A track bolt embedded sleeve positioning frame
Through the combined structure of the first installed square pipe, the second installed square pipe and the telescopic connecting rod, the problems of insufficient positioning accuracy and low flexibility of embedded bolts in existing track construction are solved, and efficient and flexible sleeve positioning and construction are achieved, reducing material waste.
Patent Information
- Application Number
- CN202210708120.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-06-21
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2042-06-21
AI Technical Summary
In the existing track construction, the embedded bolt positioning method has problems such as insufficient positioning accuracy, low use flexibility, low construction efficiency and waste of materials, especially affecting the concrete pouring process on small components.
The combined structure of the first mounting square pipe, the second mounting square pipe and the telescopic connecting rod is adopted. The support positioning of multiple full-tooth screws is realized through the horizontal support square pipe connection, and the distance adjustment between the two rows of full-tooth screws is allowed. Combined with the cooperation of the nuts, auxiliary positioning of the sleeve is realized.
It improves positioning flexibility and construction efficiency, simplifies assembly operations, facilitates disassembly and transport, and reduces material costs.
Smart Images

Figure CN115094691B_ABST
Abstract
Description
Technical Field
[0001] The embodiments of the present invention relate to the technical field of positioning brackets, and in particular to a positioning bracket for embedded sleeves of rail bolts. Background Art
[0002] In scenarios where large lifting equipment is used, such as port terminals, railway freight stations and container yards, track construction is the top priority of civil construction. Pre-embedded bolts are usually required in track construction. The accuracy of the positioning of these pre-embedded bolts directly affects the installation accuracy of rail fasteners. In order to ensure the accurate positioning of the pre-embedded bolts, the use of straight-rod screw designs has gradually emerged in the field of heavy-duty rails in recent years. This mainly ensures the accurate positioning of the screws through the construction process of precise secondary pre-embedded bellows sleeves. During the construction process of precise secondary pre-embedded bellows sleeves, track bolt pre-embedded sleeve positioning frames are usually used to assist in positioning the screws.
[0003] At present, there are various methods for positioning bolt embedded sleeves in cast-in-situ track beam construction. According to the material of the positioning frame components, they are mainly divided into steel plate perforated positioning or angle steel, channel steel positioning frames, etc. According to the fixing method, they are divided into auxiliary reinforcement welding fixation, bolt fixation, etc. According to the characteristics of sleeve embedded construction, there are the following disadvantages: 1. The commonly used embedded parts positioning method is the positioning plate auxiliary positioning method. Although the positioning is accurate, it will affect the subsequent concrete pouring process for relatively small components such as track beams, and it is not very suitable. 2. The method of directly welding the auxiliary reinforcement positioning on the steel cage has poor positioning accuracy and low work efficiency. It is suitable for large embedded parts, and welding can easily cause damage to the sleeve. 3. The method of auxiliary positioning with angle steel and channel steel positioning frames consumes a large amount of steel and is not very economical. At the same time, after retrieval, the publication number of the publication on March 12, 2021 is CN212689 The Chinese utility model patent of 623U discloses a steel structure anchor bolt embedded positioning frame, which is roughly described as including a horizontally arranged upper positioning member, a lower positioning member arranged parallel to and directly below the upper positioning member, and a plurality of anchor bolts vertically connecting the upper positioning member and the lower positioning member and embedded in the concrete. The upper positioning member and the lower positioning member are each provided with a plurality of first bolt holes and second bolt holes distributed circumferentially, the first bolt holes and the second bolt holes are coaxially arranged in a one-to-one correspondence, and the number of anchor bolts is equal to that of the first bolt holes. It also includes a plurality of pairs of nuts for fixing the upper positioning member and the lower positioning member on the anchor bolts, and limiting stirrups for fixing all the anchor bolts. When in use, the anchor bolts are respectively connected to the upper positioning member and the lower positioning member by installing the anchor bolts in the first bolt holes and the second bolt holes, thereby realizing auxiliary positioning during the embedding process of multiple anchor bolts.
[0004] Although the existing technical solution can be applied to auxiliary positioning construction during the pre-embedding process of anchor bolts, the position of the first bolt hole set on the upper positioning member is relatively fixed, and the position of the second bolt hole set on the lower positioning member is also relatively fixed. Therefore, when multiple anchor bolts are pre-embedded, the relative distance between two adjacent rows of anchor bolts is relatively fixed. At the same time, the structure of the upper positioning member and the structure of the lower positioning member are relatively fixed, and the flexibility of use is low. Summary of the Invention
[0005] An embodiment of the present invention provides a rail bolt embedded sleeve positioning frame, which, through the cooperation of a first mounting square tube, a second mounting square tube and a plurality of telescopic connecting rods, can stabilize the relative position between the two, thereby realizing the bracket positioning of a double row of multiple full-thread screws, and further realizing the auxiliary positioning of multiple sleeves. At the same time, the distance between the first mounting square tube and the second mounting square tube can be adjusted, thereby making the relative distance between the multiple full-thread screws installed on the first mounting square tube and the two rows of full-thread screws installed on the second mounting square tube adjustable.
[0006] An embodiment of the present invention provides a rail bolt embedded sleeve positioning frame, comprising a fixing frame, a plurality of telescopic connecting rods, a plurality of full-thread screws and a plurality of sleeves;
[0007] The fixing frame includes a first mounting square tube, a second mounting square tube and a plurality of horizontal support square tubes; the horizontal support square tubes are arranged along a first direction, and each of the horizontal support square tubes is detachably provided with a first assembly part and a second assembly part, the first assembly part is connected to the first mounting square tube, and the second assembly part is connected to the second mounting square tube, and each of the horizontal support square tubes is also provided with a woodworking clamp at both ends for auxiliary installation and positioning;
[0008] The first assembly comprises a first connecting plate, wherein the bottom end of the first connecting plate is provided with two first open slide grooves, and the two first open slide grooves are both slidably connected to the first sliding plates, and a first limiting slot is provided between the two first open slide grooves, and two first limiting sliders are slidably connected in the first limiting slot, and the two first limiting sliders are respectively connected to the two first sliding plates, and the bottom ends of the two first sliding plates are fixedly connected to the first hook plates, and the first hook plates match the first mounting square tube; the first connecting plate is also rotatably connected to the first rotating plate. The top end of the first rotating plate is provided with a first closed slot, and two first half-set connecting frames are slidably connected in the first closed slot, and the two first half-set connecting frames match the horizontal branch square tube after closing, and the two first half-set connecting frames are fixed to the horizontal branch square tube by a plurality of first bolts;
[0009] The second assembly includes a second connecting plate, wherein the bottom end of the second connecting plate is provided with two second open slide grooves, and the two second open slide grooves are slidably connected to the second sliding plates, and a second limiting groove is provided between the two second open slide grooves, and the two second limiting sliders are slidably connected in the second limiting groove, and the two second limiting sliders are respectively connected to the two second sliding plates, and the bottom ends of the two second sliding plates are fixedly connected to the second hook plates, and the second hook plates match the second mounting square tube; the second connecting plate is also rotatably connected to the second rotating plate, and the top end of the second rotating plate is provided with a second closed groove, and two second half-set connecting frames are slidably connected in the second closed groove, and the two second half-set connecting frames are matched with the horizontal branch square tube after closing, and the two second half-set connecting frames are fixed to the horizontal branch square tube by a plurality of second bolts;
[0010] A plurality of connection holes are provided at corresponding positions on a side adjacent to the first installation square tube and the second installation square tube, and the ends of the plurality of telescopic connecting rods are respectively connected to the first installation square tube and the second installation square tube through the plurality of connection holes;
[0011] A plurality of mounting holes for mounting full-thread screws are provided at corresponding positions of the first mounting square tube and the second mounting square tube, and the mounting holes are along the second direction, and the first direction and the second direction are perpendicular to each other; each full-thread screw thread is threadedly connected to a pair of nuts after passing through the mounting hole, and the pair of nuts are respectively located at both ends of the mounting hole, so that the corresponding full-thread screw can be limited to the upper and lower positions along the mounting hole by adjusting the pair of nuts; the top and bottom ends of the sleeve are provided with plugs with holes, and each sleeve is detachably fixed to the full-thread screw by a nut.
[0012] Preferably, a plurality of connection holes are provided at corresponding positions on one side of the first mounting square tube and the second mounting square tube adjacent to each other; both ends of the telescopic connecting rod are provided with connection end tubes, and the connection end tubes at both ends of each telescopic connecting rod are respectively inserted into the connection holes at corresponding positions of the first mounting square tube and the second mounting square tube;
[0013] Two connecting grooves are provided on each of the connecting end tubes, and two connecting plates matching the connecting grooves are provided in each of the connecting holes. The two ends of the telescopic connecting rod are respectively fixed to the first mounting square tube and the second mounting square tube through the clamping connection between the connecting grooves and the connecting plates.
[0014] Preferably, the connecting hole is a circular hole, the connecting end tube is a square tube, the square tube matches the circular hole, and the two connecting grooves are located on the two tube arms corresponding to the diagonals of the square tube, and a connecting plate protruding in the connecting hole is provided at the position of the connecting hole corresponding to the connecting groove.
[0015] Preferably, the telescopic connecting rod includes a square tube sleeve and two telescopic tubes, and the two telescopic tubes are respectively slidably sleeved in the two ends of the square tube sleeve. Both ends of the square tube sleeve are provided with threaded caps passing through the square tube sleeve, and the threaded caps are internally threaded with a clamping threaded rod. The two clamping threaded rods respectively pass through the threaded caps at both ends of the square tube sleeve and abut against the telescopic tubes in the square tube sleeve to position and fix the telescopic tubes, and a counterweight plate is fixedly connected to the telescopic tubes.
[0016] Preferably, the first half connecting frame and the second half connecting frame are both fixedly connected with connecting ear plates, and the ear plates are provided with through holes, and the through holes match the first bolts and the second bolts.
[0017] Preferably, a bolt cap is connected to the internal thread of the full-thread screw, the top of the bolt cap is flush with the top of the full-thread screw, and the full-thread screw and the bolt cap are fixedly connected by spot welding.
[0018] Preferably, the full-thread screw, the first mounting square tube, the second mounting square tube, the telescopic connecting rod and the horizontal support square tube are all galvanized square tubes with a thickness of 4 to 5 mm.
[0019] Preferably, the diameter of the full-thread screw is 14 mm, the length is 60 cm, and the full-thread screw is made of Q235b material;
[0020] The diameter of the plug with holes is 6 cm, and the plug with holes is made of PE plastic.
[0021] Preferably, the end of the plug with a hole away from the sleeve is provided with a stepped ring, and the end of the plug with a hole adjacent to the sleeve is provided with an annular groove matching the sleeve.
[0022] An embodiment of the present invention provides a rail bolt embedded sleeve positioning frame, which connects and fixes a first mounting square tube and a second mounting square tube through a horizontal square tube and a telescopic connecting rod, so that the distance between the first mounting square tube and the second mounting square tube in a first direction is adjustable, and a plurality of full-thread screws are divided into two rows and installed on the first mounting square tube and the second mounting square tube respectively along the second direction, and the connection and positioning of the sleeve relative to the full-thread screws are facilitated by the cooperation of a plurality of nuts; the first direction and the second direction are perpendicular to each other, thereby realizing the positioning of a single sleeve so that the relative distance between the plurality of full-thread screws installed on the first mounting square tube and the two rows of full-thread screws installed on the second mounting square tube can be adjusted; the main structure is assembled, has good flexibility in use, and the assembly operation is relatively simple, the construction efficiency is high, it is convenient to disassemble after construction, and the transportation and storage after disassembly are relatively easy. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following is a brief introduction to the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0024] Figure 1 Schematic diagram of the three-dimensional structure of the rail bolt embedded sleeve positioning frame according to an embodiment of the present invention;
[0025] Figure 2 For the embodiment of the present invention Figure 1 Schematic diagram of the local enlarged structure at A in the middle;
[0026] Figure 3 For the embodiment of the present invention Figure 1 Schematic diagram of the local enlarged structure at B in the middle;
[0027] Figure 4 For the embodiment of the present invention Figure 1 Schematic diagram of the local enlarged structure at C in the middle;
[0028] Figure 5 This is a schematic diagram of an exploded three-dimensional structure of the cooperation of the second connecting plate, the second sliding plate, and the second hook plate in an embodiment of the present invention;
[0029] Figure 6 Schematic diagram of the exploded three-dimensional structure of the sleeve and the plug with holes in the embodiment of the present invention;
[0030] Figure 7 This is a partially exploded three-dimensional structural diagram of the connection end pipe, connection groove, connection plate, etc. in the embodiment of the present invention;
[0031] Figure 8 It is a bottom-view schematic diagram of the overall three-dimensional structure of an embodiment of the present invention;
[0032] Figure 9 For the embodiment of the present invention Figure 8 Schematic diagram of the local enlarged structure at point D in the middle.
[0033] Figure markings: 1. nut; 2. full-thread screw; 3. sleeve; 4. first mounting square tube; 5. second mounting square tube; 6. horizontal support square tube; 7. plug with hole; 8. nut; 9. connecting hole; 10. connecting end tube; 11. connecting groove; 12. connecting plate; 13. woodworking clamp; 14. first connecting plate; 15. first sliding plate; 16. first hook plate; 17. first rotating plate; 18. first half set of connecting frame; 19. first bolt; 20. second connecting plate; 21. second sliding plate; 22. second hook plate; 23. second rotating plate; 24. second half set of connecting frame; 25. second bolt; 26. square tube sleeve; 27. telescopic tube; 28. threaded cap; 29. tightening threaded rod; 30. connecting ear plate; 31. bolt cap; 32. step ring; 33. annular groove. DETAILED DESCRIPTION
[0034] To make the objectives, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.
[0035] In the embodiments of the present application, the term "and / or" is merely a description of the association relationship between associated objects, indicating that three relationships may exist. For example, A and / or B may represent three situations: A exists alone, A and B exist at the same time, and B exists alone.
[0036] The terms "first" and "second" in the embodiments of the present application are only used for descriptive purposes and are not to be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of the features. In the description of the present application, the terms "include" and "have" and any variations thereof are intended to cover non-exclusive inclusions. For example, a system, product or device comprising a series of components or units is not limited to the listed components or units, but may optionally also include components or units that are not listed, or may optionally also include other components or units that are inherent to these products or devices. In the description of the present application, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0037] References herein to "embodiments" mean that a particular feature, structure, or characteristic described in connection with the embodiments may be included in at least one embodiment of the present application. The appearance of this phrase in various places in the specification does not necessarily refer to the same embodiment, nor does it constitute an independent or alternative embodiment that is mutually exclusive of other embodiments. It is understood, both explicitly and implicitly, by those skilled in the art that the embodiments described herein may be combined with other embodiments.
[0038] Although the embedded bolt solution in the prior art can be used for auxiliary positioning construction during the embedding process of anchor bolts, the position of the first bolt hole set on the upper positioning piece is relatively fixed, and the position of the second bolt hole set on the lower positioning piece is also relatively fixed. Therefore, when multiple anchor bolts are embedded, the relative distance between the two adjacent rows of anchor bolts is relatively fixed. At the same time, the structure of the upper positioning piece and the structure of the lower positioning piece are relatively fixed, and the flexibility of use is low.
[0039] Therefore, an embodiment of the present invention provides a rail bolt embedded sleeve positioning frame, which connects and fixes a first mounting square tube and a second mounting square tube via a horizontal support square tube and a telescopic connecting rod, so that the distance between the first mounting square tube and the second mounting square tube in a first direction is adjustable, and a plurality of full-thread screws are respectively installed on the first mounting square tube and the second mounting square tube in two rows along a second direction. The sleeve is conveniently connected and positioned relative to the full-thread screws through the cooperation of a plurality of nuts; the first direction and the second direction are perpendicular to each other, thereby achieving the positioning of a single sleeve and thus adjusting the relative distance between the plurality of full-thread screws installed on the first mounting square tube and the two rows of full-thread screws installed on the second mounting square tube; the main structure is assembled, which has good flexibility in use, and the assembly operation is relatively simple, the construction efficiency is high, and it is convenient to disassemble after construction, and the transportation and storage after disassembly are relatively easy. The following will be explained and introduced through multiple embodiments.
[0040] Figure 1 The embodiment of the present invention provides a rail bolt embedded sleeve positioning frame, comprising a fixing frame, a plurality of telescopic connecting rods, a plurality of full-thread screws 2 and a plurality of sleeves 3;
[0041] The fixing frame includes a first mounting square tube 4, a second mounting square tube 5 and a plurality of horizontal support square tubes 6; the horizontal support square tubes 6 are arranged along a first direction (horizontal direction), and each of the horizontal support square tubes 6 is detachably provided with a first assembly part and a second assembly part, the first assembly part is connected to the first mounting square tube 4, and the second assembly part is connected to the second mounting square tube 5. Both ends of each horizontal support square tube 6 are also provided with a woodworking clamp 13 for auxiliary installation and positioning, such as Figure 2 As shown in;
[0042] Specifically, such as Figure 3 、 Figure 4 、 Figure 8 and Figure 9 As shown in , the first assembly includes a first connecting disk 14, and the bottom end of the first connecting disk 14 is provided with two first open sliding grooves, and the two first open sliding grooves are slidably connected with a first sliding plate 15, and a first limiting groove is provided between the two first open sliding grooves, and the first limiting groove is slidably connected with two first limiting sliders, and the two first limiting sliders are respectively connected to the two first sliding plates 15, and the bottom ends of the two first sliding plates 15 are fixedly connected with a first hook plate 16, and the first hook plate 16 matches the first mounting square tube 4. When the first hook plate 16 is connected to the first mounting square tube 4, the two first hook plates 16 located in the same open groove are moved away from each other, and then the first mounting square tube 4 is entered into the space between the two first hook plates 16, and the first mounting The square tube 4 contacts the first connecting disk 14, and then pushes the two first hook plates 16 to approach each other and reset, loosening the first installation square tube 4, so that the first installation square tube 4 enters the hook plate area of the two first hook plates 16, completing the connection between the first hook plate 16 and the first installation square tube 4; the first connecting disk 14 is also rotatably connected to a first rotating disk 17, and a first closed groove is provided at the top of the first rotating disk 17. Two first half-set connecting frames 18 are slidably connected in the first closed groove. After the two first half-set connecting frames 18 are closed, they match the horizontal branch square tube 6. The two first half-set connecting frames 18 are connected and fixed to the horizontal branch square tube 6 by a number of first bolts 19. Through the design of the first assembly part, it is easy to realize the assembly, connection and positioning of the horizontal branch square tube 6 relative to the first installation square tube 4.
[0043] like Figure 5As shown in , the second assembly includes a second connecting disk 20, and the bottom end of the second connecting disk 20 is provided with two second open slide grooves, and the two second open slide grooves are slidably connected with a second sliding plate 21, and a second limiting groove is provided between the two second open slide grooves, and the second limiting sliding blocks are slidably connected in the second limiting groove, and the two second limiting sliding blocks are respectively connected to the two second sliding plates 21, and the bottom ends of the two second sliding plates 21 are fixedly connected with a second hook plate 22, and the second hook plate 22 matches the second mounting square tube 5; when the second hook plate 22 is connected to the second mounting square tube 5, the two second hook plates 22 located in the same two open grooves are moved away from each other, and then the second mounting square tube 5 is entered into the space between the two second hook plates 22, and the second mounting The square tube 5 contacts the second connecting disk 20, and then pushes the two second hook plates 22 to approach each other and reset, loosening the second mounting square tube 5, so that the second mounting square tube 5 enters the hook plate area of the two second hook plates 22, completing the connection between the second hook plate 22 and the second mounting square tube 5; the second connecting disk 20 is also rotatably connected to a second rotating disk 23, and a second closed groove is opened at the top of the second rotating disk 23, and two second half-set connecting frames 24 are slidingly connected in the second closed groove. After the two second half-set connecting frames 24 are closed, they match the horizontal branch square tube 6. The two second half-set connecting frames 24 are connected and fixed to the horizontal branch square tube 6 by a number of second bolts 25. The design of the second assembly part facilitates the assembly, connection and positioning of the horizontal branch square tube 6 relative to the second mounting square tube 5.
[0044] The first mounting square tube 4 and the transverse square tube 6, as well as the second mounting square tube 5 and the transverse square tube 6, are assembled. This part of the structure has good flexibility in use, and the assembly operation is relatively simple, the construction efficiency is high, it is convenient to disassemble after construction, and it is easy to transport and store after disassembly. The first half of the connecting frame 18 and the second half of the connecting frame 24 are fixedly connected with connecting ear plates 30, and multiple connecting ear plates 30 are provided with through holes, and the multiple through holes are respectively matched with multiple first bolts 19 and multiple second bolts 25. Both ends of the multiple transverse square tubes 6 are provided with woodworking clamps 13 for assisting installation and positioning.
[0045] Among them, the woodworking clamps 13 are conventional equipment purchased on the market and known to technicians in this field. They can also be customized according to actual needs. In this patent, we only use them and do not improve their structure and function. For technicians in this field, they only need to debug and operate them according to the requirements of their instruction manual, and we will not go into details here.
[0046] A plurality of connection holes 9 are provided at corresponding positions on one side adjacent to the first installation square tube 4 and the second installation square tube 5 , and the two ends of the plurality of telescopic connecting rods are connected to the first installation square tube 4 and the second installation square tube 5 through the plurality of connection holes 9 .
[0047] In this embodiment, a plurality of connecting holes 9 are provided through the mutually close ends of the first mounting square tube 4 and the second mounting square tube 5, and a plurality of telescopic connecting rods are provided between the first mounting square tube 4 and the second mounting square tube 5. Through the cooperation of the first mounting square tube 4, the second mounting square tube 5 and the plurality of telescopic connecting rods, the connection between the first mounting square tube 4 and the second mounting square tube 5 is facilitated, so that the relative position between the two can be stabilized, thereby realizing the bracket positioning of the double-row multiple full-thread screws 2, and then realizing the auxiliary positioning of the multiple sleeves 3. At the same time, the distance between the first mounting square tube 4 and the second mounting square tube 5 can be adjusted, so that the relative distance between the multiple full-thread screws 2 installed on the first mounting square tube 4 and the two rows of full-thread screws 2 installed on the second mounting square tube 5 can be adjusted.
[0048] Specifically, such as Figure 7 As shown in the figure, a plurality of connecting holes 9 are provided at corresponding positions on one side adjacent to each other of the first mounting square tube 4 and the second mounting square tube 5; the telescopic connecting rod includes a square tube sleeve 26 and two telescopic tubes 27, the two telescopic tubes 27 are respectively slidably sleeved in the two ends of the square tube sleeve 26, and both ends of the square tube sleeve 26 are provided with a threaded cap 28 passing through the square tube sleeve 26, and the threaded cap 28 is internally threadedly connected to a tightening threaded rod 29, and the two tightening threaded rods 29 respectively pass through the threaded caps 28 at both ends of the square tube sleeve 26. And it abuts the telescopic tube 27 in the square tube sleeve 26 to position and fix the telescopic tube 27. A counterweight plate is fixedly connected to the telescopic tube 27 to lower the overall center of gravity of the telescopic tube 27 and reduce the rotation of the telescopic tube 27 during use. The first installation square tube 4, the second installation square tube 5, the multiple horizontal branch square tubes 6 and the multiple square tube sleeves 26 are all galvanized square tubes with a size of 40mm×80mm and a thickness of 4~5mm to reduce material costs. If high precision is required, high-precision steel materials such as angle steel or channel steel can also be used.
[0049] Both ends of the telescopic connecting rod are provided with connecting end tubes 10, and the connecting end tubes 10 at each end of the telescopic connecting rod are respectively inserted into the connecting holes 9 at the corresponding positions of the first mounting square tube 4 and the second mounting square tube 5. A plurality of connecting plates 12 are matched with a plurality of connecting grooves 11 respectively. By providing the connecting grooves 11 on the connecting end tubes 10 and matching the connecting plates 12 in the connecting holes 9, the two ends of the telescopic connecting rod are respectively assembled and connected relative to the first mounting square tube 4 and the second mounting square tube 5. The first mounting square tube 4 and the telescopic connecting rod, as well as the second mounting square tube 5 and the telescopic connecting rod, are both assembled. This part of the structure has good flexibility in use, and the assembly operation is relatively simple, the construction efficiency is high, and it is easy to disassemble after construction, and the transportation and storage after disassembly are relatively easy.
[0050] On the basis of the above embodiment, as a preferred implementation manner, the connecting hole 9 is a circular hole, the connecting end tube 10 is a square tube, the square tube matches the circular hole, and the two connecting grooves 11 are located on the two tube arms corresponding to the diagonal lines of the square tube, and a connecting plate 12 protruding from the connecting hole 9 is provided at the position of the connecting hole 9 corresponding to the connecting groove 11.
[0051] A plurality of mounting holes for mounting the full-thread screw 2 are provided at corresponding positions of the first mounting square tube 4 and the second mounting square tube 5, and the mounting holes are along the second direction (vertical direction), and the first direction and the second direction are perpendicular to each other; each full-thread screw 2 is threadedly connected to a pair of nuts after passing through the mounting hole, and the pair of nuts are respectively located at both ends of the mounting hole, so that the corresponding full-thread screw 2 can be limited in upper and lower positions along the mounting hole by adjusting the pair of nuts; the top and bottom ends of the sleeve 3 are provided with a plug 7 with a hole, and each sleeve 3 is detachably fixed to the full-thread screw 2 by a nut 8.
[0052] In this embodiment, multiple full-thread screws 2 pass through multiple mounting holes respectively, and several pairs of nuts 1 are threadedly connected to the multiple full-thread screws 2 respectively, and the upper and lower positions of the full-thread screws 2 in the mounting holes can be limited by adjusting each pair of nuts 1. Through the cooperation of the nuts 1 and the full-thread screws 2, the full-thread screws 2 can be better adjusted and positioned relative to the first mounting square tube 4 and the second mounting square tube 5. The top and bottom ends of the multiple sleeves 3 are provided with perforated plugs 7, and the multiple sleeves 3 are detachably fixed to the multiple full-thread screws 2 by multiple nuts 8. Through the cooperation of the multiple nuts 8, the connection and positioning of the sleeves 3 relative to the full-thread screws 2 are facilitated, thereby realizing the positioning of a single sleeve 3.
[0053] Based on the above embodiment, as a preferred embodiment, a bolt cap 31 is internally threadedly connected to the full-thread screw 2, the top of the bolt cap 31 is flush with the top of the full-thread screw 2, and the full-thread screw 2 and the bolt cap 31 are fixedly connected by spot welding. The full-thread screw 2 is internally threadedly connected to the bolt cap 31, the top of the bolt cap 31 is flush with the top of the full-thread screw 2, and the full-thread screw 2 and the bolt cap 31 are fixedly connected by spot welding, which facilitates auxiliary driving during the rotation of the full-thread screw 2.
[0054] Based on the above embodiment, as a preferred implementation mode, the full-thread screw 2, the first mounting square tube 4, the second mounting square tube 5, the telescopic connecting rod and the horizontal square tube 6 are all galvanized square tubes with a thickness of 4-5 mm.
[0055] On the basis of the above embodiment, as a preferred implementation manner, the diameter of the full-thread screw 2 is 14 mm, the length is 60 cm, and the full-thread screw 2 is made of Q235b material; the diameter of the full-thread screw 2 is 14 mm, the full-thread screw 2 is made of Q235b material, and a single full-thread screw 2 is 60 cm long. On the one hand, the applicability of the full-thread screw 2 is achieved, and on the other hand, the full-thread screw 2 is avoided from being too long and causing difficulty in operation.
[0056] The diameter of the plug with holes 7 is 6 cm. The plug with holes 7 is made of PE plastic, which is convenient for use with the sleeve 3 and reduces costs.
[0057] Based on the above embodiments, as a preferred implementation, Figure 6 As shown in the figure, the end of the perforated plug 7 away from the sleeve 3 is provided with a stepped ring 32 to improve the structural strength of the perforated plug 7, and the end of the perforated plug adjacent to the sleeve 3 is provided with an annular groove 33 matching the sleeve 3, which can cooperate with the sleeve 3 to achieve a sealing effect on the contact part between the perforated plug 7 and the sleeve 3, reducing the probability of concrete entering the sleeve 3 during concrete pouring.
[0058] The working principle and working process of the track bolt embedded sleeve positioning frame described in this embodiment are as follows:
[0059] 1. Install sleeve 3
[0060] First, insert the connecting end tube 10 into the connecting hole 9, and then rotate the connecting end tube 10 to make the connecting plate 12 in the connecting hole 9 enter the connecting groove 11 to achieve the stability of the relative position between the connecting end tube 10 and the connecting plate 12. Then insert the full-thread screw 2 into the mounting hole, and use the nut 1 to fix the position of the full-thread screw 2 in the mounting hole. Seal the top and bottom ends of the sleeve 3 with the perforated plug 7 to ensure that the seal is tight, and then fix it to the full-thread screw 2 on the positioning frame with the nut 8.
[0061] 2. Initial adjustment
[0062] The positioning frame is installed in the tied steel cage. During the installation of the positioning frame, the first installation square tube 4 installed with the first assembly part is connected and assembled with the horizontal square tube 6, and then the second installation square tube 5 installed with the second assembly part is connected and assembled with the horizontal square tube 6. In this process, the two first half-set connecting frames 18 are pushed away from each other, and then the horizontal square tube 6 is made to enter the space between the two first half-set connecting frames 18. The two first half-set connecting frames 18 are pushed closer to each other, and the two first half-set connecting frames 18 are pressed against each other by the first bolts 19. The connection between the two first half-set connecting frames 18 and the horizontal support square tube 6 is realized, and the connection between the second half-set connecting frame 24 and the horizontal support square tube 6 is completed similarly. After the installation is completed, use a total station to measure and verify, adjust the horizontal and planar positions of the positioning frame, and use tools such as carpenter clamps 13 to tighten it. When the track beam is long, multiple first mounting tubes and multiple second mounting tubes can be set, and the multiple first mounting tubes can be connected end to end. Similarly, multiple second mounting tubes can be connected end to end and used in series. In order to facilitate disassembly and prevent concrete pollution, lubricating oil can be brushed on the full-thread screw 2.
[0063] 3. Final Adjustment
[0064] Use the method of pulling a horizontal line to check the elevation of the top of sleeve 3. If there is any deviation in the elevation, adjust it to meet the design requirements.
[0065] 4. Completion
[0066] After the final adjustment is completed, the reinforcement and plane position of the positioning frame are reviewed, and the positioning installation is completed after confirmation.
[0067] 5. Disassembly
[0068] After the concrete is poured and reaches a certain strength, it can be removed. During the removal process, first loosen the nut 8 at the top of the sleeve 3, and then screw (using an electric tool) the bolt cap 31 that is spot-welded to the top of the full-thread screw 2 and fixed to the full-thread screw 2 to unscrew the full-thread screw 2. After all are removed, the positioning frame can be removed.
[0069] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the present invention.
Claims
1. A track bolt embedded sleeve positioning frame, characterized in that: It includes a fixing frame, a plurality of telescopic connecting rods, a plurality of full-thread screws and a plurality of sleeves; The fixing frame includes a first mounting square tube, a second mounting square tube and a plurality of horizontal support square tubes; the horizontal support square tubes are arranged along a first direction, and each of the horizontal support square tubes is detachably provided with a first assembly part and a second assembly part, the first assembly part is connected to the first mounting square tube, and the second assembly part is connected to the second mounting square tube, and each of the horizontal support square tubes is also provided with a woodworking clamp at both ends for auxiliary installation and positioning; The first assembly comprises a first connecting plate, wherein the bottom end of the first connecting plate is provided with two first open slide grooves, and the two first open slide grooves are both slidably connected to the first sliding plates, and a first limiting slot is provided between the two first open slide grooves, and two first limiting sliders are slidably connected in the first limiting slot, and the two first limiting sliders are respectively connected to the two first sliding plates, and the bottom ends of the two first sliding plates are fixedly connected to the first hook plates, and the first hook plates match the first mounting square tube; the first connecting plate is also rotatably connected to the first rotating plate. The top end of the first rotating plate is provided with a first closed slot, and two first half-set connecting frames are slidably connected in the first closed slot, and the two first half-set connecting frames match the horizontal branch square tube after closing, and the two first half-set connecting frames are fixed to the horizontal branch square tube by a plurality of first bolts; The second assembly includes a second connecting plate, wherein the bottom end of the second connecting plate is provided with two second open slide grooves, and the two second open slide grooves are slidably connected to the second sliding plates, and a second limiting groove is provided between the two second open slide grooves, and the two second limiting sliders are slidably connected in the second limiting groove, and the two second limiting sliders are respectively connected to the two second sliding plates, and the bottom ends of the two second sliding plates are fixedly connected to the second hook plates, and the second hook plates match the second mounting square tube; the second connecting plate is also rotatably connected to the second rotating plate, and the top end of the second rotating plate is provided with a second closed groove, and two second half-set connecting frames are slidably connected in the second closed groove, and the two second half-set connecting frames are matched with the horizontal branch square tube after closing, and the two second half-set connecting frames are fixed to the horizontal branch square tube by a plurality of second bolts; A plurality of connection holes are provided at corresponding positions on a side adjacent to the first installation square tube and the second installation square tube, and the ends of the plurality of telescopic connecting rods are respectively connected to the first installation square tube and the second installation square tube through the plurality of connection holes; A plurality of mounting holes for mounting full-thread screws are provided at corresponding positions of the first mounting square tube and the second mounting square tube, and the mounting holes are along the second direction, and the first direction and the second direction are perpendicular to each other; each full-thread screw thread is threadedly connected to a pair of nuts after passing through the mounting hole, and the pair of nuts are respectively located at both ends of the mounting hole, so that the corresponding full-thread screw can be limited to the upper and lower positions along the mounting hole by adjusting the pair of nuts; the top and bottom ends of the sleeve are provided with plugs with holes, and each sleeve is detachably fixed to the full-thread screw by a nut.
2. The track bolt embedded sleeve positioning frame according to claim 1, characterized in that: A plurality of connection holes are provided at corresponding positions on one side of the first mounting square tube and the second mounting square tube adjacent to each other; both ends of the telescopic connecting rod are provided with connection end tubes, and the connection end tubes at both ends of each telescopic connecting rod are respectively inserted into the connection holes at corresponding positions of the first mounting square tube and the second mounting square tube; Two connecting grooves are provided on each of the connecting end tubes, and two connecting plates matching the connecting grooves are provided in each of the connecting holes. The two ends of the telescopic connecting rod are respectively fixed to the first mounting square tube and the second mounting square tube through the clamping connection between the connecting grooves and the connecting plates.
3. The track bolt embedded sleeve positioning frame according to claim 2, characterized in that: The connecting hole is a circular hole, the connecting end tube is a square tube, the square tube matches the circular hole, and the two connecting grooves are located on the two tube arms corresponding to the diagonals of the square tube. A connecting plate protruding in the connecting hole is provided at the position of the connecting hole corresponding to the connecting groove.
4. The track bolt embedded sleeve positioning frame according to claim 1, characterized in that: The telescopic connecting rod includes a square tube sleeve and two telescopic tubes. The two telescopic tubes are respectively slidably sleeved in the two ends of the square tube sleeve. Both ends of the square tube sleeve are provided with threaded caps passing through the square tube sleeve. The threaded caps are internally threaded with compression threaded rods. The two compression threaded rods respectively pass through the threaded caps at both ends of the square tube sleeve and abut against the telescopic tubes in the square tube sleeve to position and fix the telescopic tubes. A counterweight plate is fixedly connected to the telescopic tubes.
5. The track bolt embedded sleeve positioning frame according to claim 1, characterized in that: The first half connecting frame and the second half connecting frame are both fixedly connected with connecting ear plates, and the ear plates are provided with through holes, and the through holes match the first bolts and the second bolts.
6. The track bolt embedded sleeve positioning frame according to claim 1, characterized in that: The internal thread of the full-thread screw is connected with a bolt cap, the top of the bolt cap is flush with the top of the full-thread screw, and the full-thread screw and the bolt cap are fixedly connected by spot welding.
7. The track bolt embedded sleeve positioning frame according to claim 1, characterized in that: The full-thread screw, the first mounting square tube, the second mounting square tube, the telescopic connecting rod and the horizontal support square tube are all galvanized square tubes with a thickness of 4 to 5 mm.
8. The track bolt embedded sleeve positioning frame according to claim 1, characterized in that: The diameter of the full-thread screw is 14 mm and the length is 60 cm. The full-thread screw is made of Q235b material; the diameter of the perforated plug is 6 cm. The perforated plug is made of PE plastic.
9. The rail bolt embedded sleeve positioning frame according to claim 1, characterized in that: The end of the plug with a hole away from the sleeve is provided with a stepped ring, and the end of the plug with a hole adjacent to the sleeve is provided with an annular groove matching the sleeve.
Citation Information
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