A tobacco turnover box auxiliary device and drug removal method

By designing a tobacco turnover box auxiliary device including a rotary driving source, a spray head, a odor removal mechanism and a thermal radiation mechanism, the high cost and health hazards of artificial spraying of insecticides are solved, and the effect of unmanned spraying and safe decomposition of the agent is achieved.

CN115152725BActive Publication Date: 2025-05-06CHINA TOBACCO JIANGSU INDAL
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Patent Information

Application Number
CN202210817414.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-07-12
Publication Date
2025-05-06
Estimated Expiration
2042-07-12

AI Technical Summary

Technical Problem

In the prior art, spraying of insecticides in tobacco turnover boxes relies on manual operation, which is costly and has health hazards that the agent volatilizes and is absorbed by the human body.

Method used

Design a tobacco turnover box auxiliary device, including a bracket, a medicine storage box, an insect removal mechanism, an odor removal mechanism and a thermal radiation mechanism. The device automatically sprays the agent at multiple angles through a rotary driving source, and absorbs the agent through the deodorizing mechanism and decomposes the agent at high temperature to ensure the safe dissipation and decomposition of the agent.

Benefits of technology

Unmanned spraying has been achieved, reducing labor costs, ensuring that the agent is not absorbed by the human body, and improving the health and safety of the working area. At the same time, the decomposition process of the agent is accelerated through high-temperature decomposition to avoid drug residues.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention belongs to the technical field of tobacco production equipment, and discloses a tobacco turnover box auxiliary device and a drug removal method. The tobacco turnover box auxiliary device comprises a bracket, a drug storage box, a pest control mechanism, a deodorization mechanism and a heat radiation mechanism. The bracket is installed between a box turning feeder and a cover clamping machine. The drug storage box is arranged on the bracket. The pest control mechanism comprises a rotating component rotatably arranged on the bracket, a rotating driving source arranged on the bracket and a nozzle arranged on the rotating component. The nozzle is connected to the drug storage box, and the nozzle is used for spraying medicine for unmanned spraying. The rotating driving source is transmission-connected with the rotating component, and the rotating driving source can drive the rotating component to rotate so that the rotating component has a forward state and a reverse state. The deodorization mechanism is arranged on the bracket and is used for sucking and ventilating the tobacco turnover box to accelerate the deodorization and decomposition of the medicine in the box. The heat radiation mechanism is arranged on the deodorization mechanism, and the heat radiation mechanism is used for high-temperature decomposition of the medicine, accelerating the decomposition of the medicine inside the tobacco turnover box, and avoiding medicine residue.
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Description

Technical Field

[0001] The invention relates to the technical field of tobacco production equipment, and in particular to a tobacco turnover box auxiliary device and a drug removal method. Background Art

[0002] With the rapid development of the tobacco industry, the technology of supplying tobacco from other places has been widely used. In order to meet the demand of supplying tobacco from other places, tobacco turnover boxes are used to transport tobacco. The tobacco is transported from the tobacco storage cabinet to the packing line, and then loaded into the tobacco turnover box, and goes through operations such as laying, covering and stacking boxes, storing tobacco boxes, removing lids and dividing boxes, turning boxes over and unloading materials, etc.

[0003] In order to ensure the quality of cigarettes, the inside of the tobacco turnover box needs to be sprayed with pesticides before loading tobacco to achieve the purpose of insect control. Usually, after the tobacco turnover box is emptied, pyrethroid insecticides are used for manual spraying, which has high labor costs and low work efficiency. In addition, the volatilization of the pesticides may be absorbed by the human body through the respiratory tract or skin, which is harmful to health.

[0004] Therefore, there is an urgent need for a tobacco turnover box auxiliary device and a drug removal method to solve the above problems. Summary of the invention

[0005] According to one aspect of the present invention, the present invention provides a tobacco turnover box auxiliary device, which sprays insecticides on the tobacco turnover box at multiple angles. The spraying area is large, and at the same time, it can suck out residual agents from the tobacco turnover box, accelerate the dissipation and decomposition of the agents in the box, and ensure the health and safety of personnel in the working area.

[0006] In order to solve the above problems existing in the prior art, the present invention adopts the following technical solutions:

[0007] A tobacco turnover box auxiliary device, comprising:

[0008] Bracket;

[0009] A medicine storage box is arranged on the bracket, and is used to contain medicines;

[0010] The pest control mechanism comprises a rotating assembly rotatably arranged on the bracket, a rotating driving source arranged on the bracket and a spray head arranged on the rotating assembly, wherein the spray head is connected to the medicine storage box and is used to spray the medicine, and the rotating driving source is transmission-connected with the rotating assembly, and the rotating driving source can drive the rotating assembly to rotate so that the rotating assembly has a forward rotation state and a reverse rotation state;

[0011] A deodorizing mechanism, arranged on the support and used for extracting and ventilating the tobacco turnover box;

[0012] A heat radiation mechanism is arranged on the deodorizing mechanism, and is used for high temperature decomposition of the medicine.

[0013] Preferably, the rotation drive source includes a motor and a first gear, the motor is fixed to the bracket and is used to drive the first gear to rotate, the rotating assembly includes a second gear rotatably arranged on the bracket and a third gear fixedly connected to the second gear, when the first gear is connected to the second gear in transmission, the rotating assembly is in a forward rotation state, and when the first gear is connected to the third gear in transmission, the rotating assembly is in a reverse rotation state.

[0014] Preferably, the third gear has a first end face and a second end face, the first end face faces the second gear, the second end face is inclined relative to a horizontal plane, and the nozzle is arranged on the second end face.

[0015] Preferably, the bracket includes a bracket body and a positioning drive member, the positioning drive member is mounted on the bracket body, and the positioning drive member is used to drive the insect removal mechanism to move in a vertical direction.

[0016] Preferably, the deodorization mechanism comprises a vertical cylinder and an exhaust assembly connected to the vertical cylinder, wherein the vertical cylinder is fixed on the bracket and is used to drive the exhaust assembly to rise and fall in a vertical direction.

[0017] Preferably, the air extraction assembly comprises an air extraction pump and an air extraction box connected to the vertical cylinder, the input end of the air extraction pump is communicated with the air extraction box, and the output end of the air extraction pump is connected to an external post-processing device.

[0018] Preferably, the tobacco turnover box auxiliary device also includes a sensor and Bluetooth, the sensor is used to detect whether there is tobacco in the tobacco turnover box, and the Bluetooth is used to connect the sensor and the computer.

[0019] Preferably, the tobacco turnover box auxiliary device also includes a medicine detector and a control circuit board electrically connected to the medicine detector, the medicine detector is used to detect whether the medicine remains in the tobacco turnover box, and the control circuit board is used to control the heat radiation mechanism to open or close.

[0020] According to another aspect of the present invention, a method for removing pesticides from a tobacco turnover box is provided. Through the implementation of the above-mentioned tobacco turnover box auxiliary device, the method for removing pesticides from a tobacco turnover box comprises:

[0021] S100: Turn on the rotary drive source and the spray head, drive the rotary assembly to rotate through the rotary drive source, and spray the agent on the tobacco turnover box with the spray head;

[0022] S200: starting the deodorization mechanism to extract air from the tobacco turnover box through the deodorization mechanism;

[0023] S300: Start the heat radiation mechanism to decompose the residual agent in the tobacco turnover box at high temperature through the heat radiation mechanism.

[0024] Preferably, the tobacco turnover box auxiliary device further comprises a medicine detector and a control circuit board electrically connected to the medicine detector, wherein the medicine detector is used to detect whether the medicine remains in the tobacco turnover box, and the control circuit board is used to control the heat radiation mechanism to be turned on or off;

[0025] The tobacco turnover box drug removal method S300 specifically includes:

[0026] S310: When the medicine detector detects that the medicine remains in the tobacco turnover box, the control circuit board controls the heat radiation mechanism to open;

[0027] S320: The heat radiation mechanism is used to perform high-temperature decomposition on the agent remaining in the tobacco turnover box until the agent detector does not detect the agent remaining in the tobacco turnover box, and the control circuit board controls the heat radiation mechanism to close.

[0028] The beneficial effects of the present invention are:

[0029] The present invention provides a tobacco turnover box auxiliary device, wherein a bracket is installed between a box turning feeder and a cover clamping machine, a medicine storage box is used to contain medicine, a rotating component is rotatably arranged on the bracket, a nozzle is arranged on the rotating component, the nozzle is connected to the medicine storage box, and the nozzle automatically sprays in the tobacco turnover box to kill tobacco insects. The spraying is unmanned and the labor cost is reduced. A rotating driving source is transmission-connected with the rotating component. The rotating driving source can drive the rotating component to rotate so that the rotating component has a forward rotation state and a reverse rotation state, so that the nozzle can reciprocate at an angle. Compared with installing more fixed nozzles at different angles, only a few or one nozzle is needed to realize multi-angle spraying in the tobacco turnover box, and it is ensured that the medicine can be evenly sprayed on the bottom and side walls of the tobacco turnover box, and the spraying range is large. The deodorization mechanism is arranged on the bracket and is used to suck and ventilate the tobacco turnover box to accelerate the odor dissipation and decomposition of the agent in the box to prevent the agent from volatilizing and being absorbed by the human body. The heat radiation mechanism utilizes the instability of pyrethroid insecticides when encountering strong light and high temperature to effectively increase the ambient temperature in the box, accelerate the decomposition of the agent inside the tobacco turnover box, avoid agent residue, and ensure the health and safety of personnel in the operating area.

[0030] The present invention provides a method for removing medicine from a tobacco turnover box. The method comprises turning on a rotary drive source and a nozzle, and the nozzle automatically sprays medicine into the tobacco turnover box to kill tobacco insects. The method is unmanned spraying. Under the action of the rotary drive source, the rotating assembly can cyclically reciprocate between forward rotation and reverse rotation to achieve multi-angle spraying in the tobacco turnover box. The deodorizing mechanism performs negative pressure suction on the tobacco turnover box to accelerate the odor dissipation and decomposition of the medicine in the box to prevent the volatilization of the medicine and absorption by the human body. When the medicine detector detects that there is medicine remaining inside the tobacco turnover box, the heat radiation mechanism is turned on to increase the ambient temperature inside the box, accelerate the decomposition of the medicine inside the tobacco turnover box, avoid medicine residue, and ensure the health and safety of personnel in the working area. The heat radiation mechanism is turned off until the medicine detector detects that there is no medicine remaining inside the tobacco turnover box. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 The structure of the auxiliary device of the tobacco turnover box in the embodiment of the present invention is shown in FIG. Figure 1 ;

[0032] Figure 2 The structure of the auxiliary device of the tobacco turnover box in the embodiment of the present invention is shown in FIG. Figure 2 ;

[0033] Figure 3 The present invention is a flowchart of a method for removing pesticides from a tobacco turnover box in an embodiment of the present invention.

[0034] Reference numerals:

[0035] 1. Bracket; 11. Bracket body; 12. Positioning drive member;

[0036] 2. Medicine storage box;

[0037] 3. Insect removal mechanism; 31. Rotating assembly; 311. Second gear; 312. Third gear; 32. Rotation drive source; 321. Motor; 322. First gear; 33. Spray head;

[0038] 4. Deodorizing mechanism; 41. Vertical cylinder; 42. Air extraction assembly;

[0039] 5. Sensor. DETAILED DESCRIPTION

[0040] The present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are only used to explain the present invention, rather than to limit the present invention. It should also be noted that, for ease of description, only parts related to the present invention, rather than all structures, are shown in the accompanying drawings.

[0041] In the description of the present invention, unless otherwise clearly specified and limited, the terms "connected", "connected", and "fixed" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0042] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.

[0043] In the description of this embodiment, the terms "upper", "lower", "left", "right" and other directions or positional relationships are based on the directions or positional relationships shown in the drawings, and are only for the convenience of description and simplification of operation, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operate in a specific direction, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are only used to distinguish in the description and have no special meaning.

[0044] With the rapid development of the tobacco industry, tobacco turnover boxes are used to transport tobacco. In order to ensure the quality of cigarettes, it is necessary to apply pesticides to the inside of the tobacco turnover box before loading the tobacco to achieve the purpose of insect control. Usually, after the tobacco turnover box is emptied, pyrethroid insecticides are used for manual spraying. The labor cost is high, the work efficiency is low, and the volatilization of the pesticide may be absorbed by the human body through the respiratory tract or skin, which is harmful to health. In this regard, the present embodiment provides a tobacco turnover box auxiliary device, which sprays insecticides on the tobacco turnover box at multiple angles. The spraying area is large, and the residual agent can be sucked out of the tobacco turnover box at the same time, accelerating the odor dissipation and decomposition of the agent in the box, and ensuring the health and safety of personnel in the working area.

[0045] like Figure 1-Figure 2As shown, in this embodiment, a tobacco turnover box auxiliary device includes a bracket 1, a medicine storage box 2, an insecticide mechanism 3, a deodorization mechanism 4 and a heat radiation mechanism. Among them, the medicine storage box 2 is arranged on the bracket 1, and the medicine storage box 2 is used to contain medicine. The insecticide mechanism 3 includes a rotating component 31 rotatably arranged on the bracket 1, a rotation drive source 32 arranged on the bracket 1 and a nozzle 33 arranged on the rotating component 31. The nozzle 33 is connected to the medicine storage box 2 and is used to spray medicine. The rotation drive source 32 is in transmission connection with the rotating component 31. The rotation drive source 32 can drive the rotating component 31 to rotate so that the rotating component 31 has a forward state and a reverse state. The deodorization mechanism 4 is arranged on the bracket 1 and is used to suck and ventilate the tobacco turnover box. The heat radiation mechanism is arranged on the deodorization mechanism 4, and the heat radiation mechanism is used to decompose the medicine at high temperature. Specifically, the tobacco turnover box auxiliary device is an external device. According to the actual needs of the site, the bracket 1 is installed between the box turning feeder and the cap clamping machine. When the tobacco turnover box moves to the bottom of the bracket 1, the spray head 33 automatically sprays the medicine provided by the medicine storage box 2 in the tobacco turnover box to kill tobacco insects. The spraying is unmanned, which reduces the labor cost. At the same time, under the action of the rotary drive source 32, the rotating component 31 can reciprocate between the forward rotation and the reverse rotation to avoid the connection pipe between the medicine storage box 2 and the spray head 33 being entangled on the bracket and knotted, thereby affecting the spraying of the medicine. Through the transmission connection between the rotating component 31 and the rotary drive source 32, the spray head 33 can reciprocate at an angle. Compared with installing more fixed spray heads 33 at different angles, only a few or one spray head 33 are needed to realize multi-angle spraying in the tobacco turnover box, and ensure that the medicine can be evenly sprayed on the bottom and side walls of the tobacco turnover box, and the spraying range is large. After spraying the agent for insecticide control, the deodorizing mechanism 4 performs negative pressure suction on the tobacco turnover box to accelerate the dissipation and decomposition of the agent in the box to prevent the agent from volatilizing and being absorbed by the human body. At the same time, the heat radiation mechanism uses the instability of pyrethroid insecticides when encountering strong light and high temperature to effectively increase the ambient temperature in the box, accelerate the decomposition of the agent inside the tobacco turnover box, avoid agent residue, and ensure the health and safety of personnel in the operation area. The heat radiation mechanism can be a full-spectrum bulb, including infrared and far-infrared rays. Infrared rays have a thermal effect and are used for heating and high-temperature decomposition of the residual agent in the tobacco turnover box. Preferably, the nozzle 33 is an adjustable ultrasonic air atomizing head, which generates high-frequency oscillations through an ultrasonic resonator to re-atomize the atomized droplets of the nozzle to achieve the best atomization spraying effect of the agent. Preferably, the agent box can be a double-layer leakproof vacuum box with a piston at the bottom. The piston of the agent box is pushed by atmospheric pressure, which can effectively prevent the agent from contacting the air and oxidizing and deteriorating, and extend the service life of the agent.

[0046] Further, continue to refer to Figure 1-Figure 2The rotation driving source 32 includes a motor 321 and a first gear 322. The motor 321 is fixed to the bracket 1 and is used to drive the first gear 322 to rotate. The rotating component 31 includes a second gear 311 rotatably arranged on the bracket 1 and a third gear 312 fixedly connected to the second gear 311. When the first gear 322 is connected to the second gear 311 by transmission, the rotating component 31 is in a forward rotation state. When the first gear 322 is connected to the third gear 312 by transmission, the rotating component 31 is in a reverse rotation state. Specifically, the first gear 322, the second gear 311 and the third gear 312 are all cage gears, wherein a plurality of spaced columns are arranged on the toothed disk of the first gear 322, and half of the toothed disk of the first gear 322 has columns and the other half does not, the second gear 311 and the third gear 312 are two spaced toothed disks and a plurality of columns connected between the two toothed disks, and the first gear 322 rotates under the drive of the motor 321, and when the first gear 322 is meshed with the second gear 311, the rotating component 31 rotates forward, and at this time the first gear 322 is not meshed with the third gear 312, and when the first gear 322 is meshed with the third gear 312, the rotating component 31 rotates reversely, and at this time the first gear 322 is not meshed with the second gear 311, so that the nozzle 33 can perform reciprocating rotation within a certain angle range, and multi-angle spraying in the box is realized, and the spraying effect is good. Optionally, the first gear 322, the second gear 311 and the third gear 312 are all bevel gears, and the bevel gears are meshed with each other to enable the nozzle 33 to reciprocate within a certain angle range. Preferably, the forward and reverse rotation of the motor 321 can enable the rotating assembly 31 to reciprocate within a certain angle range.

[0047] Further, continue to refer to Figure 1-Figure 2 The third gear 312 has a first end face and a second end face, the first end face faces the second gear 311, the second end face is inclined relative to the horizontal plane, and the nozzle 33 is arranged on the second end face. Specifically, the nozzle 33 is installed on the second end face of the third gear 312 inclined relative to the horizontal plane, so that the medicine sprayed by the nozzle 33 can be sprayed not only on the bottom of the tobacco turnover box, but also on the side wall of the tobacco turnover box, thereby increasing the spraying area of ​​the medicine and achieving a good application effect.

[0048] Further, continue to refer to Figure 1-Figure 2The bracket 1 includes a bracket body 11 and a positioning drive 12. The positioning drive 12 is installed on the bracket body 11, and the positioning drive 12 is used to drive the insect removal mechanism 3 to move in the vertical direction. Specifically, the positioning drive 12 is a cylinder. The cylinder refers to a cylindrical metal part that guides the piston to perform linear reciprocating motion in the cylinder. The air converts thermal energy into mechanical energy through expansion in the engine cylinder, and the gas is compressed by the piston in the compressor cylinder to increase the pressure. Under the action of the cylinder, the insect removal mechanism 3 is driven to extend into the interior of the tobacco turnover box or extend to the outside, so that it can be sprayed to all areas inside the box of the tobacco turnover box, and the spraying area is further expanded.

[0049] Further, continue to refer to Figure 1-Figure 2 , the insect removal mechanism 3 also includes an ultraviolet lamp, which is detachably connected to the rotating assembly 31. Specifically, the ultraviolet lamp is a device that can emit ultraviolet rays, which is a necessary tool for observing the fluorescence and phosphorescence characteristics of the sample, and is also a physical means for sterilization and disinfection. The ultraviolet lamp is installed on the rotating assembly 31, and the ultraviolet lamp includes long-wave or medium-wave ultraviolet rays, which can effectively disinfect the tobacco turnover box. Optionally, the insect removal mechanism 3 also includes a microwave module, which performs microwave insecticide on the insect eggs that may remain in the gaps in the tobacco turnover box. Microwaves refer to electromagnetic waves with a frequency between 300MHz-300GHz, which have the characteristics of easy aggregation into beams, high directivity and straight-line propagation, and can be used to transmit high-frequency signals in unobstructed free space of sight. The microwave frequency is higher than that of general radio waves, and is also commonly referred to as "ultra-high frequency electromagnetic waves". Microwaves, as an electromagnetic wave, also have wave-particle duality. The basic properties of microwaves are usually presented as three characteristics: penetration, reflection, and absorption. For glass, plastic and porcelain, microwaves almost pass through without being absorbed, and for water and food, microwaves will be absorbed and heat themselves.

[0050] Further, continue to refer to Figure 1-Figure 2 The deodorizing mechanism 4 includes a vertical cylinder 41 and an air extraction assembly 42 connected to the vertical cylinder 41. The vertical cylinder 41 is fixed to the bracket 1 and is used to drive the air extraction assembly 42 to rise and fall in the vertical direction. Specifically, the fixed end of the vertical cylinder 41 is installed on the bracket 1, and the telescopic end is connected to the air extraction assembly 42. Under the action of the vertical cylinder 41, the air extraction assembly 42 is driven to move in the vertical direction, and the residual medicine in the tobacco turnover box is sucked and ventilated.

[0051] Further, continue to refer to Figure 1-Figure 2, the air extraction component 42 includes an air extraction pump and an air extraction box connected to the vertical cylinder 41, the input end of the air extraction pump is connected to the air extraction box, and the output end of the air extraction pump is connected to the external post-processing equipment. Specifically, the air extraction pump provides power to extract the negative pressure of the residual medicine in the box and discharge it into the atmosphere through the post-processing equipment, thereby reducing the pollution of the ecological environment by harmful substances. Preferably, the number of vertical cylinders 41 is multiple, and the multiple vertical cylinders 41 are arranged in parallel and at intervals. The air extraction box is a U-shaped structure, and the insect removal mechanism 3 is arranged in the center of the bracket 1. Only one positioning drive member 12 is required. The air extraction box is connected to the bracket body 11 through multiple vertical cylinders 41. The structural connection is stable. Under the action of the vertical cylinder 41, the air extraction box is driven to move up and down in the vertical direction and is not easy to shake. The deodorization mechanism 4 and the insect removal mechanism 3 can each move up and down in the vertical direction without interfering with each other.

[0052] Further, continue to refer to Figure 1-Figure 2 , the tobacco turnover box auxiliary device also includes a sensor 5 and Bluetooth. The sensor 5 is used to detect whether there is tobacco in the tobacco turnover box, and the Bluetooth is used to connect the sensor 5 and the computer. Specifically, the sensor 5 can be a sensing device, which is used to sense whether there is tobacco residue inside the tobacco turnover box. If the indicator light of the sensing device is always on, it means that there is still tobacco residue in the tobacco turnover box. If the indicator light of the sensing device is off or not on, it means that the tobacco in the tobacco turnover box has been cleaned up. Optionally, the sensor 5 can also be a high-definition camera, which is more intuitive to observe whether there is tobacco residue in the tobacco turnover box through a high-definition camera. The interior of the box is detected by the sensor 5. After determining that there is no tobacco residue or other materials in the box, the subsequent insecticide spraying and suction and air extraction process are carried out.

[0053] Further, continue to refer to Figure 1-Figure 2The auxiliary device for the tobacco turnover box also includes a drug detector and a control circuit board electrically connected to the drug detector. The drug detector is used to detect whether there is residual drug in the tobacco turnover box, and the control circuit board is used to control the heat radiation mechanism to open or close. Specifically, the drug detector can be a concentration detector, which detects the concentration of the residual drug in the tobacco turnover box by the concentration detector to determine whether there is any residue. If the concentration detector displays the concentration value of the drug, it means that there is residual drug in the tobacco turnover box. If the displayed value is 0, it means that there is no residual drug. Optionally, the drug detector can also be an odor detector. Since the tobacco turnover box has just been sprayed with drugs, the odor of the drug will not dissipate in a short time, so there is no situation where there is residual drug in the box but no odor. The odor detector detects the odor of the residual drug in the tobacco turnover box to determine whether there is any residue. If the odor detector alarms, it means that there is residual drug in the box, otherwise there is no residual drug. After the deodorizing mechanism 4 sucks and ventilates the tobacco turnover box, when the agent detector detects that there is residual agent inside the tobacco turnover box, the agent detector sends a low level to the control circuit board. At this time, the control circuit board can control the heat radiation mechanism to open, so that the ambient temperature in the box increases, accelerates the decomposition of the agent inside the tobacco turnover box, avoids the residual agent, and sucks the decomposed and volatilized agent out of the box through the deodorizing mechanism 4, and discharges it into the atmosphere through the processing equipment. When the agent detector does not detect that there is residual agent inside the tobacco turnover box, the agent detector sends a high level to the control circuit board, and the control circuit board can control the heat radiation mechanism to close. Optionally, since there are many tobacco turnover boxes, in order to prevent the tobacco turnover boxes that have been sprayed with chemicals from being put into next use without passing through the deodorization mechanism 4 and the heat radiation mechanism, the tobacco turnover box auxiliary device also includes a counter. The sensor 5 detects and confirms that there is no tobacco in the tobacco turnover box, the counter is reset to zero, the insect removal mechanism 3 is started to spray the tobacco turnover box with chemicals, the counter counts for the first time, and then the deodorization mechanism 4 is started for suction and ventilation and the heat radiation mechanism is started for high-temperature decomposition of the chemicals, the counter counts for the second time, and when the first count and the second count of the counter are equal, the deodorization mechanism 4 and the heat radiation mechanism are closed. When the counts are not equal, an error prompt is given for manual confirmation to ensure that all tobacco turnover boxes that have been sprayed with chemicals are deodorized and de-medicated.

[0054] This embodiment also provides a method for removing medicine from a tobacco turnover box, such as Figure 3 As shown, through the implementation of the above-mentioned tobacco turnover box auxiliary device, the tobacco turnover box drug removal method includes:

[0055] S100: Turn on the rotary drive source 32 and the nozzle 33, drive the rotary assembly 31 to rotate through the rotary drive source 32, and spray the agent on the tobacco turnover box with the nozzle 33.

[0056] The nozzle 33 automatically sprays the agent in the tobacco turnover box to kill tobacco worms. The spraying is unmanned and the labor cost is reduced. At the same time, under the action of the rotating drive source 32, the rotating component 31 can cyclically reciprocate between forward rotation and reverse rotation. The transmission connection between the rotating component 31 and the rotating drive source 32 enables the nozzle 33 to reciprocate at an angle. Compared with installing more fixed nozzles 33 at different angles, only fewer or one nozzle 33 is needed to achieve multi-angle spraying in the tobacco turnover box, and ensure that the agent can be evenly sprayed on the bottom and side walls of the tobacco turnover box, with a large spraying range.

[0057] S200: Start the deodorization mechanism 4 to ventilate the tobacco turnover box through suction.

[0058] After spraying the agent for insecticide control, the deodorizing mechanism 4 performs negative pressure suction on the tobacco turnover box to accelerate the odor dissipation and decomposition of the agent in the box to prevent the agent from volatilizing and being absorbed by the human body.

[0059] S300: Start the heat radiation mechanism to decompose the residual reagents in the tobacco turnover box at high temperature.

[0060] S300 is specifically:

[0061] S310: When the agent detector detects that there is agent remaining in the tobacco turnover box, the control circuit board controls the heat radiation mechanism to open.

[0062] After the deodorizing mechanism 4 sucks and ventilates the tobacco turnover box, when the agent detector detects that there are residual agents inside the tobacco turnover box, the agent detector sends a low level to the control circuit board. At this time, the control circuit board can control the heat radiation mechanism to open, so that the ambient temperature inside the box increases, and utilizes the instability of pyrethroid insecticides when exposed to strong light and high temperature to accelerate the decomposition of agents inside the tobacco turnover box and avoid agent residues.

[0063] S320: The residual agent in the tobacco turnover box is subjected to high-temperature decomposition by a heat radiation mechanism until the agent detector does not detect any residual agent in the tobacco turnover box, and the control circuit board controls the heat radiation mechanism to be closed.

[0064] The decomposed and volatilized agent is sucked out of the box through the deodorization mechanism 4 and discharged into the atmosphere through the processing equipment to ensure the health and safety of the personnel in the working area. Until the agent detector detects no residual agent inside the tobacco turnover box, the agent detector sends a high level to the control circuit board, and the control circuit board can control the heat radiation mechanism to close.

[0065] The tobacco turnover box drug removal method provided in this embodiment is implemented by the tobacco turnover box auxiliary device, and the rotary drive source 32 and the nozzle 33 are turned on. The nozzle 33 automatically sprays the agent in the tobacco turnover box to kill tobacco insects. The spraying is unmanned. Under the action of the rotary drive source 32, the rotating component 31 can cyclically reciprocate between forward rotation and reverse rotation to achieve multi-angle spraying in the tobacco turnover box. The deodorization mechanism 4 performs negative pressure suction on the tobacco turnover box to accelerate the odor dissipation and decomposition of the agent in the box to prevent the volatilization of the agent and absorption by the human body. When the agent detector detects that there is residual agent inside the tobacco turnover box, the heat radiation mechanism is turned on, so that the ambient temperature in the box is increased, the decomposition of the agent inside the tobacco turnover box is accelerated, and the agent residue is avoided to ensure the health and safety of the personnel in the working area. Until the agent detector does not detect that there is residual agent inside the tobacco turnover box, the heat radiation mechanism is closed.

[0066] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention. For those skilled in the art, various obvious changes, readjustments and substitutions can be made without departing from the protection scope of the present invention. It is not necessary and impossible to list all the embodiments here. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the claims of the present invention.

Claims

1. A tobacco turnover box auxiliary device, characterized in that: include: Bracket; A medicine storage box is arranged on the bracket, and is used to contain medicines; The pest control mechanism comprises a rotating assembly rotatably arranged on the bracket, a rotating driving source arranged on the bracket and a spray head arranged on the rotating assembly, wherein the spray head is connected to the medicine storage box and is used to spray the medicine, and the rotating driving source is transmission-connected with the rotating assembly, and the rotating driving source can drive the rotating assembly to rotate so that the rotating assembly has a forward rotation state and a reverse rotation state; A deodorizing mechanism, arranged on the support and used for extracting and ventilating the tobacco turnover box; A heat radiation mechanism, disposed on the deodorizing mechanism, and used for high-temperature decomposition of the agent; The tobacco turnover box auxiliary device also includes a medicine detector and a control circuit board electrically connected to the medicine detector, the medicine detector is used to detect whether the medicine remains in the tobacco turnover box, and the control circuit board is used to control the heat radiation mechanism to open or close. When the medicine detector detects that the medicine remains in the tobacco turnover box, the control circuit board controls the heat radiation mechanism to open, and the heat radiation mechanism is used to perform high-temperature decomposition on the medicine remaining in the tobacco turnover box until the medicine detector does not detect that the medicine remains in the tobacco turnover box, and the control circuit board controls the heat radiation mechanism to close.

2. The tobacco turnover box auxiliary device according to claim 1 is characterized in that: The rotation drive source includes a motor and a first gear, the motor is fixed to the bracket and is used to drive the first gear to rotate, the rotating assembly includes a second gear rotatably arranged on the bracket and a third gear fixedly connected to the second gear, when the first gear is connected to the second gear in transmission, the rotating assembly is in a forward rotation state, and when the first gear is connected to the third gear in transmission, the rotating assembly is in a reverse rotation state.

3. The tobacco turnover box auxiliary device according to claim 2, characterized in that: The third gear has a first end surface and a second end surface, the first end surface faces the second gear, the second end surface is inclined relative to a horizontal plane, and the nozzle is disposed on the second end surface.

4. The tobacco turnover box auxiliary device according to claim 1, characterized in that: The bracket includes a bracket body and a positioning drive member, the positioning drive member is installed on the bracket body, and the positioning drive member is used to drive the insect removal mechanism to move in a vertical direction.

5. The tobacco turnover box auxiliary device according to claim 1, characterized in that: The deodorizing mechanism comprises a vertical cylinder and an air extraction assembly connected to the vertical cylinder. The vertical cylinder is fixed on the bracket and is used to drive the air extraction assembly to rise and fall in a vertical direction.

6. The tobacco turnover box auxiliary device according to claim 5, characterized in that: The air extraction component includes an air extraction pump and an air extraction box connected to the vertical cylinder, the input end of the air extraction pump is communicated with the air extraction box, and the output end of the air extraction pump is connected to an external post-processing device.

7. The tobacco turnover box auxiliary device according to claim 1, characterized in that: The tobacco turnover box auxiliary device also includes a sensor and Bluetooth. The sensor is used to detect whether there is tobacco in the tobacco turnover box, and the Bluetooth is used to connect the sensor and a computer.

Citation Information

Patent Citations

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