Chip mounting table and chip mounting machine
By using a nozzle system driven by a multi-drive block and a CCD positioning camera in the patch machine, combined with a conveyor belt and detection probe, the problems of low working efficiency and insufficient strength of the existing patch machine are solved, and the efficiency and accuracy of the multi-circuit board is achieved Assembly-line production of patches and production lines.
Patent Information
- Application Number
- CN202210838848.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-07-13
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2042-07-13
AI Technical Summary
The existing patch machines can only process one production line, have low working efficiency and low platform strength, making it difficult to adapt to the processing needs of multiple circuit boards.
A patch machine including a support plate and a support platform is designed, and multiple X transmission blocks, Y transmission blocks and Z transmission rods drive suction nozzles are used for precise positioning. Combined with a CCD positioning camera and conveyor belt system, multiple circuit boards are realized. At the same time, a detection probe and a universal wheel are provided on the support plate to improve accuracy and mobility.
Efficient installation and precise patching of multiple circuit boards are achieved, manual participation is reduced, production efficiency and processing accuracy is improved, and device operation and transportation is simplified.
Smart Images

Figure CN115209721B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of PCB circuit board production, in particular to a chip mounting table and a chip mounting machine. Background Art
[0002] The placement machine is also called the placement machine or surface mount system. In the production line, it is configured after the dispensing machine or screen printing machine. It is a device that accurately places surface mount components on the PCB pads by moving the placement head. The placement machine is used to achieve high-speed, high-precision and fully automatic placement of components. It is the most critical and complex equipment in the entire SMT production. The placement machine is the main equipment in the SMT production line. The placement machine has developed from the early low-speed mechanical placement machine to the high-speed optical alignment placement machine, and has developed towards multi-functional, flexible connection modularization.
[0003] The existing patent (CN103635030B) is a new type of chip mounter platform and chip mounter, including a platform, a Y-axis moving device arranged on the platform, an X-axis moving device connected to the Y-axis moving device and driven by the Y-axis moving device to move in the Y-axis direction of the platform, and a chip mounter head connected to the X-axis moving device and driven by the X-axis moving device to move in the X-axis direction of the platform, wherein the platform is polished from stone as a whole. The chip mounter platform and the chip mounter are provided with a chip mounter head, which can move in the X-axis direction and the Y-axis direction, so as to realize the chip mount processing of the electronic circuit board by the device. Although the device can reduce the overall difficulty of the chip mount work, the platform is polished from stone, has low strength, is easy to break when used, is heavy, and does not move. The chip mounter has only one chip mounter head, which is difficult to adapt to the needs of processing multiple circuit boards at the same time, and cannot effectively improve the overall work efficiency of the chip mount work. Summary of the invention
[0004] 1. Technical issues to be solved
[0005] In view of the deficiencies in the prior art, the present invention provides a chip mounting table and a chip mounting machine, which solve the problem that the existing chip mounting table and chip mounting machine can only process one production line at a time and have low working efficiency.
[0006] (II) Technical solution
[0007] To achieve the above purpose, the present invention is implemented by the following technical solutions: a chip placement table and a chip placement machine, including a support plate and a support platform, the front and rear surfaces of the support plate are respectively provided with first slide grooves near the upper edge positions, the upper and lower surfaces of the two first slide grooves are embedded and fixed with X linear motors, two X transmission blocks are respectively slidably arranged in the two first slide grooves, the front sides of the four X transmission blocks are respectively fixedly connected with cantilever beams near one side edge, the four cantilever beam rods are slidably sleeved with Y transmission blocks, the four Y transmission blocks are embedded and fixedly arranged at the upper end position, the top surface of the connecting plate and the top surface of the Y transmission block are fixed with multiple fixed blocks at equal intervals, the multiple fixed blocks are fixedly connected to the opposite surfaces of the two groups of two, the lower surface of the connecting plate is fixedly connected with multiple transmission housings at equal intervals, the multiple transmission housings are slidably arranged with Z transmission rods, the bottom centers of the multiple Z transmission rods are fixedly connected with suction nozzles, and the middle lower positions of the four Y transmission blocks are embedded and fixedly arranged with multiple CCD positioning cameras at equal intervals;
[0008] Feeding brackets are fixedly arranged at the four corners of the upper surface of the support platform, the upper surfaces of the four feeding brackets are fixedly connected with feeding conveyor belts, the surfaces of the four feeding conveyor belts are provided with multiple feeding grooves at equal intervals, a PCB bracket is fixedly connected to the middle position of the upper surface of the support platform, the upper surface of the PCB bracket is fixedly connected with a PCB conveyor belt, and the PCB conveyor belt is fixedly connected with multiple PCB fixing frames at equal intervals.
[0009] Preferably, a second sliding groove is provided at a middle position of the surface of one side opposite to the other of the four Y transmission blocks, and the four Y transmission blocks are slidably mounted on the cantilever beam through the second sliding groove.
[0010] Preferably, a limit block is fixedly provided in the middle position of the two first slide grooves, and the outer surfaces of both sides of the two limit blocks are fixedly connected to the bottom positions with detection cross bars, and the bottom surfaces of the four detection cross bars are fixedly connected to the middle position of one side edge.
[0011] Preferably, a conveying hole is opened at the center of the front side of the support plate, and the PCB conveyor belt passes through the conveying hole.
[0012] Preferably, partition plates are fixedly connected to both side edges and the middle position of the surface of the PCB conveyor belt.
[0013] Preferably, material baffles are fixedly connected to the front and rear edge positions of the surface of the feeding conveyor belt.
[0014] Preferably, an inspection window is hingedly provided on the outer surface of one side of the Y transmission block near the front end edge via a hinge, and a handle is fixedly connected to the inspection window at a middle position near one side edge.
[0015] Preferably, universal wheels are fixedly connected to the four corners of the bottom surface of the support platform.
[0016] Working principle: When in use, the device fixes the circuit board in the PCB fixing frame, and the PCB conveyor belt drives the circuit board to move, and fixes each electronic component in the feeding trough to realize the transmission of materials. The X motor located on the support plate drives the X transmission block to move, and then drives the cantilever beam to realize the movement of the suction nozzle in the X-axis direction. The Y linear motor located in the Y transmission block drives the Y transmission block to move on the cantilever beam to realize the movement of the suction nozzle in the Y-axis direction. The Z transmission rod and CCD positioning camera are arranged in the Y transmission block to ensure the movement of the suction nozzle in the Z-axis direction. The suction nozzle realizes precise positioning of the circuit board and electronic components through the CCD positioning camera to complete the patching of the circuit board.
[0017] (III) Beneficial effects
[0018] The present invention provides a chip mounting platform and a chip mounting machine, which have the following beneficial effects:
[0019] 1. The present invention provides a chip mounting table and a chip mounting machine. Compared with the existing chip mounting table and chip mounting machine, the chip mounting table and the chip mounting machine are provided with four feeding conveyor belts on the base and four Y transmission blocks on the support plate, so that a variety of different electronic components can be installed on a plurality of circuit boards at the same time. At the same time, a plurality of suction nozzles and CCD positioning cameras are provided on the Y transmission block, which is conducive to improving the positioning accuracy of the chip mounting machine and improving the efficiency of the overall chip mounting work.
[0020] 2. The present invention provides a chip mounting table and a chip mounting machine. Compared with the existing chip mounting table and chip mounting machine, the chip mounting table and the chip mounting machine are configured as multiple conveyor belts, and grooves for filling materials and fixing frames for circuit boards are provided on the conveyor belts, so that the chip mounting work is transformed into an assembly line form, thereby reducing the labor required for the entire production process and improving production efficiency.
[0021] 3. The present invention provides a chip mounting table and a chip mounting machine. Compared with the existing chip mounting table and chip mounting machine, the chip mounting table and the chip mounting machine are provided with a detection probe on the support plate, which is conducive to the detection of the circuit board on the conveyor belt and ensures the production quality efficiency of the whole production line. The device is connected with a universal wheel at the lower end of the chip mounting table, which is conducive to the overall movement and transportation of the device, reduces the operation difficulty of the device and improves the processing accuracy. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is an axonometric schematic diagram of the present invention;
[0023] Figure 2 It is a front view schematic diagram of the present invention;
[0024] Figure 3 It is a side view schematic diagram of the present invention;
[0025] Figure 4 It is a top view schematic diagram of the present invention;
[0026] Figure 5 It is a side cross-sectional schematic diagram of the Y transmission block of the present invention;
[0027] Figure 6 It is a front cross-sectional schematic diagram of the support plate of the present invention.
[0028] Among them, 1. support plate; 2. X transmission block; 3. first slide; 4. second slide; 5. Y transmission block; 6. Z transmission rod; 7. suction nozzle; 8. universal wheel; 9. cantilever beam; 10. limit block; 11. detection cross bar; 12. detection probe; 13. material baffle; 14. feeding conveyor belt; 15. feeding bracket; 16. PCB conveyor belt; 17. PCB fixing frame; 18. PCB bracket; 19. support platform; 20. transmission hole; 21. partition plate; 22. feeding trough; 23. inspection window; 24. handle; 25. fixing block; 26. Y linear motor; 27. connecting plate; 28. transmission housing; 29. CCD positioning camera; 30. X linear motor; 31. hinge. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0030] Example:
[0031] like Figure 1-6As shown, the embodiment of the present invention provides a chip mounting table and a chip mounting machine, including a support plate 1 and a support platform 19, the front and rear surfaces of the support plate 1 are respectively provided with first slide grooves 3 near the upper edge, the upper and lower surfaces of the two first slide grooves 3 are embedded and fixedly provided with X linear motors 30, which are conducive to driving the X transmission block 2 to move in the first slide groove 3, and two X transmission blocks 2 are respectively slidably provided in the two first slide grooves 3 to realize the movement of the chip mounting machine in the X-axis direction, the front sides of the four X transmission blocks 2 are respectively fixedly connected with cantilever beams 9 near one side edge, and the rods of the four cantilever beams 9 are slidably sleeved with Y transmission blocks 5 to realize the movement of the chip mounting machine in the Y-axis direction, and the four Y transmission blocks 5 are embedded and fixedly provided with connecting plates 27 near the upper end, and the connecting plates 27 are respectively fixedly provided with connecting plates 27. A plurality of fixed blocks 25 are fixed at equal intervals on the top surface and the inner top surface of the Y transmission block 5. A plurality of fixed blocks 25 are fixedly connected to the relative surfaces of a group of two by two with a Y linear motor 26, which is conducive to driving the Y transmission block 5 to move on the cantilever beam 9. A plurality of transmission housings 28 are fixedly connected to the lower surface of the connecting plate 27 at equal intervals. A Z transmission rod 6 is slidably arranged in the plurality of transmission housings 28, which is conducive to realizing the movement of the placement machine in the Z-axis direction. A suction nozzle 7 is fixedly connected at the center of the bottom end of the plurality of Z transmission rods 6, so that the placement machine can attract and place the electronic components. A plurality of CCD positioning cameras 29 are embedded and fixedly arranged at equal intervals in the middle and lower positions of the four Y transmission blocks 5, which is conducive to helping the suction nozzle 7 to position the electronic components and the circuit board;
[0032] Feeding brackets 15 are fixedly arranged at the four corners of the upper surface of the support platform 19, and the upper surfaces of the four feeding brackets 15 are fixedly connected to the feeding conveyor belts 14. The surfaces of the four feeding conveyor belts 14 are provided with multiple feeding slots 22 at equal intervals, which is conducive to placing each component in the feeding slot 22 and moving under the drive of the feeding conveyor belts 14. A PCB bracket 18 is fixedly connected to the middle position of the upper surface of the support platform 19, and the upper surface of the PCB bracket 18 is fixedly connected to the PCB conveyor belt 16. The PCB conveyor belt 16 is fixedly connected to multiple PCB fixing frames 17 at equal intervals, which is conducive to fixing the circuit board and driving the circuit board to pass through each process in sequence.
[0033] A second slide groove 4 is provided in the middle position of the surface of one side of the four Y transmission blocks 5. The four Y transmission blocks 5 are slidably sleeved on the cantilever beam 9 through the second slide groove 4, which is conducive to ensuring the smooth sliding of the Y transmission block 5. A limit block 10 is fixedly arranged in the middle position of the two first slide grooves 3. The outer surfaces of both sides of the two limit blocks 10 are fixedly connected with a detection cross bar 11 near the bottom end position. The bottom surface of the four detection cross bars 11 is fixedly connected with a detection probe 12 in the middle position near the edge of one side, which is conducive to detecting the processed circuit board and improving the quality of the product. A transmission hole 20 is provided at the center of the front side of the support plate 1, and the PCB conveyor belt 16 passes through the transmission hole 20. The feeding hole 20 is conducive to the circuit board passing through various processing procedures. Partition plates 21 are fixedly connected to the edges and middle positions of both sides of the surface of the PCB conveyor belt 16. Material baffles 13 are fixedly connected to the front and rear edges of the surface of the feeding conveyor belt 14, which is conducive to preventing the circuit board and electronic components from falling. An inspection window 23 is hingedly provided on the outer surface of one side of the Y transmission block 5 near the front edge through a hinge 31. The inspection window 23 is fixedly connected to a handle 24 at the middle position of one side edge, which is conducive to maintenance personnel to inspect and maintain the device. Universal wheels 8 are fixedly connected to the four corners of the bottom surface of the base 19, which is conducive to the movement and transportation of the entire device.
[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A system comprising a chip mounter and a chip mount table, comprising a support plate (1) and a support table (19), characterized in that: The support plate (1) is provided with first slide grooves (3) at the upper edge positions on the front and rear surfaces, and X linear motors (30) are embedded and fixedly arranged on the upper and lower surfaces of the two first slide grooves (3). Two X transmission blocks (2) are slidably arranged in the two first slide grooves (3). The front sides of the four X transmission blocks (2) are respectively fixedly connected with cantilever beams (9) at the edges of one side. The rods of the four cantilever beams (9) are slidably sleeved with Y transmission blocks (5). The four Y transmission blocks (5) are embedded and fixedly arranged with connecting plates (27) at the upper ends, and the tops of the connecting plates (27) are fixedly mounted on the connecting plates. A plurality of fixed blocks (25) are fixed at equal intervals on the surface and the inner top surface of the Y transmission block (5); a plurality of the fixed blocks (25) are fixedly connected to the relative surfaces of the plurality of fixed blocks (25) in pairs; a plurality of transmission housings (28) are fixedly connected at equal intervals on the lower surface of the connecting plate (27); a plurality of Z transmission rods (6) are slidably arranged in the plurality of transmission housings (28); a plurality of suction nozzles (7) are fixedly connected at the center of the bottom ends of the plurality of Z transmission rods (6); a plurality of CCD positioning cameras (29) are embedded and fixedly arranged at equal intervals in the middle and lower positions of the four Y transmission blocks (5); Feeding brackets (15) are fixedly arranged at the four corners of the upper surface of the support platform (19); the upper surfaces of the four feeding brackets (15) are fixedly connected to feeding conveyor belts (14); the surfaces of the four feeding conveyor belts (14) are provided with a plurality of feeding slots (22) at equal intervals; a PCB bracket (18) is fixedly connected to the middle position of the upper surface of the support platform (19); the upper surface of the PCB bracket (18) is fixedly connected to a PCB conveyor belt (16); and the PCB conveyor belt (16) is fixedly connected to a plurality of PCB fixing frames (17) at equal intervals.
2. A system comprising a chip mounter and a chip mount station according to claim 1, characterized in that: A second slide groove (4) is provided at the middle position of the surface of one side opposite to the other of the four Y transmission blocks (5), and the four Y transmission blocks (5) are all slidably sleeved on the cantilever beam (9) through the second slide groove (4).
3. A system comprising a chip mounter and a chip mount station according to claim 1, characterized in that: A limit block (10) is fixedly arranged at the middle position of the two first slide grooves (3), and the outer surfaces of both sides of the two limit blocks (10) are fixedly connected to the bottom positions with detection cross bars (11), and the bottom surfaces of the four detection cross bars (11) are fixedly connected to the middle position of the edge of one side.
4. A system comprising a chip mounter and a chip mount station according to claim 1, characterized in that: A conveying hole (20) is provided at the center of the front side of the support plate (1), and the PCB conveyor belt (16) passes through the conveying hole (20).
5. A system comprising a chip mounter and a chip mount station according to claim 1, characterized in that: Separation plates (21) are fixedly connected at both side edges and the middle position of the surface of the PCB conveyor belt (16).
6. A system comprising a chip mounter and a chip mount station according to claim 1, characterized in that: Material baffles (13) are fixedly connected to the front and rear edge positions of the surface of the feeding conveyor belt (14).
7. A system comprising a chip mounter and a chip mount station according to claim 1, characterized in that: An inspection window (23) is hingedly provided on the outer surface of one side of the Y transmission block (5) near the front edge through a hinge (31), and a handle (24) is fixedly connected to the inspection window (23) at the middle position near the edge of one side.
8. A system comprising a chip mounter and a chip mount station according to claim 1, characterized in that: Universal wheels (8) are fixedly connected at the four corners of the bottom surface of the support platform (19).