A mixing device with high mixing efficiency for refractory materials
By designing a refractory material mixing device including stirring, leaking, crushing and circulating fans, the problems of low mixing efficiency and easy accumulation of raw materials in the prior art are solved, and the effect of efficient mixing and uniformity is achieved.
Patent Information
- Application Number
- CN202210810602.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-07-11
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2042-07-11
AI Technical Summary
The existing refractory material mixers are inefficient during the mixing process, and the raw materials are prone to agglomeration, which affects the mixing effect.
A mixing device including a cylinder, a mixing motor, a mixing paddle, a material leakage mechanism, a crushing mechanism, a hopper and a negative pressure fan is designed, and efficient mixing is achieved through the combination of agitating, leaking, crushing and circulating fans.
The mixing efficiency and mixing uniformity are improved, raw material agglomeration is avoided, production efficiency is improved, and thermal energy is recycled.
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Figure CN115178171B_ABST
Abstract
Description
[Technical field]
[0001] The invention relates to the technical field of refractory materials, in particular to the technical field of a mixing device for refractory materials with high mixing efficiency. [Background technology]
[0002] Refractory materials refer to a class of inorganic non-metallic materials with a refractoriness of not less than 1580℃. Refractoriness refers to the Celsius temperature at which a conical specimen of a refractory material can resist high temperature without softening and melting under no load. However, defining it only by refractoriness can no longer fully describe refractory materials, and 1580℃ is not absolute. It is now defined as any material whose physical and chemical properties allow it to be used in a high temperature environment is called a refractory material. Refractory materials are widely used in metallurgy, chemical industry, petroleum, machinery manufacturing, silicate, power and other industrial fields. They are used in the largest amount in the metallurgical industry, accounting for 50% to 60% of the total output. When producing refractory materials, the raw materials need to be mixed and discharged.
[0003] During operation, the existing mixer generally mixes materials by rotating the stirring paddle. The mixing method is single, resulting in a long mixing time and reduced work efficiency. Moreover, when the existing mixer mixes refractory raw materials, the raw materials are prone to agglomeration, thereby affecting the mixing effect. [Summary of the invention]
[0004] The purpose of the present invention is to solve the problems in the prior art and to provide a mixing device with high mixing efficiency for refractory materials, which can improve the mixing efficiency and achieve good mixing uniformity.
[0005] To achieve the above-mentioned purpose, the present invention proposes a mixing device with high refractory material mixing efficiency, comprising a cylinder, a stirring motor, a stirring paddle, a material leakage mechanism, a crushing mechanism, a material receiving hopper II, a connecting pipe I and a negative pressure fan, wherein the cylinder is provided with a stirring paddle, a material leakage mechanism, a crushing mechanism and a material receiving hopper II from top to bottom, the cylinder is provided with a stirring motor for driving the stirring paddle to rotate, the output end of the material receiving hopper II is connected to the cylinder above the material leakage mechanism through the connecting pipe I, the input end of the negative pressure fan is connected to the cylinder above the material leakage mechanism, and an air inlet I is provided on the cylinder between the crushing mechanism and the material receiving hopper II.
[0006] Preferably, a valve is provided at the output end of the receiving hopper II, and the valve has two output ends, one of which is connected to the connecting pipe I.
[0007] Preferably, the leakage mechanism includes a partition, a plurality of leakage hoppers, a material blocking mechanism and a receiving hopper I, the receiving hopper I is located below the partition, the partition is provided with leakage hoppers arranged at intervals in a circular shape, and the lower end of the partition is provided with a material blocking mechanism for closing the output end of the leakage hopper.
[0008] Preferably, the material blocking mechanism includes a material blocking motor, a mounting seat, a plurality of connecting rods and a plurality of material blocking plates. The output end of the material blocking motor is provided with a mounting seat, the mounting seat is provided with connecting rods arranged in a circular shape, and the free ends of the connecting rods are provided with material blocking plates for sealing the output end of the corresponding hopper.
[0009] Preferably, the crushing mechanism comprises two crushing rollers, a reduction box and a crushing motor, the output end of the crushing motor is connected to the input end of the reduction box, and the two output ends of the reduction box are respectively connected to one end of the two crushing rollers.
[0010] Preferably, the input end of the air inlet I is provided with a box body connected thereto, a heating pipe is provided in the box body, an air inlet II is provided on the box body, and the output end of the negative pressure fan is connected to the box body.
[0011] Preferably, a conical material guide body is provided at the lower end of the stirring shaft of the stirring paddle, and scrapers are provided on the conical material guide body at intervals in a circumferential shape.
[0012] Preferably, a feeding port is provided at the upper end of the cylinder, and an openable lid is provided on the feeding port.
[0013] Preferably, an inclined material guide groove is provided on the upper part of the stirring shaft of the stirring paddle, and a material blocking ring is provided above the material guide groove, and the material blocking ring is connected with the output end of the connecting pipe I through the connecting pipe II.
[0014] Beneficial effects of the present invention: the material in the cylinder above the leakage mechanism of the present invention is mixed and stirred by a stirring paddle, and at the same time the material falls through the leakage mechanism, the falling material is crushed by the crushing mechanism, and then falls into the receiving hopper II, and under the action of the negative pressure fan, the material returns to the cylinder above the leakage mechanism through the connecting pipe I, realizing stirring and material circulation. Compared with the prior art, it can improve the mixing efficiency and improve the mixing uniformity.
[0015] The material leakage mechanism can ensure the material discharge sequence and provide support for mixing uniformity.
[0016] The crushing mechanism breaks up the agglomerated materials and provides support for mixing uniformity.
[0017] The input end of the air inlet I is provided with a box body connected thereto, a heating pipe is provided in the box body, an air inlet II is provided on the box body, and the output end of the negative pressure fan is connected to the box body. The negative pressure conveys the material while drying the material, thereby improving production efficiency and recycling heat energy.
[0018] An inclined material guide trough is provided on the upper part of the stirring shaft of the stirring paddle, and a material blocking ring is provided above the material guide trough. The material blocking ring is connected with the output end of the connecting pipe I through the connecting pipe II to prevent the material from falling in a fixed position and improve the dispersion effect of the material.
[0019] The features and advantages of the present invention will be described in detail through embodiments in conjunction with the accompanying drawings.
Brief Description of the Drawings
[0020] Figure 1 The present invention is a schematic structural diagram of a mixing device with high refractory material mixing efficiency.
[0021] In the figure: 1-cylinder, 2-stirring motor, 3-stirring paddle, 4-leakage mechanism, 5-crushing mechanism, 6-receiving hopper II, 7-valve, 8-connecting pipe I, 9-negative pressure fan, 10-air inlet I, 11-box, 12-heating pipe, 13-air inlet II, 14-conical guide body, 15-scraper, 16-guide trough, 17-blocking ring, 18-connecting pipe II, 19-feeding port, 110-lid, 41-partition, 42-leakage hopper, 43-blocking mechanism, 44-receiving hopper I, 431-blocking motor, 432-mounting seat, 433-connecting rod, 434-blocking plate, 51-crushing roller, 52-reduction box, 53-crushing motor. [Specific implementation method]
[0022] See also Figure 1The present invention discloses a mixing device with high mixing efficiency for refractory materials, comprising a barrel 1, a stirring motor 2, a stirring paddle 3, a material leakage mechanism 4, a crushing mechanism 5, a material receiving hopper II6, a connecting pipe I8 and a negative pressure fan 9. The barrel 1 is provided with a stirring paddle 3, a material leakage mechanism 4, a crushing mechanism 5 and a material receiving hopper II6 from top to bottom. The barrel 1 is provided with a stirring motor 2 for driving the stirring paddle 3 to rotate. The output end of the material receiving hopper II6 is connected to the barrel 1 above the material leakage mechanism 4 through the connecting pipe I8. The input end of the negative pressure fan 9 is connected to the barrel 1 above the material leakage mechanism 4. The crushing mechanism 5 is connected to the material receiving hopper II6. The cylinder 1 is provided with an air inlet I10, the output end of the receiving hopper II6 is provided with a valve 7, the valve 7 has two output ends, one of which is connected to the connecting pipe I8, the leakage mechanism 4 includes a partition 41, a plurality of leakage hoppers 42, a material blocking mechanism 43 and a receiving hopper I44, the receiving hopper I44 is located below the partition 41, the partition 41 is provided with leakage hoppers 42 arranged at intervals in a circumferential shape, the lower end of the partition 41 is provided with a material blocking mechanism 43 for closing the output end of the leakage hopper 42, the material blocking mechanism 43 includes a material blocking motor 431, a mounting seat 432, a plurality of connecting rods 433 and A plurality of baffle plates 434 are provided, the output end of the baffle motor 431 is provided with a mounting seat 432, the mounting seat 432 is provided with a connecting rod 433 arranged in a circumferential shape, and the free end of the connecting rod 433 is provided with a baffle plate 434 for blocking the output end of the corresponding hopper 42. The crushing mechanism 5 includes two crushing rollers 51, a reduction box 52 and a crushing motor 53. The output end of the crushing motor 53 is connected to the input end of the reduction box 52, and the two output ends of the reduction box 52 are respectively connected to one end of the two crushing rollers 51. The input end of the air inlet I10 is provided with a box body 11 connected thereto, and the box A heating tube 12 is provided in the body 11, an air inlet II13 is provided on the box body 11, the output end of the negative pressure fan 9 is connected to the box body 11, a conical material guide body 14 is provided at the lower end of the stirring shaft of the stirring paddle 3, and scrapers 15 are provided on the conical material guide body 14 at intervals in a circumferential shape, a feeding port 19 is provided at the upper end of the cylinder 1, and an openable lid 110 is provided on the feeding port 19, an inclined material guide groove 16 is provided on the upper part of the stirring shaft of the stirring paddle 3, a material blocking ring 17 is provided above the material guide groove 16, and the material blocking ring 17 is connected to the output end of the connecting pipe I8 through a connecting pipe II18.
[0023] Working process of the present invention:
[0024] In the working process of the mixing device of the refractory material with high mixing efficiency of the present invention, the stirring motor 2 is started to drive the stirring paddle 3 to rotate, and then the cover 110 is opened, and the material is added from the feeding port 19 into the cylinder 1 above the leakage mechanism 4. After the material is added, the cover 110 is closed, and then the negative pressure fan 9, the material blocking motor 431, the crushing motor 53 and the heating tube 12 are started to work, and the material blocking motor 431 drives the connecting rod 433 to rotate through the mounting seat 432, and the connecting rod 433 drives the material blocking plate 434 to move, and the leakage hopper 4 is released. 2 is blocked at the output end. At this time, the material enters the receiving hopper I44 through the hopper 42. The material output by the receiving hopper I44 passes between the two crushing rollers 51 to crush the block material (the crushing motor 53 drives the two crushing rollers 51 to rotate towards each other through the reduction box 52), and then the material falls into the receiving hopper II6. Under the action of negative pressure, the material enters the guide trough 16 through the connecting pipe I8 and the connecting pipe II18 (the guide trough 16 rotates under the drive of the stirring paddle 3 to realize the material falling from a non-fixed point), and finally falls into the cylinder 1 again.
[0025] The above embodiments are intended to illustrate the present invention, not to limit the present invention. Any solution that is a simple transformation of the present invention belongs to the protection scope of the present invention.
Claims
1. A mixing device with high mixing efficiency for refractory materials, characterized in that: The invention comprises a cylinder (1), a stirring motor (2), a stirring paddle (3), a material leakage mechanism (4), a crushing mechanism (5), a material receiving hopper II (6), a connecting pipe I (8) and a negative pressure fan (9), wherein the cylinder (1) is provided with a stirring paddle (3), a material leakage mechanism (4), a crushing mechanism (5) and a material receiving hopper II (6) in order from top to bottom, the cylinder (1) is provided with a stirring motor (2) for driving the stirring paddle (3) to rotate, the output end of the material receiving hopper II (6) is connected to the cylinder (1) above the material leakage mechanism (4) through the connecting pipe I (8), and the input end of the negative pressure fan (9) is connected to the cylinder (1) above the material leakage mechanism (4) through the connecting pipe I (8). The end of the crushing mechanism (5) is connected to the cylinder (1) above the material leakage mechanism (4); an air inlet I (10) is provided on the cylinder (1) between the crushing mechanism (5) and the material receiving hopper II (6); the crushing mechanism (5) comprises two crushing rollers (51), a reduction box (52) and a crushing motor (53); the output end of the crushing motor (53) is connected to the input end of the reduction box (52); the two output ends of the reduction box (52) are respectively connected to one end of the two crushing rollers (51); the lower end of the stirring shaft of the stirring paddle (3) is provided with a conical material guide body (14); the conical material guide body (14) A scraper (15) is provided on the stirring shaft of the stirring paddle (3) at intervals in a circumferential shape, a material guide groove (16) is provided on the upper part of the stirring shaft of the stirring paddle (3), a material blocking ring (17) is provided above the material guide groove (16), and the material blocking ring (17) is connected to the output end of the connecting pipe I (8) through a connecting pipe II (18), and the material leakage mechanism (4) includes a partition (41), a plurality of material leakage hoppers (42), a material blocking mechanism (43) and a material receiving hopper I (44), and the material receiving hopper I (44) is located below the partition (41), and the partition (41) is provided with material leakage hoppers (42) at intervals in a circumferential shape. The material blocking mechanism (43) is provided at the lower end of the partition plate (41) for closing the output end of the hopper (42). The material blocking mechanism (43) comprises a material blocking motor (431), a mounting seat (432), a plurality of connecting rods (433) and a plurality of material blocking plates (434). The output end of the material blocking motor (431) is provided with a mounting seat (432). The mounting seat (432) is provided with connecting rods (433) arranged in a circumferential shape. The free ends of the connecting rods (433) are provided with material blocking plates (434) for blocking the output end of the corresponding hopper (42).
2. A mixing device with high mixing efficiency for refractory materials as claimed in claim 1, characterized in that: The output end of the receiving hopper II (6) is provided with a valve (7), and the valve (7) has two output ends, one of which is connected to the connecting pipe I (8).
3. A mixing device with high mixing efficiency for refractory materials as claimed in claim 1, characterized in that: The input end of the air inlet I (10) is provided with a box (11) in communication with the air inlet I (10), a heating pipe (12) is provided in the box (11), an air inlet II (13) is provided on the box (11), and the output end of the negative pressure fan (9) is in communication with the box (11).
4. A mixing device with high mixing efficiency for refractory materials as claimed in claim 1, characterized in that: A feeding port (19) is provided at the upper end of the cylinder (1), and an openable lid (110) is provided on the feeding port (19).
Citation Information
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