Pin assembly apparatus and assembly method
By designing a pin assembly device that includes multiple mechanisms, the problem of not being able to quickly and accurately install the pins of bent connectors in existing technologies has been solved, achieving efficient connector assembly and improving assembly efficiency and yield.
Patent Information
- Application Number
- CN202210920333.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-08-02
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2042-08-02
AI Technical Summary
There is a lack of existing technology for equipment that can quickly and accurately install connector pins with bent shapes.
A pin assembly device is designed, including a fixed side body, a rotating side body, a connector positioning mechanism, a first pin cutting mechanism, a first pin bending mechanism, a second pin cutting mechanism, a second pin bending mechanism, and a PCB board pin mechanism. The positioning, cutting, and bending operations of the connector are realized through the coordinated work of these mechanisms.
It enables rapid and accurate installation of docking plugs, improves the efficiency of batch product assembly, reduces labor requirements, and increases the yield rate.
Smart Images

Figure CN115213317B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to intelligent manufacturing, in particular, to a pin assembly device and an assembly method. BACKGROUND
[0002] The connector is an important component of an electronic device. With the continuous complication of the functional design of the electronic device, the number of pin designs on each electronic device is increasing. At the same time, in order to meet the requirements of the space design of the electronic product, the pin of the connector has a bent shape. However, there is no device in the prior art that can quickly and accurately install the connector pin with a bent shape. SUMMARY
[0003] In view of the defects in the prior art, the purpose of the present application is to provide a pin assembly device and an assembly method.
[0004] According to the pin assembly device provided by the present application, it comprises: a fixed side body, a rotating side body, a connector positioning mechanism, a first pin cutting mechanism, a first pin bending mechanism, a second pin cutting mechanism, a second pin bending mechanism and a PCB line board pin mechanism.
[0005] The rotating side body is arranged on the mounting surface of the fixed side body and can rotate along the axial direction; the first pin cutting mechanism, the first pin bending mechanism, the second pin cutting mechanism, the second pin bending mechanism and the PCB line board pin mechanism are arranged on the mounting surface of the fixed side body and sequentially distributed along the circumference of the rotating side body.
[0006] A plurality of connector positioning mechanisms are arranged on the mounting surface of the rotating side body and sequentially distributed along the circumference of the rotating side body.
[0007] Preferably, the connector positioning mechanism is used for positioning and installing the connector.
[0008] The first pin cutting mechanism is used for positioning and installing the first group of pins on the connector on the connector positioning mechanism and cutting the end of the first group of pins to form independent pin bodies.
[0009] The first pin bending mechanism is used for bending the first group of pins.
[0010] The second pin cutting mechanism is used for positioning and installing the second group of pins on the connector (218) on the connector positioning mechanism and cutting the end of the second group of pins to form independent pin bodies.
[0011] The second pin bending mechanism is used for bending the second group of pins.
[0012] Preferably, the connector positioning mechanism comprises a first air cylinder, a first base plate, a guide rail support block, a guide rail mounting plate, a pushing block, a connector positioning block adjusting plate, a connector positioning block and a first limiting rod.
[0013] The first air cylinder is mounted on the first base plate; the base plate is provided with guide rail support blocks on both sides of the end; the upper end face of the guide rail support block is provided with a guide rail mounting plate; the guide rail mounting plate is provided with a first guide rail;
[0014] The pushing block comprises a push plate and a sliding plate connected together; the sliding plate is mounted on the first guide rail and can slide along the first guide rail; the push plate is arranged on the extension rod of the first air cylinder;
[0015] The front end face of the push plate is provided with the connector positioning block adjusting plate; the front end face of the connector positioning block adjusting plate is provided with the connector positioning block; the connector positioning block is used for positioning the connector;
[0016] The front end face of the push plate is provided with a first limiting rod on both sides of the end.
[0017] Preferably, the first pin cutting mechanism comprises a second base plate, a first side support plate, a second side support plate, a first top plate, a first air cylinder pad, a first connecting rod, a first lifting plate, a cutting knife, a pre-pressing mechanism, a knife seat mounting block, a knife seat, a limiting block, a feeding mechanism and a second air cylinder.
[0018] The two sides of the second base plate are provided with a first side support plate and a second side support plate; the top end of the first side support plate and the second side support plate is provided with a first top plate;
[0019] The second air cylinder is mounted on the first top plate through the first air cylinder pad, and the extension rod of the second air cylinder extends downward through the first top plate;
[0020] One end of the first connecting rod is connected to the extension rod of the second air cylinder, and the other end is connected to the first lifting plate;
[0021] The lower end face of the first lifting plate is provided with a pre-pressing mechanism and a cutting knife; the pre-pressing mechanism is arranged on the inner side of the cutting knife, close to the connector positioning mechanism;
[0022] The knife seat is arranged opposite to the cutting knife, and the knife seat is mounted on the second base plate through the knife seat mounting block;
[0023] The front end of the knife seat mounting block is provided with a feeding mechanism;
[0024] The knife seat mounting block is provided with a limiting block; the limiting block is arranged on the outer side of the knife seat and is used for limiting the lower limit position of the cutting knife.
[0025] Preferably, the second bottom plate is further provided with a first limiting support; the first limiting support is provided with a second limiting rod; the tool holder mounting block is provided with a first limiting hole; the second limiting rod extends into the first limiting hole to limit the first limiting rod oppositely.
[0026] Preferably, the first pin bending mechanism comprises a third bottom plate, a third side support plate, a fourth side support plate, a second top plate, a second connecting rod, a second lifting plate, an upper pressing die, a lower pressing die, a bending cylinder seat, a bending die, a third cylinder and a bending cylinder.
[0027] Both side ends of the third bottom plate are provided with a third side support plate and a fourth side support plate; the top ends of the third side support plate and the fourth side support plate are provided with a second top plate.
[0028] The third cylinder is arranged on the second top plate, and an extending rod of the third cylinder extends downward through the second top plate; the extending rod of the third cylinder is connected with a second lifting plate through a second connecting rod.
[0029] The lower side of the second lifting plate is provided with an upper pressing die; the upper pressing die is oppositely provided with a lower pressing die, and the lower pressing die is mounted on the bottom plate.
[0030] The bending cylinder is mounted on the bottom plate through a bending cylinder seat; the bending cylinder is used to drive the bending die to bend the pin.
[0031] Preferably, the side end of the second lifting plate is provided with a guide rail connecting support, and the guide rail connecting support is connected with guide rails on the third side support plate and the fourth side support plate.
[0032] Preferably, the third bottom plate is further provided with a second limiting support; the second limiting support is provided with a third limiting rod; the lower pressing die is provided with a second limiting hole; the third limiting rod extends into the second limiting hole to limit the first limiting rod oppositely.
[0033] Preferably, the PCB pin mechanism comprises a fourth bottom plate, a fifth side support plate, a sixth side support plate, a third top plate, a third connecting rod, a third lifting plate, a circuit board pressing die, a fourth cylinder, a floating platform supporting cylinder, a driving floating platform, a PCB positioning die, a supporting cylinder, a supporting die, a supporting die positioning cylinder and a supporting die positioning pin.
[0034] Both side ends of the fourth bottom plate are provided with a fifth side support plate and a sixth side support plate; the top ends of the fifth side support plate and the sixth side support plate are provided with a third top plate.
[0035] The fourth cylinder is arranged on the third top plate, and an extending rod of the fourth cylinder extends downward through the top plate;
[0036] One end of the third connecting rod is connected to the extension rod of the fourth cylinder, and the other end is connected to the third lifting plate;
[0037] A circuit board pressing die is arranged on the third lifting plate;
[0038] The bottom plate is provided with a support cylinder, a floating platform support cylinder and a support die positioning cylinder, the support cylinder is used to drive the support die to move up and down, the floating platform support cylinder is used to drive the floating platform to float up and down, the floating platform is provided with a PCB circuit board positioning die, the PCB circuit board positioning die is used for positioning the PCB circuit board, and the circuit board pressing die is used to press the circuit board onto the pin; the support die positioning cylinder is used to drive the support die positioning pin, and two support die positioning pins are arranged on the two sides of the support cylinder and used to position the support cylinder.
[0039] Preferably, the fourth bottom plate is further provided with a third limiting support arranged on the inner side of the support cylinder and used to limit the first limiting rod in cooperation.
[0040] According to the plug pin assembling method provided by the application, the following steps are included:
[0041] (1) After the first connector positioning mechanism is put into the connector material, the side body is rotated by 60° to rotate the first connector positioning mechanism to the front of the first plug pin cutting mechanism, the first plug pin cutting mechanism starts to act, the feeding mechanism pushes the short plug pin material to the limiting block, the second cylinder starts to act downward to make the pre-pressing mechanism press the short plug pin material, the second cylinder continues to act downward to make the cutting knife cut into the short plug pin material, so that the short plug pin material changes from a continuous state to an independent state, the second cylinder starts to act upward to a specified position, at this time, the pre-pressing mechanism still presses the short plug pin material which is cut off and separated, the first cylinder of the connector positioning mechanism acts to push the pushing block, the connector positioning block adjusting plate, the connector positioning block and the connector until the limiting rod abuts against the limiting rod, the second cylinder continues to act upward to the original position, and the first cylinder with the pushing block, the connector positioning block adjusting plate, the connector positioning block, the connector and the cut-off independent short plug pin material retreats to the original position;
[0042] (2) the rotating side body continues to rotate 60°, the first connector positioning mechanism is rotated to the front of the first pin bending mechanism, the first cylinder on the connector positioning mechanism drives the pushing block, the connector positioning block adjusting plate, the connector positioning block and the connector until the limiting rod abuts against the fourth limiting rod, the first pin bending mechanism starts to act, the third cylinder drives the second connecting rod, the second lifting plate and the upper pressing die to act downward until the upper pressing die abuts against the lower pressing die, the bending cylinder drives the bending die to act to bend the short pin material by 90°, the bending cylinder drives the bending die to act back to the original position, the third cylinder drives the connecting rod, the lifting plate and the upper pressing die to act upward back to the original position, the first cylinder on the connector positioning mechanism drives the pushing block, the connector positioning block adjusting plate, the connector positioning block and the connector back to the original position; at the same time, the second connector positioning mechanism completes the short pin material installation at the first pin cutting mechanism;
[0043] (3) the rotating side body continues to rotate 60° to rotate the first connector positioning mechanism to the front of the second pin cutting mechanism, the first pin cutting mechanism starts to act to install the long pin material to the connector; at the same time, the second connector positioning mechanism completes the short pin bending at the first pin bending mechanism, and the third connector positioning mechanism completes the short pin installation at the first pin cutting mechanism;
[0044] (4) the rotating side body continues to rotate 60°, the first connector positioning mechanism is rotated to the front of the second pin bending mechanism, the first cylinder on the connector positioning mechanism drives the pushing block, the connector positioning block adjusting plate, the connector positioning block and the connector until the limiting rod abuts against the third limiting rod, the first pin bending mechanism starts to act to bend the long pin material by 90°; at the same time, the second connector positioning mechanism completes the long pin installation at the second pin cutting mechanism, the third connector positioning mechanism completes the short pin bending at the first pin bending mechanism, and the fourth connector positioning mechanism completes the short pin installation at the first pin cutting mechanism.
[0045] (5) rotating side body continues to rotate 60°, rotates the first connector positioning mechanism to the front of the PCB wiring board pin mechanism, the floating platform support cylinder actuates to lift the floating platform, the PCB wiring board positioning die and the PCB wiring board placed therein, at the same time, the support cylinder actuates to lift the support die, the support die is used to support the PCB wiring board positioning die from below to keep the position stable; the support die positioning cylinder actuates to lift the support die positioning pin, the support die positioning pin abuts against the support cylinder, the first cylinder of the connector positioning mechanism actuates to push the push block, the connector positioning block adjusting plate, the connector positioning block and the connector until the limiting rod abuts against the third limiting support, the fourth cylinder actuates to drive the third lifting plate and the wiring board pressing die downward to press the PCB wiring board into the connector, so that the assembly of the PCB wiring board and the connector is realized; after the assembly is completed, the floating platform support cylinder actuates to return to the original position, the support die positioning cylinder actuates to return to the original position, the support cylinder actuates to return to the original position, the fourth cylinder actuates to return to the original position, the first cylinder of the connector positioning mechanism actuates to drive the push block, the connector positioning block adjusting plate, the connector positioning block and the connector to return to the original position; at the same time, the second connector positioning mechanism completes long pin bending at the second pin bending mechanism, the third connector positioning mechanism completes long pin installation at the second pin cutting mechanism, the fourth connector positioning mechanism completes short pin bending at the first pin bending mechanism, and the fifth connector positioning mechanism completes short pin installation at the first pin cutting mechanism.
[0046] Compared with the prior art, the present application has the following beneficial effects:
[0047] In the present application, the connector positioning mechanism is driven to rotate by the rotating side body, and the automatic installation of the short pin, the long pin and the PCB wiring board on the connector is realized by cooperation of the first pin cutting mechanism, the first pin bending mechanism, the second pin cutting mechanism, the second pin bending mechanism and the PCB wiring board pin mechanism; each execution action mechanism can cooperate with multiple connector positioning mechanisms to perform actions synchronously at the same time, thereby greatly improving the assembly work efficiency of batch products. BRIEF DESCRIPTION OF DRAWINGS
[0048] Other features, objects and advantages of the present application will become more apparent from the following detailed description of non-limiting embodiments, made with reference to the accompanying drawings:
[0049] Figure 1 It is a structural schematic diagram of the pin assembly equipment in the embodiment of the present application;
[0050] Figure 2 It is a structural schematic diagram of the connector positioning mechanism in one direction in the embodiment of the present application;
[0051] Figure 3 It is a structural schematic diagram of the connector positioning mechanism in another direction in the embodiment of the present application;
[0052] Figure 4 Structure diagram of the first pin cutting mechanism in one direction of the embodiment of the present application;
[0053] Figure 5 Structure diagram of the first pin cutting mechanism in another direction of the embodiment of the present application;
[0054] Figure 6 Structure diagram of the first pin cutting mechanism in one direction of the embodiment of the present application;
[0055] Figure 7 Structure diagram of the first pin cutting mechanism in another direction of the embodiment of the present application;
[0056] Figure 8 Structure diagram of the first pin bending mechanism in one direction of the embodiment of the present application;
[0057] Figure 9 Structure diagram of the first pin bending mechanism in another direction of the embodiment of the present application;
[0058] Figure 10 Structure diagram of the first pin bending mechanism in one direction of the embodiment of the present application;
[0059] Figure 11 Structure diagram of the PCB pin mechanism in one direction of the embodiment of the present application;
[0060] Figure 12 Structure diagram of the PCB pin mechanism in another direction of the embodiment of the present application;
[0061] Figure 13 Structure diagram of the PCB pin mechanism in one direction of the embodiment of the present application;
[0062] Figure 14 Structure diagram of the PCB pin mechanism in another direction of the embodiment of the present application;
[0063] Figure 15 Structure diagram of the connector of the embodiment of the present application.
[0064] In the figure:
[0065] 1, fixed side body; 2, rotating side body;
[0066] 201, first connector positioning mechanism; 211, first bottom plate; 212, guide rail support block; 213, guide rail mounting plate; 214, pushing block; 215, connector positioning block adjusting plate; 216, connector positioning block; 217, first limiting rod; 218, connector; 219, first air cylinder; 202, second connector positioning mechanism; 203, third connector positioning mechanism; 204, fourth connector positioning mechanism; 205, fifth connector positioning mechanism; 206, sixth connector positioning mechanism;
[0067] 3, first pin cutting-off mechanism; 301, second bottom plate; 302, first side support plate; 303, second side support plate; 304, first top plate; 305, first air cylinder cushion block; 306, first connecting rod; 3071, first lifting plate; 3072, mounting plate; 3073, force transmission plate; 3074, connecting column; 3075, spring; 308, cutting-off knife; 309, pre-pressing mechanism; 3010, knife seat mounting block; 3011, knife seat; 3012, short pin material; 3013, limiting block; 3014, feeding mechanism; 3014a, transmission motor; 3014b, transmission gear; 3015, first limiting support; a, first limiting hole; 3016, second limiting rod; 3017, second air cylinder;
[0068] 4, first pin bending mechanism; 401, third bottom plate; 402, third side support plate; 403, fourth side support plate; 404, second top plate; 405, second connecting rod; 406, second lifting plate; 407, guide rail connecting support; 408, upper pressing die; 409, lower pressing die; 410, bending air cylinder seat; 411, bending die; 412, second limiting support; 413, third limiting rod; 414, third air cylinder; 415, bending air cylinder;
[0069] 5, second pin cutting-off mechanism;
[0070] 6, second pin bending mechanism;
[0071] 7, PCB circuit board pin mechanism; 701, fourth bottom plate; 702, fifth side support plate; 703, sixth side support plate; 704, third top plate; 705, third connecting rod; 706, third lifting plate; 707, circuit board pressing die; 708, fourth air cylinder; 709, third limiting support; 710, floating platform support air cylinder; 711, drive floating platform; 712, PCB circuit board positioning die; 713, PCB circuit board; 714, support air cylinder; 715, support die; 716, support die positioning air cylinder; 717, support die positioning pin. DETAILED DESCRIPTION
[0072] The application will be described in detail below with specific examples. The following examples will help those skilled in the art to further understand the application, but do not limit the application in any form. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of the application. These are within the scope of the application.
[0073] Figure 1 The structure diagram of the pin assembly equipment in the embodiment of the application is shown in FIG. 1, the pin assembly equipment provided by the application comprises a fixed side body 1, a rotating side body 2, a connector positioning mechanism, a first pin cutting mechanism 3, a first pin bending mechanism 4, a second pin cutting mechanism 5, a second pin bending mechanism 6 and a PCB line board pin mechanism 7. Figure 1
[0074] The rotating side body 2 is arranged on the mounting surface of the fixed side body 1 and can rotate along the axial direction; the first pin cutting mechanism 3, the first pin bending mechanism 4, the second pin cutting mechanism 5, the second pin bending mechanism 6 and the PCB line board pin mechanism 7 are arranged on the mounting surface of the fixed side body 1 and sequentially distributed along the circumferential direction of the rotating side body 2.
[0075] A plurality of connector positioning mechanisms are arranged on the mounting surface of the rotating side body 2 and sequentially distributed along the circumferential direction of the rotating side body 2.
[0076] In the embodiment of the application, the connector positioning mechanism is used for positioning and mounting the connector 218.
[0077] The first pin cutting mechanism 3 is used for positioning and mounting the first group of pins on the connector 218 positioned and mounted on the connector positioning mechanism and cutting the end of the first group of pins to form independent pin bodies.
[0078] The first pin bending mechanism 4 is used for bending the first group of pins.
[0079] The second pin cutting mechanism 5 is used for positioning and mounting the second group of pins on the connector 218 positioned and mounted on the connector positioning mechanism and cutting the end of the second group of pins to form independent pin bodies.
[0080] The second pin bending mechanism 6 is used for bending the second group of pins.
[0081] Figure 2 The structure diagram of the connector positioning mechanism in one direction in the embodiment of the application is shown in FIG. 2, the structure diagram of the connector positioning mechanism in the other direction in the embodiment of the application is shown in FIG. 3, the connector positioning mechanism comprises: Figure 3 Figure 2 Figure 3
[0082] The first cylinder 219 is installed on the first bottom plate 211; guide rail support blocks 212 are arranged on the two side ends of the first bottom plate 211; guide rail mounting plates 213 are arranged on the upper end faces of the guide rail support blocks 212; first guide rails are arranged on the guide rail mounting plates 213;
[0083] The pushing block 214 comprises a pushing plate and a sliding plate connected with each other; the sliding plate is installed on the first guide rail and can slide along the first guide rail; the pushing plate is arranged on the extending rod of the first cylinder 219;
[0084] The front end face of the pushing plate is provided with the connector positioning block adjusting plate 215; the front end face of the connector positioning block adjusting plate 215 is provided with the connector positioning block 216; the connector positioning block 216 is used for positioning the connector 218:
[0085] The front end face of the pushing plate is provided with the connector positioning block adjusting plate 215; the front end face of the connector positioning block adjusting plate 215 is provided with the connector positioning block 216; the connector positioning block 216 is used for positioning the connector 218:
[0086] Figure 4 It is a structural schematic view of a first pin cutting-off mechanism in one direction in the embodiment of the application, Figure 5 It is a structural schematic view of a first pin cutting-off mechanism in another direction in the embodiment of the application, as shown in Figure 4 、 Figure 5 The first pin cutting-off mechanism 3 comprises a second bottom plate 301, a first side support plate 302, a second side support plate 303, a first top plate 304, a first cylinder pad 305, a first connecting rod 306, a first lifting plate 307, a cutting-off knife 308, a pre-pressing mechanism 309, a knife seat mounting block 3010, a knife seat 3011, a limiting block 3013, a feeding mechanism 3014 and a second cylinder 3017.
[0087] The two side ends of the second bottom plate 301 are provided with the first side support plate 302 and the second side support plate 303; the top ends of the first side support plate 302 and the second side support plate 303 are provided with the first top plate 304.
[0088] The second cylinder 3017 is installed on the first top plate 304 through the first cylinder pad 305; the extending rod 3017a of the second cylinder 3017 extends downward through the first top plate 304;
[0089] One end of the first connecting rod 306 is connected with the extending rod 3017a of the second cylinder 3017, and the other end is connected with the first lifting plate 307.
[0090] The lower end face of the first lifting plate 307 is provided with the pre-pressing mechanism 309 and the cutting-off knife 308; the pre-pressing mechanism 309 is arranged on the inner side of the cutting-off knife 308, close to the connector positioning mechanism.
[0091] The knife seat 3011 is arranged opposite to the cutting knife 308, and the knife seat 3011 is installed on the second bottom plate 301 through a knife seat mounting block 3010;
[0092] The front end of the knife seat mounting block 3010 is provided with a feeding mechanism 3014;
[0093] The knife seat mounting block 3010 is provided with a limiting block 3013; the limiting block 3013 is arranged outside the knife seat 3011 and is used for limiting the lower limit position of the cutting knife 308.
[0094] The second bottom plate 301 is further provided with a first limiting support 3015; the first limiting support 3015 is provided with a second limiting rod 3016; the knife seat mounting block 3010 is provided with a first limiting hole a; the second limiting rod 3016 extends into the first limiting hole a to be limited opposite to the first limiting rod 217.
[0095] In the embodiment of the present application, the first pin cutting-off mechanism 3 and the second pin cutting-off mechanism 5 are the same in structure.
[0096] Figure 8 It is a structural schematic view of a first pin bending mechanism in one direction in the embodiment of the present application, Figure 9 It is a structural schematic view of a first pin bending mechanism in another direction in the embodiment of the present application, as shown in Figure 8 、 Figure 9 The first pin bending mechanism 4 comprises a third bottom plate 401, a third side support plate 402, a fourth side support plate 403, a second top plate 404, a second connecting rod 405, a second lifting plate 406, an upper pressing die 408, a lower pressing die 409, a bending cylinder seat 410, a bending die 411, a third cylinder 414 and a bending cylinder 415.
[0097] The two side ends of the third bottom plate 401 are provided with the third side support plate 402 and the fourth side support plate 403; the top ends of the third side support plate 402 and the fourth side support plate 403 are provided with the second top plate 404;
[0098] The third cylinder 414 is arranged on the second top plate 404, and the extending rod of the third cylinder 414 extends downward through the second top plate 404; the extending rod of the third cylinder 414 is connected with the second lifting plate 406 through the second connecting rod 405;
[0099] The lower side of the second lifting plate 406 is provided with the upper pressing die 408; the upper pressing die 408 is oppositely provided with the lower pressing die 409, and the lower pressing die 409 is installed on the third bottom plate 401;
[0100] The bending cylinder 415 is installed on the third bottom plate 401 through the bending cylinder seat 410; the bending cylinder 415 is used for driving the bending die 411 to bend the pin.
[0101] In the embodiment of the present application, the side end of the second lifting plate 406 is provided with a guide rail connecting support 407, which is connected with the guide rails on the third side support plate 402 and the fourth side support plate 403.
[0102] The third bottom plate 401 is further provided with a second limiting support 412; the second limiting support 412 is provided with a third limiting rod 413; the lower pressing die 409 is provided with a second limiting hole; the third limiting rod 413 extends into the second limiting hole to be limited in opposition to the first limiting rod 217.
[0103] Figure 11 Fig. 4 is a structural schematic diagram of the PCB pin mechanism in another direction according to the embodiment of the present application, Figure 12 Fig. 5 is a structural schematic diagram of the PCB pin mechanism in another direction according to the embodiment of the present application, as shown in Figure 11 、 Figure 12 The PCB pin mechanism 7 comprises a fourth bottom plate 701, a fifth side support plate 702, a sixth side support plate 703, a third top plate 704, a third connecting rod 705, a third lifting plate 706, a circuit board pressing die 707, a fourth cylinder 708, a floating platform support cylinder 710, a driving floating platform 711, a PCB circuit board positioning die 712, a support cylinder 714, a support die 715, a support die positioning cylinder 716 and a support die positioning pin 717.
[0104] The two side ends of the fourth bottom plate 701 are provided with the fifth side support plate 702 and the sixth side support plate 703; the top ends of the fifth side support plate 702 and the sixth side support plate 703 are provided with the third top plate 704;
[0105] The fourth cylinder 708 is arranged on the third top plate 704, and the extending rod of the fourth cylinder 708 extends downward through the third top plate 704;
[0106] One end of the third connecting rod 705 is connected to the extending rod of the fourth cylinder 708, and the other end is connected to the third lifting plate 706;
[0107] The third lifting plate 706 is provided with the circuit board pressing die 707;
[0108] The fourth bottom plate 701 is provided with a supporting cylinder 714, a floating platform supporting cylinder 710 and a supporting mold positioning cylinder 716, the supporting cylinder 714 is used to drive the supporting mold 715 to move up and down, the floating platform supporting cylinder 710 is used to drive the floating platform 711 to float up and down, the floating platform 711 is provided with a PCB circuit board positioning mold 712, the PCB circuit board positioning mold 712 is used for positioning the PCB circuit board 713, so as to be pressed on the connector by the circuit board pressing mold 707, the supporting mold positioning cylinder 716 is used to drive the supporting mold positioning pin 717, and two supporting mold positioning pins 717 are arranged on the two sides of the supporting cylinder 714 and used to position the supporting cylinder 714.
[0109] The fourth bottom plate 701 is further provided with a third limiting support 709, the third limiting support 709 is arranged on the inner side of the supporting cylinder 714 and is used to limit together with the first limiting rod 217.
[0110] When the connector assembling equipment provided by the application is used, the specific working process is as follows:
[0111] (1) After the first connector positioning mechanism 201 is put into the connector material, the side body 2 is rotated by 60° to rotate the first connector positioning mechanism 201 to the front of the first pin cutting mechanism 3, the first pin cutting mechanism 3 starts to act, the feeding mechanism 3014 pushes the short pin material 3012 to the limiting block 3013, the second cylinder 3017 starts to act downward to make the pre-pressing mechanism 309 press the short pin material 3012, the second cylinder 3017 continues to act downward to make the cutting knife 308 cut into the short pin material 3012, so that the short pin material 3012 changes from a continuous state to an independent state, the second cylinder 3017 starts to act upward to a specified position, at this time, the pre-pressing mechanism 309 still presses the short pin material 3012 which has been cut off and separated, the first cylinder 219 of the connector positioning mechanism 201 acts to push the pushing block 214, the connector positioning block adjusting plate 215, the connector positioning block 216 and the connector 218 until the limiting rod 217 abuts against the second limiting rod 3016, the second cylinder 3017 continues to act upward to the original position, and the first cylinder 219 takes the pushing block 214, the connector positioning block adjusting plate 215, the connector positioning block 216, the connector 218 and the cut-off independent short pin material 3012 back to the original position.
[0112] In the above operation, the short pin material is transmitted by the feeding mechanism 3014, manual transmission is not needed, manual labor is saved, and transmission efficiency can be improved; the feeding mechanism 3014 in the horizontal direction cooperates with the cutting knife 308 in the vertical direction to cut from top to bottom, so that the cutting position can be ensured to be accurate and reliable.
[0113] Reference Figure 4In some embodiments, a mounting plate 3072, a first lifting plate 3071 and a force transmission plate 3073 are sequentially arranged in parallel from top to bottom, the mounting plate 3072, the first lifting plate 3071 and the force transmission plate 3073 are coaxially sleeved on the first connecting rod 306, and the first lifting plate 3071 is fixedly connected with the first connecting rod 306; the mounting plate 3072 and the force transmission plate 3073 are connected through a connecting column 3074, the connecting column 3074 is slidably arranged on the first lifting plate 3071, and a part of the connecting column 3074 between the first lifting plate 3071 and the force transmission plate 3073 is sleeved with a spring 3075; a pre-pressing mechanism 309 is arranged on a lower end surface of the force transmission plate 3073, and the pre-pressing mechanism 309 is arranged on one side of the cutting knife 308.
[0114] Specifically, the feeding mechanism 3014 pushes the short pin material to the position where the knife seat 3011 is located, the second cylinder 3017 is driven to act downward, the first lifting plate 3071 is driven to move downward through the first connecting rod 306, the first lifting plate 3071 exerts pressure on the spring 3075, and then drives the force transmission plate 3073 to press the short pin material, at this time, the cutting knife 308 has not contacted the short pin material; the second cylinder 3017 drives the extension rod 3017a to act downward to cut the short pin material. After cutting, the second cylinder 3017 drives the cutting knife 308 to return upward, under the continuous contact action of the spring 3075, at this time, the pre-pressing mechanism 309 still presses the short pin material which has been cut and separated; when the second cylinder 3017 continues to return upward, the spring 3075 returns to the original state, and the pre-pressing mechanism 309 is separated from the short pin material.
[0115] In the embodiment, the pre-pressing mechanism 309 can pre-press the short pin material, and then cut the short pin material, which can avoid the deviation of the short pin material in the cutting process, and further avoid the inaccurate cutting position and even the waste of the material, thereby improving the yield. Further, the pre-pressing mechanism 309 can include, but is not limited to, a pre-pressing block.
[0116] Reference Figure 7 In some embodiments, the feeding mechanism 3014 includes a transmission gear 3014b and a transmission belt sleeved on the transmission gear 3014b, and the transmission gear 3014b is driven to rotate by a transmission motor 3014a.
[0117] Specifically, the transmission motor drives the transmission gear 3014b to rotate, the transmission gear 3014b drives the transmission belt (not shown in the figure) sleeved on the outer peripheral surface thereof to rotate, and in turn drives the material to move to the position where the cutting knife 308 and the knife seat 3011 are located. The transmission rate of the transmission belt transmission mode is fast, the driving mode of the transmission gear is stable, the moving precision is controllable, and the accurate and reliable cutting position can be ensured.
[0118] (2) The rotating side body 2 continues to rotate 60°, and the first connector positioning mechanism 201 is rotated to the front of the first pin bending mechanism 4. The first cylinder 219 on the connector positioning mechanism 201 acts to push the advancing block 214, the connector positioning block adjusting plate 215, the connector positioning block 216 and the connector 218 until the first limiting rod 217 abuts against the third limiting rod 4013. The first pin bending mechanism 4 starts to act, the third cylinder 4014 drives the second connecting rod 405, the second lifting plate 406 and the upper pressing die 408 to act downward until the upper pressing die 408 abuts against the lower pressing die 409. The bending cylinder 4015 drives the bending die 4011 to act to bend the short pin material 3012 by 90°. The bending cylinder 4015 drives the bending die 4011 to act back to the original position. The third cylinder 4014 drives the second connecting rod 405, the second lifting plate 406 and the upper pressing die 408 to act upward back to the original position. The first cylinder 219 on the connector positioning mechanism 201 acts to drive the advancing block 214, the connector positioning block adjusting plate 215, the connector positioning block 216 and the connector 218 back to the original position. At the same time, the second connector positioning mechanism 202 completes the installation of the short pin material 3012 at the first pin cutting mechanism 3.
[0119] (3) The rotating side body 2 continues to rotate 60° to rotate the first connector positioning mechanism 201 to the front of the second pin cutting mechanism 5. The second pin cutting mechanism 5 starts to act to install the long pin material to the connector 218. At the same time, the second connector positioning mechanism 202 completes the short pin bending at the first pin bending mechanism 4, and the third connector positioning mechanism 203 completes the short pin installation at the first pin cutting mechanism 3.
[0120] (4) The rotating side body 2 continues to rotate 60°, and the first connector positioning mechanism 201 is rotated to the front of the second pin bending mechanism 6. The first cylinder 219 on the connector positioning mechanism 201 acts to push the advancing block 214, the connector positioning block adjusting plate 215, the connector positioning block 216, and the connector 218 until the limiting rod 217 abuts against the third limiting rod 4013. The second pin bending mechanism 6 starts to act to bend the long pin material by 90°. At the same time, the second connector positioning mechanism 202 completes the long pin installation at the second pin cutting mechanism 5, the third connector positioning mechanism 203 completes the short pin bending at the first pin bending mechanism 4, and the fourth connector positioning mechanism 204 completes the short pin installation at the first pin cutting mechanism 3.
[0121] (5) The rotating side body 2 continues to rotate 60°, and the first connector positioning mechanism 201 is rotated to the front of the PCB circuit board pin mechanism 7. The floating platform support cylinder 710 acts to lift the floating platform 711, the PCB circuit board positioning die 712, and the PCB circuit board 713 placed therein. At the same time, the support cylinder 714 is operated to act to lift the support die 715, which is used to support the PCB circuit board positioning die 712 from below to keep it in a stable position. The support die positioning cylinder 716 acts to push out the support die positioning pin 717, which abuts against the support cylinder 714. The first cylinder 219 on the connector positioning mechanism 201 acts to push the advancing block 214, the connector positioning block adjusting plate 215, the connector positioning block 216, and the connector 218 until the limiting rod 217 abuts against the third limiting support 709. The fourth cylinder 708 acts to drive the third lifting plate 706 and the circuit board pressing die 707 downward to press the PCB circuit board 713 into the connector 218, thereby realizing the assembly of the PCB circuit board 713 and the connector 218. After the assembly is completed, the floating platform support cylinder 710 acts to return to the original position, the support die positioning cylinder 716 acts to return to the original position, the support cylinder 714 acts to return to the original position, the fourth cylinder 708 acts to return to the original position, and the first cylinder 219 on the connector positioning mechanism 201 acts to drive the advancing block 214, the connector positioning block adjusting plate 215, the connector positioning block 216, and the connector 218 to return to the original position. At the same time, the second connector positioning mechanism 202 completes the long pin bending at the second pin bending mechanism 6, the third connector positioning mechanism 203 completes the long pin installation at the second pin cutting mechanism 5, the fourth connector positioning mechanism 204 completes the short pin bending at the first pin bending mechanism 4, and the fifth connector positioning mechanism 205 completes the short pin installation at the first pin cutting mechanism 3.
[0122] In the above embodiment, the PCB wiring board and the connector can be quickly and firmly assembled by the PCB wiring board pin mechanism 7, thereby improving work efficiency; the stamping and pressing from the top can also improve the firmness of the assembly, the same repeated action is adopted each time for assembly, and the assembly quality is stable; the assembly precision is high, and the probability of part deviation is greatly reduced.
[0123] The specific embodiments of the application are described above. It should be understood that the application is not limited to the specific embodiments described above, and various modifications or changes can be made by those skilled in the art within the scope of the claims, which do not affect the essential content of the application.
Claims
1. A pin assembly method, the method is suitable for a pin assembly device; the pin assembly device comprises: a fixed side body (1), a rotating side body (2), a connector positioning mechanism, a first pin cutting mechanism (3), a first pin bending mechanism (4), a second pin cutting mechanism (5), a second pin bending mechanism (6), and a PCB circuit board pin mechanism (7); the rotating side body (2) is arranged on the mounting surface of the fixed side body (1) and can rotate in the axial direction; the first pin cutting mechanism (3), the first pin bending mechanism (4), the second pin cutting mechanism (5), the second pin bending mechanism (6), and the PCB circuit board pin mechanism (7) are arranged on the mounting surface of the fixed side body (1) and sequentially distributed in the circumferential direction of the rotating side body (2); a plurality of connector positioning mechanisms include a first connector positioning mechanism (201), a second connector positioning mechanism (202), a third connector positioning mechanism (203), a fourth connector positioning mechanism (204), and a fifth connector positioning mechanism (205), and the plurality of connector positioning mechanisms are arranged on the mounting surface of the rotating side body (2) and sequentially distributed in the circumferential direction of the rotating side body (2); characterized in that, the pin assembly method comprises the following steps: (1) After the first connector positioning mechanism (201) is put into the connector material, the rotating side body (2) is rotated by 60° to rotate the first connector positioning mechanism (201) to the front of the first pin cutting mechanism (3), the first pin cutting mechanism (3) starts to act, the feeding mechanism (3014) pushes the short pin material (3012) to the limiting block (3013), the second cylinder (3017) starts to act downward to make the pre-pressing mechanism (309) press the short pin material (3012), the second cylinder (3017) continues to act downward to make the cutting knife (308) cut into the short pin material (3012), so that the short pin material changes from a continuous state to an independent state, the second cylinder (3017) starts to act upward to a specified position, at this time the pre-pressing mechanism (309) still presses the short pin material (3012) which has been cut off and separated, the first cylinder (219) of the connector positioning mechanism (201) acts to push the pushing block (214), the connector positioning block adjusting plate (215), the connector positioning block (216), and the connector (218) until the limiting rod (217) abuts against the second limiting rod (3016), the second cylinder (3017) continues to act upward to the original position, and the first cylinder (219) takes the pushing block (214), the connector positioning block adjusting plate (215), the connector positioning block (216), the connector (218), and the short pin material (3012) which has been cut off and separated back to the original position; (2) continue to rotate the side body (2) 60°, rotate the first connector positioning mechanism (201) to the front of the first pin bending mechanism (4), the first cylinder (219) on the connector positioning mechanism (201) actuates the pushing block (214), the connector positioning block adjusting plate (215), the connector positioning block (216) and the connector (218) until the first limiting rod (217) abuts against the third limiting rod (4013), the first pin bending mechanism (4) starts to act, the third cylinder (4014) drives the second connecting rod (405), the second lifting plate (406) and the upper die (408) to act downward until the upper die (408) abuts against the lower die (409), the bending cylinder (4015) drives the bending die (4011) to act to bend the short pin material (3012) by 90°, the bending cylinder (4015) drives the bending die (4011) to act back to the original position, the third cylinder (4014) drives the second connecting rod (405), the second lifting plate (406) and the upper die (408) to act upward back to the original position, the first cylinder (219) on the connector positioning mechanism (201) actuates the pushing block (214), the connector positioning block adjusting plate (215), the connector positioning block (216) and the connector (218) back to the original position; at the same time, the second connector positioning mechanism (202) completes the short pin material (3012) installation at the first pin cutting mechanism (3); (3) continue to rotate the side body (2) 60° to rotate the first connector positioning mechanism (201) to the front of the second pin cutting mechanism (5), the second pin cutting mechanism (5) starts to act to install the long pin material to the connector (218); at the same time, the second connector positioning mechanism (202) completes the short pin bending at the first pin bending mechanism (4), the third connector positioning mechanism (203) completes the short pin installation at the first pin cutting mechanism (3); (4) continue to rotate the side body (2) 60°, rotate the first connector positioning mechanism (201) to the front of the second pin bending mechanism (6), the first cylinder (219) on the connector positioning mechanism (201) actuates the pushing block (214), the connector positioning block adjusting plate (215), the connector positioning block (216) and the connector (218) until the limiting rod (217) abuts against the third limiting rod (4013), the second pin bending mechanism (6) starts to act to bend the long pin material by 90°; at the same time, the second connector positioning mechanism (202) completes the long pin installation at the second pin cutting mechanism (5), the third connector positioning mechanism (203) completes the short pin bending at the first pin bending mechanism (4), the fourth connector positioning mechanism (204) completes the short pin installation at the first pin cutting mechanism (3); (5) continue to rotate the side body (2) 60°, rotate the first connector positioning mechanism (201) to the front of the PCB pin mechanism (7), the floating platform support cylinder (710) actuates to lift the floating platform (711), the PCB positioning mold (712) and the PCB (713) placed therein, at the same time, the support cylinder (714) actuates to lift the support mold (715) for supporting the PCB positioning mold (712) from below to keep it stable in position; the support mold positioning cylinder (716) actuates to lift the support mold positioning pin (717) which abuts against the support cylinder (714), the first cylinder (219) on the connector positioning mechanism (201) actuates to push the advancing block (214), the connector positioning block adjusting plate (215), the connector positioning block (216) and the connector (218) until the limiting rod (217) abuts against the third limiting support (709), the fourth cylinder (708) actuates to drive the third lifting plate (706) and the circuit board pressing mold (707) downward to press the PCB (713) into the connector (218) to realize the assembly of the PCB (713) and the connector (218); after assembly, the floating platform support cylinder (710) actuates to return to the original position, the support mold positioning cylinder (716) actuates to return to the original position, the support cylinder (714) actuates to return to the original position, the fourth cylinder (708) actuates to return to the original position, the first cylinder (219) on the connector positioning mechanism (201) actuates to drive the advancing block (214), the connector positioning block adjusting plate (215), the connector positioning block (216) and the connector (218) to return to the original position; at the same time, the second connector positioning mechanism (202) completes long pin bending at the second pin bending mechanism (6), the third connector positioning mechanism (203) completes long pin installation at the second pin cutting mechanism (5), the fourth connector positioning mechanism (204) completes short pin bending at the first pin bending mechanism (4), and the fifth connector positioning mechanism (205) completes short pin installation at the first pin cutting mechanism (3).
2. The pin assembly method according to claim 1, wherein the connector positioning mechanism is used for positioning and installing the connector (218); the first pin cutting mechanism (3) is used for positioning and installing the first group of pins on the connector (218) on the connector positioning mechanism and cutting the first group of pin ends to form independent pin bodies; the first pin bending mechanism (4) is used for bending the first group of pins; the second pin cutting mechanism (5) is used for positioning and installing the second group of pins on the connector (218) on the connector positioning mechanism and cutting the second group of pin ends to form independent pin bodies; and the second pin bending mechanism (6) is used for bending the second group of pins.
3. The pin assembly method according to claim 1, wherein The connector positioning mechanism comprises a first air cylinder (219), a first bottom plate (211), a guide rail support block (212), a guide rail mounting plate (213), a pushing block (214), a connector positioning block adjusting plate (215), a connector positioning block (216), and a first limiting rod (217); The first air cylinder (219) is mounted on the first bottom plate (211); the first bottom plate (211) is provided with the guide rail support block (212) on both sides of the end; the upper end surface of the guide rail support block (212) is provided with the guide rail mounting plate (213); the guide rail mounting plate (213) is provided with the first guide rail; The pushing block (214) comprises a push plate and a sliding plate connected with each other; the sliding plate is mounted on the first guide rail and can slide along the first guide rail; the push plate is arranged on the extension rod of the first air cylinder (219); The front end surface of the push plate is provided with the connector positioning block adjusting plate (215); the front end surface of the connector positioning block adjusting plate (215) is provided with the connector positioning block (216); the connector positioning block (216) is used for positioning the connector (218); The front end surface of the push plate is provided with the first limiting rod (217).
4. The pin assembly method according to claim 3, wherein The first pin cutting mechanism (3) comprises a second bottom plate (301), a first side support plate (302), a second side support plate (303), a first top plate (304), a first air cylinder pad (305), a first connecting rod (306), a first lifting plate (3071), a cutting knife (308), a pre-pressing mechanism (309), a knife seat mounting block (3010), a knife seat (3011), a limiting block (3013), a feeding mechanism (3014), and a second air cylinder (3017); Both sides of the second bottom plate (301) are provided with the first side support plate (302) and the second side support plate (303); the top ends of the first side support plate (302) and the second side support plate (303) are provided with the first top plate (304); The second air cylinder (3017) is mounted on the first top plate (304) through the first air cylinder pad (305), and the extension rod of the second air cylinder (3017) extends downward through the first top plate (304); One end of the first connecting rod (306) is connected with the extension rod of the second air cylinder (3017), and the other end is connected with the first lifting plate (3071); The lower end surface of the first lifting plate (3071) is provided with the pre-pressing mechanism (309) and the cutting knife (308); the pre-pressing mechanism (309) is arranged on the inner side of the cutting knife (308) and is close to the connector positioning mechanism; The knife seat (3011) is arranged opposite to the cutting knife (308), and the knife seat (3011) is mounted on the second bottom plate (301) through the knife seat mounting block (3010); The front end of the knife seat mounting block (3010) is provided with the feeding mechanism (3014); The knife seat mounting block (3010) is provided with a limiting block (3013); the limiting block (3013) is arranged outside the knife seat (3011) and is used for limiting the lower limit position of the cutting knife (308).
5. The pin assembly method of claim 4, wherein, The second bottom plate (301) is further provided with a first limiting support (3015); the first limiting support (3015) is provided with a second limiting rod (3016); the knife seat mounting block (3010) is provided with a first limiting hole; the second limiting rod (3016) extends into the first limiting hole to be limited in opposition to the first limiting rod (217).
6. The pin assembly method of claim 3, wherein, The first pin bending mechanism (4) comprises a third bottom plate (401), a third side support plate (402), a fourth side support plate (403), a second top plate (404), a second connecting rod (405), a second lifting plate (406), an upper pressing die (408), a lower pressing die (409), a bending cylinder seat (4010), a bending die (4011), a third cylinder (4014) and a bending cylinder (4015). Both side ends of the third bottom plate (401) are provided with the third side support plate (402) and the fourth side support plate (403); the top ends of the third side support plate (402) and the fourth side support plate (403) are provided with the second top plate (404). The third cylinder (4014) is arranged on the second top plate (404), and the extending rod of the third cylinder (4014) extends downward through the second top plate (404); the extending rod of the third cylinder (4014) is connected with the second lifting plate (406) through the second connecting rod (405). The lower side of the second lifting plate (406) is provided with the upper pressing die (408); the upper pressing die (408) is oppositely provided with the lower pressing die (409), and the lower pressing die (409) is mounted on the third bottom plate (401). The bending cylinder (4015) is mounted on the third bottom plate (401) through the bending cylinder seat (4010); the bending cylinder (4015) is used for driving the bending die (4011) to bend the pin.
7. The pin assembly method of claim 6, wherein, The side end of the second lifting plate (406) is provided with a guide rail connecting support (407) connected with the guide rails on the third side support plate (402) and the fourth side support plate (403).
8. The pin assembly method of claim 6, wherein, The third bottom plate (401) is further provided with a second limiting support (4012); the second limiting support (4012) is provided with a third limiting rod (4013); the lower pressing die (409) is provided with a second limiting hole; the third limiting rod (4013) extends into the second limiting hole to be limited in opposition to the first limiting rod (217).
9. The pin assembly method of claim 3, wherein, The PCB pin mechanism (7) comprises a fourth bottom plate (701), a fifth side support plate (702), a sixth side support plate (703), a third top plate (704), a third connecting rod (705), a third lifting plate (706), a circuit board pressing die (707), a fourth cylinder (708), a floating platform support cylinder (710), a driving floating platform (711), a PCB circuit board positioning die (712), a support cylinder (714), a support die (715), a support die positioning cylinder (716), and a support die positioning pin (717); The fourth bottom plate (701) is provided with a fifth side support plate (702) and a sixth side support plate (703) on both sides; the top ends of the fifth side support plate (702) and the sixth side support plate (703) are provided with a third top plate (704); The fourth cylinder (708) is arranged on the third top plate (704), and the extension rod of the fourth cylinder (708) extends downward through the third top plate (704); One end of the third connecting rod (705) is connected to the extension rod of the fourth cylinder (708), and the other end is connected to the third lifting plate (706); The third lifting plate (706) is provided with a circuit board pressing die (707); The fourth bottom plate (701) is provided with a support cylinder (714), a floating platform support cylinder (710), and a support die positioning cylinder (716); the support cylinder (714) is used to drive the support die (715) to move up and down; the floating platform support cylinder (710) is used to drive the floating platform (711) to float up and down; the floating platform (711) is provided with a PCB circuit board positioning die (712); the PCB circuit board positioning die (712) is used for positioning the PCB circuit board (713) to cooperate with the circuit board pressing die (707) to press the circuit board onto the pin; the support die positioning cylinder (716) is used to drive the support die positioning pin (717); two support die positioning pins (717) are arranged on both sides of the support cylinder (714) to position the support cylinder (714).
Citation Information
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CN109261814A
A automatic kludge for connector pin bends
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