A performance test bench for a flower and leaf picking device

By designing the performance test bench of the flower and leaf picking device, the picking height and rotation speed are adjusted using the walking wheel and the motor controller, and combined with the interlaced distribution of cylindrical nail teeth and T-belts, the problem of low picking efficiency of tree-shaped and shrub-shaped plants is solved, and the problem of low picking efficiency of tree-shaped and shrub-shaped plants is achieved. The efficient flower and leaf picking effect has laid the foundation for the large-scale mechanized picking machine.

CN115088478BInactive Publication Date: 2024-12-17SHIHEZI UNIVERSITY
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Patent Information

Application Number
CN202210755207.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-06-30
Publication Date
2024-12-17
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing technology lacks high-efficiency automated mechanical picking devices, which is difficult to meet the picking needs of tree-shaped and shrub-like plants such as honeysuckle and chrysanthemums, which limits the development of these plants.

Method used

A performance test bench for flower and leaf picking device was designed, including walking wheels, test bench frames, motor controllers, DC motors, picking device support plates, cylindrical nail teeth, T-belts and other components, which were installed by upper and lower support. The picking device uses a DC motor and motor controller to adjust the picking height and rotation speed, and the cylindrical nail teeth and T-belts achieve staggered distribution, improving the picking efficiency.

Benefits of technology

The device can travel in the test field and simulate the picking state. By adjusting the picking height and rotation speed, it improves the picking efficiency. The comb brush force of the cylindrical nail teeth hits the flowers and leaves so that they are effectively picked and thrown, providing large-scale mechanized flower and leaf picking. The basic development of the machine.

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Abstract

The present invention relates to a performance test bench for flower and leaf picking devices. In view of the problems faced by honeysuckle, chrysanthemum and the like in the current market, such as difficulty in harvesting, high labor costs, and low operating efficiency, a performance test bench for flower and leaf picking devices is designed to verify the picking principle. The flower and leaf picking performance test bench disclosed in the present invention mainly includes a picking device, a power device, a control device, and a test bench frame. The picking device is installed on the test bench frame at a certain angle in the form of upper suspension and lower support to achieve straddle-type picking; and then the power device provides power to the picking device to achieve picking operations. The performance test bench for flower and leaf picking devices can adjust the picking diameter, picking height, picking inclination angle, and picking device rotation speed, can perform flower and leaf picking performance tests, explore the optimal working parameters of the picking device, and lay the foundation for the development of large-scale mechanical flower and leaf picking machines.
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Description

Technical Field

[0001] The invention relates to the field of agricultural machinery picking, and in particular to a performance test bench for a flower and leaf picking device. Background Art

[0002] At present, there is no large-scale high-efficiency automatic mechanical harvester for tree-shaped and shrub-like economic plants, such as honeysuckle, chrysanthemum, etc. These traditional Chinese medicinal materials have the effects of clearing heat and detoxification, and most Chinese medicine prescriptions on the market also contain extracts of honeysuckle and chrysanthemum. The young branches and leaves of these plants can also be used as high-quality green fodder for livestock such as cattle and sheep, and with the rapid development of modern technology, many herbal tea beverages containing honeysuckle and chrysanthemum extracts have been developed, which are deeply loved by the public. And an important reason restricting the development of these economic plants is the picking problem. Therefore, the present invention designs a performance test bench for flower and leaf picking devices according to the agronomic requirements and morphological characteristics of tree-shaped and shrub-like harvesting objects, in order to verify the picking principle and explore the optimal working parameters, and lay the foundation for the development of large-scale mechanized flower and leaf picking complete machines. Summary of the invention

[0003] In view of the above technical problems, the purpose of the present invention is to provide a performance test bench for flower and leaf picking devices, thereby laying a foundation for the development of a mechanized flower and leaf picking machine.

[0004] The present invention relates to a performance test bench for flower and leaf picking devices, comprising a running wheel, a test bench frame, a motor controller, a DC motor, a cover plate, a picking device support plate, a cylindrical spike tooth, a spike tooth connecting plate, a picking belt, and a T-shaped belt. The cylindrical spike tooth, the T-shaped belt, and the spike tooth connecting plate are installed on the picking belt; the picking device is installed on the test bench frame in an inclined manner by being suspended from above and supported from below; the running wheel is installed below the test bench frame by means of bolts 2, nuts 2, and U-shaped square clips. The DC motor and the motor controller are installed on the cover plate.

[0005] The walking device includes a walking wheel support frame, bolts 2, nuts 2, walking wheels, and U-shaped square clamps. The walking wheel is installed on the walking wheel support frame composed of square steel and channel steel, and the walking wheel support frame is connected to the test bench frame through bolts 2, nuts 2 and U-shaped square clamps. The height adjustment reserved holes on the test bench frame and the U-shaped square clamps can be used to adjust the picking height and picking angle of the flower and leaf picking device.

[0006] The flower and leaf picking device is installed on the test bench frame by means of upper suspension and lower support using bolts 3, nuts 3, bolts 4, and nuts 4. Picking diameter adjustment reserved holes 1 and 2 are reserved on the two cross beams above the test bench frame, and the picking diameter of the flower and leaf picking device can be adjusted by 5cm-15cm.

[0007] The picking driving shaft is installed on the square bearing seat on the picking device support plate, the picking driven shaft is installed on the adjustable bearing seat on the picking device support plate, the picking belt is sleeved on the picking driving shaft and the picking driven shaft, and the picking belt is tensioned through the adjustable bearing seat. When the belt is tensioned, the belt support guide bar positions the picking belt on the picking driving shaft and the picking driven shaft.

[0008] The T-shaped belt is hot-melt onto the picking belt, and the spike connecting plate with cylindrical spike teeth is connected to the T-shaped belt by bolts 1 and nuts 1, so that the cylindrical spike teeth are orderly distributed on the picking belt. The cylindrical spike teeth on adjacent connecting plates are staggered, which increases the contact with the branches and improves the operating effect of the picking device.

[0009] The DC motor and the motor controller are mounted on the cover plate. The two DC motors drive the two active axes of picking to rotate inwards and relative to each other, gather the flowers and leaves to be picked into the middle of the picking device, and then the cylindrical nail teeth rotate at high speed to knock or pull the flowers and leaves off and throw them backwards. The motor controller can adjust the motor speed from 0 to 600 rpm, which can be used to explore the optimal working speed of the picking device.

[0010] The working process of the present invention is as follows:

[0011] The performance test bench of the flower and leaf picking device can move in the test field through the walking device, and the working height can be adjusted to simulate the working state of picking flowers and leaves; the flower and leaf picking device test bench has a certain inclination angle, and the test bench can ride over the plants to improve the efficiency of the operation; the speed of the picking device can be adjusted through the motor controller to explore the optimal working speed; the picking parts are composed of left and right picking heads. When the picking parts are working, the left and right picking heads rotate at high speed inward relative to each other, and the flowers and leaves are rolled into the working range of the picking device; during the rotation of the picking device, there are staggered cylindrical picking spikes on the picking device. When the combing and striking force of the cylindrical spikes on the flowers and leaves on the branches is greater than the connecting force between the flowers and leaves and the branches, the flowers and leaves are knocked down by the cylindrical spike brush and thrown backwards to complete the picking operation of the flowers and leaves. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 The present invention is a schematic diagram of the overall structure of a performance test bench for flower and leaf picking devices.

[0013] Figure 2 The present invention is a front view of a performance test bench for a flower and leaf picking device.

[0014] Figure 3 It is a side view of a performance test bench for a flower and leaf picking device of the present invention.

[0015] Figure 4It is a schematic diagram of a picking device support plate of a flower and leaf picking device performance test bench of the present invention.

[0016] Figure 5 This is a cross-sectional view of a picking device of a flower and leaf picking device performance test bench of the present invention.

[0017] As shown in the figure: 1 is the travel wheel, 2 is the travel wheel support shaft, 3 is the travel wheel support frame, 4 is the U-shaped square card, 5 is the U-shaped square card nut, 6 is the U-shaped square card baffle, 7 is the test bench frame, 8 is the picking device support channel steel, 9 is the motor controller, 10 is the picking device driving shaft, 11 is the DC motor, 12 is the cover plate, 13 is the picking device support plate, 14 is the bolt 1, 15 is the nut 1, 16 is the T-shaped belt, 17 is the spike tooth connecting plate, 18 is the cylindrical spike tooth, 19 For the picking belt, 20 is bolt 2, 21 is nut 2, 22 is the reserved hole for height adjustment, 23 is the bearing, 24 is the reserved hole 1 for picking diameter adjustment, 25 is the reserved hole 2 for picking diameter adjustment, 26 is bolt 3, 27 is nut 3, 28 is bolt 4, 29 is nut 4, 30 is the square bearing seat, 31 is the square bearing seat bolt, 32 is the adjustable bearing seat bolt, 33 is the adjustable bearing seat, 34 is the picking driving shaft, 35 is the picking driven shaft, and 36 is the belt supporting guide bar. Specific implementation methods

[0018] Example 1

[0019] Reference Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 The present invention relates to a performance test bench for flower and leaf picking devices, comprising a running wheel (1), a test bench frame (7), a motor controller (9), a DC motor (11), a cover plate (12), a picking device support plate (13), cylindrical spike teeth (18), a spike tooth connecting plate (17), a picking belt (19), and a T-shaped belt (16). The cylindrical spike teeth (18), the T-shaped belt (16), and the spike tooth connecting plate (17) are mounted on the picking belt (19); the picking device is tiltedly mounted on the test bench frame (7) by means of upper suspension and lower support; the running wheel (1) is mounted below the test bench frame (7) by means of bolts 2 (20), nuts 2 (21), and U-shaped square clips (4). The DC motor (11) and the motor controller (9) are mounted on the cover plate (12).

[0020] Example 2

[0021] The difference between this example and Example 1 is that the walking device comprises a walking wheel support frame (3), bolts 2 (20), nuts 2 (21), walking wheels (1), and U-shaped square clamps (4). The walking wheel (1) is mounted on the walking wheel support frame (3) composed of square steel and channel steel, and the walking wheel support frame (3) is connected to the test bench frame (7) through bolts 2 (20), nuts 2 (21) and U-shaped square clamps (4). The height adjustment reserved holes (22) on the test bench frame and the U-shaped square clamps (4) cooperate to adjust the picking height and picking inclination of the flower and leaf picking device.

[0022] The difference between this example and Example 1 is that the flower and leaf picking device is installed on the test bench frame (7) by means of upper suspension and lower support using bolts 3 (26), nuts 3 (27), bolts 4 (28), and nuts 4 (29), and a picking diameter adjustment reserved hole 1 (24) and a picking diameter adjustment reserved hole 2 (25) are reserved on the two crossbeams above the test bench frame, so that the picking diameter of the flower and leaf picking device can be adjusted by 5 cm-15 cm.

[0023] Example 4

[0024] The difference between this example and Example 1 is that the picking driving shaft (34) is mounted on a square bearing seat (31) on the picking device support plate (13), the picking driven shaft (35) is mounted on an adjustable bearing seat (33) on the picking device support plate (13), the picking belt (19) is sleeved on the picking driving shaft (34) and the picking driven shaft (35), and the picking belt (19) is tensioned by the adjustable bearing seat (33). When the belt is tensioned, the belt support guide (36) positions the picking belt (19) on the picking driving shaft (34) and the picking driven shaft (35).

[0025] Example 5

[0026] The difference between this example and Example 1 is that the T-shaped belt (16) is hot-melt onto the picking belt (19), and the spike connecting plate (17) on which the cylindrical spike teeth (18) are distributed is connected to the T-shaped belt (16) by means of bolts 1 (14) and nuts 1 (15), thereby achieving orderly distribution of the cylindrical spike teeth (18) on the picking belt (19), and the cylindrical spike teeth (18) on adjacent connecting plates are staggered, thereby increasing contact with the branches and improving the operating effect of the picking device.

[0027] Example 6

[0028] The difference between this example and Example 1 is that the DC motor (11) and the motor controller (9) are mounted on the cover plate (12), and the two DC motors (11) drive the two picking active shafts to rotate inwards relative to each other, so that the flowers and leaves to be picked are gathered in the middle of the picking device, and the cylindrical nail teeth (18) rotate at high speed to knock or pull the flowers and leaves off and throw them backwards. The motor controller (9) can adjust the motor speed from 00 to 600 rpm, which can be used to explore the optimal working speed of the picking device.

Claims

1. A performance test bench for flower and leaf picking devices, comprising a running wheel (1), a running wheel support frame (3), a test bench frame (7), a motor controller (9), a DC motor (11), a cover plate (12), a picking device support plate (13), a cylindrical spike tooth (18), a spike tooth connecting plate (17), a picking belt (19), and a T-shaped belt (16), wherein the cylindrical spike tooth (18), the T-shaped belt (16), and the spike tooth connecting plate (17) are mounted on the picking belt (19); the picking device is tiltedly mounted on the test bench frame (7) by means of upper suspension and lower support; the running wheel (1) is mounted below the test bench frame (7) by means of a bolt 2 (20), a nut 2 (21), and a U-shaped square clamp (4); the DC motor (11) and the motor controller (9) are mounted on the cover plate (12); The walking device comprises a walking wheel support frame (3), bolts 2 (20), nuts 2 (21), walking wheels (1), and U-shaped square clamps (4); the walking wheel (1) is mounted on the walking wheel support frame (3) composed of square steel and channel steel, and the walking wheel support frame (3) is connected to the test bench frame through the bolts 2 (20), nuts 2 (21) and the U-shaped square clamps (4); the picking height and picking angle of the flower and leaf picking device are adjusted by cooperating with the height adjustment reserved holes (22) on the test bench frame (7) and the U-shaped square clamps (4); The flower and leaf picking device is installed on the test bench frame (7) by means of upper suspension and lower support using bolts 3 (26), nuts 3 (27), bolts 4 (28), and nuts 4 (29). A picking diameter adjustment reserved hole 1 (24) and a picking diameter adjustment reserved hole 2 (25) are reserved on two crossbeams above the test bench frame (7) to adjust the picking diameter of the flower and leaf picking device by 5-15 cm. The picking component comprises a T-shaped belt (16), a spike-tooth connecting plate (17), cylindrical spike teeth (18), and a picking belt (19); the T-shaped belt (16) is hot-melted onto the picking belt (19); the spike-tooth connecting plate (17) on which the cylindrical spike teeth (18) are distributed and the T-shaped belt (16) are connected via bolts 1 (14) and nuts 1 (15) to achieve orderly distribution of the cylindrical spike teeth (18) on the picking belt (19); the cylindrical spike teeth (18) on adjacent connecting plates are staggered to increase contact with branches and improve the operation effect of the picking device; The picking driving shaft (34) is mounted on a square bearing seat (31) on a picking device support plate (13); the picking driven shaft (35) is mounted on an adjustable bearing seat (33) on the picking device support plate (13); the picking belt (19) is sleeved on the picking driving shaft (34) and the picking driven shaft (35); the picking belt (19) is tensioned by the adjustable bearing seat (33); when the belt is tensioned, the belt support guide bar (36) positions the picking belt (19) on the picking driving shaft (34) and the picking driven shaft (35); The front end of the picking device support plate (13) is arc-shaped.

2. A performance test bench for flower and leaf picking devices according to claim 1, characterized in that The picking device is provided with power and has a speed control. A DC motor (11) and a motor controller (9) are installed on a cover plate (12). The two DC motors (11) drive two picking active shafts to rotate relative to each other inwards, so that the flowers and leaves to be picked are gathered in the middle of the picking device. The cylindrical nail teeth (18) rotate at high speed to knock or pull the flowers and leaves off and throw them backwards. The motor controller (9) can adjust the motor speed to 0-600 rpm, so as to explore the optimal working speed of the picking device.