Wiring structure for air conditioner and integrated air conditioner
By using a combination of a first wiring board and a second wiring board in the air conditioner, the problem of messy internal wiring was solved, standardized wiring was achieved, and assembly efficiency and safety were improved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-07-19
- Publication Date
- 2026-03-24
AI Technical Summary
The internal wiring of existing air conditioners is messy, especially in packaged air conditioners, where electrical wiring is prone to collision with compressor pipes, posing electrical safety hazards and lacking an effective wiring structure.
The cable routing structure includes a first cable routing board and a second cable routing board. The wires are collected through the first cable routing channel and the second cable routing channel, respectively, and led out to the power supply box through the cable outlet. The cable routing board is detachable, slidable, retractable or rotatable. It is equipped with buckles and baffles to prevent the wires from falling off. The structure is T-shaped to improve standardization.
It achieves standardized wiring, avoids loose, messy, and tangled wires, improves assembly efficiency, facilitates after-sales maintenance, and reduces electrical safety hazards.
Smart Images

Figure CN115183442B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of air conditioners, in particular to a wiring structure for an air conditioner and a whole air conditioner. BACKGROUND
[0002] With the continuous increase of air conditioner functions, the internal circuit of the air conditioner is increasing, which makes the wiring of the indoor unit more chaotic. In the whole air conditioner, it is particularly obvious, for example, the base station air conditioner, most of which adopts the form of built-in compressor. The built-in compressor will cause the electrical circuit of the indoor unit to increase, and the space of the lower half of the body is mostly occupied by the compressor and the pipeline. At present, most of the base station air conditioners on the market lack effective wiring structures, which makes the wiring of the indoor unit more chaotic, and there is a situation that the line body collides with the compressor pipeline or the gap is very small, which exists the hidden danger of electrical safety, so an effective solution is needed to solve this problem. SUMMARY
[0003] The technical problem to be solved by the present application is to overcome the shortcomings of the prior art and provide a wiring structure for an air conditioner and a whole air conditioner.
[0004] To solve the above technical problems, the present application provides the following technical scheme:
[0005] The present application provides a wiring structure for an air conditioner, which comprises a first wiring board, a second wiring board, a plurality of wire inlet ports and a wire outlet port. The first wiring board comprises a first wiring slot, the wire inlet port comprises a plurality of first wire inlet ports, the first wire inlet port is arranged on the first wiring board and communicates with the first wiring slot. The first end of the second wiring board is connected with the first wiring board, the second wiring board comprises a second wiring slot, the wire inlet port comprises a plurality of second wire inlet ports, the second wire inlet port is arranged on the second wiring board and communicates with the second wiring slot, and the wire outlet port is arranged at the second end of the second wiring board and communicates with the second wiring slot.
[0006] In some embodiments, the first end of the second wiring board is detachably connected with the first wiring board, or the first end of the second wiring board is rotatably connected with the first wiring board, or the first end of the second wiring board can slide along the first wiring board.
[0007] In some embodiments, the first wiring board and / or the second wiring board is a telescopic structure, or the first wiring board or the second wiring board is composed of a plurality of wiring module units which are clamped and matched.
[0008] In some embodiments, the wiring structure is in a "T" shape, the first wiring board extends at least partially in a transverse direction, and the second wiring board extends in a longitudinal direction, the first wire inlet being disposed at each of the two ends of the first wiring board in the transverse direction.
[0009] In some embodiments, the opening of the first wiring slot faces downward, and the opening of the second wiring slot faces either forward or backward.
[0010] In some embodiments, the bottom wall of the first wiring slot is provided with a plurality of buckles protruding from the outer surface, and the plurality of buckles are distributed along the length direction of the first wiring board.
[0011] In some embodiments, the first wiring board is provided with a clamping groove, the first end of the second wiring board is provided with a first fixing portion, the first fixing portion is embedded in the clamping groove, the two sides of the second wiring board in the transverse direction are respectively provided with a second fixing portion, the second fixing portion is adjacent to the second end of the second wiring board, and the first fixing portion and the second fixing portion are both provided with a hole through which a fastener passes.
[0012] In some embodiments, the first wiring slot includes opposite first and second side walls, one or more first wiring flaps extending toward the second side wall are provided at the edge of the first side wall, the first wiring flaps cover part of the opening of the first wiring slot and have a gap between the free end and the second side wall for the power line to pass through, and the plurality of first wiring flaps are distributed along the length direction of the first wiring board; and / or, one or more second wiring flaps extending toward the first side wall are provided at the edge of the second side wall, the second wiring flaps cover part of the opening of the first wiring slot and have a gap between the free end and the first side wall for the power line to pass through, and the plurality of second wiring flaps are distributed along the length direction of the first wiring board; and / or, the second wiring slot includes opposite third and fourth side walls, one or more third wiring flaps extending toward the fourth side wall are provided at the edge of the third side wall, the third wiring flaps cover part of the opening of the second wiring slot and have a gap between the free end and the fourth side wall for the power line to pass through, and the plurality of third wiring flaps are distributed along the length direction of the second wiring board; and / or, one or more fourth wiring flaps extending toward the third side wall are provided at the edge of the fourth side wall, the fourth wiring flaps cover part of the opening of the second wiring slot and have a gap between the free end and the third side wall for the power line to pass through, and the plurality of fourth wiring flaps are distributed along the length direction of the second wiring board.
[0013] In some embodiments, the first and second wire blocking pieces are staggered in the length direction of the first wire plate; and / or, the third and fourth wire blocking pieces are staggered in the length direction of the second wire plate.
[0014] In some embodiments, a plurality of the second wire entry ports are arranged on the third and / or fourth side wall alternately with the second wire blocking pieces in the length direction of the second wire plate.
[0015] In some embodiments, one or more first wire blocking ribs are arranged on the first side wall of the first wire slot extending towards the second side wall, the first wire blocking ribs are located in the first wire slot, and the free end and the second side wall have a gap for the power cable to pass through, wherein a plurality of the first wire blocking ribs are arranged alternately with a plurality of the second wire blocking pieces in the length direction of the first wire plate; and / or, one or more second wire blocking ribs are arranged on the second side wall of the first wire slot extending towards the first side wall, the second wire blocking ribs are located in the first wire slot, and the free end and the first side wall have a gap for the power cable to pass through, wherein a plurality of the second wire blocking ribs are arranged alternately with a plurality of the first wire blocking pieces in the length direction of the first wire plate; and / or, a plurality of third wire blocking ribs are arranged on the third side wall of the second wire slot extending towards the fourth side wall, the third wire blocking ribs are located in the second wire slot, and the free end and the fourth side wall have a gap for the power cable to pass through, wherein a plurality of the third wire blocking ribs are arranged alternately with a plurality of the fourth wire blocking pieces in the length direction of the second wire plate; and / or, a plurality of fourth wire blocking ribs are arranged on the fourth side wall of the second wire slot extending towards the third side wall, the fourth wire blocking ribs are located in the second wire slot, and the free end and the third side wall have a gap for the power cable to pass through, wherein a plurality of the fourth wire blocking ribs are arranged alternately with a plurality of the third wire blocking pieces in the length direction of the second wire plate.
[0016] According to the present application, there is also provided an integrated air conditioner comprising the wire arrangement for air conditioner as any of the above embodiments.
[0017] In some embodiments, the integrated air conditioner comprises: a cabinet; a power supply box arranged at the lower rear side of the cabinet; a first electrical component arranged in the cabinet and located at the upper part of the cabinet, the first electrical component being connected with the power supply box through a first wire group; a second electrical component arranged in the cabinet and located at the lower front side of the cabinet, the second electrical component being connected with the power supply box through a second wire group; wherein the wire arrangement structure is arranged in the cabinet and located between the second electrical component and the power supply box, the first wire group enters the first wire slot from the first wire inlet, the second wire group enters the second wire slot from the second wire inlet and converges with the first wire group to the second wire slot, and the first wire group and the second wire group are both connected with the corresponding terminal of the power supply box from the wire outlet.
[0018] In some embodiments, the power supply box is provided with a terminal opening through which the first wire group and the second wire group pass; the position of the wire outlet of the second end of the second wire slot is lower than the position of the terminal opening.
[0019] In some embodiments, a water collecting tray is arranged in the middle part of the cabinet, the water collecting tray is provided with a clamping hole, and the clamping buckle of the first wire slot can be embedded in the clamping hole; the power supply box comprises a mounting plate and a circuit board assembly fixed on the mounting plate, the mounting plate is fixed in the cabinet, and the second connecting part of the second wire slot is fixed on the mounting plate.
[0020] In some embodiments, the first electrical component comprises any one or more of the following: a sensor, a fan motor, and an electric heater; the first wire group comprises any one or more of the following: a sensor connecting wire, a fan motor connecting wire, and an electric heater connecting wire; the second electrical component comprises a compressor, a pipeline connected with the compressor, and an electrical valve component arranged on the pipeline; and the second wire group comprises a compressor connecting wire and an electrical valve connecting wire.
[0021] After the above technical scheme is adopted, the present application has the following beneficial effects compared with the prior art:
[0022] The wire arrangement structure of the present application supplies wires of different positions through two wire slots (the first wire slot and the second wire slot) respectively, and the wires of different positions all converge into the second wire slot and are connected with the connector corresponding to the power supply box of the air conditioner through the wire outlet communicated with the second wire slot, so that the phenomenon of loose, chaotic and intertwined wires is avoided, the wire arrangement is more standardized, the installation is more convenient compared with the previous way of binding wires with a ribbon, the assembly efficiency is improved, and the after-sales maintenance and replacement are facilitated.
[0023] The specific embodiments of the present application will be described in further detail below with reference to the accompanying drawings. BRIEF DESCRIPTION OF DRAWINGS
[0024] The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this application, illustrate embodiments of the application and together with the description serve to explain the principles of the application. It is to be understood that various other embodiments can be utilized and that structural, as well as procedural, changes can be made without departing from the scope of the present application. In the drawings, which are incorporated in and constitute a part of this specification, embodiments of the application are illustrated by way of example and not limitation, in which like reference numerals represent similar, but not necessarily identical, elements or methods throughout:
[0025] Figure 1 is a schematic view of a structure of a whole air conditioner according to an exemplary embodiment of the present application;
[0026] Figure 2 is a schematic view of a partial internal structure of a whole air conditioner according to an exemplary embodiment of the present application;
[0027] Figure 3 is a schematic view of another perspective of a partial internal structure of a whole air conditioner according to an exemplary embodiment of the present application;
[0028] Figure 4 is a schematic view of still another perspective of a partial internal structure of a whole air conditioner according to an exemplary embodiment of the present application;
[0029] Figure 5 is a schematic view of a water pan and a wiring structure according to an exemplary embodiment of the present application;
[0030] Figure 6 is a schematic view of a cross section of a water pan and a first wiring board according to an exemplary embodiment of the present application;
[0031] Figure 7 is a schematic view of a wiring structure according to an exemplary embodiment of the present application;
[0032] Figure 8 is a schematic view of another perspective of a wiring structure according to an exemplary embodiment of the present application;
[0033] It is to be understood that the drawings and the associated descriptions are only intended to illustrate the concept of the present application and to explain the principle of the present application, and are not intended to limit the scope of the present application in any way. DETAILED DESCRIPTION
[0034] In the description of the present application, it should be noted that the terms "inner", "outer", and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only intended to facilitate the description of the present application and simplify the description, and therefore cannot be understood as indicating or implying that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.
[0035] In the description of the present application, it is necessary to point out that, unless otherwise explicitly specified and limited, the terms "mounting", "connecting", "connecting", "contacting", "communicating" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium. For those skilled in the art, the specific meanings of the above terms in the present application can be understood according to the specific circumstances.
[0036] The present application provides a wiring structure for an air conditioner, which can effectively collect the electrical wiring in the air conditioner in the wiring structure, avoid the phenomenon of loose, chaotic and intertwined lines, standardize the wiring of the lines, and facilitate production and after-sales maintenance and replacement.
[0037] As shown in Figures 1-8 The wiring structure for an air conditioner provided by the present application can be applied to a whole type air conditioner, such as a mobile air conditioner, a base station air conditioner, etc.
[0038] As shown in Figure 7 and Figure 8 The wiring structure includes a first wiring board 10, a second wiring board 20, a plurality of wire inlet ports and one or more wire outlet ports. The first wiring board 10 includes a first wiring groove 11, the wire inlet port includes a plurality of first wire inlet ports 12, and the first wire inlet port 12 is arranged on the first wiring board 10 and communicates with the first wiring groove 11. The first wiring board 10 can be substantially in the form of a long strip, the first wiring groove 11 extends along the length direction of the first wiring board 10, and is used for wiring a part of the air conditioner. A part of the electrical wires of the air conditioner can pass through the plurality of first wire inlet ports 12 and be accommodated in the first wiring groove 11, for example, one first wire inlet port 12 can pass through one electrical wire or a plurality of electrical wires.
[0039] The first end 2001 of the second wiring board 20 is connected with the first wiring board 10, the second wiring board 20 comprises a second wiring groove 21, the second wiring board 20 can be substantially in the shape of a long strip, the second wiring groove 21 extends along the length direction of the second wiring board 20, wherein the extending direction of the first wiring groove 11 is different from the extending direction of the second wiring groove 21, that is, the first wiring groove 11 and the second wiring groove 21 are not on the same line, that is, the angle between the first wiring groove 11 and the second wiring groove 21 is not 0 degree or 180 degree, or it can be said that the first wiring board 10 and the second wiring board 20 have a certain angle, for example, perpendicular. The wire inlet of the wiring structure comprises a plurality of second wire inlets 22 and one or more wire outlets 23, the second wire inlets 22 are preferably arranged on the second wiring board 20 and communicate with the second wiring groove 21, and the wire outlet 23 of the wiring structure is preferably arranged at the second end 2002 of the second wiring board 23 and communicates with the second wiring groove 21. The second wiring groove 21 is used for accommodating the wires of another part of the air conditioner, the wires of another part of the air conditioner pass through the second wire inlets 22 and are accommodated in the second wiring groove 21, and are led out through the second wire inlets 22.
[0040] Specifically, the wires (for example, the first wire group above the air conditioner) in the part of the air conditioner near the first wiring board 10 are clamped into the first wiring groove 11 from the first wire inlet 12 of the first wiring board 10, and then are led into the second wiring groove 21 from the first wiring groove 11 through a part of the second wire inlets of the second wiring board 20; the wires (for example, the second wire group below the air conditioner) in the other part of the air conditioner near the second wiring board 20 are clamped into the second wiring groove 21 from the second wire inlets 22 of the second wiring board 20, and are gathered with the first wire group in the second wiring groove 21 to the wire outlet 23 at the second end of the second wiring board 20 to be connected with the corresponding connector of the power supply box 30 (as shown) of the air conditioner. Figure 3 and Figure 4 The first wiring board 10 and the second wiring board 20 can preferably adopt materials with high fireproof grade.
[0041] The wiring structure of the present application supplies wires in different positions through two wiring grooves (the first wiring groove 11 and the second wiring groove 21) respectively, and the wires in different positions are all gathered into the second wiring groove 21 to be led out through the wire outlet 23 communicating with the second wiring groove 21 and connected with the connector corresponding to the power supply box 30 of the air conditioner, so as to avoid the phenomenon of loose, chaotic and mutual entanglement of the wires, and the wire arrangement is more standardized, the installation is more convenient compared with the previous way of binding the wires with a cable tie, the assembly efficiency is improved, and it is beneficial to after-sales maintenance and replacement.
[0042] In some embodiments, the first end 2001 of the second wiring board 20 is detachably connected to the first wiring board 10. For example, a clamping groove is arranged at a middle position in the length direction of the first wiring board 10, and the first end 2001 of the second wiring board 20 is provided with a first fixing part 26 which is inserted into the clamping groove. A hole for a fastener such as a screw can be arranged on the first fixing part 26 for fastening. However, the first end 2001 of the second wiring board 20 can also be fixed to the first wiring board 10 by clamping. The detachable connection of the first wiring board 10 and the second wiring board 20 facilitates the production and processing of the wiring structure and facilitates the adaptation of more types of air conditioner wiring. For example, when the first wiring board 10 is not needed, the second wiring board 20 can be used alone.
[0043] In an example, the first end 2001 of the second wiring board 20 can slide along the first wiring board 10, thereby changing the position of the second wiring board 20 to adapt to the wiring at different positions in the air conditioner. For example, a sliding rail extending in the length direction of the first wiring board 10 is arranged on the outer wall of the first wiring board 10, and a sliding groove cooperating with the sliding rail is arranged on the first end 2001 of the second wiring board 20. When installed, the first end 2001 is sleeved on the outer wall of the first wiring board 10, and the sliding groove and the sliding rail are cooperated to realize the sliding connection of the second wiring board 20 and the first wiring board 10. The first wiring board 10 and the second wiring board 20 can also be slidingly connected by the cooperation of the sliding groove and the rolling wheel.
[0044] In another example, the first wiring board 10 and / or the second wiring board 20 is a telescopic structure which can adapt to different space requirements in the air conditioner and can also be adjusted at different positions in the air conditioner to meet the wiring at different positions. Taking the second wiring board 20 as an example, the second wiring board 20 can include a plurality of second wiring units which are nested in sequence to realize extension or contraction.
[0045] In yet another example, the first wiring board 10 or the second wiring board 20 is composed of one or more clamped wiring module units. Taking the second wiring board as an example, the second wiring board includes a plurality of wiring module units which are fixed by clamping, and the number of wiring module units can be selected as needed.
[0046] In yet another example, the first wiring board 10 and the second wiring board 20 are rotatably connected, for example, by a universal joint, to flexibly adapt to the wiring at different positions.
[0047] In the above examples, different forms can be combined with each other, for example, the first wiring board 10 and the second wiring board 20 are detachable and rotatable at the same time; or the first wiring board 10 and the second wiring board 20 are detachable and relatively slidable at the same time; or the first wiring board 10 and the second wiring board 20 are simultaneously detachable, slidable and rotatable.
[0048] For example, the first wiring board 10 and the second wiring board 20 are detachable, and each of the first wiring board 10 and the second wiring board 20 is respectively telescopic.
[0049] In some embodiments, the first wiring board 10 and the second wiring board 20 are also integrally formed.
[0050] In some embodiments, the wiring structure is in a "T" shape, the first wiring board 10 extends at least partially in a transverse direction, the second wiring board 20 extends in a longitudinal direction, and the first wiring board 10 is provided with a first wire inlet 12 at each of the two ends in the transverse direction. In the wiring structure in the "T" shape, the electric wires can enter the first wiring slot 11 from the first wire inlets 12 at the two ends of the first wiring board 10, and then converge into the second wiring slot 21, thereby improving the wiring regularity and the assembly efficiency.
[0051] Further, the opening of the first wiring slot 11 faces downward, and the opening of the second wiring slot 21 faces forward or backward. In this way, the electric wires from the first wiring slot 11 can be conveniently introduced into the second wiring slot 21, the electric wires are less twisted, the wiring is more smooth, and the assembly efficiency is improved.
[0052] In some embodiments, as shown in Figure 6 The bottom wall 103 of the first wiring slot 10 is provided with a plurality of buckles 15 protruding from the outer surface. The inner surface of the bottom wall 103 is located in the first wiring slot 10, and the outer surface is the mounting surface, i.e., the surface opposite to the inner surface, which can be mounted on the water pan 50 of the air conditioner. The plurality of buckles 15 are distributed along the extension direction (length direction) of the first wiring board 10. Specifically, a plurality of buckle holes corresponding to the buckles 15 can be formed on the water pan 50 of the air conditioner. After the buckles 15 are positioned by being buckled into the buckle holes, the first wiring board 10 can be further fixed to the water pan 50 by screws.
[0053] The buckles 15 facilitate the installation and positioning of the first wiring board 10, improve the assembly precision, and improve the installation convenience.
[0054] In some embodiments, continuing to refer to Figure 7 and Figure 8The first wiring slot 11 of the first wiring plate 10 comprises a first side wall 101 and a second side wall 102 opposite to each other, and the first side wall 101, the second side wall 102 and a bottom wall 103 jointly form the first wiring slot 11 with an opening downward. One or more first wiring baffle plates 131 are arranged on the edge of the first side wall 101 and extend toward the second side wall 102, the first wiring baffle plates 131 cover part of the opening of the first wiring slot 11, and the free end and the second side wall 102 have a gap for the power line to pass through, and a plurality of first wiring baffle plates 131 are distributed along the length direction of the first wiring plate 10, for example, can be distributed at equal intervals. And / or, one or more second wiring baffle plates 132 are arranged on the edge of the second side wall 102 and extend toward the first side wall 101, the second wiring baffle plates 132 cover part of the opening of the first wiring slot 11, and the free end and the second side wall 102 have a gap for the power line to pass through, and a plurality of second wiring baffle plates 132 are distributed along the length direction of the first wiring plate 10, for example, can be distributed at equal intervals. Further, the plurality of first wiring baffle plates 131 and the plurality of second wiring baffle plates 132 can be staggered in the length direction of the first wiring plate 10.
[0055] The second wiring slot 21 comprises a third side wall 201 and a fourth side wall 202 opposite to each other, and one or more third wiring baffle plates 241 are arranged on the edge of the third side wall 201 and extend toward the fourth side wall 202, the third wiring baffle plates 241 cover part of the opening of the second wiring slot 21, and the free end and the fourth side wall 202 have a gap for the power line to pass through, and a plurality of third wiring baffle plates 241 are distributed along the length direction of the second wiring plate 20, for example, can be distributed at equal intervals. And / or, the second wiring slot 21 comprises a third side wall 201 and a fourth side wall 202 opposite to each other, and one or more fourth wiring baffle plates 242 are arranged on the edge of the fourth side wall 202 and extend toward the third side wall 201, the fourth wiring baffle plates 242 cover part of the opening of the second wiring slot 21, and the free end and the third side wall 201 have a gap for the power line to pass through, and a plurality of fourth wiring baffle plates 242 are distributed along the length direction of the second wiring plate 20, for example, can be distributed at equal intervals. Further, the plurality of third wiring baffle plates 241 and the plurality of fourth wiring baffle plates 242 are staggered in the length direction of the second wiring plate 20.
[0056] The first wiring plate 10 and the second wiring plate 20 are used to limit the power line and prevent the power line from being separated from the first wiring slot 11. The third wiring plate 241 and the fourth wiring plate 242 are used to prevent the power line from being separated from the second wiring slot 21.
[0057] Further, one or more first wire retaining ribs 14 extending towards the second side wall 102 are arranged on the first side wall 101 of the first wire slot 11, the first wire retaining ribs 14 are located in the first wire slot 11 and have a gap between the free end and the second side wall 102 for the power cable to pass through, wherein the first wire retaining ribs 14 and the second wire retaining pieces 132 are arranged alternately in the length direction of the first wire plate 10; and / or one or more second wire retaining ribs extending towards the first side wall 101 are arranged on the second side wall 102 of the first wire slot 11, the second wire retaining ribs are located in the first wire slot 11 and have a gap between the free end and the first side wall 101 for the power cable to pass through, wherein the second wire retaining ribs and the first wire retaining pieces 131 are arranged alternately in the length direction of the first wire plate 10; and / or,
[0058] Further, one or more third wire retaining ribs extending towards the fourth side wall 202 are arranged on the third side wall 201 of the second wire slot 21, the third wire retaining ribs are located in the second wire slot 21 and have a gap between the free end and the fourth side wall 202 for the power cable to pass through, wherein the third wire retaining ribs and the fourth wire retaining pieces 242 are arranged alternately in the length direction of the second wire plate 20; and / or one or more fourth wire retaining ribs 25 extending towards the third side wall 201 are arranged on the fourth side wall 202 of the second wire slot 21, the fourth wire retaining ribs 25 are located in the second wire slot 21 and have a gap between the free end and the third side wall 201 for the power cable to pass through, wherein the fourth wire retaining ribs 25 and the third wire retaining pieces 241 are arranged alternately in the length direction of the second wire plate 20.
[0059] The first wire retaining ribs and / or the second wire retaining ribs are used to limit the power cable in the first wire slot 21, prevent the power cable from shaking in the first wire slot 21, and avoid long-term friction damage of the power cable due to shaking and collision during transportation or handling. Similarly, the third wire retaining ribs and / or the fourth wire retaining ribs are used to limit the power cable in the second wire slot 21, prevent the power cable from shaking in the second wire slot 21, and avoid long-term friction damage of the power cable due to shaking and collision during transportation or handling.
[0060] In some embodiments, a plurality of second wire entry ports 22 can be arranged on the third side wall 201 and / or the fourth side wall 202 of the second wire slot 21, and the second wire entry ports 22 and the second wire retaining pieces are arranged alternately in the length direction of the second wire plate 20. The plurality of second wire entry ports 22 can respectively allow the power cables at different positions in the air conditioner to be clamped and passed through, facilitating the lead-in of the power cables.
[0061] The application also provides a whole air conditioner comprising the wire arrangement structure according to any one of the above embodiments. The whole air conditioner can be a mobile air conditioner, a base station air conditioner, etc.
[0062] AsFigures 1-6 As shown, the integrated air conditioner 100 further comprises a cabinet 60. A wiring structure is arranged in the cabinet 60, a first wiring plate 10 of the wiring structure is arranged in the transverse direction (left-right direction) of the cabinet 60, and a second wiring plate 20 of the wiring structure is arranged in the longitudinal direction (up-down direction) of the cabinet 60. The first wiring plate 10 arranged in the transverse direction can be used for wiring in multiple transverse positions near the first wiring plate 10 in the cabinet 60, and the second wiring plate 20 arranged in the longitudinal direction can be used for wiring in multiple longitudinal positions near the second wiring plate 20 in the cabinet 60. Moreover, the wiring of the first wiring plate 10 converges to the second wiring plate 20, and the wiring of the second wiring plate 20 is led out from the outlet. This avoids the phenomenon of loose, chaotic and intertwined wires, and makes the wiring more standardized. Compared with the previous method of binding wires with a tie, the installation is more convenient, the assembly efficiency is improved, and it is beneficial to after-sales maintenance and replacement.
[0063] The integrated air conditioner 100 further comprises a power box 30, a first electrical component and a second electrical component arranged in the cabinet 60. The power box 30 is arranged at the lower rear side of the cabinet 60, and is used to provide power and control signals for the first electrical component and the second electrical component. The first electrical component is arranged at the upper part of the cabinet 60, and is connected to the power box through a first wire group. The first electrical component can be, for example, a sensor, a fan motor, an electric heater and the like; and the first wire group can be, for example, a sensor connecting wire, a fan motor connecting wire and an electric heater connecting wire. The second electrical component is arranged at the lower front side of the cabinet, and is connected to the power box 30 through a second wire group. The second electrical component can include a compressor 40, a pipeline connected to the compressor and an electrical valve component arranged on the pipeline; and the second wire group can include a compressor connecting wire and an electrical valve connecting wire. The wiring structure is arranged in the cabinet 60 and between the second electrical component and the power box 30. The first wire group enters the first wiring slot 11 from the first inlet 12 of the first wiring plate 10, and the second wire group enters the second wiring slot 21 from the second inlet 22 of the second wiring plate 20 and converges with the first wire group. Both the first wire group and the second wire group are connected to the corresponding terminal of the power box through the outlet 23.
[0064] Most integrated air conditioners adopt the form of built-in compressor. The built-in compressor causes the electrical lines of the indoor unit to increase, and the space of the lower half of the body is mostly occupied by the compressor and the pipeline. If the lines are not arranged, the lines will collide and rub with the compressor and the pipeline during transportation or movement, which poses a long-term safety hazard. The method of binding the lines with a tie is time-consuming and laborious, and excessive force of the tie may damage the cable.
[0065] The integral air conditioner of the present application supplies different position wires through two wire grooves (the first wire groove 11 and the second wire groove 21), and the wires in different positions (upper and lower positions of the cabinet) are gathered into the second wire groove 21 and then led out through the wire outlet 23 communicated with the second wire groove 21 to connect the connector corresponding to the power box 30 of the air conditioner, which meets the wire routing of different position electrical components, avoids the phenomenon of loose, chaotic and intertwined wires, and makes the wire routing more standardized. Compared with the previous wire binding method with a ribbon, the installation is more convenient, the assembly efficiency is improved, and it is beneficial to after-sales maintenance and replacement.
[0066] In some embodiments, as shown in Figure 4 and Figure 7 , the power box 30 is provided with a wiring port 33 for the first wire group and the second wire group to pass through; the position of the wire outlet 23 of the second end of the second wire plate 20 is lower than that of the wiring port 33. Such arrangement ensures that the wire body can enter the wiring port 33 in the vertical direction as much as possible before the wire reaches the inside of the power box 30, making the connection more convenient, and in addition, the wire body can move backward in the front-back direction, facilitating the production wire routing operation.
[0067] In some embodiments, as shown in Figures 1-6 , the middle part of the cabinet 60 is provided with a water pan 50, the water pan 50 is provided with a clamping hole, and the buckle 15 of the first wire plate 10 can be embedded in the clamping hole; after positioning by clamping the buckle 15 into the clamping hole, the first wire plate 10 can be further fixed on the water pan 50 by screws.
[0068] The power box 30 includes a mounting plate 31 and a circuit board assembly 32 fixed on the mounting plate, the mounting plate 31 is fixed on the lower rear side of the cabinet 60, and the second connecting part 27 (as shown in Figure 7 ) of the second wire plate 10 is fixed on the mounting plate 31. The present application realizes the installation and positioning of the first wire plate 10 by the cooperation of the buckle 15 on the first wire plate 10 and the clamping hole on the water pan 50, improves the assembly precision and installation convenience, and fixes the second connecting part 27 near the second end (lower end) of the second wire plate 10 and the mounting plate 31 of the power box 30, cooperates with the first wire plate 10 fixed on the water pan 50, forms a wire routing structure that is reliably fixed in the upper and lower positions, avoids the loosening of parts, causes the wire to come out, further improves the reliability, and at the same time, the wire routing structure also plays a certain supporting role for the water pan 30.
[0069] It can be further understood that in this disclosure, "multiple" refers to two or more, and other quantifiers are similar. "And / or" describes the relationship between related objects, indicating that three relationships can exist; for example, A and / or B can represent: A alone, A and B simultaneously, and B alone. The character " / " generally indicates that the preceding and following related objects are in an "or" relationship. The singular forms "a," "the," and "the" are also intended to include the plural forms unless the context clearly indicates otherwise.
[0070] It is further understood that the terms "first," "second," etc., are used to describe various types of information, but this information should not be limited to these terms. These terms are only used to distinguish information of the same type from one another, and do not indicate a specific order or degree of importance. In fact, the expressions "first," "second," etc., are completely interchangeable. For example, without departing from the scope of this disclosure, first information can also be referred to as second information, and similarly, second information can also be referred to as first information.
[0071] It is further understood that although operations are described in a specific order in the accompanying drawings in the embodiments of this disclosure, this should not be construed as requiring these operations to be performed in the specific order or serial order shown, or requiring all of the shown operations to be performed to obtain the desired result. In certain environments, multitasking and parallel processing may be advantageous.
[0072] Other embodiments of this disclosure will readily occur to those skilled in the art upon consideration of the specification and practice of the invention disclosed herein. This application is intended to cover any variations, uses, or adaptations of this disclosure that follow the general principles of this disclosure and include common knowledge or customary techniques in the art not disclosed herein. The specification and examples are to be considered exemplary only, and the true scope and spirit of this disclosure are indicated by the following claims.
[0073] It should be understood that this disclosure is not limited to the precise structures described above and shown in the accompanying drawings, and various modifications and changes can be made without departing from its scope. The scope of this disclosure is limited only by the appended claims.
Claims
1. A wiring structure for an air conditioner, characterized in that, The wiring structure includes: A first wiring board, the first wiring board having a first wiring groove and one or more first inlets communicating with the first wiring groove; The second wiring board has a first end connected to the first wiring board. The second wiring board is provided with a second wiring groove, one or more second inlets and one or more outlets. The one or more second inlets and the one or more outlets are all connected to the second wiring groove. The plurality of second inlets are arranged in the length direction of the second wiring board. The wiring structure is configured such that the wiring entering the first wiring slot from the first inlet and the wiring entering the second inlet both converge into the second wiring slot and are led out from the outlet. The first wiring channel includes opposing first and second sidewalls; one or more first wiring baffles extending toward the second sidewall are provided at the edge of the first sidewall, the first wiring baffles covering a portion of the opening of the first wiring channel and having a gap between their free ends and the second sidewall for power lines to pass through, and a plurality of the first wiring baffles are distributed along the length direction of the first wiring board; and / or, one or more second wiring baffles extending toward the first sidewall are provided at the edge of the second sidewall, the second wiring baffles covering a portion of the opening of the first wiring channel and having a gap between their free ends and the first sidewall for power lines to pass through, and a plurality of the second wiring baffles are distributed along the length direction of the first wiring board; And / or, the second wiring channel includes opposing third and fourth sidewalls; one or more third wiring baffles extending toward the fourth sidewall are provided at the edge of the third sidewall, the third wiring baffles covering a portion of the opening of the second wiring channel and having a gap between their free ends and the fourth sidewall for power lines to pass through, and a plurality of the third wiring baffles are distributed along the length direction of the second wiring board; and / or, one or more fourth wiring baffles extending toward the third sidewall are provided at the edge of the fourth sidewall, the fourth wiring baffles covering a portion of the opening of the second wiring channel and having a gap between their free ends and the third sidewall for power lines to pass through, and a plurality of the fourth wiring baffles are distributed along the length direction of the second wiring board.
2. The wiring structure for an air conditioner according to claim 1, characterized in that, The first end of the second wiring board is detachably connected to the first wiring board; or, The first end of the second wiring board is rotatably connected to the first wiring board; or, The first end of the second wiring board can slide along the first wiring board.
3. The wiring structure for an air conditioner according to claim 1, characterized in that, The first wiring board and / or the second wiring board are retractable structures; or... The first wiring board or the second wiring board is composed of multiple wiring module units that are snapped together.
4. The wiring structure for an air conditioner according to claim 1, characterized in that, The first wiring board extends at least partially in the horizontal direction, the second wiring board extends in the longitudinal direction, and the first cable inlet is provided at both ends of the horizontal direction of the first wiring board.
5. The wiring structure for an air conditioner according to claim 4, characterized in that, The opening of the first wiring groove faces downward, and the opening of the second wiring groove faces forward or backward.
6. The wiring structure for an air conditioner according to claim 4, characterized in that, The bottom wall of the first wiring trough is provided with multiple buckles protruding from the outer surface. The multiple buckles are distributed along the length direction of the first wiring board to fix the first wiring trough and the buckles are used to fix the first wiring board.
7. The wiring structure for an air conditioner according to claim 3, characterized in that, The first wiring board is provided with a slot, the first end of the second wiring board is provided with a first fixing part, the first fixing part is embedded in the slot, and the second wiring board is provided with a second fixing part on each of its lateral sides, the second fixing part being adjacent to the second end of the second wiring board. Both the first fixing part and the second fixing part are provided with holes for fasteners to pass through.
8. The wiring structure for an air conditioner according to claim 1, characterized in that, The first and second cable baffles are staggered along the length of the first cable tray; and / or, The three cable guide plates and the fourth cable guide plate are staggered along the length of the second cable guide plate.
9. The wiring structure for an air conditioner according to claim 8, characterized in that, A plurality of second cable inlets are provided on the third sidewall and / or the fourth sidewall, and the plurality of second cable inlets and the second cable guide plate are alternately arranged along the length of the second cable guide plate.
10. The wiring structure for an air conditioner according to claim 8, characterized in that, One or more first cable guide ribs extending toward the second sidewall are provided on the first sidewall of the first cable tray. The first cable guide ribs are located within the first cable tray, and a gap exists between their free ends and the second sidewall for power lines to pass through. Multiple first cable guide ribs and multiple second cable baffles are alternately arranged along the length of the first cable tray. And / or, one or more second cable guide ribs extending toward the first sidewall are provided on the second sidewall of the first cable tray. The second cable guide ribs are located within the first cable tray, and a gap exists between their free ends and the first sidewall for power lines to pass through. Multiple second cable guide ribs and multiple first cable baffles are alternately arranged along the length of the first cable tray. And / or, The second cable tray has a plurality of third cable guide ribs extending toward the fourth sidewall on its third sidewall. The plurality of third cable guide ribs are located within the first cable tray, and there is a gap between their free ends and the fourth sidewall for power lines to pass through. The plurality of third cable guide ribs and the plurality of fourth cable guide plates are alternately arranged along the length of the second cable tray. Alternatively, the second cable tray has a plurality of fourth cable guide ribs extending toward the third sidewall on its fourth sidewall. The plurality of fourth cable guide ribs are located within the second cable tray, and there is a gap between their free ends and the third sidewall for power lines to pass through. The plurality of fourth cable guide ribs and the plurality of third cable guide plates are alternately arranged along the length of the second cable tray.
11. A modular air conditioner, characterized in that, include: The wiring structure for an air conditioner as described in any one of claims 1-10.
12. The integrated air conditioner according to claim 11, characterized in that, include: Cabinet; The wiring structure is provided in the cabinet, the first wiring plate of the wiring structure is arranged in the horizontal direction of the cabinet, and the second wiring plate of the wiring structure is arranged in the vertical direction of the cabinet.
13. The integrated air conditioner according to claim 12, characterized in that, include: The power supply box is located on the lower rear side of the cabinet. A first electrical component is disposed inside the cabinet and located at the top of the cabinet. The first electrical component is connected to the power box via a first group of wires. The second electrical component is disposed inside the cabinet and located at the lower front side of the cabinet. The second electrical component is connected to the power box via a second set of wires. The wiring structure is located between the second electrical component and the power supply box. The first wire group enters the first wiring trough from the first inlet, and the second wire group enters from the second inlet and converges with the first wire group into the second wiring trough. Both the first wire group and the second wire group are led out from the outlet and connected to the corresponding terminals of the power box.
14. The integrated air conditioner according to claim 13, characterized in that, The power supply box is provided with a connection port for the first wire group and the second wire group to pass through; The position of the outlet at the second end of the second wiring board is lower than the position of the connection port.
15. The integrated air conditioner according to claim 13, characterized in that, A water receiving tray is provided in the middle of the cabinet body, and the water receiving tray is provided with a locking hole, into which the buckle of the first cable tray can be inserted. The power supply box includes a mounting plate and a circuit board assembly fixed on the mounting plate. The mounting plate is fixed inside the cabinet, and the second connecting part of the second wiring board is fixed on the mounting plate.
16. The integrated air conditioner according to claim 13, characterized in that, The first electrical component includes any one or more of the following: a sensor, a fan motor, and an electric heater; The first wire assembly includes any one or more of the following: sensor connection wire, fan motor connection wire, and electric heater connection wire; The second electrical component includes a compressor, a pipeline connected to the compressor, and an electrical valve component disposed on the pipeline; The second wiring harness includes compressor connection wires and electric valve connection wires.
17. The integrated air conditioner according to claim 11, characterized in that, The integrated air conditioner is a base station air conditioner.
Citation Information
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