A servo crane steel wire rope full life cycle safety monitoring system

By designing a follow-up crane wire rope full life cycle safety monitoring system, the problem of wire rope swaying affecting the accuracy of detection was solved, achieving high reliability and long service life detection results.

CN115128156BActive Publication Date: 2025-12-12LUO YANG WIRE ROPE INSPECTION TECH CO LTD
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Patent Information

Application Number
CN202210918337.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-08-01
Publication Date
2025-12-12
Estimated Expiration
2042-08-01

AI Technical Summary

Technical Problem

Existing crane wire rope testing equipment suffers from inaccurate test results due to wire rope swaying during the testing process, and is also prone to equipment damage, affecting its service life.

Method used

Design a follow-up crane wire rope full life cycle safety monitoring system, including a frame, detection device, swing device and force transmission device. The force transmission device transmits the force of the wire rope swaying to the swing device, so that the whole system swings with the wire rope, keeping the relative position of the detection device and the wire rope stable and avoiding collision and compression.

Benefits of technology

It improves the accuracy and reliability of test results, extends the service life of the testing device, and reduces equipment costs.

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Abstract

The application provides a kind of servo crane steel wire rope full life cycle safety monitoring system, it is related to steel wire rope detection technical field, including rack and the detection device, swinging device and force transmission device all being connected with rack, detection device is used to carding and detects the internal magnetic field of steel wire rope, swinging device is used to connect with headstock beam, force transmission device is used to contact with steel wire rope to transmit the external force generated when steel wire rope swings to swinging device through rack, so that rack, detection device and force transmission device swing together with steel wire rope.In the process of monitoring the damage degree of steel wire rope, detection device can swing with steel wire rope, so as to ensure that the relative position of detection device and steel wire rope remains unchanged, and accurate and safe monitoring can also be realized in the case of steel wire rope shaking.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of steel wire rope detection, in particular to a safety monitoring system for a full life cycle of a steel wire rope of a follow-up crane. BACKGROUND

[0002] A steel wire rope is a spiral steel wire bundle twisted together according to certain rules by steel wires with required mechanical properties and geometric dimensions. The steel wire rope is mainly composed of steel wires, a rope core and lubricating grease. In material handling mechanical equipment, the steel wire rope can provide the functions of lifting, traction, tensioning and load bearing. Meanwhile, the steel wire rope has high strength, light weight, stable work and is not easy to break suddenly, and is reliable in work. Since the steel wire rope usually bears a large external force during work, it is easy to be torn and damaged due to tension, gravity and other forces. In order to ensure the safe operation of the steel wire rope, it is necessary to regularly detect the steel wire rope. In the prior art, a flaw detection device based on a magnetic memory planning method is used to detect the steel wire rope on the crane.

[0003] The inventor found that the existing crane steel wire rope detection device has the following shortcomings:

[0004] Since the steel wire rope will sway during operation, the position between the steel wire rope and the detection device changes constantly, which reduces the accuracy and reliability of the detection result. Moreover, the steel wire rope and the detection device are prone to collision, which damages the detection device and shortens the service life of the detection device. SUMMARY

[0005] The purpose of the present application is to provide a safety monitoring system for a full life cycle of a steel wire rope of a follow-up crane, which can swing with the steel wire rope during detection, the relative position between the detection device and the steel wire rope will not change, which will not easily affect the accuracy and reliability of the detection result, and the detection device and the steel wire rope are not prone to collision, the service life of the detection device is long, and the cost is reduced.

[0006] The embodiments of the present application are implemented as follows:

[0007] The present application provides a safety monitoring system for a full life cycle of a steel wire rope of a follow-up crane for detecting a steel wire rope on a crown block drum, comprising:

[0008] A rack and a detection device, a swinging device and a force transmission device connected with the rack, the detection device is used for combing and detecting the internal magnetic field of the steel wire rope, the swinging device is used for connecting with the cross beam of the crown block, and the force transmission device is used for contacting with the steel wire rope to transmit the external force generated when the steel wire rope swings to the swinging device through the rack, so that the rack, the detection device and the force transmission device swing together with the steel wire rope.

[0009] In an optional embodiment, the swinging device comprises a first tension spring assembly and a second tension spring assembly, one end of the first tension spring assembly is connected with the rack, and the other end is used for being connected with the headframe beam; one end of the second tension spring assembly is connected with the rack, and the other end is used for being connected with the headframe beam, and the first tension spring assembly and the second tension spring assembly are respectively located on two sides of the rack.

[0010] In an optional embodiment, the swinging device further comprises a support joint, the support joint comprises a positioning shaft, a first swing arm and a second swing arm, the positioning shaft is used for being fixedly connected with the headframe beam, the first swing arm is rotatably connected with the positioning shaft about a first axis, the second swing arm is rotatably connected with the first swing arm about a second axis, and the second swing arm is rotatably connected with the rack about a third axis; wherein the first axis is perpendicular to the second axis, and the second axis is parallel to the third axis.

[0011] In an optional embodiment, the first swing arm and the second swing arm are arranged at an angle.

[0012] In an optional embodiment, the positioning shaft comprises a first shaft segment and a second shaft segment which are integrated, an outer diameter of the first shaft segment is greater than an outer diameter of the second shaft segment, so that a ring-shaped abutting surface is formed at a connection position of the first shaft segment and the second shaft segment; the first shaft segment is used for being connected with the headframe beam; the first swing arm is sleeved outside the second shaft segment, a limiting cap is fixedly connected outside the second shaft segment, and the first swing arm is clamped between the ring-shaped abutting surface and the limiting cap.

[0013] In an optional embodiment, the force transmission device comprises two force transmission wheels, both of which are rotatably connected with the rack, and the two force transmission wheels are arranged at intervals to jointly define a threading channel for the steel wire rope.

[0014] In an optional embodiment, the force transmission wheel is provided with a ring-shaped positioning groove for the steel wire rope to thread.

[0015] In an optional embodiment, the force transmission device further comprises a wheel carrier, the wheel carrier is connected with the rack, and both of the two force transmission wheels are rotatably connected with the wheel carrier.

[0016] In an optional embodiment, at least one of the two force transmission wheels is slidably connected with the rack, so as to adjust the size of the threading channel, thereby adapting to threading of steel wire ropes with different outer diameters.

[0017] In an optional embodiment, the detection device comprises a magnetic loading mechanism and a magnetic detection mechanism, both of which are connected to the rack and arranged at intervals, the magnetic loading mechanism has a first working area, and the magnetic detection mechanism has a second working area; the steel wire rope can be used to pass through the first working area and the second working area at the same time and can move relative to the magnetic loading mechanism and the magnetic detection mechanism, the magnetic loading mechanism is used to comb the internal magnetic field of the steel wire rope, and the magnetic detection mechanism is used to obtain the magnetic field information after the combing.

[0018] The beneficial effects of the embodiment of the present application are:

[0019] In summary, the follow-up type crane steel wire rope full life cycle safety monitoring system provided by the embodiment can make the force generated by the swing of the steel wire rope be transmitted to the rack through the force transmission device, and then be transmitted to the swinging device through the rack, so that the whole monitoring system swings together with the steel wire rope, and thus the relative position between the steel wire rope and the detection device will not change, and the steel wire rope will not collide or be pressed with the detection device, and the detection device is not easy to be damaged. Meanwhile, during the detection process, since the relative position between the steel wire rope and the detection device is not easy to change, the detection device can better detect the whole steel wire rope, and the partial missed detection or incomplete detection of the steel wire rope is not easy to occur, the accuracy of the detection result is high, and the reliability is high. BRIEF DESCRIPTION OF DRAWINGS

[0020] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiments. It should be understood that the following drawings only show some embodiments of the present application, and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can also be obtained without creative labor.

[0021] Figure 1 The application structure schematic diagram of the follow-up type crane steel wire rope full life cycle safety monitoring system of the embodiment of the present application;

[0022] Figure 2 The structure schematic diagram of the follow-up type crane steel wire rope full life cycle safety monitoring system of the embodiment of the present application;

[0023] Figure 3 The structure schematic diagram of the rack of the embodiment of the present application;

[0024] Figure 4 The structure schematic diagram of the positioning shaft of the embodiment of the present application;

[0025] Figure 5 The structure schematic diagram of the force transmission device of the embodiment of the present application.

[0026] FIG. 1 is a schematic view of a wire rope detection device according to an embodiment of the present application;

[0027] 001 - wire rope; 002 - first trolley beam; 003 - second trolley beam; 004 - first direction; 005 - second direction; 006 - third direction; 100 - frame; 110 - vertical beam; 120 - first mounting beam; 130 - second mounting beam; 140 - fixed beam; 200 - detection device; 210 - magnetic loading mechanism; 211 - first working area; 220 - magnetic detection mechanism; 221 - second working area; 300 - swinging device; 310 - first tension spring assembly; 311 - first mounting seat; 312 - first tension spring body; 320 - second tension spring assembly; 321 - second mounting seat; 322 - second tension spring body; 330 - support joint; 331 - positioning shaft; 3311 - first shaft segment; 3312 - second shaft segment; 3313 - annular abutting surface; 332 - first swing arm; 333 - second swing arm; 334 - limiting cap; 400 - force transmission device; 410 - wheel carrier; 420 - force transmission wheel; 430 - through channel. DETAILED DESCRIPTION

[0028] In order to make the objects, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are some but not all of the embodiments of the present application. The components of the embodiments of the present application described and shown in the drawings herein can be arranged and designed in various different configurations.

[0029] Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the claimed application, but merely represents selected embodiments of the application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work are within the scope of protection of the present application.

[0030] It should be noted that: similar reference numerals and letters represent similar items in the following drawings, therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.

[0031] In the description of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the product of the application is usually placed, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first", "second", "third" and the like are only used to distinguish the description and cannot be understood as indicating or implying relative importance.

[0032] In addition, the terms "horizontal", "vertical" and the like do not mean that the components must be absolutely horizontal or vertical, but can be slightly inclined. For example, "horizontal" only means that it is more horizontal relative to "vertical", and does not mean that the structure must be completely horizontal, but can be slightly inclined.

[0033] In the description of the present application, it should be noted that unless otherwise explicitly specified and limited, the terms "arrangement", "installation", "connection", "connection" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication between two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0034] At present, when the crane wire rope 001 is detected, the detection equipment is matched with the wire rope 001, and the wire rope 001 continuously moves relative to the detection equipment, so that the wire rope 001 within the set distance can be completely detected. Due to the fact that the wire rope 001 is prone to shaking during detection, the relative position between the wire rope 001 and the detection equipment changes after the wire rope 001 shakes, the wire rope 001 is prone to collision or extrusion with the detection equipment, which affects the normal operation of the detection equipment, and also easily damages the detection equipment, shortening the service life of the detection equipment; and after the wire rope 001 shakes, the wire rope 001 and the detection equipment produce relative displacement, the wire rope 001 is not in the normal detection position, the detection result obtained by the detection equipment is poor in accuracy and reliability, and there is a safety hazard.

[0035] Therefore, the designer designs a follow-up crane wire rope full life cycle safety monitoring system, which can effectively improve the movement of the wire rope 001 relative to the detection device 200 during detection, and the wire rope 001 is not prone to collision and extrusion with the detection device 200, and the detection device 200 is not prone to damage. At the same time, the wire rope 001 can always be located in the appropriate detection area, and the detection result is high in accuracy and reliability.

[0036] It should be noted that the monitoring system is used to detect the steel wire rope 001 wound on the crown block drum, the crown block drum is installed on the crown block top beam, the crown block top beam is fixedly connected with the crown block beam, the crown block drum is driven by a motor and can rotate to drive the steel wire rope 001 to move.

[0037] Please combine Figure 1 and Figure 2 In this embodiment, the follow-up type crane steel wire rope whole life cycle safety monitoring system comprises a rack 100 and a detection device 200, a swinging device 300 and a force transmission device 400 all connected with the rack 100, the detection device 200 is used to comb and detect the internal magnetic field of the steel wire rope 001, the swinging device 300 is used to be connected with the crown block beam, and the force transmission device 400 is used to be in contact with the steel wire rope 001 to transmit the external force generated when the steel wire rope 001 swings to the swinging device 300 through the rack 100, so that the rack 100, the detection device 200 and the force transmission device 400 swing together with the steel wire rope 001.

[0038] The working principle of the follow-up type crane steel wire rope whole life cycle safety monitoring system provided in this embodiment is as follows:

[0039] When cooperating with the steel wire rope 001 to detect the damage of the steel wire rope 001, the force generated by the swing of the steel wire rope 001 is transmitted to the rack 100 through the force transmission device 400, and then transmitted to the swinging device 300 through the rack 100, so that the whole monitoring system swings with the steel wire rope 001, in this way, the relative position between the steel wire rope 001 and the detection device 200 will not change, and the steel wire rope 001 will not collide or be extruded with the detection device 200, so that the detection device 200 is not easy to be damaged. At the same time, during the detection process, since the relative position between the steel wire rope 001 and the detection device 200 is not easy to change, the detection device 200 can better detect the whole steel wire rope 001, so that the partial missed detection or incomplete detection of the steel wire rope 001 is not easy to occur, the accuracy of the detection result is high, and the reliability is high.

[0040] Please combine Figure 3In the embodiment, the rack 100 is arranged in a frame structure, which is low in cost and light in weight, and is convenient to assemble. Specifically, the rack 100 comprises a vertical beam 110, two first mounting beams 120 and two second mounting beams 130. The vertical beam 110, the first mounting beams 120 and the second mounting beams 130 are all arranged in hollow square tubes, which further reduces the weight and cost. The two first mounting beams 120 and the two second mounting beams 130 are fixedly connected to the same side of the vertical beam 110. The two first mounting beams 120 are arranged in parallel in a first direction 004, and the two second mounting beams 130 are arranged in parallel in the first direction 004. The first mounting beams 120 and the second mounting beams 130 are perpendicular to the vertical beam 110, and the first mounting beams 120 and the second mounting beams 130 are arranged in a second direction 005. The first direction 004 is perpendicular to the second direction 005, and the length direction of the vertical beam 110 extends along the second direction 005.

[0041] It should be noted that the first mounting beams 120 and the second mounting beams 130 can be fixedly connected to the vertical beam 110 by screws or welding.

[0042] Further, the vertical beam 110 is further provided with a fixed beam 140, which is arranged perpendicularly to the vertical beam 110 and between the first mounting beams 120 and the second mounting beams 130.

[0043] Please refer to Figure 2 In the embodiment, the detection device 200 comprises a pair of magnetic loading mechanisms 210 and magnetic detection mechanisms 220. The magnetic loading mechanisms 210 and the magnetic detection mechanisms 220 are arranged in two pairs. One pair of the magnetic loading mechanisms 210 and the magnetic detection mechanisms 220 can cooperate to detect one steel wire 001, and two pairs of the magnetic loading mechanisms 210 and the magnetic detection mechanisms 220 can simultaneously detect two steel wires 001, which improves the efficiency. Further, one pair of the magnetic loading mechanisms 210 and the magnetic detection mechanisms 220 are respectively arranged on the first mounting beams 120 and the second mounting beams 130. That is, two magnetic loading mechanisms 210 are respectively connected to the two first mounting beams 120, and two magnetic detection mechanisms 220 are respectively connected to the two second mounting beams 130. One pair of the magnetic loading mechanisms 210 and the magnetic detection mechanisms 220 are arranged in the second direction 005.

[0044] Optionally, the magnetic loading mechanism 210 can be connected with the first mounting beam 120 through screws, and the magnetic detection mechanism 220 can be connected with the second mounting beam 130 through screws. The magnetic loading mechanism 210 is provided with a first working area 211, the first working area 211 is a through slot, and the first working area 211 extends along the second direction 005. The magnetic detection mechanism 220 is provided with a second working area 221, the second working area 221 can be a through slot or a through channel, the second working area 221 extends along the second direction 005, and the steel wire rope 001 can pass through the first working area 211 of the magnetic loading mechanism 210 and the second working area 221 of the magnetic detection mechanism 220 at the same time. In the detection process, the steel wire rope 001 can pass through the first working area 211 and the second working area 221 in sequence, the magnetic loading mechanism 210 can comb or plan the magnetic field of the part of the steel wire rope 001 located in the first working area 211, and when the steel wire rope 001 passes through the second working area 221, the magnetic detection mechanism 220 can detect the magnetic field inside the combed or planned steel wire rope 001, and can transmit the magnetic field information to the host computer, store the magnetic field information through the host computer, and analyze the magnetic field information through the host computer, so as to obtain the damage degree.

[0045] It should be understood that the magnetic loading mechanism 210 and the magnetic detection mechanism 220 can all adopt the existing known structure, and the specific description is not performed in the embodiment in order to avoid repeated and tedious description.

[0046] It should be noted that the magnetic loading mechanism 210 and the magnetic detection mechanism 220 are connected with the first mounting beam 120 and the second mounting beam 130 respectively, the relative positions of the two are stable and can move together with the jig 100.

[0047] Please combine Figure 1 and Figure 2In the embodiment, the swing device 300 includes a first tension spring assembly 310, a second tension spring assembly 320, and a support joint 330. It should be noted that the number of the crown beams is two, which are a first crown beam 002 and a second crown beam 003 for the convenience of description, and the steel wire rope 001 is located between the two crown beams. The first tension spring assembly 310 includes a first mounting seat 311 and two first tension spring bodies 312, one end of the two first tension spring bodies 312 is connected with the vertical beam 110, the other end is connected with the first mounting seat 311, and the first mounting seat 311 is used for connecting with the first crown beam 002. The second tension spring assembly 320 includes a second mounting seat 321 and two second tension spring bodies 322, one end of the second tension spring body 322 is connected with the fixed beam 140, the other end is connected with the second mounting seat 321, the second mounting seat 321 is used for connecting with the second crown beam 003, and the first tension spring assembly 310 and the second tension spring assembly 320 are located on the two sides of the vertical beam 110 respectively. The first tension spring assembly 310 and the second tension spring assembly 320 cooperate to enable the rack 100 to adapt to the swing of the steel wire rope 001 in multiple directions, and to reset the rack 100 when the steel wire rope 001 is stationary, thereby keeping the relative position of the steel wire rope 001 and the detection device 200 stable during the entire detection process. In addition, the first tension spring assembly 310 can include a plurality of first tension springs, and the second tension spring assembly 320 can include a plurality of second tension springs.

[0048] The support joint 330 includes a positioning shaft 331, a first swing arm 332, and a second swing arm 333, the positioning shaft 331 is used for fixedly connecting with the crown beam, the first swing arm 332 is rotatably connected with the positioning shaft 331 about a first axis, the second swing arm 333 is rotatably connected with the first swing arm 332 about a second axis, and the second swing arm 333 is rotatably connected with the rack 100 about a third axis; wherein the first axis is perpendicular to the second axis, and the second axis is parallel to the third axis. Moreover, the first axis and the axis of the positioning shaft 331 extend along the second direction 005, and the second axis and the third axis extend along the first direction 004. By arranging the support joint 330, the support joint 330 can bear the gravity of the rack 100, the detection device 200, and the force transmission device 400 while meeting the swing of the rack 100 with the steel wire rope 001, thereby reducing the load of the first tension spring assembly 310 and the second tension spring assembly 320 and improving the stability and safety of the overall structure.

[0049] Further, the first swing arm 332 and the second swing arm 333 are arranged at an included angle, so that the included angle between the first swing arm 332 and the second swing arm 333 can be adaptively increased or decreased during the swing of the rack 100 with the steel wire rope 001, thereby preventing the first swing arm 332 and the second swing arm 333 from interfering with each other and affecting the free swing of the steel wire rope 001, and improving the adaptability.

[0050] Please combine Figure 4 Further, the positioning shaft 331 comprises a first shaft segment 3311 and a second shaft segment 3312 which are integrated, the outer diameter of the first shaft segment 3311 is larger than that of the second shaft segment 3312, so that the connection part of the first shaft segment 3311 and the second shaft segment 3312 forms an annular abutting surface 3313. The first shaft segment 3311 is used to be fixedly connected with the first trolley beam 002; the first swing arm 332 is sleeved outside the second shaft segment 3312, the second shaft segment 3312 is fixedly connected with a limiting cap 334 outside, and the first swing arm 332 is clamped between the annular abutting surface 3313 and the limiting cap 334. The limiting cap 334 can be a screw cap, the position of the first swing arm 332 is limited by the limiting cap 334 and the annular abutting surface 3313, so that the rack 100 is not easy to move in the second direction 005, and the relative position between the detection device 200 and the steel wire rope 001 is more stable.

[0051] Please combine Figure 5 In the embodiment, optionally, the force transmission device 400 comprises a wheel frame 410 and two force transmission wheels 420, the wheel frame 410 is connected with the vertical beam 110 of the rack 100, the two force transmission wheels 420 are rotatably connected with the wheel frame 410, and the two force transmission wheels 420 are arranged in the third direction 006 to jointly define a passing channel 430 for the steel wire rope 001. Among them, the first direction 004, the second direction 005 and the third direction 006 are perpendicular to each other.

[0052] It should be noted that the number of force transmission devices 400 is two, the two force transmission devices 400 are arranged in the second direction 005, and the magnetic loading mechanism 210 is located between the two force transmission devices 400, and one of the force transmission devices 400 is located between the magnetic loading mechanism 210 and the magnetic detection mechanism 220. Through the cooperation of the two force transmission devices 400 and the steel wire rope 001, the cooperation area is increased, which can better feed back the swing of the steel wire rope 001 to the rack 100, so as to facilitate driving the rack 100 to swing synchronously. At the same time, the monitoring system is set to be in normal operation, the steel wire rope 001 extends vertically, the first working area 211 and the second working area 221 extend vertically, the second direction 005 is vertical at this time, and since the force transmission device 400 is located above the magnetic loading mechanism 210 and the magnetic detection mechanism 220, when the steel wire rope 001 swings, the force generated by the swing of the steel wire rope 001 first acts on the force transmission device 400, so as to drive the rack 100 and the detection device 200 to swing together with the same amplitude through the force transmission device 400, and the situation that the steel wire rope 001 directly moves relative to the magnetic loading mechanism 210 and the magnetic detection mechanism 220 when the steel wire rope 001 swings does not occur, so as to ensure that the whole monitoring system can move together with the steel wire rope 001, and the safety of the monitoring system and the accuracy of the detection result are guaranteed.

[0053] Further, the power transmission wheel 420 is provided with an annular positioning groove for the steel wire rope 001 to pass through, the steel wire rope 001 passes through the annular positioning groove, which can better position the steel wire rope 001, so that the force generated by the shaking of the steel wire rope 001 can be transmitted to the power transmission wheel 420 in time, and the power transmission wheel 420 can make feedback in time. It should be understood that the annular positioning groove can participate in forming the passing channel 430.

[0054] It should be understood that at least one of the two power transmission wheels 420 of the same power transmission device 400 is arranged to be slidably connected with the wheel frame 410 in the third direction 006, so as to adjust the size of the passing channel 430 and adapt to the positioning of steel wire ropes 001 of different diameters.

[0055] The follow-up type crane steel wire rope full life cycle safety monitoring system provided in the embodiment can swing together with the steel wire rope 001 in the process of monitoring the damage degree of the steel wire rope 001, so as to ensure that the relative position between the detection device 200 and the steel wire rope 001 remains unchanged, and accurate and safe monitoring can be realized even in the case of shaking of the steel wire rope 001.

[0056] The above only describes the preferred embodiments of the present application and is not used to limit the present application. For those skilled in the art, the present application can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A full life cycle safety monitoring system for a wire rope of a trolley crane for detecting a wire rope on a trolley drum, characterized in that, The system comprises a rack, a detection device connected with the rack, a swinging device connected with the rack, and a force transmission device connected with the rack, wherein the detection device is used for combing and detecting the internal magnetic field of the steel wire rope, the swinging device is used for being connected with the cross beam of the headstock, and the force transmission device is used for being in contact with the steel wire rope to transmit the external force generated by the swinging of the steel wire rope to the swinging device through the rack, so that the rack, the detection device and the force transmission device swing together with the steel wire rope. The swinging device comprises a first tension spring assembly and a second tension spring assembly, one end of the first tension spring assembly is connected with the rack, and the other end is used for being connected with the cross beam of the headstock, one end of the second tension spring assembly is connected with the rack, and the other end is used for being connected with the cross beam of the headstock, and the first tension spring assembly and the second tension spring assembly are respectively located on two sides of the rack. The force transmission device comprises two force transmission wheels, the two force transmission wheels are rotatably connected with the rack, and the two force transmission wheels are arranged in a spaced manner to jointly define a passing channel for the steel wire rope. The swinging device further comprises a support joint, the support joint comprises a positioning shaft, a first swing arm and a second swing arm, the positioning shaft is used for being fixedly connected with the cross beam of the headstock, the first swing arm is rotatably connected with the positioning shaft about a first axis, the second swing arm is rotatably connected with the first swing arm about a second axis, and the second swing arm is rotatably connected with the rack about a third axis, wherein the first axis is perpendicular to the second axis, and the second axis is parallel to the third axis. The positioning shaft comprises a first shaft segment and a second shaft segment in one piece, the outer diameter of the first shaft segment is greater than the outer diameter of the second shaft segment, so that the connection part of the first shaft segment and the second shaft segment forms an annular abutting surface, the first shaft segment is used for being connected with the cross beam of the headstock, the first swing arm is sleeved outside the second shaft segment, a limiting cap is fixedly connected outside the second shaft segment, and the first swing arm is clamped between the annular abutting surface and the limiting cap.

2. The system according to claim 1, wherein the first swing arm and the second swing arm are arranged at an angle.

3. The system according to claim 1, wherein the force transmission wheel is provided with an annular positioning groove for the steel wire rope.

4. The system according to claim 1, wherein the force transmission device further comprises a wheel carrier, the wheel carrier is connected with the rack, and the two force transmission wheels are rotatably connected with the wheel carrier.

5. The system according to claim 1, wherein at least one of the two force transmission wheels is slidably connected with the rack, so as to adjust the size of the passing channel and adapt to the passing of the steel wire rope with different outer diameters.

6. The system according to claim 1, ​ ​ ​ ​ ​ The detection device comprises a magnetic loading mechanism and a magnetic detection mechanism, both of which are connected with the rack and arranged at intervals, the magnetic loading mechanism has a first working area, and the magnetic detection mechanism has a second working area; the steel wire rope can be used to pass through the first working area and the second working area at the same time and can move relative to the magnetic loading mechanism and the magnetic detection mechanism, the magnetic loading mechanism is used for combing the internal magnetic field of the steel wire rope, and the magnetic detection mechanism is used for acquiring the magnetic field information after the combing.

Citation Information

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