A method for testing the microbial content in the process of balsamic vinegar production

By designing an extraction device for the brewing process of aged vinegar, the problem of inaccurate detection of microbial content in the fermentation tank was solved, enabling precise extraction and detection of vinegar liquid and ensuring the accuracy of the test results.

CN115197993BActive Publication Date: 2026-02-10ZHENJIANG DANHE VINEGAR
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Patent Information

Application Number
CN202210755116.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-06-30
Publication Date
2026-02-10
Estimated Expiration
2042-06-30

AI Technical Summary

Technical Problem

During the brewing process of aged vinegar, the fermentation tanks are quite deep, which may result in different levels of microorganisms at different depths. Randomly extracting vinegar for testing can easily lead to inaccurate test results.

Method used

An extraction device was designed, comprising an insertion head, an extraction component, and a discharge component. Through equidistantly arranged storage cylinders and a piston structure, the device achieves precise extraction and storage of vinegar. Combined with the design of baffles and stoppers, it avoids rice grain obstruction and vinegar leakage, ensuring the accuracy of the test.

Benefits of technology

It improves the accuracy of detecting microbial content in vinegar, and can extract vinegar samples from different depths, ensuring the reliability and precision of the test results.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to the field of aged vinegar brewing, and discloses a method for testing the microbial content in the process of aged vinegar brewing, which effectively solves the problem that the microbial content of different depths may not be the same, and the vinegar liquid is randomly extracted for detection, and the detection result is inaccurate, comprising an extraction body, a plug-in head is installed at the bottom end of the extraction body, an extraction assembly is installed inside the extraction body, a discharging assembly is installed inside the extraction body, the extraction assembly comprises an inner groove equidistantly opened in the inside of the extraction body, and a liquid inlet groove is opened on one side of the inner groove, the first connecting rod is moved downward, the first rotating rod is rotated, the piston is then driven to move to the inside of the liquid storage cylinder, the vinegar liquid is sucked into the liquid storage cylinder for storage, the vinegar liquid is conveniently extracted, and a plurality of liquid storage cylinders are equidistantly arranged on the extraction body, so that vinegar liquid of different depths can be extracted, and the accuracy of the microbial content detection structure in the vinegar liquid is improved.
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Description

Technical Field

[0001] This invention belongs to the field of aged vinegar brewing, specifically a method for testing the microbial content during the aged vinegar brewing process. Background Technology

[0002] In the brewing process of aged vinegar, raw materials are placed in a fermentation tank. As the raw materials ferment continuously, the microbial content inside the tank changes, thus altering the brewing state of the aged vinegar. Therefore, it is necessary to frequently test the microbial content in the fermentation tank. During the testing process, a certain amount of vinegar liquid is extracted from the fermentation tank using extraction methods, such as syringes. The extracted vinegar liquid is then added to a microbial content detector to test the microbial content in the vinegar liquid. This facilitates the control of the fermentation state in the fermentation tank. However, the following drawbacks still exist:

[0003] Because the fermentation tank is quite deep, the microbial content at different depths may vary. If vinegar solution is randomly sampled for testing, the test results may be inaccurate. Summary of the Invention

[0004] In order to overcome the shortcomings of the prior art, the present invention provides a method for testing the microbial content in the process of aged vinegar brewing, which effectively solves the problem that the microbial content may vary at different depths and that the test results are inaccurate when vinegar is randomly sampled for testing.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a method for testing the microbial content in the brewing process of aged vinegar, comprising an extraction body, wherein an insertion head is installed at the bottom end of the extraction body, an extraction component is installed inside the extraction body, and a discharge component is installed inside the extraction body;

[0006] The extraction assembly includes an inner groove equidistantly located inside the extraction machine body. A liquid inlet groove is provided on one side of the inner groove. A liquid storage cylinder is installed on the side of the liquid inlet groove near the inside of the inner groove. The inner diameter of the liquid storage cylinder is the same as the inner diameter of the liquid inlet groove. A baffle is installed inside the liquid inlet groove. Filter holes are evenly provided inside the baffle. A piston is slidably connected inside the liquid storage cylinder.

[0007] Preferably, a movable rod is installed on the side of the piston away from the baffle, the movable rod extends into the interior of the inner groove, a connector is installed at one end of the movable rod, and a first rotating rod is rotatably connected to one side of the connector, with one end of the first rotating rod inclined downward.

[0008] Preferably, one end of the first rotating rod is rotatably connected to a connecting shaft, and fixed rods are symmetrically installed at both ends of the connecting shaft. A first connecting rod is installed at one end of the fixed rod. The first connecting rod is inserted into the interior of the first slot. The first slot is symmetrically opened inside the extraction body. A top plate is installed at the top of the first connecting rod.

[0009] Preferably, the discharge assembly includes a discharge unit installed on the side of the inner tank near the liquid inlet tank, and a drive unit is installed inside the inner tank. The discharge unit includes partitions equidistantly arranged on the outer wall of the extractor body. The partitions are in close contact with the outer wall of the extractor body. A stopper is installed on the side of the partition near the extractor body. The stopper is adapted to the liquid inlet tank. The partitions have evenly spaced connecting holes inside.

[0010] Preferably, a movable rod is installed on one side of the partition, the movable rod is inserted into the inside of the movable groove, the movable groove is opened on one side of the inner groove, and the movable groove is located below the liquid inlet groove. A guide rod is installed on one side of the partition, the guide rod is inserted into the inside of the guide groove, the guide groove is opened on one side of the inner groove, and the guide groove is located above the liquid inlet groove.

[0011] Preferably, the driving unit includes a slid groove formed on the side of the inner tank away from the liquid inlet tank, a slider is slidably connected inside the slid groove, a movable plate is installed on one side of the slider, a spring is installed at the bottom end of the slider, a second rotating rod is rotatably connected to one side of the movable plate, and the bottom end of the second rotating rod is rotatably connected to the movable rod.

[0012] Preferably, the movable plate has a through groove inside, and a second rod is inserted into the through groove. The second rod is inserted into the inside of a second slot, which is located inside the extraction body. The through groove has slots on both the front and back sides. Card blocks are installed at equal intervals on both sides of the second rod. The card blocks are adapted to the card slots and are located above the card slots.

[0013] Preferably, a fixing plate is installed at the top of the second insertion rod, and limit blocks are symmetrically installed on both sides of the fixing plate. A throttle is installed at the top of the top plate, and the throttle contacts the limit blocks.

[0014] Preferably, a method for testing the microbial content in the brewing process of aged vinegar includes the following steps:

[0015] 1. Insert the extraction unit into the fermentation tank;

[0016] 2. Push the partition outward to displace the rice grains on the outside of the liquid inlet tank away from the extractor body, and the vinegar solution enters between the partition and the liquid inlet tank through the connecting hole;

[0017] 3. Push the piston to move, drawing the vinegar from the outside into the storage tank;

[0018] Fourth, move the partition back, so that the stopper on the partition enters the liquid inlet tank, seals the liquid storage cylinder, and removes the extraction machine body;

[0019] 5. Move the partition outward and push the piston outward to squeeze out the vinegar in the storage tank. Add the vinegar from multiple storage tanks to the microbial content detector in sequence to detect the microbial content in the vinegar at different depths.

[0020] Compared with the prior art, the beneficial effects of the present invention are:

[0021] (1) In this invention, the first connecting rod moves downward, causing the first rotating rod to rotate, which in turn drives the piston to move into the storage cylinder, drawing vinegar into the storage cylinder for storage, which facilitates the extraction of vinegar. Moreover, multiple storage cylinders are equidistantly arranged on the extraction machine body, thereby enabling the extraction of vinegar at different depths and improving the accuracy of the detection structure for the content of microorganisms in vinegar.

[0022] (2) After the second insert rod moves downward, it pushes the moving plate downward, causing the second rotating rod to rotate and push the partition to move outward, thereby squeezing out the rice grains and other particles on the outside of the liquid inlet. At this time, the vinegar enters between the partition and the liquid inlet, thus preventing the rice grains from blocking the liquid inlet and facilitating the extraction of the vinegar.

[0023] (3) After the vinegar is extracted by the storage cylinder, the second insert rod is rotated to the position where the card block and the card slot are matched, so that the moving plate moves back under the elastic force of the spring and drives the partition to move back, so that the stopper enters the liquid inlet and blocks the outlet of the storage cylinder, thereby preventing the extracted vinegar from leaking out. Attached Figure Description

[0024] The accompanying drawings are provided to further illustrate the invention and form part of the specification. They are used together with the embodiments of the invention to explain the invention and do not constitute a limitation thereof.

[0025] In the attached diagram:

[0026] Figure 1 This is a schematic diagram of the structure of the present invention;

[0027] Figure 2 This is a schematic diagram of the internal structure of the extracted body in this invention;

[0028] Figure 3 This is a schematic diagram of the internal structure of the inner groove of the present invention;

[0029] Figure 4 This is a schematic diagram of the material discharge unit structure of the present invention;

[0030] Figure 5 This is a schematic diagram of the piston structure of the present invention;

[0031] Figure 6 This is a schematic diagram of the driving unit structure of the present invention;

[0032] Figure 7This is a schematic diagram of the limiting block structure of the present invention;

[0033] In the diagram: 1. Extraction body; 2. Insertion head; 3. Extraction assembly; 301. Inner groove; 302. First slot; 303. First connecting rod; 304. Top plate; 305. Liquid inlet groove; 306. Liquid storage cylinder; 307. Baffle; 308. Filter hole; 309. Piston; 310. Movable rod; 311. Connector; 312. First rotating rod; 313. Connecting shaft; 314. Fixed rod; 4. Discharge assembly; 401. Second slot; 402. Discharge unit; 4021 4022. Moving groove; 4023. Moving rod; 4024. Guide groove; 4025. Guide rod; 4026. Partition; 4027. Block; 4028. Connecting hole; 403. Drive unit; 4031. Slide groove; 4032. Slider; 4033. Moving plate; 4034. Spring; 4035. Through groove; 4036. Slot; 4037. Second insertion rod; 4038. Locking block; 4039. Second rotating rod; 404. Rotary handle; 405. Fixing plate; 406. Limiting block. Detailed Implementation

[0034] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.

[0035] Example 1, by Figures 1-7The present invention includes an extraction body 1, an insertion head 2 installed at the bottom of the extraction body 1, an extraction component 3 installed inside the extraction body 1, and a discharge component 4 installed inside the extraction body 1. The extraction component 3 includes an inner groove 301 equidistantly opened inside the extraction body 1, an inlet groove 305 opened on one side of the inner groove 301, a storage cylinder 306 installed on the side of the inlet groove 305 near the inside of the inner groove 301, the inner diameter of the storage cylinder 306 being the same as the inner diameter of the inlet groove 305, a baffle 307 installed inside the inlet groove 305, filter holes 308 evenly opened inside the baffle 307, and a piston 309 slidably connected inside the storage cylinder 306. A movable rod 310 is installed on one side away from the baffle 307. The movable rod 310 extends into the interior of the inner groove 301. A connector 311 is installed at one end of the movable rod 310. A first rotating rod 312 is rotatably connected to one side of the connector 311. One end of the first rotating rod 312 is inclined downward. A connecting shaft 313 is rotatably connected to one end of the first rotating rod 312. Fixed rods 314 are symmetrically installed at both ends of the connecting shaft 313. A first connecting rod 303 is installed at one end of the fixed rod 314. The first connecting rod 303 is inserted into the interior of the first slot 302. The first slot 302 is symmetrically opened inside the extraction body 1. A top plate 304 is installed at the top of the first connecting rod 303.

[0036] In Embodiment 2, based on Embodiment 1, the discharge assembly 4 includes a discharge unit 402 installed on the side of the inner tank 301 near the liquid inlet tank 305. A drive unit 403 is installed inside the inner tank 301. The discharge unit 402 includes partitions 4025 equidistantly disposed on the outer wall of the extraction body 1. The partitions 4025 are in close contact with the outer wall of the extraction body 1. A stopper 4026 is installed on the side of the partitions 4025 near the extraction body 1, and the stopper 4026 is adapted to the liquid inlet tank 305. The partitions 4025 have evenly spaced connecting holes 402 inside. 7. A movable rod 4022 is installed on one side of the partition 4025. The movable rod 4022 is inserted into the interior of the movable groove 4021. The movable groove 4021 is located on one side of the inner groove 301 and is below the liquid inlet groove 305. A guide rod 4024 is installed on one side of the partition 4025. The guide rod 4024 is inserted into the interior of the guide groove 4023. The guide groove 4023 is located on one side of the inner groove 301 and is above the liquid inlet groove 305. The drive unit 403 includes a section located in the inner groove 301 away from the liquid inlet groove. A sliding groove 4031 is located on one side of groove 305. A slider 4032 is slidably connected inside the sliding groove 4031. A movable plate 4033 is installed on one side of the slider 4032. A spring 4034 is installed at the bottom end of the slider 4032. A second rotating rod 4039 is rotatably connected to one side of the movable plate 4033. The bottom end of the second rotating rod 4039 is rotatably connected to the movable rod 4022. A through groove 4035 is opened inside the movable plate 4033. A second insert rod 4037 is inserted into the through groove 4035 and is inserted into the second slot 4022. Inside the body 1, the second slot 401 is opened inside the extraction body 1. The front and back of the through slot 4035 are provided with slots 4036. The two sides of the second insertion rod 4037 are equidistantly installed with blocks 4038. The blocks 4038 are adapted to the slots 4036 and are located above the slots 4036. The top of the second insertion rod 4037 is equipped with a fixing plate 405. The two sides of the fixing plate 405 are symmetrically equipped with limit blocks 406. The top of the top plate 304 is equipped with a handle 404, which contacts the limit blocks 406.

[0037] A method for testing the microbial content in the brewing process of aged vinegar includes the following steps:

[0038] 1. Insert the extraction unit 1 into the fermentation tank;

[0039] 2. Push the partition 4025 outward to expel the rice grains on the side of the liquid inlet tank 305 away from the extractor body 1. The vinegar solution enters between the partition 4025 and the liquid inlet tank 305 through the connecting hole 4027.

[0040] Third, push the piston 309 to move, drawing the external vinegar into the reservoir 306;

[0041] Fourth, the partition 4025 is moved back, so that the stopper 4026 on the partition 4025 enters the liquid inlet tank 305, seals the liquid storage cylinder 306, and removes the extraction body 1.

[0042] 5. Move the partition 4025 outward and push the piston 309 outward to squeeze out the vinegar in the storage cylinder 306. Add the vinegar from multiple storage cylinders 306 to the microbial content detector in sequence to detect the microbial content in the vinegar at different depths.

[0043] Working principle: During use, the extractor 1 is inserted into the fermentation jar through the insert head 2. At this time, there are rice grains and vinegar liquid in the fermentation jar. Then, the second insert rod 4037 is pressed down. At this time, the locking block 4038 on the second insert rod 4037 is located above the moving plate 4033. After the second insert rod 4037 moves down, it pushes the moving plate 4033 down, thereby causing the second rotating rod 4039 to rotate and push the partition plate 4025 to move outward, thereby squeezing out the rice grains and other substances on the outside of the liquid inlet trough 305. At this time, the vinegar liquid enters between the partition plate 4025 and the liquid inlet trough 305, thereby preventing the rice grains from blocking the liquid inlet trough 305 and facilitating the extraction of vinegar liquid.

[0044] When the partition 4025 moves outward, it pushes the top plate 304 downward, thereby causing the first connecting rod 303 to move downward. Then, the connecting shaft 313 moves downward, causing the end of the first rotating rod 312 connected to the connector 311 to rotate upward, thereby causing the piston 309 to move into the storage cylinder 306, thereby drawing the vinegar into the storage cylinder 306 for storage. Multiple storage cylinders 306 are equidistantly arranged on the extraction body 1, thereby enabling the extraction of vinegar at different depths and improving the accuracy of the detection structure for the microbial content in the vinegar.

[0045] After the storage cylinder 306 has finished extracting the vinegar, the second insert rod 4037 is rotated so that the locking block 4038 on the outside of the second insert rod 4037 matches the locking groove 4036 on the moving plate 4033. At this time, the moving plate 4033 moves back under the elastic force of the spring 4034, and then drives the partition 4025 to move back through the second rotating rod 4039, so that the stopper 4026 enters the liquid inlet 305, thereby blocking the outlet of the storage cylinder 306 and preventing the extracted vinegar from leaking out.

[0046] Remove the extraction body 1, lift the second insertion rod 4037 and rotate it so that the locking block 4038 returns to its original state. Then move the second insertion rod 4037 downward, causing the partition plate 4025 to move outward, and moving the stopper 4026 out of the liquid inlet tank 305. Then pull back the top plate 304 so that the piston 309 moves back, thereby squeezing out the vinegar in each liquid storage cylinder 306. Then put the extracted vinegar into the microbial content detector in sequence for microbial content detection.

Claims

1. A device for testing the microbial content in the brewing process of aged vinegar, comprising an extractor (1), characterized in that: An insertion head (2) is installed at the bottom of the extraction body (1), an extraction component (3) is installed inside the extraction body (1), and a discharge component (4) is installed inside the extraction body (1). The extraction component (3) includes an inner groove (301) equidistantly opened inside the extraction body (1). A liquid inlet groove (305) is opened on one side of the inner groove (301). A liquid storage cylinder (306) is installed on the side of the liquid inlet groove (305) close to the inside of the inner groove (301). The inner diameter of the liquid storage cylinder (306) is the same as the inner diameter of the liquid inlet groove (305). A baffle (307) is installed inside the liquid inlet groove (305). Filter holes (308) are evenly opened inside the baffle (307). A piston (309) is slidably connected inside the liquid storage cylinder (306). The discharge assembly (4) includes a discharge unit (402) installed on the side of the inner tank (301) near the liquid inlet tank (305). A drive unit (403) is installed inside the inner tank (301). The discharge unit (402) includes partitions (4025) equidistantly arranged on the outer wall of the extraction body (1). The partitions (4025) are in close contact with the outer wall of the extraction body (1). A stopper (4026) is installed on the side of the partition (4025) near the extraction body (1). The stopper (4026) is adapted to the liquid inlet tank (305). The partitions (4025) are evenly provided with connecting holes (4027) inside. A movable rod (4022) is installed on one side of the partition (4025). The movable rod (4022) is inserted into the interior of the movable groove (4021). The movable groove (4021) is opened on one side of the inner groove (301) and is located below the liquid inlet groove (305). A guide rod (4024) is installed on one side of the partition (4025). The guide rod (4024) is inserted into the interior of the guide groove (4023). The guide groove (4023) is opened on one side of the inner groove (301) and is located above the liquid inlet groove (305).

2. The device for testing the microbial content in the brewing process of aged vinegar according to claim 1, characterized in that: A movable rod (310) is installed on the side of the piston (309) away from the baffle (307). The movable rod (310) extends into the interior of the inner groove (301). A connector (311) is installed at one end of the movable rod (310). A first rotating rod (312) is rotatably connected to one side of the connector (311). One end of the first rotating rod (312) is inclined downward.

3. The device for testing the microbial content in the brewing process of aged vinegar according to claim 2, characterized in that: One end of the first rotating rod (312) is rotatably connected to a connecting shaft (313). Fixed rods (314) are symmetrically installed at both ends of the connecting shaft (313). A first connecting rod (303) is installed at one end of the fixed rod (314). The first connecting rod (303) is inserted into the inside of the first slot (302). The first slot (302) is symmetrically opened inside the extraction body (1). A top plate (304) is installed at the top of the first connecting rod (303).

4. The device for testing the microbial content in the brewing process of aged vinegar according to claim 1, characterized in that: The drive unit (403) includes a slide groove (4031) opened on the side of the inner tank (301) away from the liquid inlet tank (305). A slider (4032) is slidably connected inside the slide groove (4031). A movable plate (4033) is installed on one side of the slider (4032). A spring (4034) is installed at the bottom end of the slider (4032). A second rotating rod (4039) is rotatably connected to one side of the movable plate (4033). The bottom end of the second rotating rod (4039) is rotatably connected to the movable rod (4022).

5. The device for testing the microbial content in the brewing process of aged vinegar according to claim 4, characterized in that: The movable plate (4033) has a through groove (4035) inside, and a second rod (4037) is inserted into the through groove (4035). The second rod (4037) is inserted into the second slot (401) inside the second slot (401) inside the extraction body (1). The through groove (4035) has slots (4036) on both the front and back. Card blocks (4038) are installed at equal intervals on both sides of the second rod (4037). The card blocks (4038) are adapted to the card slots (4036) and are located above the card slots (4036).

6. The device for testing the microbial content in the brewing process of aged vinegar according to claim 5, characterized in that: A fixing plate (405) is installed at the top of the second insertion rod (4037), and limit blocks (406) are symmetrically installed on both sides of the fixing plate (405). A throttle (404) is installed at the top of the top plate (304), and the throttle (404) contacts the limit block (406).

7. A method for testing the microbial content in the brewing process of aged vinegar, characterized in that: Using any one of the microbial content testing devices described in claims 1-6 for the brewing process of aged vinegar, the method includes the following steps:

1. Insert the extraction body (1) into the fermentation tank; 2. Push the partition (4025) outward to expel the rice grain phase on the side of the liquid inlet tank (305) away from the extractor body (1), and the vinegar liquid enters between the partition (4025) and the liquid inlet tank (305) through the connecting hole (4027); 3. Push the piston (309) to move, and draw the vinegar from the outside into the reservoir (306); Fourth, move the partition (4025) back, so that the stopper (4026) on the partition (4025) enters the liquid inlet tank (305), seals the liquid storage cylinder (306), and takes out the extraction body (1); 5. Move the partition (4025) outward and push the piston (309) outward to squeeze out the vinegar in the storage cylinder (306). Add the vinegar in multiple storage cylinders (306) to the microbial content detector in sequence to detect the microbial content in the vinegar at different depths.

Citation Information

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