An auxiliary installation tool for the installation of a free-form surface roof

Abstract

The present invention relates to the technical field of roof construction, and specifically discloses an auxiliary installation tool for the installation of a free-form roof, which is used for fixing the side of two adjacent honeycomb panels close to each other and the connection between two adjacent roof panels; it includes multiple groups of adapter components, pipe fittings arranged along the long direction of the honeycomb panels and respectively connected to the multiple groups of adapter components; the adapter components include upper adapter components respectively connected to the honeycomb panels and the pipe fittings, an adjustment plate arranged along the width direction of the honeycomb panels and slidingly matched with the upper adapter components along the width direction of the honeycomb panels, and two groups of lower adapter components respectively connected to the two ends of the adjustment plate and connected to the roof panels. The present invention can effectively assist the installation of free-form roofs, has high installation accuracy, greatly speeds up the construction progress, and reduces the construction cost.

Description

Technical Field

[0001] The present invention relates to the technical field of roofing construction, and more specifically, to an auxiliary installation tool for the installation of a free-form surface roof. Background Art

[0002] The general construction method of a free-form surface roof from bottom to top is as follows: profiled steel sheet - vapor barrier film - sound-absorbing cotton - hydrophobic thermal insulation rock wool - hot-dip galvanized iron sheet folding piece - asphalt waterproof coating - standing seam roof panel - honeycomb aluminum panel.

[0003] In the current method, after gradually installing from bottom to top until the standing seam roof panel, the honeycomb aluminum panel adapter device is fixed on the standing seam of the roof panel, and then the honeycomb aluminum panel is fixed on the honeycomb aluminum panel adapter device. Since the processing dimensions of the honeycomb aluminum panel have been determined before processing, during construction, the adapter device is fixed at a fixed interval according to the determined processing dimensions. However, during construction, due to problems such as low processing accuracy of the honeycomb aluminum panel and inaccurate positioning of the surveyors, some honeycomb aluminum panels cannot be effectively connected to the adapter device, resulting in rework, which delays the construction period and increases the cost. Summary of the Invention

[0004] The technical problem to be solved by the present invention is to provide an auxiliary installation tool for the installation of a free-form surface roof, which can effectively assist in the installation of the free-form surface roof, has high installation accuracy, greatly speeds up the construction progress, and reduces the construction cost.

[0005] The solution adopted by the present invention to solve the technical problem is:

[0006] An auxiliary installation tool for the installation of a free-form surface roof, which is fixed to the adjacent sides of two adjacent honeycomb panels and the connection between two adjacent roof panels; includes multiple sets of adapter components and a pipe fitting arranged along the length direction of the honeycomb panel and respectively connected to the multiple sets of adapter components.

[0007] The adapter component includes an upper adapter component respectively connected to the honeycomb panel and the pipe fitting, an adjusting plate arranged along the width direction of the honeycomb panel and slidably matched with the upper adapter component along the width direction of the honeycomb panel, and two lower adapter components respectively connected to both ends of the adjusting plate and connected to the roof panel.

[0008] The present invention arranges the pipe fitting, multiple sets of adapter components are connected to the pipe fitting, honeycomb panel, and roof panel along the length direction of the honeycomb panel to effectively connect and fix the honeycomb panel; the connection of multiple sets of adapter components to the pipe fitting will form a stable support connection structure;

[0009] The sliding fit of the upper adapter component and the adjusting plate along the width direction of the honeycomb panel realizes the adjustment of the position of the honeycomb panel connected thereto, thereby improving the installation accuracy of the honeycomb panel.

[0010] In some possible implementations, in order to effectively realize the support of the upper adapter assembly to the honeycomb panel and the sliding cooperation with the adjustment plate;

[0011] The upper adapter assembly comprises an upper support member, an upper connection member, and an upper fixing member which are arranged from top to bottom and connected to the honeycomb panel in sequence; the upper fixing member is installed on the adjustment plate and slidably cooperates with the adjustment plate.

[0012] In some possible implementations, during the construction process, the upper support member mainly provides effective support and connection for the joints of two adjacent honeycomb panels along their long directions;

[0013] The upper support member comprises an upper support assembly provided with a first U-shaped groove and connected to the upper connecting member, and two groups of support units located in the first U-shaped groove and connected to the upper support assembly; the support unit is provided with a support groove supporting the honeycomb panel.

[0014] In some possible implementations, in order to effectively achieve effective connection of the sides of two adjacent honeycomb panels close to each other in the flue gas length direction;

[0015] The support units are divided into two groups and are symmetrically arranged vertically, including a horizontal plate arranged in the horizontal direction and located above the upper support member, and a vertical plate connected to the horizontal plate near the first U-shaped groove and located in the first U-shaped groove.

[0016] In some possible implementations, in order to effectively achieve the connection between the upper connector and the pipe;

[0017] The upper connecting member comprises an upper clamping part connected to the upper supporting member, and a lower clamping part connected to the upper clamping part and close to one side to form a clamping cavity; the pipe fitting is installed in the clamping cavity.

[0018] In some possible implementations, in order to effectively achieve the connection between the lower clamping portion and the upper fixing member;

[0019] A second U-shaped groove opening downward is provided on one side of the lower clamping portion close to the upper fixing piece, and the upper fixing piece is installed in the second U-shaped groove;

[0020] The inner side surfaces of the first U-shaped groove and the second U-shaped groove are serrated, and the outer side of the upper fixing member is provided with a second serrated surface matching the inner side surface of the second U-shaped groove; the outer side of the supporting unit is provided with a first serrated surface matching the inner side surface of the first U-shaped groove.

[0021] In some possible implementations, in order to effectively achieve the sliding fit between the upper fixing member and the adjustment plate;

[0022] The upper fixing member comprises two vertical plates arranged in the vertical direction and installed in cooperation with the inner side surface of the second U-shaped groove, and a horizontal plate used for connecting the two vertical plates; the horizontal plate is slidably connected to the adjustment plate.

[0023] In some possible implementations,

[0024] The adjusting plate is provided with a T-shaped slot along the width direction of the honeycomb plate, and its small end is arranged on a side close to the upper supporting member; the upper fixing member is provided with an adjusting device for connecting the upper fixing member and the adjusting plate.

[0025] In some possible implementations, in order to effectively achieve the fixed connection between the upper adapter assembly and the adjustment plate after the position is adjusted in place along the long direction of the T-slot;

[0026] The adjusting device includes a nut located in the large end of the T-slot and sliding along the length direction of the T-slot, a screw rod with one end connected to the nut and the other end passing through the small end of the T-slot and extending into the second U-slot, and a nut located in the second U-slot and threadedly connected to the screw rod.

[0027] In some possible implementations, in order to effectively realize the effective connection between the roof panel and the adjustment plate and the upper adapter assembly, the honeycomb panel and the roof panel are connected to form a whole;

[0028] The lower adapter assembly includes a wind-resistant clip for fixing the roof panel and a connecting structure for connecting the wind-resistant clip and the adjustment plate;

[0029] The connection structure comprises a connection plate connected to the top of the wind-resistant clip and the adjustment plate, a connection bolt used to connect the wind-resistant clip and the connection plate, and a locking bolt used to connect the connection plate and the adjustment plate.

[0030] Compared with the prior art, the present invention has the following beneficial effects:

[0031] The present invention can effectively connect two adjacent honeycomb panels and roof panels by arranging multiple sets of adapter components and matching pipe fittings;

[0032] The present invention provides an upper adapter, an adjustment plate, and a lower adapter assembly, and realizes adjustment of the position of the honeycomb panel by sliding the upper adapter connected to the honeycomb panel on the adjustment plate, thereby effectively improving the installation accuracy; avoiding the problem that part of the honeycomb aluminum panel cannot be effectively connected to the adapter due to the low processing accuracy of the honeycomb aluminum panel and the inaccurate positioning of the measurement personnel during construction, resulting in the phenomenon of rework, delay in construction period, and increased cost;

[0033] The invention has simple structure and strong practicability. BRIEF DESCRIPTION OF THE DRAWINGS

[0034] Figure 1 It is a connection relationship schematic diagram of the present invention;

[0035] Figure 2 It is a schematic diagram of the structure of the present invention connected with the honeycomb panel and the roof panel;

[0036] Figure 3 It is a structural schematic diagram of the upper adapter assembly in the present invention;

[0037] Figure 4 is a cross-sectional view of the adjustment plate of the present invention;

[0038] Figure 5 For the present invention Figure 2 The enlarged schematic diagram of point A in the middle;

[0039] Among them: 1. upper adapter assembly; 11. upper support member; 111. horizontal plate; 112. vertical plate; 113. support groove; 114. first U-shaped groove; 12. upper connecting member; 121. upper clamping part; 122. lower clamping part; 123. clamping cavity; 124. second U-shaped groove; 13. upper fixing member; 131. vertical plate; 132. horizontal plate; 14. adjustment device; 2. adjustment plate; 21. T-shaped groove; 3. lower adapter assembly; 31. wind-resistant clip; 32. connection structure; 10. pipe fittings; 100. honeycomb panel; 200. roof panel. DETAILED DESCRIPTION

[0040] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral body; it can be directly connected, or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. The "first", "second" and similar words mentioned in this application do not indicate any order, quantity or importance, but are only used to distinguish different components. Similarly, "one" or "one" and other similar words do not indicate a quantity restriction, but indicate the existence of at least one. In the implementation of this application, "and / or" describes the association relationship of the associated objects, indicating that there can be three relationships, for example, A and / or B can represent: A exists alone, A and B exist at the same time, and B exists alone. In the description of the embodiments of the present application, unless otherwise specified, the meaning of "multiple" refers to two or more. For example, multiple positioning columns refer to two or more positioning columns. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0041] The present invention is described in detail below.

[0042] like Figures 1-5 As shown:

[0043] An auxiliary installation tool for the installation of a free-form surface roof, which is fixed to the adjacent sides of two adjacent honeycomb panels 100 and the connection between two adjacent roof panels 200; it includes multiple groups of adapter components and a pipe fitting 10 arranged along the length direction of the honeycomb panel 100 and respectively connected to the multiple groups of adapter components.

[0044] The adapter component includes an upper adapter component 1 respectively connected to the honeycomb panel 100 and the pipe fitting 10, an adjusting plate 2 arranged along the width direction of the honeycomb panel 100 and slidably matched with the upper adapter component 1 along the width direction of the honeycomb panel 100, and two lower adapter components 3 respectively connected to both ends of the adjusting plate 2 and connected to the roof panel 200.

[0045] During construction, after the construction of the roof panel 200 is completed, according to the size of the honeycomb panel 100 and the length direction of the roof panel 200, determine the position of the lower adapter component 3 for connecting the same two roof panels 200, and connect the lower adapter component 3 to the connection between the two roof panels 200.

[0046] When the positions of the two adapter components on both sides along the length direction of a roof panel 200 are determined, connect both ends of the adjusting plate 2 to the two groups of lower adapter components 3 respectively.

[0047] Subsequently, install the upper adapter component 1. Due to the inaccurate positioning of the honeycomb panel 100 during construction and the influence of the low processing dimension accuracy of the honeycomb panel 100, slide the position of the upper adapter component 1 through the length direction of the adjusting plate 2, so as to ensure the connection of one side of two adjacent honeycomb panels 100 along their length direction, and thus ensure that the upper adapter component 1 can meet the connection requirements with the roof panel 200 and the honeycomb panel 100 at the same time.

[0048] Compared with the prior art, the sliding fit between the upper adapter component 1 and the adjusting plate 2 realizes the adjustment of the relative position between the upper adapter component 1 and the honeycomb panel 100 according to the actual installation position of the honeycomb panel 100, avoiding the situation where the adapter component cannot connect the honeycomb panel 100 and the roof panel 200.

[0049] In the present invention, the pipe fitting 10 is arranged along the length direction of the honeycomb panel 100, and multiple groups of adapter components are connected to the pipe fitting 10, the honeycomb panel 100, and the roof panel 200, realizing the effective connection and fixation of the honeycomb panel 100; the connection of multiple groups of adapter components to the pipe fitting 10 will form a stable support connection structure.

[0050] The sliding fit between the upper adapter component 1 and the adjusting plate 2 along the width direction of the honeycomb panel 100 realizes the adjustment of the position of the honeycomb panel 100 connected thereto, thereby improving the installation accuracy of the honeycomb panel 100.

[0051] In some possible implementations, in order to effectively realize the support of the upper adapter assembly 1 to the honeycomb panel 100 and the sliding fit with the adjustment plate 2;

[0052] The upper adapter assembly 1 includes an upper support member 11 , an upper connection member 12 , and an upper fixing member 13 which are arranged from top to bottom and connected to the honeycomb panel 100 in sequence; the upper fixing member 13 is installed on the adjustment plate 2 and slidably cooperates with the adjustment plate 2 .

[0053] The upper support member 11 is used for connecting and supporting two adjacent honeycomb panels 100 on one side close to each other along their long direction. The upper fixing member 13 is used for connecting with the pipe fitting 10, so that multiple adapter components share one pipe fitting 10 to form a whole, thereby ensuring the reliability of the connection. The upper fixing member 13 is used for connecting the upper connecting member 12 and the adjustment plate 2. The sliding cooperation between the upper fixing plate and the adjustment plate 2 realizes the adjustment of the connection position between the upper support member 11 and the honeycomb panel 100. After the adjustment is in place, the fixed connection is realized by fixing the upper fixing member 13 and the adjustment plate 2.

[0054] Preferably, there are multiple sets of adapter components and they are evenly arranged along the long axis direction of the pipe 10, so that the support for the honeycomb panel 100 is more stable and the force on the roof panel 200 is more uniform.

[0055] In some possible implementations, during the construction process, the upper support member 11 mainly provides effective support and connection for the joints of two adjacent honeycomb panels 100 along their long directions;

[0056] The upper support member 11 includes an upper support assembly provided with a first U-shaped groove 114 and connected to the upper connecting member 12 , and two groups of support units located in the first U-shaped groove 114 and connected to the upper support assembly; the support unit is provided with a support groove 113 for supporting the honeycomb panel 100 .

[0057] The opening of the supporting groove 113 is arranged close to one side of the corresponding honeycomb panel 100 along the long direction thereof;

[0058] In some possible implementations, in order to effectively realize the effective connection of the two adjacent honeycomb panels 100 close to each other in the flue gas length direction;

[0059] The support units are in two groups and are symmetrically arranged vertically, including a horizontal plate 111 arranged horizontally and located above the upper support member 11 , and a vertical plate 112 connected to the horizontal plate 111 near the first U-shaped groove 114 and located in the first U-shaped groove 114 .

[0060] like Figure 1 , Figure 5As shown, the horizontal plate 111 is arranged above the upper support member 11, and the vertical plate 112 is located in the first U-shaped groove 114. The bottom of the honeycomb panel 100 will be installed on the horizontal plate 111, and the vertical plate 112 is used to abut and connect the honeycomb panels 100 on the side close to each other, so as to effectively support and fix the honeycomb panels 100 on the side close to each other.

[0061] In some possible implementations, in order to effectively achieve the connection between the upper connector 12 and the pipe 10;

[0062] The upper connecting member 12 includes an upper clamping portion 121 connected to the upper supporting member 11 , and a lower clamping portion 122 connected to the upper clamping portion 121 and close to each other to form a clamping cavity 123 ; the pipe 10 is installed in the clamping cavity 123 .

[0063] The pipe fitting 10 is sleeved in the clamping cavity 123 and the upper clamping portion 121 cooperates with the lower clamping portion to effectively realize the connection with the pipe fitting 10. The pipe fitting 10 is arranged along the length direction of the honeycomb panel 100. Preferably, the pipe fitting 10 is a stainless steel pipe.

[0064] The pipe fitting 10 may be in the shape of a square column or a cylinder. Preferably, a cylinder is adopted, so that it is convenient to adjust the position of the adapter assembly along the length direction of the pipe fitting 10 .

[0065] In some possible implementations, in order to effectively achieve the connection between the lower clamping portion 122 and the upper fixing member 13;

[0066] A second U-shaped groove 124 opening downward is provided on one side of the lower clamping portion 122 close to the upper fixing member 13, and the upper fixing member 13 is installed in the second U-shaped groove 124;

[0067] The inner side surfaces of the first U-shaped groove 114 and the second U-shaped groove 124 are serrated, and the outer side of the upper fixing member 13 is provided with a second serrated surface that cooperates with the inner side surface of the second U-shaped groove 124; the outer side of the supporting unit is provided with a first serrated surface that cooperates with the inner side surface of the first U-shaped groove 114.

[0068] The inner side surface of the first U-shaped groove 114 is set to be serrated, and the vertical plate 112 is provided with a serrated surface on one side close to the inner side surface of the first U-shaped groove 114, and also has a serrated first serrated surface, so that the contact surface between the two is larger, and the connection is more stable and reliable after being connected by bolts;

[0069] In some possible implementations, in order to effectively achieve the sliding fit between the upper fixing member 13 and the adjustment plate 2;

[0070] The upper fixing member 13 includes two vertical plates 131 arranged vertically and mounted in cooperation with the inner side surface of the second U-shaped groove 124 , and a horizontal plate 132 for connecting the two vertical plates 131 ; the horizontal plate 132 is slidably connected to the adjustment plate 2 .

[0071] During installation, first, the horizontal plate 132 is connected to the adjustment plate 2. After the positions of the horizontal plate 132 and the adjustment plate 2 are determined, the second U-shaped groove 124 is mounted on the outer sides of the two vertical plates 131 and connected by bolts; the inner side surface of the second U-shaped groove 124 is set to be serrated, and the serrated surface of the vertical plate 131 close to the inner side surface of the second U-shaped groove 124 is matched and is also set to be serrated, so that the contact surface between the two is larger and the connection is more stable and reliable;

[0072] In some possible implementations, in order to effectively realize the connection between the transverse plate 132 and the adjustment plate 2 and to enable sliding along the width direction of the honeycomb panel 100;

[0073] like Figure 4 As shown, the adjustment plate 2 is provided with a T-shaped slot 21 along the width direction of the honeycomb panel 100, and its small end is arranged on a side close to the upper support member 11; the upper fixing member 13 is provided with an adjustment device 14 for connecting the upper fixing member 13 and the adjustment plate 2.

[0074] Of course, the T-slot 21 may also be a dovetail slot, with its small end open.

[0075] In some possible implementations, in order to effectively realize the fixed connection between the upper adapter assembly 1 and the adjustment plate 2 after the position is adjusted in place along the long direction of the T-slot 21;

[0076] The adjusting device 14 includes a nut located in the large end of the T-slot 21 and sliding along the long direction of the T-slot 21, a screw rod with one end connected to the nut and the other end passing through the small end of the T-slot 21 and extending into the second U-slot 124, and a nut located in the second U-slot 124 and threadedly connected to the screw rod.

[0077] During construction, the nut is located in the T-slot 21, the screw and the nut are integrally formed, one end of the screw will pass through the small end of the T-slot 21 and be connected to the transverse plate 132, and when the connection position between the upper adapter assembly 1 and the honeycomb panel 100 is not determined, the nut will not abut the transverse plate 132. At this time, the screw will be able to drive the upper adapter assembly 1 to move along the long direction of the T-slot 21. After the position is determined, by tightening the nut, the transverse plate 132 and the adjustment plate 2 are fixed through the cooperation of the nut and the nut, so that the position of the upper adapter assembly 1 and the adjustment plate 2 is fixed.

[0078] In some possible embodiments, in order to effectively connect the roof panel 200 with the adjusting plate 2 and the upper adapter assembly 1, so that the honeycomb panel 100 and the roof panel 200 form an integral whole after connection;

[0079] The lower adapter assembly 3 includes a wind-resistant clip 31 for fixing the roof panel 200 and a connection structure 32 for connecting the wind-resistant clip 31 and the adjusting plate 2;

[0080] The wind-resistant clip 31 is a finished product in the prior art and can be directly purchased on the market. It can be connected to the adjusting plate 2 through a connecting member. The improvement point of the present invention is not the internal structure of the wind-resistant clip 31, so it will not be elaborated here;

[0081] The connection structure 32 includes a connecting plate connected to the top of the wind-resistant clip 31 and the adjusting plate 2, a connecting bolt for connecting the wind-resistant clip 31 and the connecting plate, and a locking bolt for connecting the connecting plate and the adjusting plate 2.

[0082] The roof panel 200 in the present invention can be a right-angle lock-edge roof panel 200. The wind-resistant clip 31 clamps and fixes two groups of right-angle lock-edge roof panels 200 on the side close to each other along their long directions to achieve stable connection.

[0083] Compared with the prior art, the present invention can solve the problem that when the processing accuracy and positioning of the honeycomb panel 100 are not high, the connection between the two cannot be achieved through the connecting device.

[0084] The present invention has wide applicability; the T-shaped groove 21 on the adjusting plate 2 is arranged in a through length. The upper adapter assembly 1 moves along the long direction of the T-shaped groove 21 through a bolt assembly. The processing and positioning error values of the honeycomb panel 100 within the through length range of the T-shaped groove 21 can use this device for installation.

[0085] The present invention is not limited to the foregoing specific embodiments. The present invention extends to any new feature or any new combination disclosed in this specification, as well as any new method or process step or any new combination disclosed.

Claims

1. An auxiliary installation tool for the installation of a free-form surface roof, which is fixed to the adjacent sides of two adjacent honeycomb panels and the connection between two adjacent roof panels; characterized in that, It includes multiple sets of transfer components and a pipe fitting arranged along the length direction of the honeycomb board and respectively connected to the multiple sets of transfer components; the transfer component includes an upper transfer component respectively connected to the honeycomb board and the pipe fitting, an adjusting plate arranged along the width direction of the honeycomb board and slidably matched with the upper transfer component along the width direction of the honeycomb board, and two lower transfer components respectively connected to both ends of the adjusting plate and connected to the roof panel; The upper transfer component includes an upper support member, an upper connecting member, and an upper fixing member which are arranged from top to bottom and successively connected to the honeycomb board; the upper fixing member is installed on the adjusting plate and slidably matched with the adjusting plate; The upper support member includes an upper support assembly provided with a first U-shaped groove and connected to the upper connecting member, and two support units located in the first U-shaped groove and connected to the upper support assembly; the support unit is provided with a support groove for supporting the honeycomb board; There are two support units which are symmetrically arranged vertically, and each support unit includes a horizontal plate arranged horizontally and above the upper support member, and a vertical plate connected to the side of the horizontal plate close to the first U-shaped groove and located in the first U-shaped groove; The upper connecting member includes an upper clamping portion connected to the upper support member, and a lower clamping portion connected to the upper clamping portion and having a clamping cavity formed on the side where they are close to each other; the pipe fitting is installed in the clamping cavity; On the side of the lower clamping portion close to the upper fixing member, there is a second U-shaped groove with an opening downward, and the upper fixing member is installed in the second U-shaped groove; The inner sides of the first U-shaped groove and the second U-shaped groove are serrated, and the outer side of the upper fixing member is provided with a second serrated surface that cooperates with the inner side of the second U-shaped groove; the outer side of the support unit is provided with a first serrated surface that cooperates with the inner side of the first U-shaped groove; The adjusting plate is provided with a T-shaped groove along the width direction of the honeycomb board, and its small end is arranged on the side close to the upper support member; the upper fixing member is provided with an adjusting device for connecting the upper fixing member and the adjusting plate; the adjusting device includes a nut slidably arranged along the length direction of the T-shaped groove in the large end of the T-shaped groove, a screw rod with one end connected to the nut and the other end passing through the small end of the T-shaped groove and extending into the second U-shaped groove, and a nut screwed to the screw rod in the second U-shaped groove.

2. The auxiliary installation tooling for free-form surface roof installation according to claim 1, wherein The upper fixing member includes two vertical plates arranged vertically and installed in cooperation with the inner side of the second U-shaped groove, and a horizontal plate for connecting the two vertical plates; the horizontal plate is slidably connected to the adjusting plate.

3. The auxiliary installation tooling for free-form surface roof installation according to claim 1, characterized in that, The lower transfer component includes a wind-resistant clip for fixing the roof panel and a connection structure for connecting the wind-resistant clip and the adjusting plate; The connection structure includes a connecting plate connected to the top of the wind-resistant clip and the adjusting plate, a connecting bolt for connecting the wind-resistant clip and the connecting plate, and a locking bolt for connecting the connecting plate and the adjusting plate.

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