A regulator fully automatic assembly carbon brush fixing needle device

Abstract

The present invention discloses a regulator fully automatic assembly carbon brush fixing needle device, comprising a Z-axis stroke cylinder, an X-axis linear module and a regulator fixing component, wherein the Z-axis stroke cylinder is located above the regulator fixing component, and the X-axis linear module is located at one side of the regulator fixing component; the carbon brush pressing component can more quickly and conveniently complete the limiting and pressing work of the carbon brush body, and at the same time, the pressing baffle can be used for buffering to avoid the carbon brush body from hard contact with the carbon brush pressing cylinder and scratches, and then the fixing needle body is placed and pressed by the fixing needle assembly component to complete the fixing work of the carbon brush body. The device omits the manual assembly process, saves a lot of time and human resources, and at the same time, by better clamping the head, the purpose of rapid changeover can be achieved, thereby making the device highly versatile.

Description

Technical Field

[0001] The invention relates to the technical field of regulator production, in particular to a regulator full-automatic assembly carbon brush fixing needle device. Background Art

[0002] Currently, the carbon brushes inside the regulator need to be protected. The assembled carbon brushes are pressed into the brush cavity and fixed by fixing pins to prevent the carbon brushes from falling out or being damaged by collision during transportation.

[0003] The existing technology is to manually take the fixing pin and assemble the fixing pin with the assistance of a fixture, which takes a long time and increases the labor cost.

[0004] Therefore, a regulator fully automatic assembly carbon brush fixing needle device is proposed. Summary of the invention

[0005] The object of the present invention is to provide a regulator fully automatic assembly carbon brush fixing needle device to solve the problems raised in the above background technology.

[0006] To achieve the above object, the present invention provides the following technical solution: a fully automatic assembly carbon brush fixing needle device for a regulator, comprising a Z-axis stroke cylinder, an X-axis linear module and a regulator fixing assembly, wherein the Z-axis stroke cylinder is located above the regulator fixing assembly, and the X-axis linear module is located on one side of the regulator fixing assembly;

[0007] A first connecting plate is installed on the Z-axis stroke cylinder, and a fixed needle assembly component is installed on the first connecting plate;

[0008] A second connecting plate is installed on the X-axis linear module, and a carbon brush press-fitting assembly is installed on the second connecting plate.

[0009] Preferably: the fixed needle assembly assembly includes an X-axis stroke cylinder and a cylinder clamp, the cylinder clamp is installed on the lower surface of the first connecting plate, the X-axis stroke cylinder is installed on the upper surface of the first connecting plate, the X-axis stroke cylinder is installed with a fixed bracket, and the fixed bracket is installed with a Z-axis pen-shaped cylinder and an air pipe.

[0010] Preferably: the carbon brush pressing assembly includes a Y-axis stroke cylinder and a carbon brush pressing cylinder, the Y-axis stroke cylinder and the carbon brush pressing cylinder are respectively installed on the second connecting plate, the Y-axis stroke cylinder is installed with a push plate, and a pressing baffle is installed on one side of the push plate.

[0011] Preferably, the regulator fixing assembly comprises a fixture fixing plate, and the regulator body is mounted on the fixture fixing plate.

[0012] Preferably: the first connecting plate is provided with a through hole.

[0013] Preferably, the cylinder clamp comprises a detachable clamp head, and a contour groove is provided on the clamp head.

[0014] Preferably, the contoured groove and the through hole are located on the same central axis.

[0015] Compared with the prior art, the beneficial effects of the present invention are as follows: the carbon brush pressing assembly can be used to more quickly and conveniently complete the limiting and pressing work of the carbon brush body, and at the same time, the clamping baffle can be used for buffering to prevent the carbon brush body from hard contact with the carbon brush pressing cylinder and scratches, and then the fixing needle body is placed and pressed through the fixing needle assembly assembly to complete the fixing of the carbon brush body. The device eliminates the manual assembly process and saves a lot of time and human resources. At the same time, by better clamping the head, the purpose of rapid changeover can be achieved, thereby making the device highly versatile. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural schematic diagram of the present invention;

[0017] Figure 2 It is a top view schematic diagram of the carbon brush press assembly and the regulator fixing assembly of the present invention;

[0018] Figure 3 It is a schematic diagram of the cross-section structure of the through hole of the present invention;

[0019] Figure 4 It is a schematic structural diagram of the cylinder clamp of the present invention.

[0020] In the figure: 1. Fixed needle assembly component; 12. Fixed bracket; 13. Z-axis pen-shaped cylinder; 14. Air pipe; 15. X-axis stroke cylinder; 16. Cylinder jaws; 161. Chuck; 162. Profiling groove; 2. Carbon brush pressing assembly; 22. Y-axis stroke cylinder; 23. Push plate; 24. Carbon brush pressing cylinder; 25. Pressing baffle; 3. Regulator fixing component; 30. Fixing fixture fixing plate; 31. Regulator body; 311. Carbon brush brush chamber; 312. Carbon brush body; 4. Z-axis stroke cylinder; 5. First connecting plate; 51. Through hole; 6. X-axis linear module; 7. Second connecting plate; 8. Fixed needle body. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention. Example

[0022] See also Figure 1-4The present invention provides a technical solution: a regulator fully automatic assembly carbon brush fixing needle device, comprising a Z-axis stroke cylinder 4, an X-axis linear module 6 and a regulator fixing component 3, wherein the Z-axis stroke cylinder 4 is located above the regulator fixing component 3, and the X-axis linear module 6 is located on one side of the regulator fixing component 3;

[0023] A first connecting plate 5 is installed on the Z-axis stroke cylinder 4, and a fixed needle assembly component 1 is installed on the first connecting plate 5;

[0024] A second connecting plate 7 is installed on the X-axis linear module 6 , and a carbon brush press-fitting assembly 2 is installed on the second connecting plate 7 .

[0025] like Figure 1 As shown: the fixed needle assembly component 1 includes an X-axis stroke cylinder 15 and a cylinder clamp 16, the X-axis stroke cylinder 15 is installed on the upper surface of the first connecting plate 5, the X-axis stroke cylinder 15 is installed with a fixed bracket 12, and the fixed bracket 12 is installed with a Z-axis pen-shaped cylinder 13 and an air pipe 14; through the above arrangement, the fixed needle body 8 can be placed and pressed more conveniently and quickly, and the cylinder clamp 16 is installed on the lower surface of the first connecting plate 5.

[0026] like Figure 1 and Figure 2 As shown: the carbon brush pressing assembly 2 includes a Y-axis stroke cylinder 22 and a carbon brush pressing cylinder 24, the Y-axis stroke cylinder 22 and the carbon brush pressing cylinder 24 are respectively installed on the second connecting plate 7, the Y-axis stroke cylinder 22 is installed with a push plate 23, and a pressing baffle 25 is installed on one side of the push plate 23; through the above settings, the position of the carbon brush body 312 can be restricted first, and then the carbon brush body 312 can be pressed.

[0027] like Figure 1 As shown: the regulator fixing assembly 3 includes a jig fixing plate 30, on which a regulator body 31 is mounted; through the above arrangement, it is convenient to place the regulator body 31, so that the assembly work of the carbon brush body 312 and the fixing needle body 8 can be completed more quickly.

[0028] like Figure 3 As shown: a through hole 51 is provided on the first connecting plate 5; through the above arrangement, the through hole 51 can make the fixing needle body 8 more conveniently and quickly placed into the interior of the regulator body 31.

[0029] like Figure 4 As shown: the cylinder clamp 16 includes a detachable clamp 161, and a contoured groove 162 is provided on the clamp 161; through the above arrangement, the contoured groove 162 can more conveniently clamp the fixed needle body 8, and then the detachable clamp 161 can be used to achieve the installation of different types of fixed needle bodies 8.

[0030] like Figure 3 As shown, the profiling groove 162 and the through hole 51 are located on the same central axis; through the above arrangement, it is convenient for the fixed needle body 8 to fall into the interior of the profiling groove 162 through the through hole 51.

[0031] Working principle: First, place the regulator body 31 on the fixture fixing plate 30, then blow the fixing needle body 8 into the inside of the air pipe 14 in sequence through the external vibration plate by air pressure, then start the Z-axis stroke cylinder 4, and drive the first connecting plate 5 and the fixing needle assembly 1 to move downward through the Z-axis stroke cylinder 4, and at the same time start the X-axis linear module 6 to drive the second connecting plate 7 and the carbon brush press assembly 2 to move toward the direction of the regulator body 31, and then limit the position of the carbon brush body 312 through the push plate 23, and then start the Y-axis stroke cylinder 4. The cylinder 22 drives the push plate 23 and the clamping baffle 25 to move away from the carbon brush clamping cylinder 24, and stops after moving to the specified position, and then starts the carbon brush clamping cylinder 24. The piston rod of the carbon brush clamping cylinder 24 and one side of the clamping baffle 25 cooperate with each other, so as to press the carbon brush body 312 into the interior of the carbon brush brush cavity 311. The clamping baffle 25 can provide buffering (elastic deformation of the thin wall) to prevent the carbon brush body 312 from hard contact with the carbon brush clamping cylinder 24 and scratches. At this time, the pressing work of the carbon brush body 312 has been completed.

[0032] Then the assembly of the fixed needle body 8 is carried out. First, the X-axis stroke cylinder 15 is started to drive the Z-axis pen-shaped cylinder 13 and the air pipe 14 to move. When the air pipe 14 moves to the top of the through hole 51, it stops. Then the fixed needle body 8 is blown into the interior of the profiling groove 162 by air pressure. After that, the X-axis stroke cylinder 15 is retracted. When the Z-axis pen-shaped cylinder 13 is located directly above the through hole 51, it stops again. The Z-axis pen-shaped cylinder 13 is started, and the cylinder clamp 16 is loosened at the same time. The fixed needle body 8 is pressed into the interior of the regulator body 31 through the Z-axis pen-shaped cylinder 13 to complete the fixing of the carbon brush body 312.

[0033] This makes the installation process of the carbon brush body 312 and the fixing needle body 8 more convenient and quick, saves manpower and improves work efficiency.

[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A fully automatic assembly carbon brush fixing needle device for a regulator, comprising a Z-axis stroke cylinder (4), an X-axis linear module (6) and a regulator fixing assembly (3), characterized in that: The Z-axis stroke cylinder (4) is located above the regulator fixing assembly (3), and the X-axis linear module (6) is located on one side of the regulator fixing assembly (3); A first connecting plate (5) is mounted on the Z-axis stroke cylinder (4), a fixed needle assembly component (1) is mounted on the first connecting plate (5), and a through hole (51) is provided on the first connecting plate (5); A second connecting plate (7) is mounted on the X-axis linear module (6), and a carbon brush press-fitting assembly (2) is mounted on the second connecting plate (7); The fixed needle assembly component (1) comprises an X-axis stroke cylinder (15) and a cylinder clamp (16), wherein the X-axis stroke cylinder (15) is mounted on the upper surface of the first connecting plate (5), a fixed bracket (12) is mounted on the X-axis stroke cylinder (15), a Z-axis pen-shaped cylinder (13) and an air pipe (14) are mounted on the fixed bracket (12), and the cylinder clamp (16) is mounted on the lower surface of the first connecting plate (5). When working, the X-axis stroke cylinder (15) is first started to drive the Z-axis pen-shaped cylinder (13) to move. ) and the air pipe (14), and when the air pipe (14) moves to the top of the through hole (51), it stops, and then the fixed needle body (8) is blown into the interior of the cylinder clamp (16) by air pressure, and then the X-axis stroke cylinder (15) is retracted, and when the Z-axis pen-shaped cylinder (13) is located just above the through hole (51), it stops again, and the Z-axis pen-shaped cylinder (13) is started, and at the same time, the cylinder clamp (16) is released, and the fixed needle body (8) is pressed into the interior of the regulator body (31) by the Z-axis pen-shaped cylinder (13); The carbon brush pressing assembly (2) comprises a Y-axis stroke cylinder (22) and a carbon brush pressing cylinder (24), the Y-axis stroke cylinder (22) and the carbon brush pressing cylinder (24) being respectively mounted on a second connecting plate (7), the Y-axis stroke cylinder (22) being mounted with a push plate (23), one side of the push plate (23) being mounted with a pressing baffle (25), and when in operation, the piston rod of the carbon brush pressing cylinder (24) and one side of the pressing baffle (25) cooperate with each other to press the carbon brush body (312) into the interior of the carbon brush brush cavity (311).

2. A device for fixing a carbon brush for a regulator according to claim 1, characterized in that: The regulator fixing assembly (3) comprises a fixture fixing plate (30).

3. A device for fixing a carbon brush for a regulator according to claim 2, characterized in that: A regulator body (31) is mounted on the jig fixing plate (30).

4. The device for fixing the carbon brush of a regulator according to claim 1 is characterized in that: The cylinder clamp (16) comprises a detachable clamping head (161).

5. A device for fixing a carbon brush for a regulator according to claim 4, characterized in that: The clamping head (161) is provided with a contoured groove (162).

6. A device for fixing a carbon brush for a regulator according to claim 5, characterized in that: The contoured groove (162) and the through hole (51) are located on the same central axis.

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