided with a stopper (210a) perpendicular to the conveying direction of the elevator upper sill member (H), and side baffles (210b) are provided on both sides of the workbench (210).

4. The automatic roller riveting and stacking production line for elevator upper sill according to claim 1 is characterized in that: The adsorption assembly (330) comprises a lifting component (330a) and an adsorption plate (330b) arranged at the bottom of the lifting component (330a).

5. The automatic roller riveting and stacking production line for elevator upper sill according to claim 4 is characterized in that: The lifting component (330a) is an electric telescopic rod or a hydraulic telescopic rod.

6. The automatic roller riveting and stacking production line for elevator upper sill according to claim 4 is characterized in that: The adsorption disk (330b) is a vacuum adsorption disk or an electromagnetic adsorption disk.

Citation Information

Patent Citations

  • Manufacturing method for elevator sill

    CN102501031A