A device for extracting silk protein

By designing a silk protein extraction device including a two-axis robot, a flip bracket assembly and agitating assembly, the problem of difficulty in automatic desilvering and heating control of silk in traditional devices is solved, automatic desilvering and thermally-free inertia heating are achieved, and production efficiency and controllability are improved.

CN115155377BActive Publication Date: 2025-06-06RES INST OF SILKWORM & HONEYBEE YUNNAN ACAD OF AGRI SCI
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Patent Information

Application Number
CN202210780620.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-07-04
Publication Date
2025-06-06
Estimated Expiration
2042-07-04

AI Technical Summary

Technical Problem

The traditional silk protein extraction device cannot automatically desilencing after silk is wrapped around the stirring rod, which is complicated to operate, and the heating device has a large thermal inertia, making it difficult to control the heating temperature.

Method used

A device is designed including an open extraction tank, a double-axis robot, a flip bracket assembly and a stirring assembly. The flip bracket assembly is driven to carry out horizontal and vertical displacement through a dual-axis robot, and the stirring assembly is driven to carry out horizontal rotation and vertical flip operations, and the flexible sleeve and core rod are used to achieve automatic silk desilver. At the same time, heat-free inertia heating is achieved using an air hood.

Benefits of technology

Automatic silk desilverization is realized, the operation process is simplified, the production efficiency is improved, and the heating temperature is accurately controlled through thermally-free inertia heating technology, which improves the controllability of the extraction process.

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Abstract

The present invention belongs to the technical field of silk protein extraction, and specifically relates to a device for extracting silk protein, comprising: an open extraction tank, wherein the bottom end of the open extraction tank is provided with a drain pipe with an opening valve; a biaxial manipulator, wherein the biaxial manipulator is installed on the outer wall of the opening of the open extraction tank; a flip bracket assembly, wherein the flip bracket assembly is used to drive the stirring assembly to perform horizontal rotation and vertical flipping; and a stirring assembly. The present invention utilizes a biaxial manipulator to drive the flip bracket assembly to perform horizontal and vertical displacement, and utilizes the flip bracket assembly to drive the stirring assembly to perform horizontal rotation and vertical flipping. When the stirring assembly rotates horizontally, the silk can be wound around the outside of the "supported" flexible sleeve, and then the core rod is gradually separated from the flexible sleeve through the screw drive, thereby destroying the "supported" state of the flexible sleeve, so that the silk wound around the outside of the flexible sleeve can be quickly centrifuged and separated.
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Description

Technical Field

[0001] The invention belongs to the technical field of silk protein extraction, and in particular relates to a device for extracting silk protein. Background Art

[0002] Development and utilization of silk protein in the field of cosmetics: Since silk protein is very similar to human skin keratin protein, the two have excellent affinity; due to the special chemical structure of silk protein molecules, silk protein has good hygroscopicity and moisture dissipation properties, can adapt to changes in the surrounding environment, play a natural role in humidity regulation, improve human skin nutrition, prevent skin wrinkles, enhance skin cell vitality and elasticity, promote cell metabolism and maintain normal physiological state of the skin; silk protein also has the function of absorbing ultraviolet rays and preventing solar radiation from damaging human skin, so silk protein and protein hydrolyzate - silk peptide (silk polypeptide) can be used as excellent additives for beauty cosmetics.

[0003] A Chinese patent specification with publication number CN205241579U discloses a silk protein extraction device, including an extraction tank, a heating device, and a stirring device in the extraction tank, the stirring device including a stirring rod rotating along the inner wall of the extraction tank and a motor driving the stirring rod to rotate. The unshredded silk cocoons are directly thrown into the extraction tank, the extraction tank is filled with an aqueous solution, and then the extraction tank is heated by the heating device. In this process, the stirring rod is driven to rotate by the motor, so that the stirring rod extending into the water surface can drive the aqueous solution to rotate, and at the same time, the silk cocoons are detached from the silk during the stirring process, so that the silk is wound around the stirring rod; the silk that has passed the degumming process does not need to be filtered during the hydrolysis process, avoiding the time spent on filtering the colloid in the later process, which is conducive to improving production efficiency.

[0004] However, this device for extracting silk protein has some shortcomings. First, after the silk is wound around the stirring rod, it cannot be automatically unwound. It needs to be manually unwound, which is cumbersome and difficult to operate. Second, the thermal inertia of the heating device is large, and it is not easy to control the heating temperature. Therefore, optimization and improvement are needed. Summary of the invention

[0005] The purpose of the present invention is to overcome the above-mentioned problems existing in the traditional technology and provide a device for extracting silk protein.

[0006] In order to achieve the above technical objectives and the above technical effects, the present invention is implemented through the following technical solutions:

[0007] A device for extracting silk protein, comprising:

[0008] An open extraction tank, wherein a drain pipe with an opening valve is provided at the bottom end of the open extraction tank;

[0009] A double-axis manipulator, the double-axis manipulator is installed on the outer wall of the opening of the open extraction tank;

[0010] A flip bracket assembly, which is used to drive the stirring assembly to perform horizontal rotation and vertical flipping;

[0011] A stirring assembly, the stirring assembly includes a frame, a stirring rod, a flexible sleeve, a core rod, a movable shaft, a movable plate, a rotating motor and a pulling screw rod. The frame is a tubular frame, the inner wall of the upper frame plate is fixed with a rotating motor, the outer wall of the lower frame plate is fixed with a stirring rod, a movable cavity is provided inside the stirring rod, the output end of the rotating motor is connected to a pulling screw rod passing through the movable plate, a movable shaft extending into the corresponding stirring rod is fixed to the lower side of the movable plate, and core rods passing through the stirring rod and extending into the flexible sleeve are evenly distributed on the outside of the movable shaft.

[0012] Furthermore, in the above-mentioned silk protein extraction device, a plurality of air hoods are evenly embedded and installed on the outer periphery of the tank body of the open extraction tank. The air hood comprises a hood body, an inner end of the hood body is provided with a row of air ports for blowing hot air into the open extraction tank, and an outer end is provided with a hot air inlet pipe.

[0013] Furthermore, in the above-mentioned silk protein extraction device, the angle between the blowing direction of the blowing hood and the section at the point is 20 to 50°.

[0014] Furthermore, in the above-mentioned silk protein extraction device, the flip bracket assembly includes a mounting seat that can be driven by a dual-axis manipulator to perform lateral and vertical displacement, a stirring motor is installed on the top of the mounting seat, and a supporting stand that can be driven to rotate by the stirring motor is installed on the bottom end, the bottom end of the supporting stand is rotatably connected to the frame of the stirring assembly, and a flip motor is installed on the top of the supporting stand, and the output shaft of the flip motor is transmission-connected to a positioning shaft fixed on the frame of the stirring assembly via a circulating transmission sprocket.

[0015] Furthermore, in the above-mentioned silk protein extraction device, the movable plate is provided with a screw groove that cooperates with the pulling screw, and the rod body of the stirring rod is provided with a through hole that cooperates with the core rod.

[0016] Furthermore, in the above-mentioned silk protein extraction device, the flexible sleeve is made of wear-resistant silicone material.

[0017] Furthermore, in the above-mentioned silk protein extraction device, the rod diameter of the core rod is 1 to 5 mm, and the angle between the core rod and the movable axis is preset to 30 to 60° through welding.

[0018] Furthermore, in the above-mentioned silk protein extraction device, the core rod is made of stainless steel wire with a certain toughness.

[0019] The beneficial effects of the present invention are:

[0020] 1. The extraction device provided by the present invention has a reasonable structural design. A dual-axis manipulator is used to drive the flip bracket assembly to perform lateral and vertical displacements, and the flip bracket assembly is used to drive the stirring assembly to perform horizontal rotation and vertical flipping. When the stirring assembly rotates horizontally, the silk can be wound around the outside of the "supported" flexible sleeve, and then the core rod is gradually separated from the flexible sleeve through the screw drive, destroying the "supported" state of the flexible sleeve, so that the silk wound around the outside of the flexible sleeve can be quickly centrifuged and separated.

[0021] 2. In the present invention, a plurality of air blowing hoods are evenly embedded and installed on the outer periphery of the tank body of the open extraction tank, and hot air is blown into the open extraction tank by the air blowing hoods, so that heating without thermal inertia can be achieved and auxiliary stirring can be performed at the same time.

[0022] Of course, any product implementing the present invention does not necessarily need to achieve all of the above advantages at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.

[0024] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0025] Figure 2 This is a schematic diagram of the main structure of the open extraction tank in the present invention;

[0026] Figure 3 It is a schematic diagram of the top view of the open extraction tank in the present invention;

[0027] Figure 4 It is a schematic diagram of the state of the stirring component in the present invention when rotating and stirring;

[0028] Figure 5 It is a schematic diagram of the state of the stirring component in the present invention when automatically removing the wire;

[0029] Figure 6 Schematic diagram of the position of the core rod in the present invention.

[0030] In the accompanying drawings, the reference numerals of the various components are as follows:

[0031] 1-open extraction tank, 2-drain pipe, 3-double-axis manipulator, 4-support stand, 5-stirring motor, 6-stirring assembly, 601-upper frame plate, 602-lower frame plate, 603-stirring rod, 604-flexible sleeve, 605-core rod, 606-movable shaft, 607-movable plate, 608-rotating motor, 609-lifting wire rod, 7-circulating transmission sprocket, 8-air hood, 801-hood body, 802-hot air inlet pipe, 803-air port. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0033] Embodiment 1

[0034] See also Figure 1-Figure 6 As shown, this embodiment is a device for extracting silk protein, including an open extraction tank 1, a biaxial manipulator 3, a flip support assembly and a stirring assembly 6.

[0035] In this embodiment, a drain pipe 2 with an opening valve is provided at the bottom of the open extraction tank 1. Several air hoods 8 are evenly embedded and installed on the outer periphery of the tank body of the open extraction tank 1. The air hood 8 includes a hood body 801. The inner end of the hood body 801 is provided with a row of air vents 803 for bubbling hot air into the open extraction tank 1. The outer end is provided with a hot air introduction pipe 802. The angle between the air blowing direction of the air hood 8 and the section at the point is 35°, and the temperature of the hot air is set according to the process requirements.

[0036] In this embodiment, the dual-axis manipulator 3 is installed on the outer wall of the opening of the open extraction tank 1, and the flip bracket assembly is used to drive the stirring assembly 6 to perform horizontal rotation and vertical flipping.

[0037] In this embodiment, the stirring assembly 6 includes a frame, a stirring rod 603, a flexible sleeve 604, a core rod 605, a movable shaft 606, a movable plate 607, a rotating motor 608 and a pulling screw rod 609. The frame is a tubular frame, and a rotating motor 608 is fixed to the inner wall of the upper frame plate 601, and a stirring rod 603 is fixed to the outer wall of the lower frame plate 602. A movable cavity is provided inside the stirring rod 603. The output end of the rotating motor 608 is connected to a pulling screw rod 609 that passes through the movable plate 607, and a movable shaft 606 that extends into the corresponding stirring rod 603 is fixed to the lower side of the movable plate 607. The outer side of the movable shaft 606 is evenly distributed with core rods 605 that pass through the stirring rod 603 and extend into the flexible sleeve 604. The movable plate is provided with a screw rod groove that cooperates with the pulling screw rod, and the rod body of the stirring rod is provided with a through hole that cooperates with the core rod.

[0038] In this embodiment, the flipping bracket assembly includes a mounting base that can be driven by a dual-axis manipulator 3 to perform lateral and vertical displacement. A stirring motor 5 is installed at the top of the mounting base, and a supporting stand 4 that can be driven to rotate by the stirring motor 5 is installed at the bottom. The bottom end of the supporting stand 4 is rotatably connected to the frame of the stirring assembly 6, and a flipping motor is installed at the top of the supporting stand 4. The output shaft of the flipping motor is transmission-connected to a positioning shaft fixed on the frame of the stirring assembly 6 via a circulating transmission sprocket 7.

[0039] In this embodiment, the flexible sleeve is made of wear-resistant silicone material. The core rod has a rod diameter of 3 mm, and the angle between the core rod and the movable shaft is preset to 45° through welding. The core rod is made of stainless steel wire with a certain toughness.

[0040] A specific application of this embodiment is: using the dual-axis manipulator 3 to drive the flip bracket assembly to perform lateral and vertical displacement, and using the flip bracket assembly to drive the stirring assembly 6 to perform horizontal rotation and vertical flipping. When the stirring assembly rotates horizontally, the silk can be wound around the outside of the "supported" flexible sleeve, and then the core rod 605 is gradually separated from the flexible sleeve through the screw drive, destroying the "supported" state of the flexible sleeve, so that the silk wrapped around the outside of the flexible sleeve can be quickly centrifuged and separated. Several air hoods 8 are evenly embedded and installed on the outer periphery of the open extraction tank 1. The air hoods 8 are used to blow hot air into the inside of the open extraction tank 1, and while achieving heating without thermal inertia, auxiliary stirring can be performed.

[0041] Embodiment 2

[0042] This embodiment is a device for extracting silk protein, including an open extraction tank 1, a biaxial manipulator 3, a flip support assembly and a stirring assembly 6.

[0043] In this embodiment, a drain pipe 2 with an opening valve is provided at the bottom of the open extraction tank 1. Several air hoods 8 are evenly embedded and installed on the outer periphery of the tank body of the open extraction tank 1. The air hood 8 includes a hood body 801. The inner end of the hood body 801 is provided with a row of air vents 803 for bubbling hot air into the open extraction tank 1. The outer end is provided with a hot air introduction pipe 802. The angle between the air blowing direction of the air hood 8 and the section at the point is 20°, and the temperature of the hot air is set according to the process requirements.

[0044] In this embodiment, the dual-axis manipulator 3 is installed on the outer wall of the opening of the open extraction tank 1, and the flip bracket assembly is used to drive the stirring assembly 6 to perform horizontal rotation and vertical flipping;

[0045] In this embodiment, the stirring assembly 6 includes a frame, a stirring rod 603, a flexible sleeve 604, a core rod 605, a movable shaft 606, a movable plate 607, a rotating motor 608 and a pulling screw rod 609. The frame is a tubular frame, and a rotating motor 608 is fixed to the inner wall of the upper frame plate 601, and a stirring rod 603 is fixed to the outer wall of the lower frame plate 602. A movable cavity is provided inside the stirring rod 603. The output end of the rotating motor 608 is connected to a pulling screw rod 609 that passes through the movable plate 607, and a movable shaft 606 that extends into the corresponding stirring rod 603 is fixed to the lower side of the movable plate 607. The outer side of the movable shaft 606 is evenly distributed with core rods 605 that pass through the stirring rod 603 and extend into the flexible sleeve 604. The movable plate is provided with a screw rod groove that cooperates with the pulling screw rod, and the rod body of the stirring rod is provided with a through hole that cooperates with the core rod.

[0046] In this embodiment, the flipping bracket assembly includes a mounting base that can be driven by a dual-axis manipulator 3 to perform lateral and vertical displacement. A stirring motor 5 is installed at the top of the mounting base, and a supporting stand 4 that can be driven to rotate by the stirring motor 5 is installed at the bottom. The bottom end of the supporting stand 4 is rotatably connected to the frame of the stirring assembly 6, and a flipping motor is installed at the top of the supporting stand 4. The output shaft of the flipping motor is transmission-connected to a positioning shaft fixed on the frame of the stirring assembly 6 via a circulating transmission sprocket 7.

[0047] In this embodiment, the flexible sleeve is made of wear-resistant silicone material. The core rod has a rod diameter of 1 mm, and the angle between the core rod and the movable shaft is preset to 30° through welding. The core rod is made of stainless steel wire with a certain toughness.

[0048] Embodiment 3

[0049] This embodiment is a device for extracting silk protein, including an open extraction tank 1, a biaxial manipulator 3, a flip support assembly and a stirring assembly 6.

[0050] In this embodiment, a drain pipe 2 with an opening valve is provided at the bottom of the open extraction tank 1. Several air hoods 8 are evenly embedded and installed on the outer periphery of the tank body of the open extraction tank 1. The air hood 8 includes a hood body 801. The inner end of the hood body 801 is provided with a row of air blasting ports 803 for blasting hot air into the open extraction tank 1. The outer end is provided with a hot air introduction pipe 802. The angle between the air blasting direction of the air blasting hood 8 and the section at the point is 50°, and the temperature of the hot air is set according to the process requirements.

[0051] In this embodiment, the dual-axis manipulator 3 is installed on the outer wall of the opening of the open extraction tank 1, and the flip bracket assembly is used to drive the stirring assembly 6 to perform horizontal rotation and vertical flipping.

[0052] In this embodiment, the stirring assembly 6 includes a frame, a stirring rod 603, a flexible sleeve 604, a core rod 605, a movable shaft 606, a movable plate 607, a rotating motor 608 and a pulling screw rod 609. The frame is a tubular frame, and a rotating motor 608 is fixed to the inner wall of the upper frame plate 601, and a stirring rod 603 is fixed to the outer wall of the lower frame plate 602. A movable cavity is provided inside the stirring rod 603. The output end of the rotating motor 608 is connected to a pulling screw rod 609 that passes through the movable plate 607, and a movable shaft 606 that extends into the corresponding stirring rod 603 is fixed to the lower side of the movable plate 607. The outer side of the movable shaft 606 is evenly distributed with core rods 605 that pass through the stirring rod 603 and extend into the flexible sleeve 604. The movable plate is provided with a screw rod groove that cooperates with the pulling screw rod, and the rod body of the stirring rod is provided with a through hole that cooperates with the core rod.

[0053] In this embodiment, the flipping bracket assembly includes a mounting base that can be driven by a dual-axis manipulator 3 to perform lateral and vertical displacement. A stirring motor 5 is installed at the top of the mounting base, and a supporting stand 4 that can be driven to rotate by the stirring motor 5 is installed at the bottom. The bottom end of the supporting stand 4 is rotatably connected to the frame of the stirring assembly 6, and a flipping motor is installed at the top of the supporting stand 4. The output shaft of the flipping motor is transmission-connected to a positioning shaft fixed on the frame of the stirring assembly 6 via a circulating transmission sprocket 7.

[0054] In this embodiment, the flexible sleeve is made of wear-resistant silicone material. The core rod has a rod diameter of 5 mm, and the angle between the core rod and the movable shaft is preset to 60° through welding. The core rod is made of stainless steel wire with a certain toughness.

[0055] The preferred embodiments of the present invention disclosed above are only used to help explain the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to specific implementation methods. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A device for extracting silk protein, It is characterized in that include: An open extraction tank, wherein a drain pipe with an opening valve is provided at the bottom end of the open extraction tank; a plurality of air hoods are evenly embedded and installed on the outer periphery of the tank body of the open extraction tank, and the air hood comprises a hood body, wherein a row of air vents are provided at the inner end of the hood body for facilitating the blowing of hot air into the open extraction tank, and a hot air introduction pipe is provided at the outer end; the angle between the blowing direction of the air hood and the tangent plane at the point is 20-50°; A double-axis manipulator, the double-axis manipulator is installed on the outer wall of the opening of the open extraction tank; A flip bracket assembly, the flip bracket assembly is used to drive the stirring assembly to perform horizontal rotation and vertical flipping; the flip bracket assembly includes a mounting seat that can be driven by a dual-axis manipulator to perform horizontal and vertical displacement, a stirring motor is installed at the top of the mounting seat, and a supporting stand that can be driven to rotate by the stirring motor is installed at the bottom, the bottom end of the supporting stand is rotatably connected to the frame of the stirring assembly, and a flip motor is installed at the top of the supporting stand, and the output shaft of the flip motor is transmission-connected to the positioning shaft fixed on the frame of the stirring assembly through a circulating transmission sprocket; A stirring assembly, the stirring assembly includes a frame, a stirring rod, a flexible sleeve, a core rod, a movable shaft, a movable plate, a rotating motor and a pulling screw rod. The frame is a tubular frame, the inner wall of the upper frame plate is fixed with a rotating motor, the outer wall of the lower frame plate is fixed with a stirring rod, a movable cavity is provided inside the stirring rod, the output end of the rotating motor is connected with a pulling screw rod penetrating the movable plate, a movable shaft extending into the corresponding stirring rod is fixed on the lower side of the movable plate, and core rods penetrating the stirring rod and extending into the flexible sleeve are evenly distributed on the outer side of the movable shaft; The movable plate is provided with a screw groove cooperating with the pulling screw, and the rod body of the stirring rod is provided with a through hole cooperating with the core rod; the rod diameter of the core rod is 1~5mm, and the angle between the core rod and the movable shaft is preset to 30~60° through welding; the core rod is made of stainless steel wire with a certain toughness.

2. The device for extracting silk protein according to claim 1, Features: The flexible sleeve is made of wear-resistant silicone material.

Citation Information

Patent Citations

  • Silk protein extraction device

    CN205241579U

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    CN108484746A

  • Stirring equipment with adjustable angle of hot-air blowing turbulent flow

    CN108525586A