Copper ring welding mechanism

By designing a copper ring welding mechanism that includes a positioning groove and a high-frequency welding head, the problem of low versatility in copper ring welding in the existing technology is solved, and automatic adaptive welding of copper rings of different thicknesses is realized, thereby improving welding efficiency.

CN115091015BActive Publication Date: 2026-03-31HUIZHOU XINYU ELECTROMECHANICAL CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-07-25
Publication Date
2026-03-31

AI Technical Summary

Technical Problem

The existing copper ring welding mechanism has low versatility for welding different types of copper rings, requiring manual replacement of the welding torch.

Method used

A copper ring wire bonding mechanism was designed, comprising a positioning component, a receiving groove, and a high-frequency welding component. The positioning component includes a positioning groove and a receiving groove. The welding head extends horizontally beyond the positioning groove for welding the copper ring and the wire, accommodating copper rings of different thicknesses.

Benefits of technology

This improves the versatility of the copper ring welding mechanism for welding copper rings of different thicknesses, reducing the need for manual replacement of welding torches.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a copper ring welding mechanism, which comprises a rack, a positioning assembly and a high-frequency welding assembly. The positioning assembly is installed on the rack. The positioning assembly comprises a positioning groove and a containing groove. The positioning groove is used for positioning the copper ring. The containing groove is located on one side of the positioning groove and communicates with the positioning groove. The high-frequency welding assembly comprises a welding head. The welding head is contained in the containing groove and exceeds the copper ring in the positioning groove in the horizontal direction. The welding head is used for welding the copper ring and the wire. At this time, the welding head in the containing groove outputs energy to the copper ring in the positioning groove in the working state and welds the copper ring and the wire. The welding range of the welding head covers the welding position between the copper ring and the wire. The welding head exceeds the copper ring in the positioning groove in the horizontal direction, so as to adapt to the welding of copper rings with different thicknesses and improve the welding versatility of the copper ring welding mechanism for the copper ring.
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Description

Technical Field

[0001] This invention relates to the technical field of copper ring wire bonding mechanisms, and particularly to a copper ring wire bonding mechanism. Background Technology

[0002] With the development of technology, copper ring wire bonding mechanisms have been gradually applied in the workplace. These mechanisms are used to weld copper rings and wires. In existing technologies, the copper ring wire bonding mechanism positions the copper ring, and the operator uses a welding torch to weld the copper ring and wire. At this time, the welding torch is used to weld the joint between the copper ring and the wire, and it needs to be driven manually. However, for different models of copper rings, the operator needs to change the welding torch, resulting in low versatility of existing copper ring wire bonding mechanisms for welding copper rings. Summary of the Invention

[0003] To solve the above-mentioned technical problems, the present invention adopts the following technical solution:

[0004] According to one aspect of the present invention, a copper ring bonding mechanism is provided, comprising:

[0005] frame;

[0006] A positioning component is mounted on the frame; the positioning component includes a positioning groove and a receiving groove; the positioning groove is used to position a copper ring; the receiving groove is located on one side of the positioning groove and communicates with the positioning groove;

[0007] A high-frequency welding assembly includes a welding head housed in a receiving groove, the welding head extending horizontally beyond a copper ring located in the positioning groove, the welding head being used to weld the copper ring and a wire.

[0008] Optionally, the receiving groove is located below the positioning groove; the welding head extends in a ring shape and surrounds the welding point between the copper ring and the wire in a horizontal direction.

[0009] Optionally, the high-frequency welding assembly further includes a high-frequency electrical box, which is disposed on one side of the welding head and electrically connected to the welding head.

[0010] Optionally, the copper ring is installed in the positioning groove and arranged vertically; the positioning assembly further includes a positioning plate and two positioning arms arranged opposite to each other, the positioning plate being provided with the positioning groove; the two positioning arms are movably installed on the positioning plate and inserted into the copper ring to abut against the inner sidewall of the copper ring respectively.

[0011] Optionally, the two positioning arms are connected to a first gripper cylinder, and the gripper end of the first gripper cylinder is respectively connected to the two positioning arms.

[0012] Optionally, the positioning component further includes a baffle plate, which is fixedly connected to the frame, and the positioning plate is movably mounted on the frame and the gap between the positioning plate and the baffle plate is adjustable; a positioning groove is formed between the baffle plate and the positioning plate.

[0013] Optionally, the baffle is provided with a V-groove, which positions the wire.

[0014] Optionally, the positioning component is provided with a clamping arm and a first moving component on one side. The moving end of the first moving component is connected to the clamping arm and drives the clamping arm to move toward the V-groove to clamp the wire in the V-groove.

[0015] Optionally, the copper ring wire bonding mechanism further includes a feeding component, which sequentially passes the wire through the soldering station and the copper ring.

[0016] Optionally, the feeding assembly includes a moving module, a second moving component, a second gripper cylinder, and an opening / closing clamp. The fixed end of the second moving component is connected to the moving end of the moving module, and the moving end of the second moving component is connected to the second gripper cylinder, thereby driving the second gripper cylinder and the opening / closing clamp connected to the second gripper cylinder to adjust their positions. The opening / closing clamp holds the wire in the second gripper cylinder.

[0017] As can be seen from the above technical solutions, the embodiments of the present invention have at least the following advantages and positive effects:

[0018] In the copper ring wire bonding mechanism of this invention, a positioning component is mounted on the frame; the positioning component includes a positioning groove and a receiving groove; the positioning groove is used to position the copper ring; the receiving groove is located on one side of the positioning groove and communicates with the positioning groove; the high-frequency welding component includes a welding head, which is received in the receiving groove, and extends horizontally beyond the copper ring in the positioning groove. The welding head is used to weld the copper ring and the wire. At this time, the welding head in the receiving groove outputs energy toward the copper ring in the positioning groove in the working state and welds the copper ring and the wire. The welding range of the welding head covers the weld between the copper ring and the wire, and the welding head extends horizontally beyond the copper ring in the positioning groove to adapt to the welding of copper rings of different thicknesses, thereby improving the versatility of the copper ring wire bonding mechanism for welding copper rings. Attached Figure Description

[0019] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.

[0020] Figure 1 This is a schematic diagram of the copper ring bonding mechanism proposed in this invention;

[0021] Figure 2 This is a schematic diagram of the positioning component of the copper ring wire bonding mechanism proposed in this invention;

[0022] Figure 3 This is a schematic diagram of the feeding assembly of the copper ring bonding mechanism proposed in this invention.

[0023] The realization of the objective, functional features and advantages of the present invention will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation

[0024] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present invention.

[0025] In this invention, unless otherwise explicitly specified and limited, the terms "connection," "fixed," etc., should be interpreted broadly. For example, "fixed" can mean a fixed connection, a detachable connection, or an integral part; it can mean a mechanical connection or an electrical connection; it can mean a direct connection or an indirect connection through an intermediate medium; it can mean the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.

[0026] With the development of technology, copper ring wire bonding mechanisms have been gradually applied in the workplace. These mechanisms are used to weld copper rings and wires. In existing technologies, the copper ring wire bonding mechanism positions the copper ring, and the operator uses a welding torch to weld the copper ring and wire. At this time, the welding torch is used to weld the joint between the copper ring and the wire, and it needs to be driven manually. However, for different models of copper rings, the operator needs to change the welding torch, resulting in low versatility of existing copper ring wire bonding mechanisms for welding copper rings.

[0027] See Figures 1 to 3 The present invention provides a copper ring wire bonding mechanism 100, which includes a frame 10, a positioning component 20, a high-frequency welding component 30 and a feeding component 40. The frame 10 serves as a supporting component of the copper ring wire bonding mechanism 100, supporting the positioning component 20, the high-frequency welding component 30 and the feeding component 40.

[0028] The positioning component 20 is installed on the frame 10; the positioning component 20 includes a positioning groove 20a and a receiving groove 20b; the positioning groove 20a is used to position the copper ring. At this time, the positioning groove 20a positions the copper ring and maintains the vertical state of the copper ring. Therefore, the copper ring is installed in the positioning groove 20a and arranged in a vertical state.

[0029] The positioning assembly 20 further includes a positioning plate 21 and two opposing positioning arms 22. The positioning plate 21 is provided with the positioning groove 20a. The two positioning arms 22 are movably installed on the positioning plate 21 and inserted into the copper ring to abut against the inner sidewall of the copper ring, thereby repositioning the copper ring by abutting against the inner sidewall of the copper ring, ensuring the vertical state of the copper ring, and improving the welding success rate of the copper ring and the wire.

[0030] Optionally, the two positioning arms 22 are connected to a first gripper cylinder 23. The gripper ends of the first gripper cylinder 23 are respectively connected to the two positioning arms 22 and drive the relative movement of the two positioning arms 22 so that the two positioning arms 22 can simultaneously abut against the inner wall of the copper ring and can adapt to different inner rings of the copper ring.

[0031] The positioning component 20 also includes a baffle 24, which is fixedly connected to the frame 10. The positioning plate 21 is movably mounted on the frame 10 and the gap between it and the baffle 24 is adjustable. A positioning groove 20a is formed between the baffle 24 and the positioning plate 21. At this time, the spatial adjustment of the positioning groove 20a is achieved by the movement of the positioning plate 21 relative to the baffle 24, so as to adjust the size of the positioning groove 20a and thus adapt to the positioning of copper rings of different thicknesses.

[0032] The baffle 24 is provided with a V-groove 241, which positions the wire and achieves the positioning of the wire through the V-groove 241.

[0033] The receiving groove 20b is located on one side of the positioning groove 20a and communicates with the positioning groove 20a. The receiving groove 20b is used to receive the welding head 32. Optionally, the receiving groove 20b is located below the positioning groove 20a;

[0034] The high-frequency welding assembly 30 includes a high-frequency electrical box 31 and a welding head 32. The high-frequency electrical box 31 is disposed on one side of the welding head 32 and is electrically connected to the welding head 32 so that the welding head 32 can work.

[0035] The welding head 32 is housed in the receiving groove 20b. The welding head 32 extends horizontally beyond the copper ring in the positioning groove 20a. The welding head 32 is used to weld the copper ring and the wire. At this time, the welding head 32 in the receiving groove 20b outputs energy toward the copper ring in the positioning groove 20a in the working state and welds the copper ring and the wire. The welding range of the welding head 32 covers the weld between the copper ring and the wire, and the welding head 32 extends horizontally beyond the copper ring in the positioning groove 20a to adapt to the welding of copper rings of different thicknesses, thereby improving the versatility of the copper ring welding mechanism 100 for welding copper rings.

[0036] The welding head 32 extends in a ring shape and surrounds the welding point between the copper ring and the wire in a horizontal direction, thereby increasing the coverage of the welding head 32 and adapting to the welding of copper rings of different thicknesses.

[0037] Additionally, the positioning component 20 has a clamping arm 50 and a first moving component 60 on one side. The moving end of the first moving component 60 is connected to the clamping arm 50 and drives the clamping arm 50 to move toward the V-groove 241 to clamp the wire located in the V-groove 241. The first moving component 60 may be formed by multiple cylinders.

[0038] Furthermore, the feeding assembly 40 sequentially passes the wire through the soldering station 70 and the copper ring. Specifically, the feeding assembly 40 includes a moving module 41, a second moving component 42, a second gripper cylinder 43, and an opening / closing clamp 44. The fixed end of the second moving component 42 is connected to the moving end of the moving module 41, and the moving end of the second moving component 42 is connected to the second gripper cylinder 43, thereby driving the second gripper cylinder 43 and the opening / closing clamp 44 connected to the second gripper cylinder 43 to adjust their positions. The opening / closing clamp 44 holds the wire in the second gripper cylinder 43.

[0039] Optionally, the moving module 41 is a linear module, which drives the wire in the opening and closing clamp 44 to adjust its position. The second moving component 42 includes a lifting component 421 and a flipping component 422. The flipping component 422 is disposed between the lifting component 421 and the second gripper cylinder 43. The second gripper cylinder 43 lifts and flips between the lifting component 421 and the flipping component 422, thereby increasing the range of the second gripper cylinder 43 and the opening and closing clamp 44.

[0040] The copper ring wire bonding mechanism 100 also includes a material handling component 80 and a hopper 90. The material handling component 80 is used to take out the copper ring with the wire welded on it and move the copper ring to the hopper 90.

[0041] As can be seen from the above technical solutions, the embodiments of the present invention have at least the following advantages and positive effects:

[0042] In the copper ring wire bonding mechanism 100 of this embodiment, the positioning component 20 is installed on the frame 10; the positioning component 20 includes a positioning groove 20a and a receiving groove 20b; the positioning groove 20a is used to position the copper ring; the receiving groove 20b is located on one side of the positioning groove 20a and communicates with the positioning groove 20a; the high-frequency welding component 30 includes a welding head 32, which is received in the receiving groove 20b. The welding head 32 extends horizontally beyond the copper ring in the positioning groove 20a. The welding head 32 is used to weld the copper ring and the wire. At this time, the welding head 32 in the receiving groove 20b outputs energy toward the copper ring in the positioning groove 20a in the working state and welds the copper ring and the wire. The welding range of the welding head 32 covers the weld between the copper ring and the wire, and the welding head 32 extends horizontally beyond the copper ring in the positioning groove 20a to adapt to the welding of copper rings of different thicknesses and improve the versatility of the copper ring wire bonding mechanism 100 for welding copper rings.

[0043] The above description is merely an optional embodiment of the present invention and does not limit the patent scope of the present invention. All equivalent structural transformations made using the contents of the present invention's specification and drawings under the inventive concept of the present invention, or direct / indirect applications in other related technical fields, are included within the patent protection scope of the present invention.

Claims

1. A copper ring welding wire mechanism, characterized by, The utility model relates to a copper ring welding mechanism, including: Rack; Positioning assembly is installed to the rack; The positioning assembly includes positioning groove and accommodation groove; The positioning groove is used for positioning copper ring; The accommodation groove is at one side of the positioning groove and communicates with the positioning groove; High frequency welding assembly includes welding head, the welding head is contained in the accommodation groove, the welding head exceeds copper ring in the positioning groove along the horizontal direction, and the welding head is used for welding copper ring and wire; The copper ring is installed to the positioning groove and is arranged in the vertical state, and the positioning assembly further includes positioning plate and two positioning arms arranged oppositely, the positioning plate is equipped with the positioning groove, two positioning arms are movably installed to the positioning plate and are inserted in the copper ring to respectively abut the inner side wall of copper ring, and two positioning arms are connected with first jaw air cylinder, and the jaw end of first jaw air cylinder is connected with two positioning arms respectively.

2. The copper ring bonding wire mechanism of claim 1, wherein, The accommodation groove is at the lower side of the positioning groove, and the welding head extends in a ring shape and surrounds the welding point between the copper ring and the wire along the horizontal direction.

3. The copper ring bonding wire mechanism of claim 2, wherein, The high frequency welding assembly further includes high frequency electric box, and the high frequency electric box is arranged at one side of the welding head and is electrically connected with the welding head.

4. The copper ring bonding wire mechanism of claim 1, wherein, The positioning assembly further includes baffle, the baffle is fixedly connected to the rack, the positioning plate is movably installed to the rack and adjusts the gap between the baffle, and the positioning groove is enclosed between the baffle and the positioning plate.

5. The copper ring bonding wire mechanism of claim 4, wherein, The baffle is equipped with V-shaped groove, and the V-shaped groove positions wire.

6. The copper ring bonding wire mechanism of claim 5, wherein, One side of the positioning assembly is provided with clamping arm and first moving assembly, the moving end of first moving assembly is connected with clamping arm and drives clamping arm to move towards V-shaped groove to clamp wire in V-shaped groove.

7. The copper ring bonding wire mechanism according to any one of claims 1 to 6, wherein The copper ring welding mechanism further includes feeding assembly, and the feeding assembly sequentially passes wire through soldering assisting station and copper ring.

8. The copper ring bonding wire mechanism of claim 7, wherein, The feeding assembly includes moving module, second moving assembly, second jaw air cylinder and opening and closing clamp, the fixed end of second moving assembly is connected to the moving end of moving module, the moving end of second moving assembly is connected to second jaw air cylinder and drives second jaw air cylinder and opening and closing clamp connected with second jaw air cylinder to adjust position, and opening and closing clamp clamps wire.

Citation Information

Patent Citations

  • Welding device

    CN110814606A

  • Copper ring wire welding mechanism

    CN218169048U